Korea Power Cell - Catalogue
Korea Power Cell - Catalogue
Company Information 6
Reference 8
Technology 10
Product Line-up 16
STARTING
MOTIVE POWER
INDUSTRIAL
ESS
Korea Power Cell· 04. 05
Application
Nuclear power plant
Field
Follow the current of time
Try Lithium battery on and get your green life
Hydroelectric power plant
Agricultural machinery
WP+ESS
Forklift
Communication
PV+ESS Fire protecttion system
Camping PV street light
AGV
Medical equipment
Train
E-mobility
Bus
Excavator
Factory automation system Generator
Road electric sweeper Electric vehicle
Motorcycle UPS
Taxi
Aerial work platform Cargo ship
Fishing boat Truck
1st 120MWh
· Developed Medium- sized modular lithium battery · Developed inspection equipment for FRTU
· Developed lithium battery for electric control devices · Developed lithium battery for Sweeper
· Developed lithium battery for UPS · Developed lithium battery for AGV
· Developed lithium battery for ESS · Expansion of affiliated research center
· Developed EV monitoring SW
No.1 Domestic SMEs for Lithium Battery High cumulative Sales
The company achieved the No. 1 (LFP standard) in the industry Based on our differentiated technology, we have sold our
by producing and selling lithium-ion battery needed for various products to many industries including starting, motive power,
industries such as golf carts, sweepers, FRTU, AGV, KTX, electric industrial and ESS. As a result, the company achieved 125MWh
vehicles, forklift vehicles, and UPS and is recognized as a leading cumulative sales, making it the lead in the SME lithium battery
company in the industry with. industry. 2018 2017
· Acquired lithium battery certificate for KTX · Venture company approval
· Participated in developing lithium battery for Clark forklift · Certificate of qualified test for FRTU
· Developed lithium battery for KEPCO's DAS terminal devices · Achieved No. 1 market share in the
10 years 30+
· Participated in R&D (multi- HESS development) lithium battery (LFP) for golf carts
with Ministry of Industry & Energy · Selected for a government project
· Participated in network type R&D (high- safety lithium) (ESS battery & module development)
for SME institutions
Rich experience in battery development Owns 30 + industry- leading BMS · Developed lithium battery for Samsung Lifespan Insurance's new AGV
We concentrate our energy on developing high performance · Established a Joint Venture with Razzler Energy (ESS specialized Company)
Through 10 years of research and development, manufacture
and sales of battery system, we have rich experience and vast BMS with the best engineers in BMS field. With 10 years of · Factory relocation (33,000m² in Daejeon)
operational data that other companies do not possess. experience and extensive operational data, we have dozens of
This provides our customers with the most reliable, safe and top- performing BMS that can be used immediately in
optimized battery. various industries. 2019 2020
· Received “New Growth Leading Company” · Acquired “INNOBIZ” company approval
commendation from Daejeon City · Selected as “Star Company” by Daejeon City 2020
10% 1st
· Established the 2nd technology research center (Daejeon) · Developed the 1st stage of AI defect prediction solution for lithium battery
· Exported lithium battery ($200,000) · Started supply to Hitachi Golf cart (domestic) to OE
· Built lithium battery remote integrated control system · Developed products for Hitachi Golf cart (Japan) export
· Established an AI affiliate for lithium battery defect prediction with KAIST · Developed monorail (48V 1000Ah) lithium battery
· Developed multi BMS technology for medium and large lithium application · Developed lithium battery for road electric sweeper
R&D investment of more than 10% of sales Introduction of the first defect prediction · Participated in the development of lithium battery for · Certificate by Korea Transportation Safety Authority for
system based on ICT and AI in Korea
We participate in government R&D such as the Ministry of SMEs Hyundai Construction’s forklift & excavator lithium for road electric sweepers
and Startups, the Ministry of Science and Technology, and the KPC, which has been leading the development of
"high safety lithium battery" with abundant experience and · Developed ESS lithium battery for drilling machine
Ministry of Industry and Energy to provide the best products and
technology services in the industry in recognition of R&D technology, introduced ICT remote monitoring system and · Developed lithium battery for cable vehicle in Sacheon city
investment and technical skills, which are 5 to 10% in terms of AI analysis system for the first time in the domestic SME · Commercialized lithium battery for rental of aerial work platform
annual sales. lithium battery industry.
· Acquired supplier qualification for lithium battery for
Hyundai Construction’s forklift
Korea Power Cell· 08.
