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Copper Wire Recycling and Life Cycle Analysis

1) The document provides life cycle inventory (LCI) data for the production of 1 kg of copper wire from both primary copper production and copper recycling. 2) Key transportation distances and quantities for copper ore, recycled copper, and the produced copper wire are given. 3) The LCI data includes inputs of materials and energy as well as outputs of emissions to air for various production and transportation processes.

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0% found this document useful (0 votes)
113 views16 pages

Copper Wire Recycling and Life Cycle Analysis

1) The document provides life cycle inventory (LCI) data for the production of 1 kg of copper wire from both primary copper production and copper recycling. 2) Key transportation distances and quantities for copper ore, recycled copper, and the produced copper wire are given. 3) The LCI data includes inputs of materials and energy as well as outputs of emissions to air for various production and transportation processes.

Uploaded by

Adam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

Reuse rate of a wire 1 time Recycling rate

Reference flow 1 wire 0.8


Weight of a copper per 1m 1 kg
Reference flow 1 kg

Transportation distances Transported quantity


copper ore to copper drawing 250 km 0.2 kg
copper recycling to copper drawing 100 km 0.8317 kg
Copper drawing to Consumer 200 km 1 kg
Consumer to landfilling 150 km 0.2 kg
Consumer to copper recycling 100 km 0.8 kg

Production of
Wire drawing, copper, primary, at
Life cycle stage Electricity demand
copper refinery, GLO,
cradle-to-gate
Production of
Production of copper Electricity grid mix,
Unit process considered wire from mines(0.2) copper, primary, at European Union EU-
refinery, GLO,
and from scrap(0.8) 27
cradle-to-gate(20%)
Raw data Rescaled Raw data Rescaled Raw data
Ref. flow 1 1 1 0.20792 3.6
kg kg MJ
Flows from/to other proc. Unit
Copper ingot kg 1.0396 1.0396
Electricity MJ 1.61E+00 1.6080

INPUTS
Substance Type
Crude oil [42.3 MJ/kg] Raw mat. MJ 1.32E+01 2.74E+00 3.30E-01
Natural gas [44.1 MJ/kg] Raw mat. MJ 1.18E+01 2.45E+00
Hard coal [26.3 MJ/kg] Raw mat. MJ 10.429 2.17E+00 1.6194
Brown coal [11.9 MJ/kg] Raw mat. MJ 4.95992 1.03E+00 1.2391
Iron Raw mat. kg 8.60E-02 1.79E-02 -2.44E-04
Zinc Raw mat. kg 5.37E-04 1.12E-04 1.16E-06
Copper Raw mat. kg 1.2565 2.61E-01 2.44E-05
Aluminum Raw mat. kg 0.017035 3.54E-03 -

OUTPUTS
Substance Type
Carbon dioxide Air kg 2.79 5.80E-01 0.428108
Carbon dioxide (biog.) Air kg -
Methane Air kg 4.27E-03 8.88E-04 8.37E-04
Carbon monoxide Air kg 1.47E-02 3.06E-03 3.00E-04
Sulfur dioxide Air kg 0.421 8.75E-02 1.49E-03
Nitrogen dioxide Air kg 5.23E-02 1.09E-02 7.54E-04
Hydrogen chloride Air kg 1.63E-04 3.39E-05 2.65E-05
Hydrogen sulfide Air kg 1.05E-05 2.18E-06 2.64E-05
Dinitrogen monoxide Air kg 3.21E-05 6.67E-06 1.14E-05
Ammonia Air kg 0.00815 1.69E-03 4.87E-06
Benzene Air kg 1.47E-06 3.06E-07 3.66E-07
0.83168

0.20792

copper, secondary,
Transportation
Electricity demand from electronic and
phases
electric scrap,
Production of at
Lorry transport, Euro
Electricity grid mix, copper, secondary,
European Union EU- 0-1-2-3-4 mix, 22 t from electronic and LCI of the
total weight, 17.3 t system
27 electric scrap, at
max payload
refinery, SE(0.8)
Rescaled Raw data Rescaled Raw data Rescaled
1.6080 1000 443.1700 1 0.83168
kg*km kg

