Temporary Revision No. 32-2: Goodrich Corporation Component Maintenance Manual Part Number 3-1622
Temporary Revision No. 32-2: Goodrich Corporation Component Maintenance Manual Part Number 3-1622
Page Affected: 1
316
32-49-08 Page 1 of 2
Aug 5/03
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Aircraft Wheels & Brakes
Goodrich Corporation
P.O. Box 340
Troy, Ohio 45373
U.S.A
TEL: 937-339-3811
FAX: 937-440-2055
CAGE 97153
EMBRAER
ERJ135ER, ERJ135LR
ERJ145ER, ERJ145LR
ERJ145XR
PART NUMBER
3-1622
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
© 2003
316
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GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
REVISION HIGHLIGHTS
Revision No. 3
Dated Jan 14/03
RECORD OF REVISIONS
Keep this record in front of the manual. When revised pages are received, insert them in the
manual and write the revision number of the manual, the date that the pages are inserted,
and the initials of the person who inserted the revised pages.
TEMPORARY
PAGE DATE DATE
REVISION BY BY
NUMBER ISSUED REMOVED
NUMBER
DATE DATE
SERVICE SERVICE
REV. ISSUED INCLUDED
BULLETIN LETTER DESCRIPTION
NO. OR INTO
NUMBER NUMBER
REVISED MANUAL
TABLE OF CONTENTS
SECTION PAGE
DISASSEMBLY
Wheel and Tire Removal .............................................................................................. 301
Tire Change................................................................................................................... 302
Disassembly of Wheel Halves for More Inspection ................................................... 302
CLEANING
Clean the Metal Parts ................................................................................................... 402
Clean the Non-metal Parts ........................................................................................... 402
Clean the Bearings ....................................................................................................... 402
Paint Removal ............................................................................................................... 403
Abrasive Blast.......................................................................................................... 403
Chemical Removal .................................................................................................. 403
CHECK
Wheel Inspection Schedule .......................................................................................... 501
Tire Change Inspection ................................................................................................. 502
Inspection of Wheel Halves .................................................................................... 502
Bolt Inspection ......................................................................................................... 502
Nut Inspection.......................................................................................................... 502
Bearing Inspection ................................................................................................... 503
Rubber Seal Inspection on the Bearing Cone & Seal Assembly ......................... 504
Overinflation Plug Inspection .................................................................................. 506
Wheel Non-Destructive Test (NDT) Inspection ............................................................ 506
Eddy Current Inspection Requirements.................................................................. 506
Special Inspection Procedures Overheated Wheel ..................................................... 508
Inspection of a Wheel That Has Rolled With a Flat Tire ........................................... 508
REPAIR
Repair of Wheel Halves................................................................................................ 602
Local-Blend Procedures .......................................................................................... 602
Surface Damage Repair.......................................................................................... 603
Packing Groove Repair ................................................................................................. 606
Bearing Cup Removal ................................................................................................... 607
Bearing Bore Repair ..................................................................................................... 608
Bearing Cup Installation ................................................................................................ 613
Surface Treatment......................................................................................................... 614
Paint Wheel ................................................................................................................... 614
TABLE OF CONTENTS
SECTION PAGE
ASSEMBLY
General Instructions ...................................................................................................... 701
Wheel and Tire Assembly............................................................................................. 701
Install Inflation Valve Assembly .............................................................................. 704
Install Overinflation Plug ......................................................................................... 704
Wheel Installation .......................................................................................................... 704
Axle Nut Torque ...................................................................................................... 705
Storage Instructions....................................................................................................... 705
NOTE: The products that are shown below can be replaced with equivalent products, but not
for bearing grease and antiseize compound.
*ARMAKLEEN M-HP2 Church & Dwight Co. Inc. 469 North Harrison Street
*ARMAKLEEN M-ABC Princeton, New Jersey 08543
*BFG 2329 CLEANER The Hays-Siferd Company 1860 South Dixie Highway
Lima, Ohio 45804
*Damage to parts or unsatisfactory cleaning can be the result if the parts are not correctly
cleaned with aqueous cleaning products (refer to the CLEANING section).
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GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
*CEE BEE A7X7 McGean-Rohco Inc. The Republic Bldg, Suite 1100
*CEE BEE 280 25 West Prospect Avenue
*CEE BEE 300LF Cleveland, Ohio 44115-1000
*Damage to parts or unsatisfactory cleaning can be the result if the parts are not correctly cleaned
with aqueous cleaning products (refer to the CLEANING section).
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Jun 17/02
GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
or Tel: 330-455-1181
Tel: 978-777-1100
www.devcon.com
Inspection Product
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Jun 17/02
GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
Tel: 201-438-3700
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Jun 17/02
GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
or
(High Solids)
Pure White
Color Number K 8034
and
Urethane Converter
No. HI. CAT. #85 (K3002)
and
Activated Activator
(A0001 fast dry) or
(A0003 slow dry)
or
Component A
(04636WUX-3)
Component B
(Fast Dry 04600CHA-FG)
(Standard Dry
04600CHA-SG)
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Jun 17/02
GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
Tel: 216-441-4900
www.mcgean-rohco.com
Bearing Grease
Lubricant
Lubricant
Assembly Product
Inflation Gas
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Page LSM-6
Jun 17/02
GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
INTRODUCTION
This manual gives the function of parts and the maintenance data that is necessary for full
shop repair.
Refer to the TABLE OF CONTENTS for the page location of sections and subsections.
The Introduction in the ILLUSTRATED PARTS LIST section tells how to use that section.
All weights and measurements in the manual are in U.S. English units followed by the S.I.
(International System of Units) metric units in parentheses. English units are shown with a
period for the decimal point and metric units are shown with a comma for the decimal point.
Verified by Simulation:
Federal and MIL Specifications referenced in this manual can be ordered from:
Telephone: 215-697-6257
web: http://astimage.daps.dla.mil/online
SAE INTERNATIONAL
400 COMMONWEALTH DRIVE
WARRENDALE, PENNSYLVANIA 15096-0001
Telephone: 724-776-4841
web: www.sae.org
Telephone: 610-832-9500
web: www.astm.org
INTRODUCTION
NOTICE!
This manual gives maintenance procedures that will keep the wheel assembly in an airworthy
condition. These procedures are recommended, but are not mandatory. The overhaul facility
is responsible for careful analysis of procedures that are different from Goodrich procedures,
to make sure that the wheel assembly stays in an airworthy condition.
NOTICE!
Carefully read and obey CAUTION and WARNING statements in this manual.
Refer to the descriptions of these statements that follow:
WARNING: IGNORING THE TORQUE LIMITS AND OTHER SPECIFIC VALUES GIVEN BY
THIS MANUAL CAN CAUSE PROPERTY DAMAGE, PERSONAL INJURY, OR
DEATH.
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GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
1. The 3-1622 nose wheel is a split-type assembly made of forged aluminum. The wheel
assembly uses the tubeless tires as follows.
CAUTION: ONLY ONE TIRE SHOWN IN FIGURE 1 (SHADED AREA) IS APPROVED FOR
INSTALLATION ON THE ERJ145XR AIRCRAFT WITH THIS WHEEL
ASSEMBLY.