06. 09
07
KPC Performance
“We are doing business with large, medium, and public companies such as
Samsung Electronics, Hyundai Motor, Samsung Semiconductor, Hyundai
“Record massive cumulative Sales - 120MWh” Construction Machinery, KEPCO, Incheon International Airport, etc. and
companies based on demand for technology.”
1 11 11 11
· Supplied 11,000 sets to 150 golf courses (8MWh) · Supplied 1,000 sets to a number of large · Supplied ESS for PV supply (11.2MWh) · Exclusive development of lithium battery for KTX
· No. 1 market share companies including Hyundai Motor Company, · Supplied to the National Pension Service · Supplied to Hyundai Rotem (Motrex)
Samsung Electronics, Samsung Semiconductor, (BESS 24KWh)
· Supplied for Yamaha Golf cart in OE ('15~'18
SK Hynix, Hyundai Mipo Shipbuilding, GM Daewoo, · Supplied to KD Power delivery (240KWh)
· Supplied for KIOTI Golf cart in OE ('16~'17)
CJ, Canon Korea, and Donghee Auto · Supplied to Seoraksan National Park (45KWh)
· Supplied for Hitachi Golf cart in OE ('20~)
· Development and supply of HESS
11
11 111 1 11
· Supplied 1,000 sets to the Ministry of Defense · Supplied to KEPCO KDN · First developer of FRTU lithium battery · Emergency rescue vehicles
· Supplied to KEPCO substation delivery · Supplied to Seungil Electronics · No. 1 market share · Incheon Airport ticketing device
Lead acid battery Lithium battery Lead acid battery Lithium battery Lead acid battery Lithium battery
O u t p u t Chargespeed E f f i ciency
40% reduction in electricity bills through
3 times higher output than lead acid battery Charges 5 times faster than lead acid battery
(chargeable within 1 hour) high- efficiency charge and discharge
01
Lead acid battery Lithium battery Lead acid battery Lithium battery Lead acid battery Lithium battery
Firm 1C output Firm 3C output Max charge 0.5C Max charge 3C 80% charge efficiency 99% charge efficiency
Max 5C output Max 15C output
[Prismatic Type] [Can Type]
Technology
Stability Four seasons use Corrosion
High safety battery equivalent to lead acid battery Resistant to cold in winter and heat in summer
-
Because there is no corrosion, it is possible to keep
the equipment clean and increase the lifespan
Lead acid battery Lithium battery Lead acid battery Lithium battery Lead acid battery Lithium battery
· LFP lithium-ion battery’s excellent thermal stability allows it work well in a wide range of Lead acid battery Lithium battery Lead acid battery Lithium battery Lead acid battery Lithium battery
temperatures
· Holds 1Ah~400Ah range of single cells
- 18℃ - 18℃
· Global Top 10 cell applications Less than 4% monthly Less than 1% monthly Sulfuric acid leakage occurs No leakage of electrolyte
average average 50%~60% reduction in 10%~15% reduction when the battery is damaged when battery is damaged
Length [mm] 72 126 126 126 126 126 142 365 365
Dimension Width [mm] 42 46 46 46 65 65 57 63 73 Lead acid battery Lithium-ion battery (NCM) Lithium-ion battery (LFP)
Height [mm] 152 190 190 204 190 243 493 312 312
Internal resistance [mΩ] ≤1.6 ≤0.8 ≤0.8 ≤0.8 ≤0.7 ≤0.6 ≤0.6 ≤0.5 ≤0.5
Product weight [kg] 0.7 1.4 1.4 1.8 2.0 2.8 5.7 10.6 13.2
Maximum continuous discharge current [A] 60 90 120 150 210 300 400 600 800
Maximum pulse discharge current (A for 10sec) 200 300 400 500 700 1,000 2,000 3,000 4,000
Completed the development of BMS applicable to various KPC BMS development history
BMS applications such as motive power, industry, communication, and ESS.
Optimized product and the highest reliability with the vast
(Battery Management System)
application of operational data collected through 120MWh sales.
