CFMEU Plant Checklist
CFMEU Plant Checklist
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Pre-Start Inspection Checklist
introduction
Yours in unity
John Setka
Secretary CFMEU
Construction & General Division
Victoria
* Please note: As of 1 January 2012, the OH&S Act 2004 will be replaced by the
Work Health and Safety Act. This may affect information contained in this book.
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Pre-Start Inspection Checklist
contents
Earthmoving
Skid-Steer Loader 5
Backhoe 6
Excavator 7
Front-End Loader 8
Single-Drum Roller 9
Grader 10
Scissor Lift
Electric, Petrol, All-Terrain, Slab models 11
One-Man Vertical Lifts
Electric, Self-Propelled, Slab/Indoor models 12
Boom Lift
Electric, Petrol, Straight Boom, Knuckle Boom models 13
Mobile Drilling/Piling Plant
Track-mounted 14
Fork Lift
All models 15
Concrete-Placing Unit
Concrete-Placing Boom Pump 16
Concrete Delivery
Concrete Delivery Truck 17
Cranes
Telescopic Handling Crane 19
Truck-Mounted Crane 20
Non-Slewing Mobile Crane 21
Slewing Mobile Crane (Rough Terrain) 22
Slewing Mobile Crane (Hydraulic Boom, Truck-Mounted) 23
Slewing Mobile Crane (Track-Mounted) 24
Tower Crane – Luffing 25
Certificates
Certificate of Competency 26
Certificates – various examples 27–29
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date: / /
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration (if being driven on public roads)
6) Lifting point certification (if item is to be lifted)
7) Operator training/competency:
TAFE assessment, Civil Contractors Federation assessment or
Private Assessor Assessment endorsed by National Standard – ‘LS’
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
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date: / /
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration (if being driven on public roads)
6) Load charts (if using for lifting)
7) Certification of quick-hitch attachments/lifting points (if applicable)
8) Operator training/competency:
TAFE assessment, Civil Contractors Federation assessment or Private Assessor Assessment
endorsed by National Standard – ‘LB’
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
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date: / /
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Load charts (if using for lifting)
6) Certification of quick-hitch attachments/lifting points (if applicable)
7) Operator training/competency:
TAFE assessment, Civil Contractors Federation assessment or Private Assessor Assessment
endorsed by National Standard – ‘LE’
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
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date: / /
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration (if being driven on public roads)
6) Operator training/competency:
TAFE assessment, Civil Contractors Federation assessment or Private Assessor Assessment
endorsed by National Standard – ‘LL’
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
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date: / /
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration (if being driven on public roads)
6) Operator training/competency:
TAFE assessment, Civil Contractors Federation assessment or Private Assessor Assessment
endorsed by National Standard – ‘RS’
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
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date: / /
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration (if being driven on public roads)
6) Operator training/competency:
TAFE assessment, Civil Contractors Federation assessment or Private Assessor Assessment
endorsed by National Standard – ‘GS’
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
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date: / /
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Lifting point/tie-down point certification
6) Ten-year certification (major inspection if applicable)
7) Proof of operator training/competency
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
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date: / /
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance records (servicing intervals should not exceed 90 days)
4) Risk assessment/Hazard checklist
5) Lifting point/tie-down point certification
6) Ten-year certification (major inspection if applicable)
7) Proof of operator training/competency
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
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date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Lifting point/tie-down point certification
6) Ten-year certification (major inspection if applicable)
7) Proof of operator training/competency
Note: For booms with a platform height which exceeds 11 metres, operators need to hold a National
High Risk Work Licence – endorsed ‘WP’
All booms under this platform height still require operators to have proof of competency and training
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
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date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)
Documentation Checklist
1) Operator’s manual
2) Maintenance records (refer to operator’s manual for service intervals)
3) Risk assessment/Hazard checklist
4) Certification of major inspections (as per manufacturer’s specifications)
5) Test certificates for hoist wire rope, chains and lifting equipment
6) Load charts (refer to operator’s manual)
7) Operator training/competency: Proof/evidence of training/competency to be provided by operator
OR verification by supplier/manufacturer/authorised plant agent of operator training/competency
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date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration (if being driven on public roads)
6) Load chart (see operator’s manual)
7) Operator training/competency:
National High Risk Work Licence – endorsed ‘LF’
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
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date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Maintenance and Inspection Reports on all pipes (monthly)
5) Risk assessment/Hazard checklist
6) Current Road Registration
7) WorkCover Plant Registration Certificate
8) Magnetic-particle test records (12-monthly testing intervals)
9) Operator training/competency:
National High Risk Work Licence – endorsed ‘PB’
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
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date: / /
If any item below is not ticked, the concrete must not be unloaded or emptied until the issue has been
resolved.
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration
6) Driver inducted into Concrete Company’s SWMSs
7) Operator training/competency
8) Documented proof of ‘cleaning/de-dagging’ agitator for each truck (maximum 3-monthly cycle)
9) Driver has completed site-specific induction
10) Driver has Heavy Rigid Licence
11) Driver has Current Construction Industry Induction Card
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
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Concrete Delivery Truck
continued
14) Wheels and rims undamaged (A bent or damaged rim might cause a tyre to lose pressure or come off the
rim. Multi-piece rims are under high pressure, and can explode if damaged.)
