PRECISION EQUIPMENTS (CHENNAI) PVT. LTD.UNIT - II INDUSTRAIL PARK, IRUNGATTUKOTAI .
B70/1, SIPCOT
REV-4 MATERIAL GRADE / P.No WELDING PROCESS SMAW WELDING CONSUMABLES E 7018 E 7018 NC E 7018-1 E 7018-1 NC ER 70S2 AWS / SFA - 5.18 ER 70S2 (spl) AWS / SFA - 5.18 ER70S6 E71 T1 AWS / SFA - 5.20 E71 T5 F7P4-EH14 (EH14 wire + OK10.71L flux ) AWS / SFA - 5.1 F7A4-EH14 AWS / SFA - 5.17 (EH14 wire + OK10.71L flux )
F7P6-EH14 (EH14 wire+OK10.61L/10.62L flux )
REMARKS HIC -46C impact HIC & -46C impact HIC & -46C impact structural welding structural steel pr vessel steel upto -29C impact with PWHT upto -29C impact with out PWHT -46C impact & for HIC with PWHT * for lower hardness * for lower hardness * for lower hardness
PWHT
SHIELDING GAS
GTAW GMAW CARBON STEEL P.No.1 FCAW
HIC 63515 > 1 INCH-2 Hrs. < 1 INCH-1 Hr. (min). 620+-20
Argon Argon Co2 Co2 Co2
SAW
C-Mo STEEL P.No. 3
1.25Cr-.5Mo STEEL P.No. 4
2.25Cr-1Mo (P.No. 5A) 5Cr - 0.5Mo(P.No. 5B Gr.1) 9Cr - 1.0Mo(P.No. 5B Gr.1) 9Cr- 1Mo-V (P.No.5B Gr.2)
SMAW GTAW SAW SMAW GTAW FCAW SAW SMAW GTAW FCAW SMAW GTAW SMAW GTAW SMAW GTAW
AWS / SFA - 5.5 AWS / SFA - 5.28 AWS / SFA-5.23 AWS / SFA-5.5 AWS / SFA-5.28 AWS / SFA-5.29 AWS / SFA-5.23 AWS / SFA- 5.5 AWS / SFA-5.28 AWS / SFA-5.29 AWS / SFA-5.5 AWS / SFA-5.28 AWS / SFA-5.5 AWS / SFA-5.28 AWS / SFA-5.5 AWS / SFA-5.28
SMAW
FCAW
STAINLESS STEEL AUSTENETIC GRADE P.No.8
GTAW
E7018-A1 ER80SD2 or *ER70SA1 F7P2-EA2-A2 E8018-B2 / *E7018 B2L ER80S-B2 / *ER70SB2L E81T1-B2 F8P2-EB2-B2 E9018-B3 / *E8018 - B3L ER90S-B3 , *E80SB3L E91T1-B3 E8018-B6 ER80S-B6 E8018-B8 ER80S-B8 E9018-B9 ER90 S-B9 E308 E308L E316 AWS / SFA-5.4 E316 L E318 E347 E308LT1-1 AWS / SFA-5.22 E316LT1-1 # E347 T1-1 ER308 ER308L ER316 AWS / SFA -5.9 ER316 L ER318 ER347 E Ni Cr Fe - 2 or 3 AWS / SFA-5.11 E Ni Cr Mo - 3 ER Ni Cr - 3
640+-15
Argon
670+-20
Argon Co2
* for lower hardness * for lower hardness
690+-15 730+-20 730+-20 760+-10
Argon Co2 Argon Argon Argon
SMAW
GTAW
AWS / SFA -5.14 ER Ni Cr Mo - 3 E309/E309L E309Mo /E309MoL E309L / E309Cb E309L T1-1 AWS / SFA-5.22 E309MoLT1-1 E309LT1-1 / E309CbT1-1 ER309 / ER 309L AWS / SFA- 5.9 ER 309 Mo / ER309MoL ER309L / ER309Cb E309 / E309L AWS / SFA-5.4 AWS / SFA-5.4 E309L T1-1
SMAW
P.No.:8 TO P.No.:1
FCAW
GTAW
SMAW
P.No.:8 TO P.No.:1
FCAW
AWS / SFA-5.22 ER 309L
GTAW
AWS / SFA- 5.9 E309L+ E308L
SMAW
AWS / SFA-5.4
E309MoL + E316L E309L / E309Cb + E347
SS W.D. ON P.No.:1 E309LT1-1 + E308LT1-1 FCAW AWS / SFA-5.22 E309MoLT1-1 + E316LT1-1 E309LT1-1 / E309CbT1-1 + E347T1-1 E2209 E2594 E309MoL+E2209 E309MoL+ E2594 AWS / SFA-5.11 E Ni Cr Mo-3 ER2209 AWS / SFA-5.9 ER2594
