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CFMEU Plant Checklist

This document provides a pre-start inspection checklist for various types of construction plant and machinery. It outlines the safety documentation and visual inspections that should be completed before using equipment such as skid-steer loaders, backhoes, excavators, front-end loaders, rollers, graders, scissor lifts, boom lifts, drilling/piling plants, forklifts, concrete pumps, delivery trucks, cranes and tower cranes. The checklist includes items like operator manuals, logbooks, maintenance records, certificates, hazard assessments, controls, guards, structural integrity and more. Completing thorough pre-start inspections helps ensure equipment is safe to operate and reduces risks of injury on the jobsite.

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Ahmed Khaled
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© © All Rights Reserved
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0% found this document useful (0 votes)
332 views30 pages

CFMEU Plant Checklist

This document provides a pre-start inspection checklist for various types of construction plant and machinery. It outlines the safety documentation and visual inspections that should be completed before using equipment such as skid-steer loaders, backhoes, excavators, front-end loaders, rollers, graders, scissor lifts, boom lifts, drilling/piling plants, forklifts, concrete pumps, delivery trucks, cranes and tower cranes. The checklist includes items like operator manuals, logbooks, maintenance records, certificates, hazard assessments, controls, guards, structural integrity and more. Completing thorough pre-start inspections helps ensure equipment is safe to operate and reduces risks of injury on the jobsite.

Uploaded by

Ahmed Khaled
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Pl a n

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Safe
Pre-Start Inspection Checklist
introduction

Injury, and sometimes death, from the use of plant


machinery are unfortunately still too common. In most
cases, they are also avoidable. As technology improves
and our use for plant machinery increases, the
Construction Industry finds itself up against more and
more safety issues. This intensifies the need for the
industry to establish a range of safety guidelines and
procedures that we can all follow to reduce risks and
ensure that we are doing the job safely.
This guide is designed to be used as a practical on-the-
job tool. It outlines the safety documentation required for
all plant, including visual inspection checklists,
certificates of competency and other material required
to ensure the safe use of each type of machinery.
The content of this book is designed as a guideline only
and is derived from the OH&S Act 2004*. The safety of
workers is a right, not a privilege. If you think that a
safety issue exists in your workplace, then it probably
does. Contact your OHS Rep or the CFMEU
immediately.

Yours in unity
John Setka
Secretary CFMEU
Construction & General Division
Victoria

* Please note: As of 1 January 2012, the OH&S Act 2004 will be replaced by the
Work Health and Safety Act. This may affect information contained in this book.

www.cfmeuvic.com.au
Pre-Start Inspection Checklist
contents
Earthmoving
Skid-Steer Loader 5
Backhoe 6
Excavator 7
Front-End Loader 8
Single-Drum Roller 9
Grader 10
Scissor Lift
Electric, Petrol, All-Terrain, Slab models 11
One-Man Vertical Lifts
Electric, Self-Propelled, Slab/Indoor models 12
Boom Lift
Electric, Petrol, Straight Boom, Knuckle Boom models 13
Mobile Drilling/Piling Plant
Track-mounted 14
Fork Lift
All models 15
Concrete-Placing Unit
Concrete-Placing Boom Pump 16
Concrete Delivery
Concrete Delivery Truck 17
Cranes
Telescopic Handling Crane 19
Truck-Mounted Crane 20
Non-Slewing Mobile Crane 21
Slewing Mobile Crane (Rough Terrain) 22
Slewing Mobile Crane (Hydraulic Boom, Truck-Mounted) 23
Slewing Mobile Crane (Track-Mounted) 24
Tower Crane – Luffing 25
Certificates
Certificate of Competency 26
Certificates – various examples 27–29

www.cfmeuvic.com.au
date: / /

Pre-Start Inspection Checklist


Earthmoving
Skid-Steer Loader
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration (if being driven on public roads)
6) Lifting point certification (if item is to be lifted)
7) Operator training/competency:
TAFE assessment, Civil Contractors Federation assessment or
Private Assessor Assessment endorsed by National Standard – ‘LS’