2. A tubeless-tire inflation valve assembly (5), installed in the outer wheel half assembly
(80. A rubber grommet (25) installed on the valve stem (20) seals the valve stem in the
outer wheel half assembly (80).
3. Bearing cone & seal assemblies (35) and bearing cups (85, 100) support the wheel and
tire assembly on the axle. The bearing cone & seal assemblies protect the bearings from
dirt and moisture. A water deflector shield (30) protects the bearings from water.
Performance code 629 bearing parts are recommended for use in aircraft wheels. The
inspection code, which includes the performance code, is a number that follows the base
part number.
Example: Item 85, part number 13621-2_629 - The " base part number" is 13621.
The "inspection code" is 2_629.
NOTE: The inspection code is not shown on bearing parts that have a "2_024"
inspection or no inspection code.
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GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
The first digit of the inspection code can be a "2" or an "N". A "2" identifies the bearing
class for bearings that are sized in English units. An "N" identifies the bearing class for
bearings that are sized in metric units.
The second digit is assigned by Timken and has no effect on the fit, function, or quality
of the part. Because the second digit can randomly change, it is shown as:
The 3rd - 5th digits "629" show the performance code that identifies bearing cups and
cones that are manufactured to a higher standard.
4. Eight equally spaced tie bolts (55), sixteen washers (45), and eight nuts (40) hold the
inner and outer wheel half assemblies together.
5. Tie bolt balance weights (50) are used to balance the wheel and tire assembly and are
available in four different sizes. When a tie bolt balance weight is installed, it replaces
the washer (45) under the bolt (55) head or nut (40). Only one balance weight can be
used in a location, but a balance weight can be installed on the bolt head side and on
the nut side of the wheel and tire assembly.
6. A preformed packing (60) that is mounted on the mating surface of the inner wheel half
assembly (95), seals the inner and outer wheel half assemblies (80, 95).
7. An overinflation plug (65) installed 180 degrees from the inflation valve assembly (5),
prevents overinflation of the tire. The overinflation plug ruptures at 200 - 250 p.s.i.
(13,8 - 17,2 bar) and releases tire pressure. A preformed packing (75) installed below
the overinflation plug seals the overinflation plug. Two preformed packings (70) are
installed on the overinflation plug to prevent collection of dirt and moisture on the rupture
disk.
8. An "L" is impression stamped on the flange of each wheel half to show the light side.
Assemble the wheel halves with the “L” on each wheel half, as near to 180 degrees
apart as possible.
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
NOTE: Refer to IPL Figure 1 on page 1006 for identification of the parts.
NOTE: Equivalent replacements are permitted for items that follow, but not for dry nitrogen.
- Inflation cage
- Dry nitrogen
- Inflation gauge
- Soap solution
- Water
1. Put the wheel and tire assembly inside a metal safety cage. The inflation pressure source
should be located 30 feet (10 meters) away from the safety cage with a regulator valve
and pressure gauge installed at the pressure source. Connect the inflation line to the
wheel valve stem inside the metal safety cage.
2. Inflate the tire with dry nitrogen to the specified operation pressure (refer to the
manufacturer’s AIRCRAFT MAINTENANCE MANUAL (AMM)). If a specified test pressure
is not available, pressure test the wheel and tire assembly to 84 - 86 p.s.i.
(5,8 - 5,9 bar).
3. Keep the wheel and tire assembly in storage for three hours. After the three hours,
measure the inflation pressure.
A. If the inflation pressure is not less than 95% of the specified inflation pressure, inflate
the wheel and tire assembly again to the specified inflation pressure and put into
storage for 12 hours.
B. If the inflation pressure is less than 95% of the specified inflation pressure, apply a
solution of soap and water around the tire beads, inflation valve assembly, and
overinflation plug. Look for bubbles at each of these areas to examine for leaks. After
the inspection, use water to flush the soap solution. If leaks are found, deflate the tire
and repair the wheel and tire assembly and repeat paragraphs 2 and 3.
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
A. If the inflation pressure is not less than 97.5% of the specified inflation pressure,
inflate the wheel and tire assembly again to the specified inflation pressure and
accept the assembly for on-aircraft use or storage (refer to the STORAGE section).
B. If the inflation pressure is less than 97.5% of the specified inflation pressure, inflate
the wheel and tire assembly again to the specified inflation pressure and put into
storage again for a minimum of 12 hours.
(1) If the inflation pressure is not less than 97.5% of the specified inflation pressure,
inflate the wheel and tire assembly again to the specified inflation pressure and
accept the assembly for on-aircraft use or storage (refer to the STORAGE
section).
(2) If the inflation pressure is less than 97.5% of the specified inflation pressure,
refer to the Figure 101.
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
Loss of Inside valve (15) is loose or Tighten or replace the inside valve. Dry
Inflation damaged. torque the inside valve to 3 - 5 pound-inches
Pressure (0,3 - 0,6 Nm).
Valve stem (20) is loose, or Dry torque a loose valve stem (20) to
the grommet (25) is 45 - 55 pound-inches (5,1 - 6,2 Nm).
damaged, or the port in the Replace the grommet (25) if damaged or at
outer wheel half assembly each tire change and wheel NDT inspection.
(80) is dirty or damaged.
Clean the port in the outer wheel half
assembly (80) if necessary. Reject a wheel
half with a damaged port.
Overinflation plug (65) is Dry torque a loose overinflation plug to
loose, ruptured, or the 45 - 55 pound-inches (5,1 - 6,2 Nm).
preformed packing (75) is Replace a damaged overinflation plug.
damaged, or the port in the Replace preformed packing (75) if damaged
outer wheel half assembly or at each tire change and wheel NDT
(80) is dirty or damaged. inspection.
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
DISASSEMBLY
NOTE: Refer to IPL Figure 1 on page 1006 for identification of the parts.
A. Use correct procedures to lift the wheel and tire assembly off the ground (refer to the
aircraft AMM).
B. Before removal of the tire and wheel assembly from the aircraft, remove valve cap
(10) and deflate the tire with a deflation tool (or equivalent). Remove the inside valve
(15) from the valve stem (20).
Tel: 330-253-5592
www.myersind.com
e-mail: [email protected]
C. Remove the locking device, axle nut, axle nut washer, from the axle.
D. Remove the water deflector shield (30) and outer bearing cone & seal assembly (35)
from the axle.
F. Remove the inner bearing cone & seal assembly (35), and water deflector shield (30)
from the aircraft axle.
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
DISASSEMBLY
2. TIRE CHANGE:
A. Use a bead breaker to loosen the tire beads from the wheel half assembly (80, 95)
flanges. Apply pressure around the entire circumference of each side wall.
B. Remove the nuts (40), washers (45), and bolts (50) from the wheel assembly. If an
air wrench is used, hold the bolts and remove the nuts.
NOTE: Balance weights (50) could possibly be installed in place of washers (45).
C. Separate the two wheel half assemblies (80, 95) from the tire.
D. Remove and discard the preformed packing (60) from the packing groove of the
inner wheel half assembly (95).
E. Remove the valve stem (20) and grommet (25) from the outer wheel half assembly
(80) and discard the grommet.