5.30E-01 7.52E-01 3.33E-01 4.20E-01 3.49E-01 3.95E+00 MJ


0.00E+00 6.49E-02 2.88E-02 9.21E-02 7.66E-02 2.55E+00 MJ
2.60E+00 0.002206 9.78E-04 0.087921 7.31E-02 4.85E+00 MJ
1.99E+00 0.00142 6.29E-04 0.069734 5.80E-02 3.08E+00 MJ
-3.92E-04 2.90E-07 1.29E-07 1.35E-04 1.13E-04 1.76E-02 kg
1.86E-06 - - 1.14E-04 kg
3.92E-05 - - 2.61E-01 kg
- - 3.54E-03 kg

1.91E-01 0.05803 2.57E-02 0.09419 0.078336 8.75E-01 kg


- 0.00E+00 kg
3.74E-04 7.04E-05 3.12E-05 8.29E-05 6.89E-05 1.36E-03 kg
1.34E-04 9.22E-05 4.08E-05 4.28E-04 3.56E-04 3.59E-03 kg
6.64E-04 2.76E-05 1.22E-05 0.000114 9.48E-05 8.83E-02 kg
3.37E-04 5.16E-05 2.29E-05 9.42E-05 7.83E-05 1.13E-02 kg
1.18E-05 4.46E-08 1.98E-08 9.77E-07 8.12E-07 4.65E-05 kg
1.18E-05 1.38E-07 6.13E-08 - 1.40E-05 kg
5.10E-06 1.98E-06 8.77E-07 3.96E-07 3.29E-07 1.30E-05 kg
2.17E-06 7.18E-06 3.18E-06 9.50E-07 7.90E-07 1.70E-03 kg
1.63E-07 3.22E-07 1.43E-07 - 6.12E-07 kg
0.20792

CML 2002 IMPACT ASSESSMENT M


Abiotic resource
Abiotic resource
depletion (minerals Climate change Human toxicity
depletion (fossil fuels)
and metals)
ADPm kg Sb eq. ADPenergy MJ GWP kg CO2 eq. HTP

1 3.95E+00
1 2.55E+00
1 4.85E+00
1 3.08E+00
5.24E-08 9.23E-10
5.38E-04 6.11E-08
1.37E-03 3.57E-04
1.09E-09 3.88E-12

1 8.75E-01

25 1.21E+02

0.096
1.2
0.5
0.22
298 3.87E-03
0.1
1900

Indicator 3.57E-04 1.44E+01 1.22E+02


kg Sb eq. MJ kg CO2 eq. kg 1,4-DCB eq.
Normalization factor 6.04E+06 3.51E+13 5.21E+12
EU 25+3, 2000
Norm. indicator 5.91E-11 4.11E-13 2.34E-11

Weights 0.2 0.1 0.2

Norm. weight. ind. 1.18E-11 4.11E-14 4.68E-12

Single score index 1.80E-11


CT ASSESSMENT METHOD
Photochemical
Human toxicity Eutrophication Acidification
smog formation

4-DCB eq. POCP thylene eq. EP g PO4- eq. AP kg SO2 eq.

6.00E-03 8.17E-06
2.70E-02 9.69E-05
8.48E-03 4.80E-02 4.24E-03 1 8.83E-02
1.36E-02 2.80E-02 3.17E-04 0.13 1.47E-03 0.7 7.92E-03
2.33E-05 0.88 4.10E-05
3.09E-06 1.88 2.64E-05
0.27 3.50E-06
1.70E-04 0.35 5.95E-04 1.88 3.20E-03
1.16E-03 0.218 1.33E-07

2.34E-02 4.66E-03 2.07E-03 9.95E-02


kg 1,4-DCB eq. kg ethylene eq. kg PO4- eq. kg SO2 eq.
5.00E+11 1.73E+09 1.85E+10 1.75E+10

