INSTALLATION AND OPERATING INSTRUCTIONS CVM Series 5 Vertical Multistage Pump1.Applications BUGATI in-line stainless steel verticalmuttistate centrifugal pump, types CVM & CVMS are designed for a widerange of applications. 1.1 Features Features: high efficiency, low noise, compact structure, small size, light weight, optimization design, reliable seal, easy operation, etc. 1.2 Applications Low viscosity, neutral, non-flammable,non- explosive liquids, not containing solid particles or fibres. The liquid must not attack the pump material chemically. ~ Boiler feed.and condensate systems - Water treatment, reverse osmosis systems, ultrafiltr ation systems, - Food andbeverage industry. = Water supply in high-rise buildings. + Irrigationin agriculture, nursery, golf course. - Fire fighting systems. += Industrial cleaning systems. + liquid transfer, circulation and enhance. = Hotand cold water. 1.3Working conditions -Liquid temperature: Low temperature: -200~+15°C Normal temperature: +150~+70'C Hot water: +70C~+ 104°C “Flow range: 0.4~120m'h -Maximum pressure: 30bar -pH value range: PH3~9 -Maximum ambient temperature. +507 -Maximum elevation: <1000m 1.4 Pumped liquids Thin, non-flammable, non- explosive liquids , not containing solid particles orfibres. The liquid must not attack thepump material chemically. When pumping liquids witha density and/or viscosity higher than that of water, oversized motors mustbe used, if required -For liquid transfer, circulation and pressure boosting of cold or hot clean liquids 2.Technical data 2.1 ambient temperature Maximum +40. If the ambient temperature exceeds +40 or ifthe motoris located 1000 metres above sea level, themotor output(P,) must be reduced due tothe low density and consequently low cooling effect of the air(Figure 1). Insuch cases, it may be necessary to use ‘a motor witha higher output; Fig.1 Relationship between motor output (P,) and ambient temperature Po (%) 400 90, 80 70 80 50 20 25 3035 40.45 50 55 6065 7075 80 re 1000 2250 3500 Mm Example: Figure 1 shows thatP2 mustbe reduced to 88% when the pump isinstalled 3500 metresabove sea level. At and ambienttemperature of 70°C,P2 mustbe reduced 10 78% ofthe output. 2.2 Liquid temperature See fic.5, page 4, which indicates the relationship between liquid temperature and maximum permissible operating pressure. Note: Themaximum permissible operating pressure ‘and liquid temperature ranges apply to the pumponly. 1.3 Maximum permissible operating pressure and liquid temperature for the shaft seal Fig.2 CVM/CVMS 1 t0 90. lear 35 30 25 20: 15 10 5 o T 80 "100120140 ere} -40°-20"0 2040 60 1A Minimum inlet pressure ‘The maximum suction lift *H” in metreshead canbe calculated as follows: H=Pb%10.2-NPSH-Hf-Hv-Hs Pb = Barometric pressure in bar (Barometric pressurecan be setto 1 bar), Inclosed systems, Pb indicates the system pressure in bar. NPSH = Net Positive Suction Headin metreshead ((o be read fromthe NPSH curve onpage 18 at the highest low the pumpwill be delivering). Hf = Friction lossin suction pipe in metres head at the highest flow the pump will be delivering. Hy =Vapour pressurein metres head. Hs = Safely margin = minimum 0.5 metres headI the calculated “H” is positive, the pump can operate ata suction lift of maximum “H” metres head. Ifthe calculated “H” Is negative, an inlet pressure of minimum, “H” metres head is required. There must he a pressure equal to the calculated “H” during operation. Example: Pb=tbar Pump type:CVM10,50Hz Flow rate: 10m'/h NPSH :2.1 metres head Liquid temperature : +60 Hyv:1.3 metres head H=Pbx10.2-NPSH-Ht-Hy-Hs. H=1%10.2-2.1-3.0-1.3-0.523.3(metreshead) This means that the pump can operate ata suction lift of maximum 3.3 metres head, Pressure calculated in bar: 3.3%0.098 1=0.924bar Pressure calculated in kpa: 3.3x9.81=32.4kpa Fig.3 . | Ln 2.5 Maximum inlet pressure Figure 2. shows the maximum permissible inlot pressure, However, the actual inlet pressure + pressure when the pumpis running against aclosed calve must always be lower thanthe maximum perm- issible operating pressure. The pumps are pressure-tested at apressure of 1.5 times the value stated in figure 2. 