01 02 03 04 05
V.100 V.120
V300~ V400 V500
~ V100 ~ V151
02
Technology
KPC BMS’s features
2008년 Started
development
2010년 Completed
development
-
· Korea's first mass various communication modular BMS structure and performance by standalone BMS advancement
· Low heat generation · Diagnosis and remote control
production BMS application
possible suitable for high voltage upgrading 32bit MCU- in progress
BMS
· Remote monitoring · SOC, SOH, voltage, current, balancing, etc. model for Golf cart
· Applied Golf cart mass and modular pack design based BMS MCU · Plan to apply mass- production
· Applied to various
(Battery Management System) · Cell balancing · Wired/wireless communication module attachment (option) production model · UPS application · Modular BMS structure model after development
applications such as AGV
· GUI Interface · Battery protection (overcurrent cutoff, over discharge protection) and agricultural machinery · Applied to various suitable for high voltage completion
applications such as and modular pack design · Wired/wireless communication
· 1Ah~400Ah · Battery information black box attachment (SD storage device)
KEPCO FRTU, DAS terminal · UPS and ESS application module
· Data logging · Defect cause tracking and other history management Samsung AGV, sweeper, etc. · SD Memory storage
· Combine AI Solution
03
Technology
Lifespan prediction + defect prediction
-
Technology
differentiation
KPC 1. Real- time condition monitoring User 1. Real- time condition monitoring
2. Predict lifespan and defect 2. Lifespan and defect prediction
3. Analysis of failure cause 3. Claim application
4. Effective BS or AS response 4. Customer satisfaction
ESS Industrial
* Operation of the AI analysis system is scheduled for 2021
Korea Power
Korea Power Cell·
Cell·16.
14.17
15
Usage
Starting Battery
· Vehicle · Bus · Camper · Other starter
· Taxi · Ship · Tractor
· Truck · Motorcycle · Cultivator
KPC Specialty
· Tiny battery · Ultra-long lifespan battery (3~4 times lead acid battery) · Leak-proof battery (can be used in
· High stability · Ultra-light battery (30% of lead acid battery) horizontal position)
· High holding capacity · Excellent high rate discharge features(instant 5C, · Excellent heat resistance properties
· Low self- discharge (≤1%/month) continuous 3C discharge possible) · Eco-friendly battery (non- toxic, no sulfuric
· Battery for four seasons (low temperature resistance) acid, no heavy metals)
· No corrosion
Nominal Energy [Wh] 132 238 528 660 1056 1320 1980 3640
Charging Voltage [V] 14.4 14.4 14.4 14.4 14.4 14.4 14.4 14.4
Final Discharge Voltage [V] 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6
BMS built-in
Extensive 100% D.O.D LIFE CYCLE @ 25°C High-Rate HIGH RATE DISCHARGE CURVE
Cycle Life Discharge
Capacity (%) Discharge Voltage/V
More than 4X longer Maximum continuous
life than lead acid Lithium battery discharge current
battery. up to 1 ~ 2C.
Lithium battery
Lead acid
Lead acid
Korea Power Cell·18. 19
Usage
Features
KPC Specialty
· Developed and supplied driving · Possession of massive operational · Companies with the largest number
lithium battery(LFP) for the first time in Korea big data accumulated over many years of models
· 10-year experience as of 2020 · No. 1 in sales and market share in the · Excellent performance
same industry (compared to lead acid battery)
Korea Power Cell· 20. 21
· Long lifespan 01 Developed and commercialized LFP Battery for 01 Developed and commercialized lithium battery (LFP)
(3~4 times the lead acid battery) golf cart for the first time in Korea (2010) · Long lifespan for electric sweeper (2016)
· High safety (no explosion) - 3 to 4 times the lifespan of a lead acid battery (3~4 times the lead acid battery) - Applied proven lithium iron phosphate battery technology
· High charge/discharge efficiency - Reduce operating costs by about 40% compared to · Increased operating time for golf cart
(40% reduction in electricity bill) lead acid battery (more than twice the lead acid battery) - Developed lithium battery (LFP) for sweeper with
· Excellent low temperature feature 02 Secured operating technology data of all golf carts · Lightweight & low volume battery various specification (24V, 36V, 48V, etc.)