Visual Inspection Checklist


1) Compliance/ID plates fitted to machine
2) Reverse beeper working
3) Flashing light working
4) Fire extinguisher fitted
5) Lifting point decals fitted (if applicable)
6) Tyres properly inflated and in good condition
7) Roll Over Protection System (ROPS)/protective structure fitted
8) Operator restraint fitted – either seatbelt or locking-bar
9) All controls clearly labelled, marked and operating, including lights, horn, brakes etc
10) Safe working loads (SWL) clearly marked
11) No obvious signs of oil leaks to any components
12) All hot surfaces guarded (engine and exhaust)
13) Inspect attachment points, connecting rods and safety pins for obvious damage, cracking,
distortion or excessive wear

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

www.cfmeuvic.com.au 5
date: / /

Pre-Start Inspection Checklist


Earthmoving
Backhoe
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration (if being driven on public roads)
6) Load charts (if using for lifting)
7) Certification of quick-hitch attachments/lifting points (if applicable)
8) Operator training/competency:
TAFE assessment, Civil Contractors Federation assessment or Private Assessor Assessment
endorsed by National Standard – ‘LB’

Visual Inspection Checklist


1) Compliance/ID plates fitted to machine
2) Reverse beeper working
3) Flashing light working
4) Fire extinguisher fitted
5) Load charts fitted in cabin (if using for lifting)
6) Tyres properly inflated and in good condition
7) Roll Over Protection System (ROPS)/protective structure fitted
8) Seatbelt fitted
9) All controls clearly labelled, marked and operating, including lights, horn, brakes etc
10) Safe working loads (SWL) clearly marked
11) No obvious signs of oil leaks to any components
12) All hot surfaces guarded (engine and exhaust)
13) Inspect attachment points, connecting rods and safety pins for obvious damage, cracking,
distortion or excessive wear
14) Inspect rear stabilisers/outriggers for damage, cracking, distortion or excessive wear

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

6 www.cfmeuvic.com.au
date: / /

Pre-Start Inspection Checklist


Earthmoving
Excavator
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Load charts (if using for lifting)
6) Certification of quick-hitch attachments/lifting points (if applicable)
7) Operator training/competency:
TAFE assessment, Civil Contractors Federation assessment or Private Assessor Assessment
endorsed by National Standard – ‘LE’

Visual Inspection Checklist


1) Compliance/ID plates fitted to machine
2) Motion beeper working
3) Flashing light working
4) Fire extinguisher fitted
5) Load charts fitted in cabin (if using for lifting)
6) Tracks in good condition – no obvious sign of damage to treads and sprockets
7) Roll Over Protection System (ROPS)/protective structure fitted
8) Seatbelt fitted
9) All controls clearly labelled, marked and operating, including lights, horn, brakes etc
10) Safe working loads (SWL) clearly marked
11) No obvious signs of oil leaks to any components
12) All hot surfaces guarded (engine and exhaust)
13) Inspect attachment points, quick-hitch attachments, connecting rods and safety pins for obvious damage,
cracking, distortion or excessive wear

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

www.cfmeuvic.com.au 7
date: / /

Pre-Start Inspection Checklist


Earthmoving
Front-End Loader
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration (if being driven on public roads)
6) Operator training/competency:
TAFE assessment, Civil Contractors Federation assessment or Private Assessor Assessment
endorsed by National Standard – ‘LL’

Visual Inspection Checklist


1) Compliance/ID plates fitted to machine
2) Reverse beeper working
3) Flashing light working
4) Fire extinguisher fitted
5) Load charts fitted in cabin (if using for lifting)
6) Tyres properly inflated and in good condition Or tracks in good condition
7) Roll Over Protection System (ROPS)/protective structure fitted
8) Seatbelt fitted
9) All controls clearly labelled, marked and operating, including lights, horn, brakes etc
10) Safe working loads (SWL) clearly marked
11) No obvious signs of oil leaks to any components
12) All hot surfaces guarded (engine and exhaust)
13) Inspect attachment points, connecting rods and safety pins for obvious damage, cracking,
distortion or excessive wear
14) Check for warning signs (crush hazard) adjacent pivot points on articulated loaders

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

8 www.cfmeuvic.com.au
date: / /

Pre-Start Inspection Checklist


Earthmoving
Single-Drum Roller
Smooth Drum
Pad Foot
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration (if being driven on public roads)
6) Operator training/competency:
TAFE assessment, Civil Contractors Federation assessment or Private Assessor Assessment
endorsed by National Standard – ‘RS’