F. Remove the overinflation plug (65) and preformed packing (75) from the outer wheel
half assembly (80) and discard the preformed packing. If the two preformed packings
(70) are damaged, remove them from the overinflation plug and discard.
NOTE: No more disassembly is necessary to change the tire, but if the wheel
needs more inspection, continue as follows:
Do not remove the bearing cups (85, 100) from the wheel half assemblies (80, 95)
except to replace them when damaged (refer to the REPAIR section).
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NOSE WHEEL ASSEMBLY, P/N 3-1622
CLEANING
NOTE: Refer to IPL Figure 1 on page 1006 for identification of the parts.
WARNING: MAKE SURE THAT THE PRESSURE IS NOT MORE THAN 30 P.S.I. (2 BAR).
EYE PROTECTION IS NECESSARY. EYE INJURY FROM DIRT PARTICLES
OR SOLVENT SPRAY IS POSSIBLE WHEN COMPRESSED AIR IS USED TO
CLEAN PARTS.
WARNING: PREVENT CONTACT WITH BUTYL ALCOHOL. USE SKIN AND EYE
PROTECTION. BUTYL ALCOHOL IS FLAMMABLE AND DANGEROUS TO THE
SKIN, EYES, AND RESPIRATORY TRACT. GOOD GENERAL AIR FLOW IS
USUALLY SUFFICIENT.
WARNING: PREVENT CONTACT WITH MIL-PRF-680 TYPE II OR TYPE III SOLVENT. USE
SKIN AND EYE PROTECTION. THIS SOLVENT IS DANGEROUS TO THE
SKIN, EYES, AND RESPIRATORY TRACT. GOOD GENERAL AIR FLOW IS
USUALLY SUFFICIENT.
A. Clean metal parts with and a soft-bristle brush solvent, MIL-PRF-680 Type II or III or
other cleaning products that are given in Figure 401. Use clean, dry compressed air
to dry parts.
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
CLEANING
CAUTION: CONTAMINATION THAT IS NOT FULLY REMOVED FROM THE BOLTS
AND NUTS CAN PREVENT FULL INSPECTION OF THE BOLTS AND
THE NUTS. CONTAMINATION CAN ALSO CAUSE INCORRECT BOLT
PRELOAD WHEN THE NUTS ARE TORQUED
B. Make sure that the bolt (55) and nut (40) threads are fully clean. Use clean, dry,
compressed air to dry the parts.
C. Apply rust-prevention oil to the bearing cups if they will not be inspected and covered
with grease in less than two hours. Remove the oil or grease before inspection of
the bearing cups.
Clean all rubber and other non-metal parts with a soft, clean cloth that is moist with butyl
alcohol or a mild soap and water solution.
A. Soak the bearing cones in MIL-PRF-680 Type II or III solvent or other cleaning
products that are given in Figure 401 to remove grease. Flush the bearing cones with
solvent and use clean, dry, compressed air to remove all grease.
B. Flush bearing cones in clean solvent or butyl alcohol. Let the solvent dry.
C. Apply 5 to 30 weight oil to bearing cones and bearing cups to prevent rust, if they will
not be examined and packed with grease in less than 2 hours. Repeat paragraph
3.B. before inspection of the bearing cones.
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
CLEANING
4. PAINT REMOVAL (if necessary) by one of the two procedures that follow:
NOTE: It is necessary to remove paint and primer before penetrant inspection. It is not
necessary to remove the paint or primer for eddy-current inspection.
A. Abrasive Blast:
(2) Blast the parts (MIL-STD-1504) with plastic media (MIL-P-85891) (maximum
media hardness of 3.5 MOH) or use walnut hulls (A-A-1722 Type II), (grain soft
abrasive walnut hulls, Grade 20/30). This method will not remove the anodize
layer and it is not necessary to mask or remove the bearing cups.
(3) If the anodized layer is damaged, apply surface treatment (MIL-C-5541 Class
1A) to the damaged areas.
B. Chemical:
(1) Remove the bearing cups (85, 100) if the wheel halves will be put fully into the
paint remover (refer to the REPAIR section for cup removal).
(2) Apply the Cee-Bee E-1092T paint remover to the wheel half as recommended by
the manufacturer. A stiff-fiber bristle brush can be used to help remove the paint.
(3) Flush the wheel half with clean, cold water to remove the paint remover.
(4) Use clean, dry, compressed air to remove all water from the wheel half. Make
sure that the air passages are clean and dry.
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
CLEANING
Recommended
Product
Company Name Concentration &
Name
Temperature
Applied Chemical Technologies Inc. Applied 4-204 Cleaner 30% at 120 °F (49 °C)
Hubbard-Hall Inc. Aquaspray 102 5% at 130 °F (54 °C)
Chemetall Oakite, Inc. Ardrox 6333 20% at 150 °F (66 °C)
Church & Dwight Co., Inc. Armakleen M-HP2 3% at 130 °F (54 °C)
or
10% at 160 °F (71 °C)
Armakleen M-ABC 15% at 130 °F (54 °C)
& at 160 °F (71 °C)
The Hays-Siferd Company BFG 2329 Cleaner 2.5% at 150 °F (66 °C)
B & B Tritech, Inc. Big Blue 2 oz. / gal.
at 150 °F (66 °C)
Brulin & Co., Inc. Brulin 1990 GD 3% at 130 °F (54 °C)
or
10% at 150 °F (66 °C)
Brulin 815 GD 5% at 130 °F (54 °C)
or
10% at 160 °F (71 °C)
or
20% at 180 °F (82 °C)
Calgon Corporation Calgon 6215 3% at 130 °F (54 °C)
& at 160 °F (71 °C)
McGean-Rohco Inc. Cee Bee A-7X7 10% at 130 °F (54 °C)
Cee Bee 280 10% at 130 °F (54 °C)
Cee Bee 300LF 10% at 140 °F (60 °C)
Dubois Chemicals Dubois Multi-Terj 1012 1% at 110 °F (43 °C)
Mag-Chem Inc. Magnus HDL-330 10% at 150 °F (66 °C)
Magnus Soluwax 10% at 130 °F (54 °C)
Magnus Aerodet 10% at 130 °F (54 °C)
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
CLEANING
Recommended
Product
Company Name Concentration &
Name
Temperature
Mirachem Corporation Mirachem 500 15% at 110 °F (43 °C)
Mirachem 750LF 25% at 145 °F (63 °C)
ADN Chemicals Rainbow Jet 5% and 9%
at 140 °F (60 °C)
Rodarmer Enterprises Inc. Rodarmer 1927 2 oz./gal. at ambient
(room) temperature
Witco Corporation Sag 710 (antifoam) 0.8 oz./gal
at 140 °F (60 °C)
Solutia Inc. Skykleen 1000 100% at ambient
(solvent) (room) temperature
Turco Products Inc. Turco Aviation 2 oz. /gal.
at 150 °F (66 °C)
Turco 3878 LF-NC 20% at 145 °F (63 °C)
Turco 6751-L 2% at 140 °F (60 °C)
Turco 6849 4% at 145 °F (63 °C)
or
2% at 140 - 160°F
(60 - 71 °C)
Turco Sprayeze NPLT 3% at 130 °F (54 °C)
or
10% at 160 °F (71 °C)
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
CHECK
NOTE: Refer to IPL Figure 1 on page 1006 for identification of the parts.