4.68E-14 2.69E-12 1.12E-13 5.68E-12

0.1 0.1 0.1 0.2

4.68E-15 2.69E-13 1.12E-14 1.14E-12


Plastic reuse rate 1 time
Reference flow 1
Weight of 1m plastic 0.1 kg
Reference flow 0.1 kg

Transportation distances Transported quantity


granulates to extrusion 250 km 0.1002 kg
extrusion to consumer 250 km 0.1 kg
consumer to incinerator 200 km 0.1 kg

Production ofPVC
Life cycle stage Production of PVC
granulates
production of plastics polyvinylchloride
Unit process considered pipes from plastics resin (B-PVC), bulk
granulates) polymerisation,
Raw data Rescaled Raw data
Ref. flow 1 0.1 1
kg kg
Flows from/to other proc. Unit
PP granulates kg 1.00 0.1002
Electricity MJ 1.83 0.1829

INPUTS
Substance Type
Crude oil [42.3 MJ/kg] Raw mat. MJ 19.09368
Natural gas [44.1 MJ/kg] Raw mat. MJ 15.76336
Hard coal [26.3 MJ/kg] Raw mat. MJ 3.23420
Brown coal [11.9 MJ/kg] Raw mat. MJ 0.00198
Iron Raw mat. kg 0.00014
Zinc Raw mat. kg -
Copper Raw mat. kg -
Aluminum Raw mat. kg -

OUTPUTS
Substance Type
Carbon dioxide Air kg 1.22877
Carbon dioxide (biog.) Air kg -
Methane Air kg 0.01414
Carbon monoxide Air kg 0.00144
Sulfur dioxide Air kg 0.00294
Nitrogen dioxide Air kg 0.00352
Hydrogen chloride Air kg 0.00005
Hydrogen sulfide Air kg 0.00000
Dinitrogen monoxide Air kg -
Ammonia Air kg -
Benzene Air kg -
Production ofPVC Transportation Avoided impacts -
Electricity demand Incineration
granulates phases electricity
polyvinylchloride Electricity grid mix, Lorry transport, Euro Polyvinylchloride Electricity grid mix,
resin (B-PVC), bulk European Union EU- 0-1-2-3-4 mix, 22 t (PVC), waste-to- European Union EU-
total weight, 17.3 t
polymerisation, 27 energy plant 27
max payload
Rescaled Raw data Rescaled Raw data Rescaled Raw data Rescaled Raw data Rescaled
0.1002 3.6 0.1829 1000 70.0500 1000.000 0.1000 3.6 -0.2265
MJ kg*km kg MJ

-2264.793 -0.226479

1.91E+00 3.30E-01 1.67E-02 7.52E-01 4.52E-02 681.693 0.0681693 3.30E-01 -2.07E-02


1.58E+00 1.82E+00 9.25E-02 6.49E-02 3.90E-03 1327.626 0.1327626 1.82E+00 -1.15E-01
3.24E-01 1.6194 8.23E-02 0.002206 1.32E-04 952.361 0.0952361 1.6194 -1.02E-01
1.98E-04 1.2391 6.29E-02 0.00142 8.53E-05 1521.002 0.1521002 1.2391 -7.80E-02
1.43E-05 -2.44E-04 -1.24E-05 2.90E-07 1.74E-08 0.830 8.299E-05 -2.44E-04 1.54E-05
1.16E-06 5.87E-08 - 0.002 1.932E-07 1.16E-06 -7.27E-08
2.44E-05 1.24E-06 - 0.009 9.448E-07 2.44E-05 -1.53E-06
- - 1.782 0.0001782 -

