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SATIP-P-113-02 Rev 7 Final

This document is a Saudi Aramco Typical Inspection Plan for medium voltage induction and synchronous motors up to 13.2 kV. It outlines the inspection responsibilities and quality procedures for various project phases and tasks related to motor receiving, storage, testing and installation. These include visual inspections of received motors and accessories, jobsite acceptance testing according to manufacturer instructions, and inspection of motor installation and identification.

Uploaded by

HatemS.MashaGbeh
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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0% found this document useful (0 votes)
647 views7 pages

SATIP-P-113-02 Rev 7 Final

This document is a Saudi Aramco Typical Inspection Plan for medium voltage induction and synchronous motors up to 13.2 kV. It outlines the inspection responsibilities and quality procedures for various project phases and tasks related to motor receiving, storage, testing and installation. These include visual inspections of received motors and accessories, jobsite acceptance testing according to manufacturer instructions, and inspection of motor installation and identification.

Uploaded by

HatemS.MashaGbeh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Receiving Inspection
  • Document Review
  • Installation
  • Pre-Commissioning
  • General Notes

SAUDI ARAMCO ID/PID FORM REV 1 - 010109 (Standards Cutoff - MARCH 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Medium Voltage Induction and Synchronous Motors


SATIP-P-113-02 30-Apr-13 Electrical
(Up to Nameplate Voltage 13.2 kV)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

DOCUMENT
1.0
REVIEW

Cable and Conduit Seal To be reviewed and approved prior to electrical work at
1.1
Installation Procedure
SAIC-P-3004 SAIC-P-3004 RH R jobsite.

Cable Splicer Certification and Job Clearance Cards (JCC's) to be issued prior to
1.2
Project Job Clearance Cards
SAIC-P-3210 SAIC-P-3210 RH RH commencement of MV Cable termination work.

To be reviewed and approved prior to electrical work at


1.3 Termination and Splicing Procedure SAIC-P-3223 SAIC-P-3223 RH1 R jobsite.

RECEIVING
2.0
INSPECTION

Weekly inspection by Contractor QC


MV Motor
2.1 Storage, Handling, and Preservation SAIC-P-3414 SAIC-P-3414 W S Testing as needed in accordance with manufacturer's
Visual Inspection and Testing
instructions.

MV Motor
Material Receiving
2.2
Visual Inspection for MV Form Wound
SAIC-P-3415 SAIC-P-3415 H W
Squirrel Cage Induction Motor (SCIM)

MV Motor
Material Receiving
2.3
Visual Inspection for MV Form Wound
SAIC-P-3416 SAIC-P-3416 H W
Synchronous Motor

MV Motor
Material Receiving
2.4
Visual Inspection for MV Motors for
SAIC-P-3417 SAIC-P-3417 H W
Non-industrial Facilities

See GENERAL NOTES for typical accessories.


MV Motor Accessories
2.5 Material Receiving SAIC-P-3418 SAIC-P-3418 H W Notify SA by RFI on receipt of each listed accessory (by
Visual Inspection
type or manufacturer).

Page 1 of 7
03/09/2022 3:38 PM
SAUDI ARAMCO ID/PID FORM REV 1 - 010109 (Standards Cutoff - MARCH 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Medium Voltage Induction and Synchronous Motors


SATIP-P-113-02 30-Apr-13 Electrical
(Up to Nameplate Voltage 13.2 kV)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

MV Motor
2.6 Jobsite Acceptance and Space Heater SATR-P-3408 SATR-P-3408 H W In accordance with MV motor manufacturer's instructions.
Functional Testing

MV Motor
2.7 Form Wound SCIM Insulation Resistance SATR-P-3409 SATR-P-3409 H W In accordance with MV motor manufacturer's instructions.
Test

MV Motor
2.8 Jobsite Acceptance Testing for MV Form SATR-P-3410 SATR-P-3410 H W In accordance with MV motor manufacturer's instructions.
Wound Synchronous Motor

MV Motor
2.9 Jobsite Acceptance Testing for MV SATR-P-3411 SATR-P-3411 H W In accordance with MV motor manufacturer's instructions.
Motors for Non-industrial Facilities

3.0 INSTALLATION

See SATIP-P-104-04 Electrical Enclosures and


MV Motor
SATIP-P-111-01 Grounding and Bonding
Installation & Identification
3.1
Visual Inspection for Motor Installation
SAIC-P-3419 SAIC-P-3419 H W
SA PID shall be notified on start of this activity for each
and Precommissioning
MV motor.