TIRE CHANGE INSPECTION - Inspections that are done at every tire change
(refer to Figure 501 and paragraph 2).
MANDATORY PENETRANT
TIRE CHANGE PENETRANT OR EDDY
INSPECTION OF THE
NUMBER CURRENT INSPECTION
WHEEL HALVES
5, 10, 15, 20 X
23, 26, 29 X
30 and Thereafter X
(Every Fifth Tire Change)
31 and Thereafter X
(Every Tire Change)
Unless a mandatory penetrant
inspection is completed
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NOSE WHEEL ASSEMBLY, P/N 3-1622
CHECK
2. TIRE CHANGE INSPECTION:
NOTE: Replace all preformed packings at each tire change or wheel NDT inspection.
(1) Visually examine the wheel half assemblies (80, 95) for damage caused by
nicks, dents, or cracks. Repair damage (refer to the REPAIR section). Do not
repair worn, polished areas that are rubbed by the tire. Discard a wheel half
that shows signs of rolling contact with the runway.
(2) Visually examine the wheel halves for corrosion. Corrosion is most likely to
occur in the tubewell and beadseat areas (where the tire touches the wheel), in
holes, and other areas where moisture and contamination can collect. Repair
corroded areas (refer to the REPAIR section).
(3) Visually examine the wheel halves for areas where the paint or surface
treatment is worn through to bare metal. If the wheel will not be NDT inspected
at this time, apply surface treatment and paint to the worn areas (refer to
paragraphs 6 and 7 in the REPAIR section).
B. Examine for a loose valve stem (20). Dry torque a loose valve stem to
45 - 55 pound-inches (5,1 - 6,2 Nm).
C. Examine for a loose overinflation plug (65). Dry torque a loose plug to
45 - 55 pound-inches (5,1 - 6,2 Nm).
D. Bolt Inspection:
Visually examine each bolt (55) for cracks, surface damage, and thread damage.
Discard a defective bolt.
E. Nut Inspection:
(1) Visually examine each nut (40) for thread damage and cracks. Discard a
damaged nut.
(2) Examine each nut (40) for locking function at each tire change. Install a dry nut
on a dry bolt (55) as far as possible by hand. If the end of bolt extends out of
the top of the nut, measure the break-away torque of each nut as follows or
discard the nut:
Turn the nut onto a bolt two or three threads past the end of the nut. Use a
torque wrench to remove the nut and measure the break-away torque. Replace
nut if the break-away torque is less than 6.5 pound-inches (0,73 Nm).
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COMPONENT MAINTENANCE MANUAL
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CHECK
F. Bearing Inspection:
Clean the bearings (refer to the CLEANING section). Visually examine the wear
surfaces of the bearing cups (85, 100) and the bearing cone & seal assembly (35)
as follows (refer to Figure 502).
NOTE: Incorrect bearing grease or axle nut torque can cause some of the defects
that follow.
(1) Spalled Surface - Discard a bearing cone & seal assembly or bearing cup with
a spalled surface (pieces of the surface are missing).
(2) Nicks, Dings - Discard a bearing cone & seal assembly or the bearing cup with
damage that is deep enough to be felt with a fingernail or with a single edged
razor blade. Small damage that cannot be felt with a fingernail or razor blade is
permitted.
(3) Incorrect Color - Discard a bearing cone & seal assembly or bearing cup that
has black, dark blue, and purple stains on the wear surface, which are the
signs of overheating. Brown or yellow stains that can be removed easily with
abrasive cloth (400 grit or finer) are permitted.
(4) Etched Surface - Discard a bearing cone & seal assembly or bearing cup that
has water stains which have etched a wear surface. An etched surface is dull
and rough. Water stain discoloration without an etched surface is permitted.
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COMPONENT MAINTENANCE MANUAL
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CHECK
(5) Roller End Damage - Discard a bearing cone & seal assembly if the thrust
surface on the large end of the rollers has chips, smears, scores, metal pick-
up, incorrect color, or other damage. This surface should be smooth, but not
shiny.
(6) Scored Bearing Cone & Seal Assembly - Discard a bearing cone & seal
assembly if it has turned sufficiently on the axle to cause wear on the inner
diameter of the bearing cone & seal assembly.
(7) Cage Damage - Discard a bearing cone & seal assembly if the cage is dented,
bent, or has too much wear in the roller pockets or has a polished or worn
surface on the cage arm. Do not straighten a bent cage.
(8) If a bearing cone & seal assembly is damaged in service and is replaced,
examine the mating bearing cup for damage. Replace a damaged bearing cup.
(9) Examine each bearing cup (85, 100) for movement in the wheel half
assemblies (80, 95). If a 0.002 inch (0,051 mm) feeler gauge can be put into a
clearance between the bearing cup and the bottom of the bearing bore, remove
the bearing cup to permit inspection and possible repair of the bearing bore
(refer to the REPAIR section).
(10) Immediately fill satisfactory bearing cone & seal assembly and cups with
bearing grease (Mobil Aviation Grease SHC 100). Wrap them in oil-proof paper
until they are installed in the wheel. When bearing parts are examined or filled
with grease, use the recommended procedures that follow:
(a) Keep a clean work area. Wrap clean bearing cone & seal assembly in
new oil-proof paper or plastic film to prevent the collection of
contamination.
(c) Clean the bearing part only with a clean cloth that has no lint.
G. Visually examine the rubber lip on each bearing cone & seal assembly (35). Discard
a bearing cone & seal assembly that has a rubber lip that is cracked, nicked,
gouged, damaged by heat, or is too hard or too worn to work correctly.
H. Examine the rubber seal on the bearing cone & seal assembly (35) to make sure it
has full contact with the bearing cup (85, 100) (refer to Figure 503).
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CHECK
(1) Put the bearing cone & seal assembly (35) on a flat surface with the rubber
seal against the flat surface.
(2) Use a bearing cup (85, 100) and put it over the bearing cone & seal
assembly (35).
(3) Turn the bearing cup (85, 100) from side to side on the bearing cone & seal
assembly (30). If a resistance from the rubber seal is felt, the seal is
satisfactory.
(4) If there is no resistance, the rubber seal is unsatisfactory and the cone & seal
assembly must be replaced.
I. If the preformed packings (60, 70, 75) and grommet (25) must be used again,
visually examine for cracks, gouges, and cuts. Replace a defective preformed
packing or grommet. Satisfactory preformed packings and grommets must have a
slight stretch to install.
NOTE: Preformed packings are compressed during use and need time (48 hours)
after removal to return to their correct shape.
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CHECK
J. Overinflation Plug Inspection:
Visually examine the overinflation plug (60) for damage. Discard a damaged
overinflation plug.
A. Do the specified inspections for a tire change (refer to paragraph 2, TIRE CHANGE
INSPECTION).
NOTE: Make sure that all contamination (dirt, grease, tire residue) is removed from
the area to be inspected. Before penetrant inspection is done, it is
necessary to remove the paint. Before eddy-current inspection is done,
remove the paint in the area to be inspected if the paint is cracked or
chipped or has visible scratches.