1.23E-01 0.4281077 2.17E-02 0.05803 3.49E-03 2.46E+03 0.2462401 0.4281077 -2.69E-02


- - - -
1.42E-03 8.37E-04 4.25E-05 7.04E-05 4.23E-06 3.8229646 0.0003823 8.37E-04 -5.27E-05
1.44E-04 3.00E-04 1.53E-05 9.22E-05 5.54E-06 4.26E-01 4.264E-05 3.00E-04 -1.89E-05
2.94E-04 1.49E-03 7.55E-05 2.76E-05 1.66E-06 0.2480563 2.481E-05 1.49E-03 -9.35E-05
3.53E-04 7.54E-04 3.83E-05 5.16E-05 3.10E-06 6.47E-01 6.472E-05 7.54E-04 -4.74E-05
5.30E-06 2.65E-05 1.34E-06 4.46E-08 2.68E-09 3.69E+00 0.0003693 2.65E-05 -1.67E-06
5.11E-10 2.64E-05 1.34E-06 1.38E-07 8.31E-09 2.40E-03 2.395E-07 2.64E-05 -1.66E-06
1.14E-05 5.80E-07 1.98E-06 1.19E-07 8.64E-03 8.641E-07 1.14E-05 -7.18E-07
4.87E-06 2.47E-07 7.18E-06 4.31E-07 3.78E-02 3.777E-06 4.87E-06 -3.06E-07
3.66E-07 1.86E-08 3.22E-07 1.93E-08 2.17E-04 2.17E-08 3.66E-07 -2.30E-08
CML 2002 IMPACT ASSE
LCI of the Abiotic resource Abiotic resource
system depletion (minerals depletion (fossil Climate change
and metals) fuels)
ADPm kg Sb eq. ADPenerg MJ GWP kg CO2 eq.

2.02E+00 MJ 1 2.02E+00
1.69E+00 MJ 1 1.69E+00
4.00E-01 MJ 1 4.00E-01
1.37E-01 MJ 1 1.37E-01
1.00E-04 kg 5.24E-08 5.26E-12
1.79E-07 kg 5.38E-04 9.64E-11
6.50E-07 kg 1.37E-03 8.87E-10
1.78E-04 kg

3.68E-01 kg 1 3.68E-01
kg
1.79E-03 kg 25 4.48E-02
1.89E-04 kg
3.03E-04 kg
4.12E-04 kg
3.74E-04 kg
-7.11E-08 kg
8.45E-07 kg 298 2.52E-04
4.15E-06 kg
3.66E-08 kg

Indicator 9.89E-10 4.25E+00 4.13E-01


kg Sb eq. MJ kg CO2 eq.
Normalization factor 6.04E+06 3.51E+13 5.21E+12
EU 25+3, 2000
Norm. indicator 1.64E-16 1.21E-13 7.92E-14

Weights 0.1 0.2 0.2

Norm. weight. ind. 1.64E-17 2.42E-14 1.58E-14

Single score index 5.07E-14


2 IMPACT ASSESSMENT METHOD
Photochemical
Human toxicity Eutrophication Acidification
smog formation
HTP ,4-DCB eq. POCP thylene eq. EP g PO4- eq. AP kg SO2 eq.

6.00E-03 1.08E-05
2.70E-02 5.10E-06
0.096 2.90E-05 4.80E-02 1.45E-05 1 3.03E-04
1.2 4.94E-04 2.80E-02 1.15E-05 0.13 5.35E-05 0.7 2.88E-04
0.5 1.87E-04 0.88 3.29E-04
0.22 -1.56E-08 1.88 -1.34E-07
0.27 2.28E-07
0.1 4.15E-07 0.35 1.45E-06 1.88 7.80E-06
1900 6.96E-05 0.218 7.98E-09

7.80E-04 4.19E-05 5.35E-05 9.28E-04


kg 1,4-DCB eq. kg ethylene eq. kg PO4- eq. kg SO2 eq.
5.00E+11 1.73E+09 1.85E+10 1.75E+10

1.56E-15 2.42E-14 2.89E-15 5.30E-14

0.1 0.2 0.1 0.1 1

1.56E-16 4.84E-15 2.89E-16 5.30E-15

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