2.6 Minimum flow rate Due tothe risk of overheating.the pump should not be used atflows belowthe minimum flow rate. The curve below shows the minimum flow rate as percentage of the nominal flow fate in relation to the liquid temperature. Fig.4 Air-cooledtop. oTTTTITTITITtrttrirt 40 60 80 100120 140 160 1804/C] Note:The pump must never operate againsta closed discharge valve. 2.7 Electrical date ‘See motor nameplate 2.8 Frequency of starts and stops Motor upto and including 4kW: Maximum 100 times per hour, Motors of 5.5kW and up: Maximum 20 timers per hour. Fig 5:Vaporization Pressure tm Hv rey} tm] 190+ 126 180+ 100 170+ 79 160+ 62 450-1 a5 0 s4ot 35 30 130-1 95 120-1 29 not 5 2 soot 15 80 vo $9 sot 50 40 70+ 30 60+ 20 50 40 20 1 1 a 0 wt 4 0 toto o29 Sound level See table 1 3. Installation When installing thepump. Follow theprocedure below in order toavaid damaging the pump. Step Action Arrows on the pump base show the direction of flowof liquid through the pump : = |-Dimension of thebase -Pipework connection -Diameter and position of foundation bolts ‘The pump can be installed vertically of horizontally Ensure that an adequate supply oH of cool air reaches the motor fooling fan. However, the ‘motor must naver fall below the horizontal plane. To minimize possible noise from the pump, itis advisable to fit expansion joints either side of the pump and anti- vibration mountings between foundation and pump. 4, Electrical connection The motorshould be grounding AR, Bete removing the emintbok coverand before any removalidismanting ofthe pump, make sure that th ‘The operating voltage and frequency are marked on the motor nameplate. Make sure that the motor is suitable for the electricity supply on which it will be used. As standard the terminal box is mounted on the suction side ofthe pump. Terminal boxcan be turned tofour positions. in 0° , 90°, 180", 270°.steps: 4.lf necessary, remove the coupling guards, Donot remove the coupling. 2.Remove the bolts securingthe motorto the pump. 3.Turn the motor to the required position. 4.Replace and tightenthe bolts. 5.Replace the coupling guards. The electrical connection shouldbe carried out as shown In the diagram inside the terminal box cover. Table 1: Motor noise install outside, butthere Isolaiing valves should be filled either side of the pump 50Hz to avoiddraining the system if Motor 5 1 |the pump needs to be cleaned, kW) repaired of replaced. The pum tesa must always be protected against backflow by means of 0.37 53 a non-return valve (foot val 0.55 53 0.75 53 1 55 CS = | aaarie pon wr iar 15 58 locks are avoided. especially ‘on the suction side of the pump. 2.2 58 3.0) 59. 4.0 66 {nthe case of installation in 55 73 which: -The discharge pipe slopes 5 ra downwards away from the " 75 hare is arisk of siphonoffect 3 7 S| There is arisk of siphon effect [ “Protection against backflow 18.6 70 eAggmbte) S |otunciean tiquissis necessary 22 69 A vacuum valve must be fitted close tothe pump. 30 28 37 73 ‘The pump isavailable to 45 73 is suitable protection.5. Start-up Read the warning markBfore start-up. Note: Dapataslal mp una ines bean Nigga LxI. iro ounocily dry, the pump bearing and he shattseal may a ay in AS AEST ON IE RENTS J\ and take care toonsure thatthe escaping water Mooe ak cans uid to petuaaa gr asm fie: motor or tiher componente: tohloraer Tratalltgn, ppacanletenton shausd oe pl tothe risk of injury caused by scalding hot oie CVM, CUMS 1, 2,3, 4,5 For these pumps, it is advisable to openthe bypass valve during start-up. Thebypass valve connects the suction and discharge sides of the pump, thus making the filling procedure easier. When the operation is, stable, the bypass valve can be closed. When pumping liquids containing air, it is