NOTE: It is recommend to let the penetrant fluid remain on the part for 30 minutes
before inspection.
Telephone: 937-440-2336
Fax: 937-440-2003
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
CHECK
NOTE: Contoured, differential-coil, beadseat probes are available from the
companies that follow:
(c) Examine the beadseat area shown in Figure 504. Inspection of all other
areas is recommended.
NOTE: The wheel inner and outer wheel halves have the same
beadseat contour.
Operate the machine at a low frequency (100 - 200 MHz) with applicable
decreased gain (amplitude or sensitivity). This low frequency gives a stronger
indication of cracks and decreases the number of repairs that are necessary to
get a satisfactory eddy-current inspection.
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CHECK
Set up the machine to make sure it can find a defect that is the same size as
the inspection notch in an "EDM standard" (refer to paragraph 3.B.(1)(b) for a
description of the "EDM standard").
Penetrant inspect (ASTM E1417 Type I, Method A, Level 2) the wheel halves
(90, 105) for cracks or corrosion.
NOTE: It is recommend to let the penetrant fluid remain on the part for 30
minutes before inspection.
Wheel halves that are overheated due to a bearing failure must be examined for
hardness. Measure the Brinell hardness and eddy-current conductivity in the hub area
around the bearing cup and areas between tie bolt holes. Measure the Brinell hardness,
using a 500 kg load and 10 mm ball. Reject wheel halves with a hardness value less
than 120 BHN (Rockwell B75) or a conductivity of more than 40.5% IACS.
Examine a wheel and the adjacent wheel that has rolled with a flat tire and caused
damage to the tire body:
A. Examine each wheel half assembly (80, 95) for an out-of-round condition. Measure
at the outer diameter of each flange. If the difference between the largest and
smallest diameter is more than 0.030 inch (0,76 mm), discard the wheel half
assembly.
B. Penetrant or eddy-current examine each wheel half assembly (80, 95). Discard a
cracked wheel half assembly.
C. Examine the flange area for damage on the outer diameter. Replace a wheel half
assembly (80, 95) that cannot be repaired to the limits of Figure 602
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CHECK
.
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
REPAIR
NOTE: Refer to IPL Figure 1 on page 1006 for identification of the parts.
NOTE: The repairs approved and given in this section will extend the life of the parts, but
will not put the parts back to a new condition. Replace all parts that are cracked,
worn, distorted, or damaged too much to be repaired.
- Machining facilities
- Abrasive cloth
- Surface treatment (MIL-C-5541 Class 1A)
- Arbor or bearing press
- Freezer that can cool to 0 °F (-18 °C)
- Oven that can heat wheel halves to 250 °F (121 °C)
- Filler material, Metalset A-4 or Devcon F
- Paint equipment
- Feeler gauges
- Epoxy polyamide primer (MIL-PRF-23377 Type I, Class N)
or epoxy primer (MIL-PRF-85582 Type I, Class C1 or C2)
- Thinner (MIL-T-81772 Type I or ll)
- Urethane paint system (conventional-solids, high-solids,
or Moisture-Curing High-Solids)
- Butyl alcohol
- Toluol
- Penetrant inspection equipment (ASTM E1417 Type I)
- Bearing bore tools
- Alkyd primer (TT-P-1757B Type I, Class C or N)
- Scotch BriteTM surface-conditioning (abrasive) pads
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REPAIR
1. REPAIR OF WHEEL HALVES (90, 105):
NOTE: A "blend" repair is done with hand tools to remove damaged material. The
repair is done with a very slow and continuous change in contour from the
repaired surface to the adjacent initial surface(s).
NOTE: A "local-blend" is repair of damage in a small area that does not extend around
the full circumference of a wheel half. Repair with a lathe is not permitted for a
"local-blend" repair unless it is included in a specified procedure.
A. Local-Blend Procedures:
Calculate the diameter of the repair area that is necessary to give this recommended
"diameter-to-depth" ratio.
(1) Measure the depth of the damaged area. If the depth is more than the
permitted limit, reject the wheel half.
(2) Multiply the depth of the damaged area by 50 to get the recommended repair
diameter that is necessary to get a slow and continuous change in contour from
the bottom of the repaired area to the adjacent initial surfaces. Refer to Figure
601.
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COMPONENT MAINTENANCE MANUAL
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REPAIR
B. Surface Damage Repair:
(1) Use #320 abrasive cloth to locally blend surface damage, but not to more than
the maximum limits that are given in Figure 602. Use #400 or finer abrasive
cloth to make the repaired surface very smooth. Surface contamination (tire
residue, etc.) can be removed with a Scotch-BriteTM abrasive pad.
(2) Penetrant examine (ASTM E1417 Type I, Method A, Level 2) the repaired
areas to be sure that the areas have no cracks, nicks, or tool marks.
NOTE: It is recommend to let the penetrant fluid set for 30 minutes before
inspection of the part.
(3) Apply surface treatment and paint to the repaired areas (refer to paragraph 6,
SURFACE TREATMENT, and paragraph 7, WHEEL PAINT)
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REPAIR
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
REPAIR
TYPE OF
AREA MAX. DEPTH MAX. AREA REPAIR LIMIT
REPAIR
NOTE: Repairs can be made on opposite sides of an area if the total depth of removed
metal is not more than the "MAX. REPAIR DEPTH" limit.
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NOSE WHEEL ASSEMBLY, P/N 3-1622
REPAIR
2. PACKING GROOVE REPAIR:
A. Remove only enough metal around the damaged area with a hand file to give a
minimum patching surface of 1/16 inch (1,59 mm) square. Do not make the repaired
area deeper than the limits given in Figure 602. Do not make the repaired area wider
than the sealing surface or more than 2 inches (50,8 mm) in length as shown in
Figure 603.
B. Use toluol or butyl alcohol to clean contamination from the repaired areas.
C. Mix Metalset A-4 or Devcon F, as instructed on the labels, and apply to the repaired
areas. Let the filler material harden.
NOTE: Metalset A-4 or Devcon F can be heated to harden it faster. Refer to the
instructions on the container label, but do not heat more than 250 °F
(121 °C) and for not longer than 20 minutes. Use disposable equipment to
blend and apply the filler material.
D. After the filler material is hard, use a hand file to form it to the initial configuration of
the sealing surface. Use abrasive cloth (400 grit or finer) to make the surface very
smooth.
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REPAIR
WARNING: PREVENT CONTACT WITH PENETRANT FLUID (ASTM E1417 TYPE I).
USE SKIN AND EYE PROTECTION. THIS FLUID IS DANGEROUS TO
THE SKIN, EYES, AND RESPIRATORY TRACT. GOOD GENERAL AIR
FLOW IS USUALLY SUFFICIENT.
E. Penetrant examine (ASTM E1417 Type I, Method A, Level 2) repaired areas to make
sure that the areas have no cracks, nicks, or tool marks.
NOTE: It is recommend to let the penetrant fluid set for 30 minutes before
inspection of the part.
(2) Put the heated wheel half assembly on the hub support tool on the press table
as shown in Figure 604.