Visual Inspection Checklist


1) Compliance/ID plates fitted to machine
2) Reverse beeper working
3) Flashing light working
4) Fire extinguisher fitted
5) Roll Over Protection System (ROPS)/protective structure fitted
6) Seatbelt fitted
7) Safe work limits (ratio of gradients) clearly marked in cabin
8) Tyres properly inflated and in good condition
9) All controls clearly labelled, marked and operating, including lights, horn, brakes etc
10) No obvious signs of oil leaks to any components
11) All hot surfaces guarded (engine and exhaust)
12) Inspect attachment points, connecting rods and safety pins for obvious damage, cracking,
distortion or excessive wear
13) Check for warning signs (crush hazard) adjacent pivot points on articulated rollers

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

www.cfmeuvic.com.au 9
date: / /

Pre-Start Inspection Checklist


Earthmoving
Grader
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration (if being driven on public roads)
6) Operator training/competency:
TAFE assessment, Civil Contractors Federation assessment or Private Assessor Assessment
endorsed by National Standard – ‘GS’

Visual Inspection Checklist


1) Compliance/ID plates fitted to machine
2) Reverse beeper working
3) Flashing light working
4) Fire extinguisher fitted
5) Roll Over Protection System (ROPS)/protective structure fitted
6) Seatbelt fitted
7) Safe work limits (ratio of gradients) clearly marked in cabin
8) Tyres properly inflated and in good condition
9) All controls clearly labelled, marked and operating, including lights, horn, brakes etc
10) No obvious signs of oil leaks to any components
11) All hot surfaces guarded (engine and exhaust)
12) Inspect attachment points, connecting rods and safety pins for obvious damage, cracking,
distortion or excessive wear
13) Check for warning signs (crushing hazard) adjacent blade

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

10 www.cfmeuvic.com.au
date: / /

Pre-Start Inspection Checklist


scissor lift
Electric, Petrol, All-Terrain, Slab models
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Lifting point/tie-down point certification
6) Ten-year certification (major inspection if applicable)
7) Proof of operator training/competency

Visual Inspection Checklist


1) Compliance/ID plates fitted to machine (ten-year stamp if applicable)
2) Lifting points/tie-down points decals fitted
3) Motion beeper working – including platform-descending beeper
4) Flashing light working
5) Gate locks engaging – self-closing gate operational
6) Platform handrail/frame in good condition
7) Wheels/tyres in good condition
8) Electrically tested and tagged (if applicable)
9) All controls clearly labelled/marked and operating, including emergency stop, emergency lowering device,
motion controls and horn
• Check both ground control panel and platform control panel
10) Safe working load (SWL) of platform clearly marked
11) All hot surfaces guarded (engine and exhaust for petrol driven machines)
12) No obvious signs of oil leaks to any components
13) Check condition and operation of outriggers (if applicable)

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

www.cfmeuvic.com.au 11
date: / /

Pre-Start Inspection Checklist


One-Man Vertical Lifts
Electric, Self-Propelled, Slab/Indoor models
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance records (servicing intervals should not exceed 90 days)
4) Risk assessment/Hazard checklist
5) Lifting point/tie-down point certification
6) Ten-year certification (major inspection if applicable)
7) Proof of operator training/competency

Visual Inspection Checklist


1) Compliance/ID plates fitted to machine (ten-year stamp if applicable)
2) Lifting points/tie-down points decals fitted
3) Motion beeper working – if self-propelled (including platform-descending beeper)
4) Flashing light working
5) Gate locks engaging – self-closing gate operational
6) Platform handrail/frame in good condition
7) Wheels/tyres in good condition
8) Electrically tested and tagged (if applicable)
9) All controls clearly labelled/marked and operating, including emergency stop, emergency lowering device,
motion controls and horn
• Check both ground control panel and platform control panel
10) Safe working load (SWL) of platform clearly marked
11) Inspect mast and associated cables/chains for damage, distortion, fraying or birdcaging
12) All outrigger attachments are in good condition and locking mechanisms of outriggers working
(if outriggers are fitted)
13) No obvious signs of oil leaks to any components

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

12 www.cfmeuvic.com.au
date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)

Pre-Start Inspection Checklist


boomlift
Electric, Petrol, Straight Boom, Knuckle Boom models
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Lifting point/tie-down point certification
6) Ten-year certification (major inspection if applicable)
7) Proof of operator training/competency
Note: For booms with a platform height which exceeds 11 metres, operators need to hold a National
High Risk Work Licence – endorsed ‘WP’
All booms under this platform height still require operators to have proof of competency and training