304 304/304L 316 316L 318 / 316Ti 321 / 347 304 / 304L 316L 321 / 347 304 304 / 304L 316 316L 318 / 316Ti 321 / 347 304 304 / 304L 321 / 347 316 316L 304 304 / 304L 321 / 347 316 316L CS TO 304/304L C.S TO 316/316L C.S TO 321/347 CS TO 304/304L C.S TO 316/316L C.S TO 321/347 CS TO 304/304L C.S TO 316/316L C.S TO 321/347 CS TO 304/304L C.S TO 316/316L C.S TO 321/347 CS TO 304/304L C.S TO 316/316L C.S TO 321/347 CS TO 304/304L C.S TO 316/316L C.S TO 321/347 308L w.o. on cs & 304L clad restoration 316L w.o. on cs & 316L clad restoration 347 w.o. on cs & 321 /347 clad restoration 308L w.o. on cs & 304L clad restoration 316L w.o. on cs & 316L clad restoration 347 w.o. on cs & 321 /347 clad restoration duplex 31803, 32205(2205) & CS to duplex & duplex w.o. super duplex 32750(2507) & CS to super duplex & super duplex w.o. duplex overlay on cs for super duplex w.o. on cs cs to duplex / super duplex duplex super duplex
UP TO 400C SERVICE TEMPERATURE
Co2 Co2 Co2 Argon Argon Argon Argon Argon
UP TO 550C >400C SERVICE TEMPERATURE Argon Argon Argon Argon
UP TO 550C
WITH OUT PWHT
Co2 for FCAW Co2 for FCAW Co2 for FCAW Argon Argon Argon
WITH PWHT
Co2 for FCAW Co2 for FCAW Co2 for FCAW Argon Argon Argon
Co2 for FCAW Co2 for FCAW Co2 for FCAW
STAINLESS STEEL DUPLEX GRADE P.No.10H
SMAW
AWS / SFA-5.4
EIL jobs only EIL jobs only EIL jobs only Argon + 2%N2 Argon + 2%N2
GTAW
E430 STAINLESS STEEL FERRITIC GRADE P.No.7 E309/ E309L or E309Mo
For straight chrome & stress relieved with PWHT For straight chrome without PWHT exemption for PWHT upto 38mm with min Temp.<400C preheat of 235deg C For straight chrome without PWHT exemption for PWHT upto 38mm with min Temp.>400C preheat of 235deg C with PWHT without PWHT< 400C exemption for PWHT upto 38mm with min preheat of 235deg C exemption for PWHT upto 38mm with min preheat of 235deg C Argon Argon
SMAW
AWS / SAF-5.4
or E Ni Cr Fe - 2/3 E410 AWS / SFA-5.4 STAINLESS STEEL MARTENTIC GRADE P.No.6 SMAW AWS / SFA - 5.11 E Ni Cr Fe - 2/3 ALUMINIUM BRONZE W.O. ON CS ALUMINIUM Ni BRONZE W.O. ON CS 70/30 & 90/10 CUPRO NICKEL 70/30 & 90/10 CUPRO NICKEL W.O. ON CS MONEL (P.No.42)& MONEL TO CS(P.No.1) MONEL W.O. ON CS 70/30 & 90/10 (P.No.34) TO CS (P.No.1) INCONEL 625(P.No.43) /INCOLOY 825(P.No.45) INCOLOY 800 H/800HT (P. No.45) GMAW/GTAW GMAW/GTAW SMAW GTAW SMAW GTAW SMAW GTAW SMAW SMAW GTAW SMAW GTAW SMAW GTAW SMAW GTAW AWS / SFA-5.7 AWS / SFA-5.7 AWS / SFA-5.6 AWS / SFA-5.7 AWS / SFA-5.11 AWS / SFA-5.6 AWS / SFA-5.14 AWS / SFA-5.7 AWS / SFA-5.11 AWS / SFA-5.14 AWS / SFA-5.11 AWS / SFA-5.11 AWS / SFA-5.14 AWS / SFA-5.11 AWS / SFA-5.14 AWS / SFA-5.11 AWS / SFA-5.14 AWS / SFA-5.11 AWS / SFA-5.14 ER Cu Al-A2 ER Cu Al-A2+ ER Cu Ni Al E Cu-Ni ER Cu-Ni E Ni Cu-7 + E Cu-Ni ER Ni Cu-7 +ER Cu-Ni E Ni Cu-7 ER Ni Cu-7 E Ni Cu-7 E Ni Cu-7 ER Ni Cu-7 E Ni CrMo-3 ER Ni Cr Mo3 E Ni Cr Fe-3 ER Ni Cr-3 E Ni Cr Co Mo-1 ER Ni Cr Co Mo-1 E309/309L/309Mo
Temp. >400C
Argon Argon Argon UP TO 700C SERVICE TEMPERATURE >700C SERVICE TEMPERATURE
Argon Argon
# Stainless steel electrodes requires Impact test shall be basic coated (-15) i.e E xxx -15.