(3) Put the cup removal plate into the bearing bore and push out the bearing cup
(85, 100).
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NOSE WHEEL ASSEMBLY, P/N 3-1622
REPAIR
4. BEARING BORE REPAIR:
NOTE: A repair for wear of the inner and outer bearing bore is not necessary if the
diameter is 2.712 inches (68,88 mm) or less.
A. Machine the bearing bore to remove corrosion and/or damage to the dimensions
given in Figures 605 and 606. Do not machine the bearing bore larger than the
dimension given.
WARNING: PREVENT CONTACT WITH PENETRANT FLUID (ASTM E1417 TYPE I).
USE SKIN AND EYE PROTECTION. THIS FLUID IS DANGEROUS TO
THE SKIN, EYES, AND RESPIRATORY TRACT. GOOD GENERAL AIR
FLOW IS USUALLY SUFFICIENT.
B. Penetrant examine (ASTM E1417 Type I, Method A, Level 2) the machined surfaces
of the bearing bore for cracks and other defects.
NOTE: It is recommend to let the penetrant fluid set for 30 minutes before
inspection of the part.
C. Apply surface treatment (MIL-C-5541 Class 1A) to the repaired areas of the bearing
bore (refer to paragraph 6. REPAIR Section).
D. Machine the bushing to the dimensions given in Figure 605 or 606. Bushing material
is a free machining steel (ASTM A108, AISI 4130, AISI 4140, or an equivalent high-
strength steel).
E. Install the bushing. Use the same procedure as for a bearing cup (refer to
paragraphs 5. in the REPAIR section).
F. Machine the bushing inner diameter to the final dimensions given in Figure 605 or
606.
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COMPONENT MAINTENANCE MANUAL
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REPAIR
NOTE: Increase the bearing bore diameter to the minimum 2.770 inches (70,36 mm) or more
only as necessary for removal of corrosion or damage, but not more than the
maximum diameter shown above. Make the bushing outer diameter correct for a
0.004 - 0.007 inch (0,10 - 0,18 mm) press fit.
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REPAIR
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COMPONENT MAINTENANCE MANUAL
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REPAIR
NOTE: Increase the bearing bore diameter to the minimum 2.770 inches (70,36 mm) or more
only as necessary for removal of corrosion or damage, but not more than the
maximum diameter shown above. Make the bushing outer diameter correct for a
0.004 - 0.007 inch (0,10 - 0,18 mm) press fit.
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REPAIR
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REPAIR
5. BEARING CUP INSTALLATION:
A. Cool the bearing cup to 0 - -20 °F (-18 - -29 °C) for a minimum of 15 minutes.
B. Heat the wheel half (90, 105) to 240 - 250 °F (115 - 121 °C) for no longer than 20
minutes.
C. Remove the wheel half from the oven and spray the bearing bore with a thin layer of
alkyd primer (TT-P-1757B Type I, Class C or N).
D. Put the wheel half on the hub support tool on the press table (refer to Figure 607).
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REPAIR
E. Put the cooled bearing cup in the bearing bore. Carefully align the bearing cup to
make it seat correctly.
F. Put the bearing cup installation tool (refer to Figure 901) on the bearing cup and
apply pressure to push the bearing cup into the bearing bore.
G. After the bearing cup is installed, try to put a 0.002 (0,051 mm) feeler gauge
between the bearing cup and the bottom of the wheel bearing bore in three equally-
spaced places. If the feeler gauge can be put into the clearance below the bearing
cup, the bearing cup is not correctly installed. Repeat the installation procedure.
NOTE: If the cup does not enter the bearing bore straight or does not fully come in
contact with the bottom of the bearing bore, remove the cup immediately
from the bore and repeat paragraph A, B, D, E, F, and G to install the
bearing cup.
6. SURFACE TREATMENT:
B. Apply surface treatment (MIL-C-5541 Class 1A) with a brush, sponge, pad, or spray
to repaired areas.
NOTE: If the mating surfaces of the wheel halves are fretted, clean the fretted
surfaces with thinner (MIL-T-81772 Type I or II) and apply surface treatment.
C. Fully air dry the parts after application of surface treatment. Do not touch treated
surfaces until they are fully dry.
7. PAINT WHEEL
(Conventional-Solids, High-Solids, or Moisture-Curing High-Solids Urethane Paint):
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REPAIR
WARNING: WHEN WATER FROM WATER-BORNE PAINTS TOUCHES ALUMINUM
POWDER FROM PIGMENTS (SUCH AS THOSE THAT ARE IN
METALLIC PAINT), THIS MAKES HYDROGEN GAS. DISCARD WASTE
FROM WATER-BORNE PAINTS AND WASTE FROM SOLVENT-BORNE
PAINTS IN SEPARATE, FIRE-PROOF CONTAINERS.
A. To touch up damaged paint at a tire change. use #320 abrasive cloth, then use #400
abrasive cloth to make the surface very smooth.
B. Apply surface treatment (MIL-C-5541 Class 1A) to all bare aluminum and let it dry.
WARNING: PREVENT CONTACT WITH THINNER (MIL-T-81772 TYPE II) . USE SKIN
AND EYE PROTECTION. THIS THINNER IS FLAMMABLE AND
DANGEROUS TO THE SKIN, EYES, AND RESPIRATORY TRACT.
GOOD GENERAL AIR FLOW IS USUALLY SUFFICIENT.
C. Clean all surfaces to be painted with a no-lint cloth that is moist with thinner
(MIL-T-81772 Type II).
D. Mask all areas where epoxy primer is not wanted (refer to Figure 609).
F. Mask all areas where urethane paint is not wanted (refer to Figure 609).
WARNING: PREVENT CONTACT WITH URETHANE PAINT. USE SKIN AND EYE
PROTECTION. THIS PAINT IS FLAMMABLE AND DANGEROUS TO THE
SKIN, EYES, AND RESPIRATORY TRACT. GOOD GENERAL AIR FLOW
IS USUALLY SUFFICIENT.
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REPAIR
TIME TO DRY
MATERIAL MIXING DRY LAYER MIXTURE
NOMENCLATURE BETWEEN
IDENTIFICATION DATA THICKNESS POT LIFE
LAYERS
**Epoxy Polyamide MIL-PRF-85582 Type Refer to 0.0006 inch 0.5 - 6 Hours 6 Hours Max.
Primer I, Class C1 or C2 NOTE 1. (0,015 mm) Room Temp.
(Water Reducible) (44-GN-7) Mininumr
*(Conventional-Solids) Pure White, Color Refer to 0.0015 inch 0.25 - 36 Hours 6 Hours
Urethane Paint Number 6021, NOTE 3. (0,038 mm)
Cataloge No. G8001 Minimun Refer to NOTE
& 5 & 6.
Component B
(Fast Dry 04600CHA-FG)
(Standard Dry
04600CHA-SG)
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REPAIR
NOTE: 1. Mix the water reducible primer as instructed by the manufacturer of the primer.
NOTE: 2. Mix one part by volume of Component Number 1 to one part by volume of
Component Number 2. Let the catalyzed material to set for 30 minutes before
application. Reduce to spraying viscosity with thinner (MIL-T-81772 Type II).