See SATIP-P-104-03 Cable Tray


SATIP-P-104-05 A/G Industrial Conduit
MV Motor
SATIP-P-104-07 B/G Conduit
Conduit / Cable Tray
3.2 See Remarks See Remarks SATIP-P-111-01 Grounding and Bonding as applicable.
Installation & Identification
Visual Inspection
SA PID shall be notified on start of this activity for each
MV motor.

Page 2 of 7
03/09/2022 3:38 PM
SAUDI ARAMCO ID/PID FORM REV 1 - 010109 (Standards Cutoff - MARCH 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Medium Voltage Induction and Synchronous Motors


SATIP-P-113-02 30-Apr-13 Electrical
(Up to Nameplate Voltage 13.2 kV)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

See SATIP-J-911-01 Instrumentation Cable


SATIP-P-104-07 Below-Grade Conduit, Fittings, and
MV Motor Accessories
3.3 Cable Pulling / Laying SAIC-P-3214 SAIC-P-3214 H W SATIP-P-104-02 Medium Voltage (1KV to 35KV) cable
Visual Inspection
SA PID shall be notified on start of this activity for each
MV. Motor Cable Pulling.

See
SATIP-J-911-01 Instrumentation Cable
MV Motor
SATIP-P-111-01 Grounding & Bonding as applicable
Cable Gland Installation,
3.4
Cable Dressing, Identification, &
SAIC-P-3214 SAIC-P-3214 H W SATIP-P-104-02 Medium Voltage (1KV to 35KV)cable
Termination Visual Inspection
SA PID to be notified on start of this activity for each MV
motor Cable Glanding & Termination.

4.0 PRE-COMMISSIONING

See SATIP-J-911-01 Instrumentation Cable


Cable Continuity
4.1 and Insulation Resistance Testing SATR-P-3208 SATR-P-3208 H W SA PID to be notified on start of this activity for each MV
(Installed Cable)
motor.

MV Motor
Pre-energization Testing In accordance with MV motor manufacturer's instructions.
4.2
(Installed Motor) for Motor Installation and
SAIC-P-3419 SAIC-P-3419 H W Hold point prior to motor energization.
Precommissioning

MV Motor
Pre-energization Testing In accordance with MV motor manufacturer's instructions.
4.3
(Installed Motor) for MV Form Wound
SATR-P-3409 SATR-P-3409 H W Hold point prior to motor energization.
SCIM

MV Motor
Pre-energization Testing In accordance with MV motor manufacturer's instructions.
4.4
(Installed Motor) for MV Form Wound
SATR-P-3410 SATR-P-3410 H W Hold point prior to motor energization.
Synchronous Motor

Page 3 of 7
03/09/2022 3:38 PM
SAUDI ARAMCO ID/PID FORM REV 1 - 010109 (Standards Cutoff - MARCH 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Medium Voltage Induction and Synchronous Motors


SATIP-P-113-02 30-Apr-13 Electrical
(Up to Nameplate Voltage 13.2 kV)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

MV Motor
Pre-energization Testing In accordance with MV motor manufacturer's instructions.
4.5
(Installed Motor) for MV Motors for Non-
SATR-P-3411 SATR-P-3411 H W Hold point prior to motor energization.
industrial Facilities

SATIP-P-104-02 Medium Voltage (1KV to 35KV) cable


MV Cable
High-Potential SA PID to be notified on start of this activity for each MV
4.6
Withstand Testing
SATR-P-3210 SATR-P-3210 H H Motor Cable Testing.
(Installed Cable)
Hold point prior to motor energization.

MV Motor
High-Potential
In accordance with MV motor manufacturer's instructions.
4.7 Withstand Testing SATR-P-3409 SATR-P-3409 H W Hold point prior to motor energization.
(Installed Motor) for MV Form Wound
SCIM

MV Motor
High-Potential
In accordance with MV motor manufacturer's instructions.
4.8 Withstand Testing SATR-P-3410 SATR-P-3410 H W Hold point prior to motor energization.
(Installed Motor) for MV Form Wound
Synchronous Motor

MV Motor
High-Potential
In accordance with MV motor manufacturer's instructions.
4.9 Withstand Testing SATR-P-3411 SATR-P-3411 H W Hold point prior to motor energization.
(Installed Motor) for MV Motors for Non-
industrial Facilities

Power Cable Termination SA PID to be notified on start of this activity for each
4.10
Torque Testing
SATR-P-3209 SATR-P-3209 H W motor.