Visual Inspection Checklist


1) Compliance/ID plates fitted to machine (ten-year stamp if applicable)
2) Lifting points/tie-down points decals fitted
3) Motion beeper working – including platform-descending beeper
4) Flashing light working
5) Gate locks engaging – self-closing gate operational
6) Platform handrail/frame in good condition
7) Wheels/tyres in good condition
8) Electrically tested and tagged (if applicable)
9) All controls clearly labelled/marked and operating, including emergency stop, emergency lowering device,
motion controls and horn
• Check both ground control panel and platform control panel
10) Safe working load (SWL) of platform clearly marked
11) All hot surfaces guarded (engine and exhaust for petrol-driven machines)
12) No obvious signs of oil leaks to any components
13) Ensure attachment points for harnesses are identified and are in good condition
14) Ensure full body harnesses are supplied and are in good condition (eg no cuts, abrasions or fraying of
material/components)

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

www.cfmeuvic.com.au 13
date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)

Pre-Start Inspection Checklist


Mobile Drilling/piling plant
Track-Mounted
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Maintenance records (refer to operator’s manual for service intervals)
3) Risk assessment/Hazard checklist
4) Certification of major inspections (as per manufacturer’s specifications)
5) Test certificates for hoist wire rope, chains and lifting equipment
6) Load charts (refer to operator’s manual)
7) Operator training/competency: Proof/evidence of training/competency to be provided by operator
OR verification by supplier/manufacturer/authorised plant agent of operator training/competency

Visual Inspection Checklist


1) Compliance/ID plates fitted to machine
2) Load charts fitted in cabin
3) Reverse beeper working
4) Motion beeper functioning and audible
5) Flashing light functioning
6) Fire extinguisher fitted
7) Tracks in good condition – no obvious sign of damage to treads or sprockets
8) All controls and instruments clearly labelled, marked and operating correctly – including lights, horn,
emergency cutoff, brakes, gauges etc.
9) Check houskeeping in cabin – neat and tidy
10) No obvious signs of oil leaks to any components
11) All chains fitted with tags identifying SWLs, serial numbers and test dates
12) All other lifting equipment should have SWLs, serial numbers and test dates clearly marked

The rigging of this equipment must be done by intermediate riggers.

14 www.cfmeuvic.com.au
date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)

Pre-Start Inspection Checklist


forklift
All models
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration (if being driven on public roads)
6) Load chart (see operator’s manual)
7) Operator training/competency:
National High Risk Work Licence – endorsed ‘LF’

Visual Inspection Checklist


1) Compliance/ID plates fitted to machine
2) Load chart/plate fitted and legible
3) Reverse beeper working
4) Flashing light working
5) Fire extinguisher fitted
6) Seatbelt fitted
7) All controls clearly labelled, marked and operating correctly, including lights, horn, brakes and mast controls
8) Wheels/tyres in good condition (tyres inflated correctly if air-filled)
9) Inspect mast components and tynes for damage, cracking, distortion or loose attachments
10) Check that any tyne attachments have compliance plates/load restrictions attached (if applicable)
11) No obvious signs of oil leaks to any components
12) All hot surfaces guarded (engine and exhaust)
13) LPG bottle is securely fitted and no obvious signs of damage to fittings or hoses (if applicable)

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

www.cfmeuvic.com.au 15
date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)

Pre-Start Inspection Checklist


Concrete Placing Unit
Concrete-Placing Boom Pump
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Maintenance and Inspection Reports on all pipes (monthly)
5) Risk assessment/Hazard checklist
6) Current Road Registration
7) WorkCover Plant Registration Certificate
8) Magnetic-particle test records (12-monthly testing intervals)
9) Operator training/competency:
National High Risk Work Licence – endorsed ‘PB’

Visual Inspection Checklist


1) Compliance/ID plates fitted to machine
2) Reverse beeper working
3) Flashing light working
4) Fire extinguisher fitted
5) Tyres properly inflated and in good condition
6) All controls clearly labelled, marked and operating correctly, including lights, horn, emergency stop,
brakes, gauges etc
7) No obvious signs of oil leaks to any components
8) Inspect pipe sections for obvious damage, obvious wear and identification markings
9) All hot surfaces guarded (engine and exhaust)
10) Check for warning signs (crushing and entanglement hazard)