NOTE: 3. Mix one part by volume urethane paint to one part by volume catalyst. Reduce to
spraying viscosity with urethane reducer (Catalog Number T0003).
NOTE: 4. Mix two parts color base K-line (K 8034) with one part of urethane converter
HI. Cat #85 (K 3002), with one part activated activator (A0001 Fast Dry or A0003
Slow Dry) to make a four part mixture.
NOTE: 5. After painted part has set 30 minutes, bake it for two (2) hours at 150 °F (66 °C).
Alternative Method: Air dry at room temperature for two weeks.
NOTE: 6. If parts sets more than of 36 hours before the second layer of urethane paint is
applied, wipe down the area to be painted with a no-lint cloth that is made moist
with reducer thinner, T0003 or thinner (MIL-T-81772 Type I or II).
NOTE: 8. The paint will dry faster in hot, humid condition (it is dry enough to handle after 2
hours at 77 °F (66 °C)). The part can be baked to make the paint dry faster, but
the oven temperature must be more than 150 °F (66 °C).
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REPAIR
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COMPONENT MAINTENANCE MANUAL
Part Number 3-1622
3.115 (79,12) R.
REF. DIA.
PORT TO CENTER
INFLATION VALVE
PORT
OR
OVERINFLATION
PLUG PORT
Figure 610. Location of the Inflation Valve Port and the Overinflation Plug Port
UTC AEROSPACE SYSTEMS PROPRIETARY Page 2 of 5
32-49-08 Jul 29/13
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**Printed copies are considered UNCONTROLLED – Verify current issue before use**
GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
Part Number 3-1622
Changes: Added paragraph 9.B. (1) thru (6) and Figure 611. as follows:
B. Inflation Valve Port and Overinflation Plug Port - Repair with a Plug
(1) Drill the port shown in Figure 611, to 0.428 to 0.448 inch (10,87 to 11,38 mm)
diameter and a depth of 0.390 to 0.410 inch (9,91 to 10,41 mm).
(2) Ream the port to 0.446 to 0.454 inch (11,33 to 11,53 mm) diameter and a
depth of 0.390 to 0.410 inch (9,91 to 10,41 mm).
(3) Use a bottoming tap to make 0.500-20 UNF-3B perfect threads in the port to a
minimum depth of 0.300 inch (7,62 mm).
Figure 611. Repair Plug for the Inflation Valve Port and the Overinflation Port
(5) Clean the plug and the tapped hole (refer to the CLEANING section). Let the
parts dry.
(6) Apply 3M™ No. 2158 Scotch-Weld™ epoxy adhesive to the threads of the plug.
Tightly install the plug in the port. Refer to instructions on the container label to
mix, apply, and dry the adhesive.
(7) Machine the plug flush with the surface of the wheel half.
(8) Spotface the surface to 0.730 to 0.750 inch (18,54 to 19,05 mm) diameter and
a depth of 0.000 to 0.015 inch (0 to 0,38 mm). Make sure there is no step
where the spotface surface connects to the spotface radius (at the tangent
point).
(9) Drill and tap the plug for a 0.3125-24 UNJF-3B threaded hole to
SAE-AS5202-02 dimensions, but with changed dimensions as follows:
(10) Drill the vent hole again to make it fully open into the repair plug. Drill to a
0.125 inch (3,18 mm) diameter.
(11) Apply surface treatment to the top of the plug, the vent hole, and other bare
aluminum. Refer to "SURFACE TREATMENT" in this REPAIR section.
ASSEMBLY
NOTE: Refer to IPL Figure 1 on page 1006 for identification of the parts.
NOTE: Refer to the LIST OF SPECIAL MATERIALS for sources of materials.
EQUIPMENT AND MATERIALS:
NOTE: Equivalent replacements are permitted for items that follow, but not for antiseize
compound or dry nitrogen:
1. GENERAL INSTRUCTIONS:
NOTE: Replace rubber grommets (25) and preformed packings (60, 75 ) at each tire change
or wheel NDT inspection.
B. If a bearing cup (85, 100) was removed from the inner or outer wheel half
assemblies (95, 80), install them (refer to paragraph 5, BEARING CUP
INSTALLATION in the REPAIR section).
A. Install the lubricated preformed packing (60) on the outer diameter groove of the
inner wheel half assembly (95). Make sure that the preformed packing is not twisted.
B. Install the tire on the inner wheel half assembly (95). Refer to Figure 1 in the
DESCRIPTION AND OPERATION section for part numbers of approved tires.
C. Assemble the inner (95) and outer (80) wheel half assemblies, as follows:
(1) Install the wheel halves with the “L” as close to 180 degrees apart as possible
when the wheel halves are assembled. The light side of a wheel half is
impression stamped with an “L” on the flange.
(2) Align the red dot (or mark) on the tire bead with one of the two valve ports in
the outer wheel assembly (80).
NOTE: The red dot (or mark) on the tire should be 2 inches (50,8 mm) or
less from the inflation valve location.
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
ASSEMBLY
D. Apply antiseize compound, SAE-AMS-2518 (MIL-T-5544 optional) to the threads and
bearing surfaces the bolts (55), nuts (40), and washers (45) (refer to Figure 701).
NOTE: New wheel assemblies that are shipped from the factory without the tires
will have a thin layer of LPS3 lubricant on the bolts (55). Clean the bolts
and nuts (40) to remove the lubricant before you apply antiseize compound
(refer to the CLEANING section, paragraph 1).
Figure 701. Application of Antiseize Compound and Washer and Balance Weight Positions
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
ASSEMBLY
CAUTION: INCORRECT PRELOAD AND FAILURE OF THE TIE BOLT WILL OCCUR
IF THE COUNTERSUNK SIDE OF WASHER IS NOT AGAINST BOLT
HEAD AND NUT.
E. Install a washers (45) on bolts (50) with the countersunk side toward the bolt head
(refer to Figure 701). Install the bolts and washers through the inner wheel half.
Install washers with the countersunk side toward the nut (40). Install the nuts and
preliminary torque to 112 - 117 pound-inches (12,6 - 13,2 Nm) in a crisscross
sequence (refer to Figure 702).
NOTE: A balance weight is used in place of the washer. Only one balance weight
can replace each washer.
Final torque nuts (40) to 225 - 235 pound-inches (25,4 - 26,5 Nm) in a clockwise
sequence (refer to Figure 702). Tighten in one continuous turn of each nut to its final
position. Torque the tie bolt nuts #1 and #2 again to make sure that the torque has
not been decreased by application of torque to the other nuts.
Torque nuts (40) to 112 - 117 Torque nuts (40) to 225 - 235 pound-
pound-inches (12,6 - 13,2 Nm) in a inches (25,4 - 26,5 Nm) in a clockwise
crisscross sequence, as shown above. sequence, as shown above.
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
ASSEMBLY
F. Install Inflation Valve Assembly:
(2) Install the inflation valve in the threaded hole that is adjacent to the red dot (or
mark) on the tire bead in the outer wheel half assembly (80). Dry torque the
valve stem to 45 - 55 pound-inches (5,1 - 6,2 Nm).
(3) Install the inside valve (15) in the valve stem. Dry torque the inside valve to
3 - 5 pound-inches (0,3 - 0,6 Nm).
