REVISIONS (@corrair you cevenn LER COMP ROPRETArY FORMATION THs DOG. COKTANS ROPmeTAr ne cratiON OF See E.ecTAS EnVPAN AOD MAY Hoy Oe Ute cma. OSE) TO SHER cer wr TH WRTTEN PENSION CF DESCRIPTION, DATE APPROVED. REDRAW tue, 3. ss ft Bail land. (ASR BE EM) Cail REV STATUS OF SHEETS me Sees 7 by (Srey Cana | 2 «(| ee063 eee ear HBT wz aaa C REVISED $H4, MATERIAL “-Quenby)}] O— { [ADDED TABLE ON SHEET 5. Lb SECTION F |REVISED ALL SHEETS TO 95/10/13] TLK SH_T-REV_[[_SH [Rev FORMTEK. T.KOSTER ALI2411 + S INDEX: ADV REV STATUS OF 7 E SHTS. SECT 1 SH! UPDATE REV| 7 € G |SH4 REV TBLISH5 REV TBL [981113 | JAE =. a 283 PER QCR U06956 & DO9359 AL15305 C F BICKING| THIS DRAWING TO BE REVISED ON FORMTEK ONLY. { SECTION 2 SH REV SH REV 1 iz 2\ACPLIED PRACTICE | 348A 9é00 LAST 7- SEK: 28741397 | iT OMENCUATURE Den TIST_OF COMPLEMENTARY DOCUMENTS chen cnc cen TES ORE ESTE eS aE — {STA Toe TRORDENENDICES | 72829 | € GE Power Generation PROCS: ALS pice SCHENECTADY, HY sreoecumss "BD Luna _|79/ ae BOLT & STUD TORGUING mass: 72-06-20 (ELONGATION TABLE) acm v RST WMDE FoR.GAS TURBINE ‘HRLEDFRAGTOES SE [ ONGECODE BRET A 24BA4158 INDEX. SIM TO: TONE [sr a | OT- iN DB-34 4ae aR its ¥ 248A4158 1 BOLT AND STUD TORQUING 1.1 The nutis the preferred torquing end on bolt & nut applications. Before torquing, remove foreign matter from bolt, nut, and bolting surfaces at each assembly. 1.2 Apply anti-seize compound per Item 1 to bolt and nut threads, and bolting surfaces at initial installation and each succeeding assembly. 1.3. Tighten bolt andlor nut to be sure threads are free, then back off unti free from surface. Snug against surface and torque to values shown in Table 1,Table 2 or Table 3 as require 1.4 When using impact wrenches, torque to values in Table 1,Table 2 or Table 3 as required. Note - Item 1.3 need not apply to impact wrenching, 15 Table 2 (60 KSI) and Table 3 (40 KSI) define torque application requirements for horizontal and vertical structural flanges. Unless otherwise specified table 3 should be used 16 Structural flange torque requirements apply to cil vertical and horizontal casing and ‘frome joints, bearing cops and straps, combustion wrappers, manway covers and other bolted joints as required by drawing. CLASSIFICATION OF JOINTS 24 Allclasses of joints (oi ight, ai tight, and for frame rigidity) with metal to metal contact shall have their bolt or stud elongation determined by micrometer measurements, torque wrench, or by head rotation, 2.2 _Allgasket joints shall have their bolt and stud elongation determined by micrometer measurements or torque wrench. 2.3 To ensure an air light joint (.¢, Stator Casings), there must be 80% contact over the critical area {as defined in Section 2.6), with no obvious leak paths. 2.4 — To ensure an oll tight joint (je. Bearing Housings), there must be a line of continuous contact over the critical area (as defined in Section 2.5) a minimum of 0.8 inch wide, with no obvious leak paths, that connects the 90% contact areas, The 90% contact areas are generally located adjacent to oil seal grooves and are specifically defined on the individual product drawings. CEREAL ESTAS COMPA | SOE] CHE COOE BENT @ ‘GE Power Generation saeco | a 248A4158 Lana) G. CLARK 7216/28 SECTION 1 ED TONESG, 1672 EAE set —FEw aa + A] 2agaa158, 2 2.5 The critical area is defined