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

16 www.cfmeuvic.com.au
date: / /

Pre-Start Inspection Checklist


concrete delivery (Based on the VicRoads Victorian Bus and Truck Drivers Handbook)

Concrete Delivery Truck


Make:
model:
serial number:
registration:

If any item below is not ticked, the concrete must not be unloaded or emptied until the issue has been
resolved.
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration
6) Driver inducted into Concrete Company’s SWMSs
7) Operator training/competency
8) Documented proof of ‘cleaning/de-dagging’ agitator for each truck (maximum 3-monthly cycle)
9) Driver has completed site-specific induction
10) Driver has Heavy Rigid Licence
11) Driver has Current Construction Industry Induction Card

Visual Inspection Checklist


1) Compliance/ID plates fitted to machine
2) Reverse beepers/warning signals working
3) Flashing lights working
4) Fire extinguisher fitted anf fully operational
5) Tyres properly inflated and in good condition
6) All controls clearly labelled, marked and operating, including lights, horn, brakes etc
7) No sign of any fuel, oil or hydralics leaks
8) Truck does not sag to one side (check for flat tyres, overloading or incorrect loading)
9) No cracks in windscreen
10) No cracks in lights
continued overleaf

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

www.cfmeuvic.com.au 17
Concrete Delivery Truck
continued

11) Blinkers operational


12) Warning horn fully operational
13) Brake lights operational?

14) Wheels and rims undamaged (A bent or damaged rim might cause a tyre to lose pressure or come off the
rim. Multi-piece rims are under high pressure, and can explode if damaged.)

15) No wheel-nuts missing (If some wheel-nuts are missing, the others have to take extra strain, and may fail.
Also check for rust streaks around the wheel-nuts; this is a possible sign that wheel-nuts may be loose.)
16) Tyres properly fitted, and tread niether damaged nor worn (Worn front tyres = potential loss of steering. )
17) Parking brake fully operational
18) Truck has fall protection for both climbing agitator ladder and standing on agitator platform
19) Driver wearing safety helmet
20) Driver wearing high vis-clothing/fluro safety vest
21) Driver wearing correct safety footwear

site name:
address:

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

18 www.cfmeuvic.com.au
date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)

Pre-Start Inspection Checklist


craneS
Telescopic Handling Crane
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) WorkCover Plant Registration Certificate (if over 10 tonne SWL)
6) Magnetic-particle test records (12-monthly testing intervals)
7) Certificate on attachments or hitching devices (where applicable)
8) Test certificates for any lifting equipment
9) Load charts (refer to operator’s manual)
10) Current Road Registration (if being driven on public roads)
11) Operator training/competency: if Over 3 tonne WLL – National High Risk Work Licence
– endorsed ‘CN’ or ‘C2’ or ‘C6’ or ‘C1’ or ‘C0’ (depending on crane’s capacity)
If Under 3 tonne WLL – still requires operators to have proof of competency and training
Visual Inspection Checklist
1) Compliance/ID plates fitted to machine
2) Load charts fitted in cabin
3) Reverse beeper working
4) Flashing light working
5) Fire extinguisher fitted
6) Tyres properly inflated and in good condition
7) Check housekeeping in cabin – clean and tidy
8) All controls clearly labelled, marked and operating correctly, including lights, horn, brakes etc
9) Seatbelt fitted
10) Inspect all lifting attachments and tynes for damage, cracking, distortion or excessive wear
11) No obvious signs of oil leaks to any components
12) All hot surfaces guarded (engine and exhaust)
13) Inspect any connecting rods, pins and quick-hitch attachments for obvious damage, cracking,
distortion or excessive wear

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

www.cfmeuvic.com.au 19
date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)

Pre-Start Inspection Checklist


CRANES
Truck-Mounted Crane – all models
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration
6) WorkCover Plant Registration Certificate (if over 10 tonne SWL)
7) Magnetic-particle test records (12-monthly testing intervals)
8) Test certificates for main wire rope, chains and lifting equipment (12-monthly testing)
9) Load charts (refer to operator’s manual)
10) Operator training/competency:
National High Risk Work Licence – endorsed ‘CV’
Visual Inspection Checklist
1) Compliance/ID plates fitted to machine
2) Load charts fitted in cabin
3) Reverse beeper working
4) Flashing light working
5) Fire extinguisher fitted
6) Tyres properly inflated and in good condition
7) Check housekeeping in cabin – clean and tidy
8) All controls clearly labelled, marked and operating correctly, including lights, horn, brakes etc
9) Anti-two-blocking device fitted and functioning
10) No obvious signs of oil leaks to any components
11) All chains fitted with tags identifying SWLs, serial numbers and test dates
12) All other lifting equipment should have SWLs, serial numbers and test dates clearly marked
13) Anamometer (wind gauge) functioning correctly (if fitted as manufacturer’s requirement)