(1) Install two preformed packings (70) (with no lubrication) on the overinflation
plug (65).
(3) Install the overinflation plug into the threaded hole in the outer wheel half
assembly (80). Dry torque the overinflation plug to 45 - 55 pound-inches
(5,1 - 6,2 Nm).
WARNING: THE TIRE MUST BE FULLY DEFLATED BEFORE A TIE BOLT BALANCE
WEIGHT (50) CAN BE INSTALLED. WHEEL PARTS CAN COME APART
WITH FORCE OR CAN BE DAMAGED IF THE NUTS (40) ARE
LOOSENED BEFORE THE TIRE IS FULLY DEFLATED.
WARNING: INFLATE ALL TIRES INSIDE A METAL CAGE. A TIRE EXPLOSION CAN
BE CAUSED BY OVERINFLATION.
H. Inflate the tire with dry nitrogen to necessary pressure for service (refer to the TEST
AND FAULT ISOLATION section). Install the valve cap (10) on the valve stem (20).
Dry torque the valve cap to 5 - 10 pound-inches (0,6 - 1,1 Nm).
3. WHEEL INSTALLATION:
A. Pack the bearing cone & seal assemblies (35) with grease (Mobil Aviation Grease
SHC 100). Wipe off excess grease after installation is complete.
B. Apply a thin layer of bearing grease (Mobil Aviation Grease SHC 100) to the bearing
cups (85, 100) and the rubber lip of each bearing cone & seal assembly (35).
C. Clean the axle threads and lubricate the threads with bearing grease (Mobil Aviation
Grease SHC 100).
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
ASSEMBLY
D. Install a water shield deflector (30) and inner bearing cone & seal assembly (35) on
the axle.
F. Install the outer bearing cone & seal assembly (35) and water shield deflector (30)
on the axle.
(1) Turn the wheel in the direction the axle nut is tightened and torque the axle nut
to 25 pound-feet (33,9 Nm) to correctly set the bearings.
(3) Turn the wheel in the direction the nut is tightened, and torque the axle nut to
12 pound-feet (16,3 Nm) in one continuous turn of the axle nut. This will
prevent incorrect indication of break-away torque that will occur from stop and
start turning of the axle nut.
(4) Examine for alignment of the locking holes. If the locking holes are not aligned,
continue to tighten the axle nut to the closest locking hole, and lock the axle
nut by standard locking procedures.
4. STORAGE INSTRUCTIONS:
A. If wheel is to be put in storage, lubricate the bearing cups (85, 100) and bearing
cone & seal assemblies (35) with bearing grease, Mobil Aviation Grease SHC 100.
Install bearing cone & seal assemblies in the wheel assembly bearing bore with
place a dust cover over the bearing opening. Put the water shield deflectors (30) and
over the dust cover and hold in place with tape.
B. Keep the rubber parts in a cool (104 °F (40 °C) MAX.), dark, dry, no-dust area. Also
keep parts away from air flow, radiation, ozone (made by electric arcs, fluorescent
lamps, and other electrical equipment), and other contamination.
C. If wheel and tire assemblies are kept in storage for long periods of time, decrease
the inflation pressure to 25% (1/4) of usual operation pressure or 40 p.s.i. (276 bar),
whichever is less. Install the valve cap (10) and dry torque it to 5 - 10 pound-inches
(0,6 - 1,1 Nm).
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GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
ITEM
NUMBER ITEM TORQUE SPECIFIED
FROM IPL NOMENCLATURE VALUE COMPOUND
FIGURE 1.
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GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
Common tools and equipment that are usually available at overhaul are all that are necessary
to service the wheel, except for the special tools and fixtures shown below.
Use the drawing in this section to locally make special tools, fixtures, and equipment. Special
tool, fixtures, and equipment are not available from Goodrich Corporation.
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NOSE WHEEL ASSEMBLY, P/N 3-1622
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COMPONENT MAINTENANCE MANUAL
NOSE WHEEL ASSEMBLY, P/N 3-1622
1. PURPOSE:
This section gives illustrations and parts breakdown of all parts of the assembly(ies)
shown on the title page which can be disassembled, repaired or replaced, and
reassembled.
Any modification, addition, or deletion in the parts list table is shown by an “R” at the left
of the item number.
A. Item Numbers:
The item number gives positive identification of the part throughout the manual by
making the part easy to find in the parts list. The item number for a part usually does
not change, except for alpha variants explained below.
NOTE: An "Alpha Variant" is an alphabetic letter which follows the item number, and
which "varies" (changes) each time the item number is repeated in the parts
list.
The letters "A" through "Z" (except "I" and "O") follow copies of item numbers when
necessary to show:
Alpha variant item numbers are not shown on the exploded view when the
appearance and location of the alpha variant item is the same as the basic item.
Items that are not illustrated are indicated by a dash (-) ahead of the item number in
the FIGURE & ITEM NUMBER column.
The Indenture System used in the parts list (NOMENCLATURE column) shows the
relationship of one part to another. For a given item, the number of indentures shown
the relationship of the item to the associated next higher assembly as follows:
(1) Subassemblies and detail parts that are used on assemblies that show the
pre- or post-Service Bulletin notation will not show the same notation if the EFF.
CODE column clearly shows their pre- or post-Service Bulletin status.
(2) End-item assemblies that are modified by a Service Bulletin without assignment
of a new part number (no production equivalent of the modified assembly) will
not show pre- or post-Service Bulletin notation.
G. Effectivity Code:
Reference Letters (A, B, C, etc.) are assigned in the EFF. CODE column to each
end-item. The reference letter of the applicable end item assembly is also shown for
each detail part and subassembly. If the EFF. CODE column is blank, the detail or
subassemblies can be used on all assemblies in this manual.
The UNITS PER ASSY column usually shows the total number of parts required per
assembly, subassembly, or sub-subassembly as applicable.
The letters “AR” identify parts that are “as required” (for bulk items).
The letters “RF” identify parts that are given for reference purposes.
The letters “SP” identify parts that are a “service part” that are not part of the
end-item assembly.
I. Attaching Parts
Attaching parts are listed in the nomenclature column beneath the assembly which
they attach. They will be captioned "Attaching Part" with asterisks " * * * " to follow
the list of attaching parts.
3. VENDOR CODES:
NOTE: If a part has a vendor code number (V56878, for example) in the
“NOMENCLATURE” column of the ILLUSTRATED PARTS LIST, that part is FAA
approved as part of the Goodrich Quality Assurance System. Sources of these
parts, other than Goodrich, must have alternate FAA approval under Federal
Aviation Regulations (14 CFR Part 21)
INTENTIONAL BLANK
UNITS
FIG.& AIRLINE NOMENCLATURE
PART EFF. FOR
ITEM STOCK (PART NAME
NUMBER CODE EACH
NO. NO. 1 2 3 4 5 6 7
ASSY.
UNITS
FIG.& AIRLINE NOMENCLATURE
PART EFF. FOR
ITEM STOCK (PART NAME
NUMBER CODE EACH
NO. NO. 1 2 3 4 5 6 7
ASSY.