Cable / Conduit See SATIP-J-911-01 Instrumentation Cable


4.11 Hazardous Location Sealing SAIC-P-3209 SAIC-P-3209 H W
(where applicable) Hold point prior to motor energization.

Page 4 of 7
03/09/2022 3:38 PM
SAUDI ARAMCO ID/PID FORM REV 1 - 010109 (Standards Cutoff - MARCH 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Medium Voltage Induction and Synchronous Motors


SATIP-P-113-02 30-Apr-13 Electrical
(Up to Nameplate Voltage 13.2 kV)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

MV Motor
Pre-energization
In accordance with motor manufacturer's instructions.
4.12 Visual Inspection SAIC-P-3419 SAIC-P-3419 H W Hold point prior to motor energization.
for Energization Certificate for Motor
Installation and Precommissioning

See SATIP-P-116-01 MV Switchgear and SATIP-P-116-


MV Motor Pre-energization
Energization 02 MV MCC's
4.13 Quality Document Review EIL
Certificate
RH RH
and Energization Certificate
Review EIL and all associated Quality Documents

Energized MV Motor In accordance with MV motor manufacturer's instructions.


Initial Visual Inspection Hold point prior to MV motor run test.
4.14
and Functional Testing for Motor
SAIC-P-3419 SAIC-P-3419 H W
Installation and Precommissioning

Energized MV Motor In accordance with MV motor manufacturer's instructions.


Initial Visual Inspection Hold point prior to MV motor run test.
4.15
and Functional Testing for MV Form
SATR-P-3409 SATR-P-3409 H W
Wound SCIM

Energized MV Motor In accordance with MV motor manufacturer's instructions.


Initial Visual Inspection Hold point prior to MV motor run test.
4.16
and Functional Testing for MV Form
SATR-P-3410 SATR-P-3410 H W
Wound Synchronous Motor

Energized MV Motor
Initial Visual Inspection In accordance with MV motor manufacturer's instructions.
4.17
and Functional Testing for MV Motors for
SATR-P-3411 SATR-P-3411 H W Hold point prior to MV motor run test.
Non-industrial Facilities

Page 5 of 7
03/09/2022 3:38 PM
SAUDI ARAMCO ID/PID FORM REV 1 - 010109 (Standards Cutoff - MARCH 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Medium Voltage Induction and Synchronous Motors


SATIP-P-113-02 30-Apr-13 Electrical
(Up to Nameplate Voltage 13.2 kV)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Energized MV Motor In accordance with motor manufacturer's instructions


4.18 Four Hour Run Test for MV Form Wound SATR-P-3409 SATR-P-3409 H W
SCIM

Energized MV Motor In accordance with motor manufacturer's instructions


4.19 Four Hour Run Test for MV Form Wound SATR-P-3410 SATR-P-3410 H W
Synchronous Motor

Energized MV Motor
4.20 Four Hour Run Test for MV Motors for SATR-P-3411 SATR-P-3411 H W In accordance with motor manufacturer's instructions
Non-industrial Facilities

Energized MV Motor See SATIP-J-900-01 Instrument Loop Checking for


4.21 Remote Control, Indication, See Remarks See Remarks H H additional inspection and test requirements for signal and
and Alarm Testing control loops.

Notes: If Energization Work counted in Special Process,


Energized MV Motor
4.22
Final Visual Inspection
See Remarks EIL H H procedure is required to process with in 30 days prior the
activity.

See SATIP-P-116-01 MV Switchgear, SATIP-P-116-02


MV MCC's, SATIP-P-104-02 Medium Voltage (1KV to
35KV) cable and SATIP-P-111-01 Grounding and
Bonding for complete circuit inspection and testing
Energized MV Motor
requirements.
4.23 Quality Document Review FEIL PMCC/MCC RH RH
and Mechanical Completion Certificate
Review FEIL and all associated Quality Records

Hold point prior to process system (mechanical load)


certification.

GENERAL NOTES

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of
1
Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

Page 6 of 7
03/09/2022 3:38 PM
SAUDI ARAMCO ID/PID FORM REV 1 - 010109 (Standards Cutoff - MARCH 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Medium Voltage Induction and Synchronous Motors


SATIP-P-113-02 30-Apr-13 Electrical
(Up to Nameplate Voltage 13.2 kV)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
3
organization representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
4
representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

Accessories include lube oil systems, excitation control systems, rotor winding components, copper bus bar, post insulators, mechanical fasteners, terminal boxes, drains, breathers, current transformers, surge
6
arrestors, capacitors, temperature detectors, vibration detectors, space heaters, screens, filters, partial discharge detectors, separable cable connectors, insulation and termination kits.

LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Page 7 of 7
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