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

20 www.cfmeuvic.com.au
date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)

Pre-Start Inspection Checklist


craneS
Non-Slewing Mobile Crane
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration
6) WorkCover Plant Registration Certificate (if over 10 tonne SWL)
7) Industry assessment green sticker (12-monthly inspection)
8) Magnetic-particle test records (12-monthly testing intervals)
9) Test certificates for main wire rope, chains and lifting equipment (12-monthly testing)
10) Load charts (refer to operator’s manual)
11) Operator training/competency:
National High Risk Work Licence
– endorsed ‘CN’ or ‘C2’ or ‘C1’ or ‘C0’ (depending on crane’s capacity)
Visual Inspection Checklist
1) Compliance/ID plates fitted to machine
2) Load charts fitted in cabin
3) Reverse beeper working
4) Flashing light working
5) Fire extinguisher fitted
6) Tyres properly inflated and in good condition
7) Check housekeeping in cabin – clean and tidy
8) All controls clearly labelled, marked and operating correctly, including lights, horn, brakes etc
9) No obvious signs of oil leaks to any components
10) All chains fitted with tags identifying SWLs, serial numbers and test dates
11) All other lifting equipment should have SWLs, serial numbers and test dates clearly marked

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

www.cfmeuvic.com.au 21
date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)

Pre-Start Inspection Checklist


craneS
Slewing Mobile Crane (Rough Terrain)
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration
6) WorkCover Plant Registration Certificate (if over 10 tonne SWL)
7) Industry assessment green sticker (12-monthly inspection)
8) Magnetic-particle test records (12-monthly testing intervals)
9) Test certificates for main wire rope, chains and lifting equipment (12-monthly testing)
10) Load charts (refer to operator’s manual)
11) Operator training/competency:
National High Risk Work Licence –
endorsed ‘C2’ or ‘C6’ or ‘C1’ or ‘C0’ (depending on crane’s capacity)
Visual Inspection Checklist
1) Compliance/ID plates fitted to machine
2) Load charts fitted in cabin
3) Reverse beeper working
4) Flashing light working
5) Fire extinguisher fitted
6) Tyres properly inflated and in good condition
7) Check housekeeping in cabin – clean and tidy
8) All controls clearly labelled, marked and operating correctly, including lights, horn, brakes etc
9) Anti-two-blocking device fitted and functioning
10) No obvious signs of oil leaks to any components
11) All chains fitted with tags identifying SWLs, serial numbers and test dates
12) All other lifting equipment should have SWLs, serial numbers and test dates clearly marked
13) Anamometer (wind gauge) functioning correctly (if fitted as manufacturer’s requirement)

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

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date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)

Pre-Start Inspection Checklist


cranes
Slewing Mobile Crane (Hydraulic Boom, Truck-Mounted)
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration
6) WorkCover Plant Registration Certificate (if over 10 tonne SWL)
7) Industry assessment green sticker (12-monthly inspection)
8) Magnetic-particle test records (12-monthly testing intervals)
9) Test certificates for main wire rope, chains and lifting equipment (12-monthly testing)
10) Load charts (refer to operator’s manual)
11) Operator training/competency:
National High Risk Work Licence –
endorsed ‘C2’ or ‘C6’ or ‘C1’ or ‘C0’ (depending on crane’s capacity)
Visual Inspection Checklist
1) Compliance/ID plates fitted to machine
2) Load charts fitted in cabin
3) Reverse beeper working
4) Flashing light working
5) Fire extinguisher fitted
6) Tyres properly inflated and in good condition
7) Check housekeeping in cabin – clean and tidy
8) All controls clearly labelled, marked and operating correctly, including lights, horn, brakes etc
9) Anti-two-blocking device fitted and functioning
10) No obvious signs of oil leaks to any components
11) All chains fitted with tags identifying SWLs, serial numbers and test dates
12) All other lifting equipment should have SWLs, serial numbers and test dates clearly marked
13) Anamometer (wind gauge) functioning correctly (if fitted as manufacturer’s requirement)