advisable to leave the bypass valve open if the operating pressure islower than 6 bar-Ifthe operating pressure constantly exceeds 6 bar, the bypass valvemust be closed. Otherwise the material at the opening will be worn becauseof the high liquid velocity. Drain plug / Bypass valve Fig 6 Check below procedure’ before starting pump = Tighten foundation bait. ~ Pump fill with water. = Voltageis right. = Turn the motor tothe required position. ~Allpipes are connact tightening under normalwater supply. + Inlet pipe's valve is open; Outlet valve will be opened after pump starting = Heck the working pressure ifinstalled pressure gage. = Check controller. If pump is controlledby pressure switch, check and adjust on/off pressure. Through pressure switch, checkmotor's Amperethat no more than admitted Ampere. 6. Maintenance Before starting work on thepump, make sure A\ that all power suppliesto the pump have been ‘switched offand thatthey cannotbe accidentally switchedon. Pump bearings and shaft seal are maintenance-free. Motor bearing Motors which are not fitted with grease nipples are maintenance-free. Motor fitted with grease nipples should be lubricated with high-temperature lithium- based grease. See the instruction on the fan cover. In the case of seasonal operation (motoris idle formore, than 6 months of the year). It is recommended to grease the motor when the pump is taken out of operation. Intall the pumpaccording to theinstruction makes pump, work effectively and lass maintenance -Mechanical seal autoadjust, interface between stationary ring and rotation ring lubricated and cooled by the pumping liquid. -Slidiag bearing lubricated by the pumping liquid. 7. Frost protection Pumps which re notbeing useing periods AN of frost should boise O arr aia Drain thepume Meesde aieetlPaer ew in the pump head andby removing the dain plug ‘yl Varo, Coe nt oe taken be oes Bol Satan Cans does Deana led ig airs OF demsaye ire mosor-o:olhmrogmpetents, Facto Inatletiens, special attontonahould bo palo me ok of iory cones ortealcig hob arab: Done itn ih wath See af replocetie desi pugs tha pr seonieine8. Faultfinding chart A Before removing the terminal box cover and before any removal/dismantling of the pump: Make sure the electricity supply has been switched offand that it cannotbe accidentally switchde on. Fault Cause Remedy Motor doesnot run when started + Supply failure. - Fuses are blown. + Motor starter overload has tripped out. - Thermal protection has tripped out = Main contacts in motor starter are not making contact orthe coil is faulty *Control circuits defective. = Motoris defective -Connectthe electricity supply. - Replace fuses. - Reactivate the motor protection. - Reactivate the thermal protection. - Replace contacts or magnetic coil = Repair the control circuit. = Replace the motor Motor starteroverload trips ‘out immediately when supply is switched on - One fuse/automatic circuit breaker is blown. = Contacts in motor starter overload are faulty = Cable connection is loose or faulty. - Motor winding is defective. = Pump Mechanically blocked. = Overload settings too low. -Cutin the fuse. - Replace motor starter contacts. Fasten or replace the cable connection, Replace the motor, Remove the mechanical blocking of the pump, + Set the motor starter correctly. Motor starteroverload trips out occasionally. - Overload setting is too low. - Low voltage at peak times. - Setthe motorstarter correctly. - Checktthe electricity supply. Motor starter has not tripped ‘out but the pump does not run, + Supply failure, - Fuses are blown. + Thermal protection has tripped out. - Main contacts in motor starter are not making contact or the coilis faulty = Control circuit is defective. - Connectthe electricity supply. - Replace fuses. - Reactivate the thermal protection. - Replace contacts or magnetic coi Repair thecontrol circuit. Pump capacity not constant - Pump inlet pressure is toolow (cavitation), + Suction