as the area from the inside or gas path side of the joint, outward to the closest edge of the bolt hole pattem. in addition, individual product drawings may define ot critical areas requiring 100% contact (i.e, Combustion Wrappers). A typical view of a joint critical area is shown below. EDGE OF FLANGE TOWARD Co OF MACHINE tee TCA AREA OUTBOARD EDGE 2.8 Where a casing, such as an Inlet, may have more than one type of joint contact requirements, the feeler check is required for the air tight portion, and the red and blue check is required for the oll tight areas 2.7 Horizontal joint contact requirements must be met after all machining and welding is complete. Quality records for each individual casing should indicate compliance with these requirements. Paper contact prints of all joint flanges requiing red and blue checks must be submitted to the ‘appropriate Sourcing Quality Engineer for approval prior to shipment. 3 JOINT CONTACT INSPECTION METHODS. 3.1. Two methods of inspection are employed to ensure the contact requirements of each individual product drawing are met. A "Teeler check" isused as a reasonable means of assuring an air tight Joint. A “red and blue check" is used to verify oll ight joint contact. There may also be instances where a red and blue check is used to verify airtight joint contact (i.e, Combustion Wrappers), or to qualify a Supplier's machining capability. 3.2 Feeler Check Method 3.2.1 Assemble casing halves with all hardware and torque horizontal joint bolts per Section 1. 3.2.2 Check to ensure that a piece of shim stock, no thicker than 0.0015 inch will not enter the horizontal joint more than 0.60 inch at any point along the bore or gas path for the full axial length of the joint. 3.2.3 Report any and all discrepancies, 3.3 Red and Blue Check Method 3.3.1 The preferred position of the casing for this check is horizontal whenever possibie. With the casing halves disassembied, check the horizontal joint of both halves to ensure that all holes have countersinks, Carefully remove any burrs and stone to remove any high spots if necessary. Wipe joint surface clean TEULERCTROOOPIN | SEE | CRSECOE TaN GE Power Generation samEDHDLT | A 2484158 oa G.CLARK 7216/29 SECTION 1 = UNE 30, 1972 bai werome oS ae ¥ A | 2486158, 3] 3.3.2 Using a soft lint free material, such as a felt blackboard eraser, apply a thin, transparent layer of Dyker Hi-Spot Biue #107 or equivalent to the upper haif horizontal joint, Be careful not to leave heavy deposits of dye around holes or edges, 3.3.3 Using a second applicator, apply a thin transparent layer of Canode #2243 Orange Die Spotting 336 337 3.3.8 3.3.9 Ink or equivalent to the lower half horizontal joint. Assemble both halves carefully so as not to slide the halves, Assemble all hardware including dowels and torque all bolts per Section 1 following the sequence on the product drawing, Disassemble the casing halves, again being careful not to slide the halves. Inspect the lower half to ensure that the transfer of the blue color onto the orange reflects that the minimum contact requirements of the product drawing have been met. A blotchy appearance is probably due to too much ink on either half. A very faint contrastis probably due to not enough ink on either half. if the minimum contact requirements are not achieved, it may