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

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date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)

Pre-Start Inspection Checklist


cranes
Slewing Mobile Crane (Track-Mounted)
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) WorkCover Plant Registration Certificate (if over 10 tonne SWL)
6) Industry assessment green sticker (12-monthly inspection)
7) Magnetic-particle test records (12-monthly testing intervals)
8) Test certificates for main wire rope, chains and lifting equipment (12-monthly testing)
9) Load charts (refer to operator’s manual)
10) Operator training/competency:
National High Risk Work Licence –
endorsed ‘C2’ or ‘C6’ or ‘C1’ or ‘C0’ (depending on crane’s capacity)
Visual Inspection Checklist
1) Compliance/ID plates fitted to machine
2) Load charts fitted in cabin
3) Motion beeper working
4) Flashing light working
5) Fire extinguisher fitted
6) Tracks in good condition – no obvious sign of damage to treads or sprockets
7) Check housekeeping in cabin – clean and tidy
8) All controls clearly labelled, marked and operating correctly, including lights, horn, brakes etc
9) Anti-two-blocking device fitted and functioning
10) No obvious signs of oil leaks to any components
11) All chains fitted with tags identifying SWLs, serial numbers and test dates
12) All other lifting equipment should have SWLs, serial numbers and test dates clearly marked
13) Anamometer (wind gauge) functioning correctly (if fitted as manufacturer’s requirement)

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

24 www.cfmeuvic.com.au
date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)

Pre-Start Inspection Checklist


craneS
Tower Crane – Luffing
Make:
model:
serial number:
registration:

Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) WorkCover Plant Registration Certificate
6) Magnetic-particle test records (12-monthly testing intervals)
7) Test certificates for main wire rope, luffing rope, hook and main rope assembly
8) Test certificates for all chains and lifting equipment (12-monthly testing)
9) Commissioning of crane documents and Commissioning Certificate
10) Load charts (refer to operator’s manual)
11) Operator training/competency:
National High Risk Work Licence – endorsed ‘CT’
Visual Inspection Checklist
1) Compliance/ID plates fitted to machine
2) Load charts fitted in cabin
3) Fire extinguisher fitted
4) All controls clearly labelled, marked and operating, including lights, horn, brakes, gauges, pedals,
communication systems etc
5) Load-limiting devices and limit switches working
6) No obvious signs of oil leaks to any components
7) Anamometer (wind gauge) functioning correctly (if fitted as manufacturer’s requirement)
8) Check lubrication has been carried out on luff and hoist drum, rubella ring and ropes
9) All chains fitted with tags identifying SWLs, serial numbers and test dates
10) All other lifting equipment should have SWLs, serial numbers and test dates clearly marked

At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.

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Certificate of Competency
*NB Both National Certificates and old endorsed equivalents are acceptable
as proof of operator’s training and competency

National Certificate Class

* This card is only valid until June 2012.

Boom Type – Elevated Work Platform (11m and over) ‘WP’


Personnel and Materials Hoist ‘HP’
Basic Scaffolding ‘SB’
Intermediate Scaffolding ‘SI’
Advanced Scaffolding ‘SA’
Dogging ‘DG’
Basic Rigging ‘RB’
Intermediate Rigging ‘RI’
Advanced Rigging ‘RA’
Tower Crane – Luffing ‘CT’
Vehicle Loading Crane/Truck-Mounted ‘CV’
Non-Slewing Mobile Crane ‘CN’
Slewing Mobile Crane (up to 20 tonne) ‘C2’
Slewing Mobile Crane (up to 60 tonne) ‘C6’
Slewing Mobile Crane (up to 100 tonne) ‘C1’
Slewing Mobile Crane (open/over 100 tonne) ‘CO’
Forklift ‘LF’
Concrete-Placing Boom Pump ‘PB’

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Example of
National Certificate

This card is only valid until June 2012 and


will be replaced with the card below.
Enquire with WorkSafe.

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Example of
Elevated Work Platform
Proof of Training Card

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Example of
TAFE Assessment Card for
Earthmoving Equipment

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CFMEU Construction and
General Division
Victorian Branch Office
500 Swanston Street
CFMEUV XXXXX • April 2013

Carlton South VIC 3053


T: (03) 9341 3444 F: (03) 9341 3427
www.cfmeuvic.com.au

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