(2nd round in winter) with 10 years of experience (easy exchange) 02 Business alliance with Cleantech, Korea's No. 1 Electric sweeper
· Quick charge possible 03 Possess the largest number of lithium batteries for golf carts (12 models) · High charge/discharge efficiency manufacturer
· Eco-friendly battery 04 Supply to Hitachi, a domestic golf cart handling company, in OE (40% reduction in electricity bill) - OE supply in progress
· No need to refill distilled water (no corrosion) 05 Supplied 12,000 sets and No. 1 market share (as of 2020) · No need to refill distilled water - Distributor contract for electric sweeper
(no corrosion) 03 Completed lithium battery (LFP) test and supplied to
Features
companies such as Cleantech (Korea No. 1 company)
Features
Specification (replacement specification for existing lead acid battery) Specification (replacement specification for existing lead acid battery)
* Can produce in various specifications
* Can produce in various specifications
Nominal Voltage Capacity Dimension [mm] Wt
Model Nominal Voltage Capacity Dimension [mm] Wt
[V] [AH] L W H [Kg] Model
[V] [AH] L W H [Kg]
KPC-GV4840 40 224 560 193 25
KPC-FM24100 100 265 323 248 26
KPC-GV4870 70 289.6 580 197 37
KPC-FM24113 113 290 212 252 20
KPC-GV48100 100 289.6 580 248 50
51.2V KPC-FM24120 25.6V 120 265 694.2 197.5 37
KPC-GV48113 113 720 200 250 45
KPC-FM24140 140 265 694.2 197.5 37
KPC-GV48120 120 289 1080 193 69
KPC-FM24200 200 265 694.2 248 52
KPC-GV48160 160 640 290 280 65
KPC-FM36100 100 224 566.6 248 39
KPC-GV7240 40 224 821 193 40
KPC-FM36113 113 293 240 279 30
KPC-GV7270 70 224 1079 193 55
KPC-FM36120 38.4V 120 448 566.6 193.3 55
KPC-GV7280 76.8V 80 730 225 200 48
KPC-FM36140 140 448 566.6 193.3 55
KPC-GV72100 100 224 1079 248 72
KPC-FM36200 200 448 566.6 248 72
KPC-GV72113 113 750 240 280 60
Korea Power Cell· 22. 23
AGV Forklift
Specification (replacement specification for existing lead acid battery) Specification (replacement specification for existing lead acid battery)
Model KPC-AGV24 KPC-AGV36 KPC-AGV48 Lithium General Model Lithium Advanced Model
Existing lead acid battery specification
Capacity 50 ~ 100AH 50 ~ 100AH 50 ~ 100AH Uses 1 to 1.2 times lead- acid battery Uses 2 times as much lead battery
Nominal Voltage 25.6V (3.2VX8) 38.4V (3.2VX12) 51.2V (3.2VX16) Lead battery specification Lithium replacement standard Lithium replacement standard
Model
Charge current [A] Max. 1C Max. 1C Max. 1C [V] [AH] [V] [AH] [V] [AH]
Charge voltage [V] 28.4V (3.55VX8) 42.6V (3.55VX12) 56.8V (3.55VX16) VCF(D)400 24 400 24 270 24 400
charging method CC→CV CC→CV CC→CV VCJ3 48 300 48 200 48 300
Maximum discharge current 3C 3C 3C VCF320(335) 48 320 48 240 48 360
Discharge end voltage [V] 22.4V (2.8VX8) 33.6V (2.8VX12) 44.8V (2.8VX16) VCD(F)400 48 400 48 270 48 400
Communication RS-232, RS-485 RS-232, RS-485 RS-232, RS-485 VCD450 48 450 48 300 48 450
Tem At discharge -25 ~ 65°C -25 ~ 65°C -25 ~ 65°C VCD500 48 500 48 360 48 500
per
ature At charge 0 ~ 45°C 0 ~ 45°C 0 ~ 45°C VCD600 48 600 48 400 48 600
con
dition During long- term storage 0 ~ 45°C 0 ~ 45°C 0 ~ 45°C
Korea Power Cell· 24. 25
KPC Specialty
KPC Specialty
· Long lifespan 01 Developed lithium battery for electric road sweeper (2019)
KPC Specialty (3~4 times the lead acid battery) - Developed and applied BMS exclusively for electric road sweeper
· Increased operating time
· Long lifespan 01 Developed lithium battery for aerial work platform (2015) (1~1.5 times the lead acid battery) 02 Passed the safety evaluation of lithium battery for road driving
(3~4 times the lead acid battery) - Jointly developed with companies with the largest number · High charge/discharge efficiency - Performance and Standards of Vehicle Parts under Regulation Article
· Increased operating time of aerial work platforms in Korea (2015) (40% reduction in electricity bill) 18.3 and Safety Test No. 48 of the Enforcement Rules [Appendix 1]
(1~1.5 times the lead acid battery) - Secured operating data and developed optimized BMS for · No need to refill distilled water
· High charge/discharge efficiency aerial work platform (no corrosion)
(40% reduction in electricity bill) · Excellent low temperature features Item Test result
· No need to refill distilled water (good winter capacity) Drop Safety Test Pass
Submerged Safety Test Pass
(no corrosion) 02 Differentiation · Eco-friendly battery
Overcharge Safety Test Pass
· Excellent low temperature features - Long lifespan (3~4 times lead acid battery) · High safety (no explosion) Over discharge Safety Test Pass
(good winter capacity) - Uniform output stability during use Short Circuit Safety Test Pass
· Eco-friendly battery - Powerful lifting ability Heat Exposure Safety Test Pass
· High safety (no explosion) - Long operation time (1.5 times or more with high capacity product) Combustion Safety Test Pass
Features
- Cost reduction: reduced distilled water cost and corrosion
prevention cost
- BMS for high place work platform
Industrial Battery
Usage
KPC Specialty
01 High power
- Excellent response to instant power output with 3 times higher output than lead acid battery
02 Long lifespan
- 3~5 times (15 years or more) compared to lead acid battery lifespan (3~7 years)
Features
저압 FRTU Compact형
Korea Power Cell· 30. 31
Transformer (154kV)
220V
02
FRTU FRTU
Optical
communication network
Specialized lithium-ion battery for FRTU
- FRTU Peak Current response 6C
- Over 70 open/close operation possible
IoT
Low - Abnormality detection
voltage DAS
(current, voltage, temperature, BMS power, converter, etc.)