15) No wheel-nuts missing (If some wheel-nuts are missing, the others have to take extra strain, and may fail.
Also check for rust streaks around the wheel-nuts; this is a possible sign that wheel-nuts may be loose.)
16) Tyres properly fitted, and tread niether damaged nor worn (Worn front tyres = potential loss of steering. )
17) Parking brake fully operational
18) Truck has fall protection for both climbing agitator ladder and standing on agitator platform
19) Driver wearing safety helmet
20) Driver wearing high vis-clothing/fluro safety vest
21) Driver wearing correct safety footwear
site name:
address:
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
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date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) WorkCover Plant Registration Certificate (if over 10 tonne SWL)
6) Magnetic-particle test records (12-monthly testing intervals)
7) Certificate on attachments or hitching devices (where applicable)
8) Test certificates for any lifting equipment
9) Load charts (refer to operator’s manual)
10) Current Road Registration (if being driven on public roads)
11) Operator training/competency: if Over 3 tonne WLL – National High Risk Work Licence
– endorsed ‘CN’ or ‘C2’ or ‘C6’ or ‘C1’ or ‘C0’ (depending on crane’s capacity)
If Under 3 tonne WLL – still requires operators to have proof of competency and training
Visual Inspection Checklist
1) Compliance/ID plates fitted to machine
2) Load charts fitted in cabin
3) Reverse beeper working
4) Flashing light working
5) Fire extinguisher fitted
6) Tyres properly inflated and in good condition
7) Check housekeeping in cabin – clean and tidy
8) All controls clearly labelled, marked and operating correctly, including lights, horn, brakes etc
9) Seatbelt fitted
10) Inspect all lifting attachments and tynes for damage, cracking, distortion or excessive wear
11) No obvious signs of oil leaks to any components
12) All hot surfaces guarded (engine and exhaust)
13) Inspect any connecting rods, pins and quick-hitch attachments for obvious damage, cracking,
distortion or excessive wear
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
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date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration
6) WorkCover Plant Registration Certificate (if over 10 tonne SWL)
7) Magnetic-particle test records (12-monthly testing intervals)
8) Test certificates for main wire rope, chains and lifting equipment (12-monthly testing)
9) Load charts (refer to operator’s manual)
10) Operator training/competency:
National High Risk Work Licence – endorsed ‘CV’
Visual Inspection Checklist
1) Compliance/ID plates fitted to machine
2) Load charts fitted in cabin
3) Reverse beeper working
4) Flashing light working
5) Fire extinguisher fitted
6) Tyres properly inflated and in good condition
7) Check housekeeping in cabin – clean and tidy
8) All controls clearly labelled, marked and operating correctly, including lights, horn, brakes etc
9) Anti-two-blocking device fitted and functioning
10) No obvious signs of oil leaks to any components
11) All chains fitted with tags identifying SWLs, serial numbers and test dates
12) All other lifting equipment should have SWLs, serial numbers and test dates clearly marked
13) Anamometer (wind gauge) functioning correctly (if fitted as manufacturer’s requirement)
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
20 www.cfmeuvic.com.au
date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration
6) WorkCover Plant Registration Certificate (if over 10 tonne SWL)
7) Industry assessment green sticker (12-monthly inspection)
8) Magnetic-particle test records (12-monthly testing intervals)
9) Test certificates for main wire rope, chains and lifting equipment (12-monthly testing)
10) Load charts (refer to operator’s manual)
11) Operator training/competency:
National High Risk Work Licence
– endorsed ‘CN’ or ‘C2’ or ‘C1’ or ‘C0’ (depending on crane’s capacity)
Visual Inspection Checklist
1) Compliance/ID plates fitted to machine
2) Load charts fitted in cabin
3) Reverse beeper working
4) Flashing light working
5) Fire extinguisher fitted
6) Tyres properly inflated and in good condition
7) Check housekeeping in cabin – clean and tidy
8) All controls clearly labelled, marked and operating correctly, including lights, horn, brakes etc
9) No obvious signs of oil leaks to any components
10) All chains fitted with tags identifying SWLs, serial numbers and test dates
11) All other lifting equipment should have SWLs, serial numbers and test dates clearly marked
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
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date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration
6) WorkCover Plant Registration Certificate (if over 10 tonne SWL)
7) Industry assessment green sticker (12-monthly inspection)
8) Magnetic-particle test records (12-monthly testing intervals)
9) Test certificates for main wire rope, chains and lifting equipment (12-monthly testing)
10) Load charts (refer to operator’s manual)
11) Operator training/competency:
National High Risk Work Licence –
endorsed ‘C2’ or ‘C6’ or ‘C1’ or ‘C0’ (depending on crane’s capacity)
Visual Inspection Checklist
1) Compliance/ID plates fitted to machine
2) Load charts fitted in cabin
3) Reverse beeper working
4) Flashing light working
5) Fire extinguisher fitted
6) Tyres properly inflated and in good condition
7) Check housekeeping in cabin – clean and tidy