be necessary to hand scrape or stone the adjacent high spots to enhance the overall contact area and repeat steps 3.3.1 thru 3.3.5. This must be done with care so as not fo remove too much material and adversely affect dimensional characteristics. Care must also be taken not to round off any edges, thereby reducing the contact area, Once a satisfactory red and blue check has been achieved, a paper impression must be lifted from the lower half for approval. This is done by carefully placing regular, white unlined paper ‘onto the lower half horizontal joint. Using the palm of the hand, press down and slide the hand ‘axially along the paper several mes being careful so as not to let the paper slide on the joint. Often, the first paper impression is somewhat saturated with the ink and difficult to read, Generally, a second paper impression results in a better impression and will ry faster. Identify the paper impressions as the left or right side, forward or aft end, generic part name, GE. Grawing and group number, machining serial number, and Supplier name. Forward prints to ‘Sourcing Quality for approval. EXCEPTIONS TO SPECIFICATIONS - Not Applicable SPECIAL INSTRUCTIONS - Not Applicable DATA REQUIREMENTS - Not Applicable ‘GENERAL LESTAD COMPANY | SUE | ONE CODE ‘BROWS @ GE Power Generation ee a 248A4158 RA GOLARK 7269 SECTION 1 BRD ‘JUNE 30, 1872 Soi a)SEP ona aT ' A 2484158. 4 G "TABLE | GENERAL TORQUE REQUIREMENTS FOR NONSTRUCTURAL FLANGES Nominal Head Markingt Head Marking’ Head Marking Bolt Diameter ‘Six Radial Lines, L, CR, B7, HB7 A2A, A2B, BBM & Threads None. ft. Ibs. ft. Ibs. ft_Ibs 8-32 08-4 0.8-1 0.2-0.9 #10-32 2-3 23 1.5-2 25-20, 5-6 5-6 4-5 3125-18 9-14 9-114 8-10 -375-10 47-24 14-17 41-14 50-13, 52-56 43-45 36-37. 625-14 98-105, 81-85 68-69 750-10 161-178 134-144 414-447, 875-9 252-277. 209-224 174-182, 1.00-8 366-407, 302-329 (251-267 W25-8 532-606 438-490 362-397 4.25-8 699-804 573-650 472-527 1.375-8 950-102 778-891 640-722 1508 1201-1400 982-1132 807-916, 4. Material: C1A3A, C1AS 2 Material: BS0A125E, BSFSB3, C1A2A, C1A2B, C1A3A, C1ASB, C1A3C, C1ASD, C1ASC1, C1ASD1 3, Material: C1F18A1, C1F49A1, C1F49A2, C2F9A, C2F10B CEMLEESTROCOMAN | SUE | ORCECOTE DRGRS GE Power Generation samemaon | a 248A4158 oe G,OLARK 72/6/28 SECTION 1 ee ‘UNE 30, 1972 eee ar 4A] 2484153 5 TABLE 2-HORIZONTAL AND VERTICAL STRUCTURAL FLANGE TORQUE REQUIREMENTS (60 KSI) BOLT DIAMETER APPLIED TORQUE @ THREADS PER INCH FT LBF 75-10 208-229 100-8 ‘472-620 125-8 918-1010 150-8 1634-1797, 175-8 ‘3370-3708 2.00-8 (6372-7010 225-8 19205-10125 250-8 1271-14048 275-8 17129-18933 3.00-8 22403-24761 [TABLE 3-HORIZONTAL AND VERTICAL STRUCTURAL FLANGE TORQUE REQUIREMENTS (40 KSI) BOLT DIAMETER APPLIED TORQUE @ THREADS PER INCH FT LBF "75-10 139-153 100-8 316-346, 125-8 612-674 150-8 1089-1198 175-8 2247-2472 2.00-8 4248-4673 225-8 6156-6750 250-8 (8514-9366, 275-8 11420-2622 3.00-8. 14936-16508 NOTES: |. MATERIALS TYPICALLY USED ON STRUCTURAL FLANGE APPLICATIONS ARE B5FS AND BSOAIZ5. 2. APPLICATION OF ANTISEIZE (ITEM !) PER PARAGRAPH 1.2 IS REQUIRED DURING EVERY ASSEMBLY CYCLE TO ACHIEVE THE PROPER PRELOAD WHEN USING THE TORQUE VALUES SPECIFIED ABOVE. ‘GENERAL EIESTRIGOONPANY | STE ONGE CODE STS @ GE Power Generation cee | A 248R4158 DRAvA_TKOSTER 95/09/26 SECTION 4 ‘Sse T.KOSTER 95/10/13 [sous fect 5