pipe/pump partly blocked by impurities. = Pump draws inair. ~ Check the Suction conditions. Clean the pump or the pump pipe. = Check the suction conditions. Pump runs but gives no water - Suction pipe/pump blocked by impurities. - Footor non-return valve blocked in closed position. - Leakagein suction pipe ~ Airin suction pipe or pump. - Motor rotates in the wrong direction = Cleanthe pump or suction pipe. - Repair the foot or non-return valve. = Repairthe suction pipe. - Check the suction conditions. = Change the direction of rotation of the motor. Pump runs back-wards when switched off. - Leakage in suction pipe. - Footor non-retum valve is defective. - Repair the suction pipe - Repair the foot or non-return valve. Leakage in sheft seal. - Shaftseal is defective. - Replace the shaft seal. Noise + Cavitation occurs in the pump - Pump does notrotate freely/frictional resistance) because ofthe incorrect pump shaft position - Systemhead and pump head ratio toolow. - Frequency converter not run - Check the suction conditions. ~ Adjustthe pump shaft = Improve system or choose a right pump. - Checkthe frequency converter operation.Attach diagram 1:start step: 1. openiniet valve. close outletvalve | 2 2. openpriming plugand fill water. 3. run and stopto check the motorturning. — 4. start motor. 5. screw loose the exhaust value slowly till open outlet valve. Ze 6. adjust the outlet valve pressure to youneed. AQ) 7. screw down exhaustvaive. eitcoupling installation diagram CVM/CVMS 1; 2, 3, 4, 5,10, 16 & 20CVM/CVMS 32. 45. 64, 90 coupling installation diagram. 1. Screw down the bolt of mechanical seal. 2. Lift theshaft 3. Putdown the adjust plate. 4, Put downthe shaft. 5. Install coupling wy correct wrong_—wrong ® correct wrong ‘The correct installation diagram of coupling © 1. Take out adjust plate, put itin the position as diagram indication: 2. Install quat@ cover.CVM/ CVMS 10, 16 and 20 Exploded drawingCVM/CVMS 32, 45, 64 and 90 Exploded drawing e—42 o—t0 os DQ Ss bis eo 50 oot 34 eoNo. Description Material No. Description Material 1 | Base Cast iron 27_| Airplug SUS304 2 | Pumphousing Cast iron 28 | Bolt Zine 2a_| Pumpihousing SUS304 28a|_Bolt Zinc Flange Cast iron 29 | Motor frame HT200 4_| Cirelip sus201 30 | Nameplate ‘Aluminum 5_| Drainage sus304 31_| Screw bolt Zine 6 | Oring NBR 31a | Screw bolt Zinc 6a_| O-ring NBR 3ib | Screw bolt Zinc 6 | O-ring NBR 31c | Screw bolt Zing 7_| Sealing Pife 31d | Screw bolt Zine 7a_| Seating Pite 3te | Screw bolt Zine a__| Sealing plate sUS304 32_| Shaft coupling QT450-10 | inlet section SUS304 33_| Screw Zine ga_| inlet section sus304 34_| Nail H62 10_| Support diffuser ‘SUS304 36 | [Clip sieeve sus304 toa | Suppor diffuser ‘SUS304 36 | Clip ring SuS304 11_| Diffuser SUS304 37 _| Screw SUS304 11a | Diftuser SUS304 3e_| Coupling guard susa04 12_| Nut Zine 39_| Spring pad SuS304 12a | Nut Zinc 40_| Outer sieeve ‘sus304 12 | Nut Zine 44_|_Link group ‘SUS304 13_| Impeller sieeve sus304 42_| Motor flange Cast iron 14 | Impeller sUS304 43 | Gasket NBR 15 _| Bearing sleave Tungsten carbide | |44 | Oval flange Cast iron 15a | Bearing sleave Tungsten carbide _| |45 | Fixcover sus304 16 | Short sieeve! sus304 46_| Neck ring sus304 16a | Short sleevetl ‘sus304 47_| Liner PTFE 17_| longer sieeve SUS304 48_| Support ring sUS304 47a | longer sieeve SUS304 49 | Nut SUS304 18_| shat sus431 50_| Cone sus304 19_| Outlet section suS304 51__| Wear ring for impeller ‘SUS304 19a, “Outlet section SUS304 52_| Pressing sleeve ‘SUS304 19 | Outlet section ‘sUS304 53. | Sliding bearing Tungsten carbide 20 _| Stationary sealring Carbon 54_| Gland cover Cast steel 21_| Rotation ring Tungsten carbide_| [55 | Drainage SUS304 22_| Mechanical seal__|Carbon/tungsten carbideWiton| |56 | Bearing sleeve | Tungsten carbideSUS304 23__| Elastic ring sus304 57_| Sliding bearing Tungsten carbide 24_| Bolt stud Zinc 58 | Micelle Viton 25__| Pump cover SUS304 80_| Motor 26_| Pad SUS304