220V - EMC Pass (IEC 61000- 4- 5)
Inverter - Remote monitoring technology applied
Distribution Automation Electric power Distributed
Comprehensive
operation of
Transformer
System (DAS) transmission tunnel power supply
distributed power supply
Installing lithium-ion batteries for terminals for obtaining and controlling information such as current,
voltage, and fault detection for all sections from high voltage to low voltage during the power
distribution process of generated electricity
FRTU
for low voltage
Image
KPC Specialty
· Long lifespan · High charge and discharge efficiency battery · Volume saving battery
· High safety · Wide operating temperature range · Eco-friendly battery
· Easy installation · Convenience of maintenance · Excellent strategic stability
· Ultra-light battery
Features
01 Battery lifespan of more than 15- 20 05 RS232, RS485 communication 09 Customized system construction
years with safe Olevine structure interface and ICT remote monitoring possible for grid only,
02 Simple design, ultra- light weight, system can be operated (solar - wind power) hybrid base
excellent space utilization 06 LED Display: operation status indication station and energy poor area
03 High- efficiency battery system support and abnormal signal indication function
(over 99% charge/discharge efficiency) 07 Standard rack mounted design
04 Eco-friendly battery with no harmful 08 Modular product, expandable through
substances parallel connection
Korea Power Cell· 34. 35
ESS ESS
NO. Unit Model KPC-U48100 KPC-U72100 KPC-U48150 KPC-U72150 NO. Unit Model KPC-ESS768 KPC-ESS1152 KPC-ESS1728 KPC-ESS2649
1 Battery configuration 16S1P 24S1P 16S1P 24S1P 1 System configuration 240S1P 240S1P 180S1P 184S3P
2 Rated capacity 100 AH 100 AH 150 AH 150 AH 2 Battery configuration 24S1P 16S1P 12S1P 8S3P
3 Rated voltage 51.2V 76.8V 51.2V 76.8V 3 Rated capacity 100 AH 150 AH 300 AH 450 AH
4 Voltage range 40V ~ 58.4V 60V ~ 87.6V 40V~58.4V 60V ~ 87.6V 4 Rated voltage 768V 768V 576V 588.8V
5 Rated power 5.12 kWh 7.68 kWh 7.68 kWh 11.52kWh 5 Voltage range 600V ~ 876V 600V ~ 876V 450V~657V 460V ~ 671V
6 Maximum charge current 100A (1C) 150A (1C) 6 Operating voltage range 672V ~ 840V 672V ~ 840V 504V~639V 515V ~ 653V
7 Maximum discharge current 100A (1C) 150A (1C) 7 Rated power 76.8 kWh 115.2 kWh 172.8 kWh 264.9 kWh
8 Peak current 120A (25℃, 50%SOC, 10s) 180A (25℃, 50%SOC, 10s) 8 Maximum charge current 100A (1C) 150A (1C)
9 Ip Grade IP20 9 Maximum discharge current 100A (1C) 150A (1C)
10 Discharge temperature -20 ℃~55 ℃ 10 Peak current 120A 180A (25℃, 50%SOC, 10s)
11 Charge temperature 0℃~55 ℃ 11 Ip Grade IP20
12 Module size 395x477x250mm 395x620x250mm 510x451x242mm 450x683x242mm 12 Discharge temperature -20 ℃~55 ℃
13 Module weight 49 kg 65.5 kg 65.5 kg 92 kg 13 Charge temperature 0℃~55 ℃
14 System size 720x830x1791mm 720x940x2341mm 720x940x2341mm 720x1412x2341mm
15 System weight about 800kg about 1,050kg about 1,430kg about 2,190kg
Korea Power Cell· 36. 37
Affiliated research Main Biz certificate Battery Test Report Daejeon City’s 2020 Star
institute certificate Enterprise certificate
AI Lithium is the Answer