8) All controls clearly labelled, marked and operating correctly, including lights, horn, brakes etc
9) Anti-two-blocking device fitted and functioning
10) No obvious signs of oil leaks to any components
11) All chains fitted with tags identifying SWLs, serial numbers and test dates
12) All other lifting equipment should have SWLs, serial numbers and test dates clearly marked
13) Anamometer (wind gauge) functioning correctly (if fitted as manufacturer’s requirement)
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
22 www.cfmeuvic.com.au
date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) Current Road Registration
6) WorkCover Plant Registration Certificate (if over 10 tonne SWL)
7) Industry assessment green sticker (12-monthly inspection)
8) Magnetic-particle test records (12-monthly testing intervals)
9) Test certificates for main wire rope, chains and lifting equipment (12-monthly testing)
10) Load charts (refer to operator’s manual)
11) Operator training/competency:
National High Risk Work Licence –
endorsed ‘C2’ or ‘C6’ or ‘C1’ or ‘C0’ (depending on crane’s capacity)
Visual Inspection Checklist
1) Compliance/ID plates fitted to machine
2) Load charts fitted in cabin
3) Reverse beeper working
4) Flashing light working
5) Fire extinguisher fitted
6) Tyres properly inflated and in good condition
7) Check housekeeping in cabin – clean and tidy
8) All controls clearly labelled, marked and operating correctly, including lights, horn, brakes etc
9) Anti-two-blocking device fitted and functioning
10) No obvious signs of oil leaks to any components
11) All chains fitted with tags identifying SWLs, serial numbers and test dates
12) All other lifting equipment should have SWLs, serial numbers and test dates clearly marked
13) Anamometer (wind gauge) functioning correctly (if fitted as manufacturer’s requirement)
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
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date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) WorkCover Plant Registration Certificate (if over 10 tonne SWL)
6) Industry assessment green sticker (12-monthly inspection)
7) Magnetic-particle test records (12-monthly testing intervals)
8) Test certificates for main wire rope, chains and lifting equipment (12-monthly testing)
9) Load charts (refer to operator’s manual)
10) Operator training/competency:
National High Risk Work Licence –
endorsed ‘C2’ or ‘C6’ or ‘C1’ or ‘C0’ (depending on crane’s capacity)
Visual Inspection Checklist
1) Compliance/ID plates fitted to machine
2) Load charts fitted in cabin
3) Motion beeper working
4) Flashing light working
5) Fire extinguisher fitted
6) Tracks in good condition – no obvious sign of damage to treads or sprockets
7) Check housekeeping in cabin – clean and tidy
8) All controls clearly labelled, marked and operating correctly, including lights, horn, brakes etc
9) Anti-two-blocking device fitted and functioning
10) No obvious signs of oil leaks to any components
11) All chains fitted with tags identifying SWLs, serial numbers and test dates
12) All other lifting equipment should have SWLs, serial numbers and test dates clearly marked
13) Anamometer (wind gauge) functioning correctly (if fitted as manufacturer’s requirement)
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
24 www.cfmeuvic.com.au
date: / / High Risk Ticket – must have Safe Work Method Statement (SWMS)
Documentation Checklist
1) Operator’s manual
2) Logbook
3) Maintenance (refer to operator’s manual for service intervals)
4) Risk assessment/Hazard checklist
5) WorkCover Plant Registration Certificate
6) Magnetic-particle test records (12-monthly testing intervals)
7) Test certificates for main wire rope, luffing rope, hook and main rope assembly
8) Test certificates for all chains and lifting equipment (12-monthly testing)
9) Commissioning of crane documents and Commissioning Certificate
10) Load charts (refer to operator’s manual)
11) Operator training/competency:
National High Risk Work Licence – endorsed ‘CT’
Visual Inspection Checklist
1) Compliance/ID plates fitted to machine
2) Load charts fitted in cabin
3) Fire extinguisher fitted
4) All controls clearly labelled, marked and operating, including lights, horn, brakes, gauges, pedals,
communication systems etc
5) Load-limiting devices and limit switches working
6) No obvious signs of oil leaks to any components
7) Anamometer (wind gauge) functioning correctly (if fitted as manufacturer’s requirement)
8) Check lubrication has been carried out on luff and hoist drum, rubella ring and ropes
9) All chains fitted with tags identifying SWLs, serial numbers and test dates
10) All other lifting equipment should have SWLs, serial numbers and test dates clearly marked
At completion of plant inspection, confirm that the operator has completed their daily pre-start checks
and entered this in their logbook.
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Certificate of Competency
*NB Both National Certificates and old endorsed equivalents are acceptable
as proof of operator’s training and competency
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Example of
National Certificate
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Example of
Elevated Work Platform
Proof of Training Card
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Example of
TAFE Assessment Card for
Earthmoving Equipment
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CFMEU Construction and
General Division
Victorian Branch Office
500 Swanston Street
CFMEUV XXXXX • April 2013
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