PJ 120 & PJ 25

HYUNDAI SAMHO HEAVY INDUSTRIES

CO., LTD.
S709
HULL NO. S705

ORDER NO. 10-2047

2014 February 12

PM-ENSD-02A
POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120 & PJ 25

TTA
ABBLLEE O
OFF C
COON
NTTEEN
NTTS
S

→ POLAR JET® PJ 120

TABLE OF CONTENTS i
MODIFICATION SHEET ii
WARNING iii
SCOPE OF DELIVERY iv
INTRODUCTION 1
INSTALLATION DETAILS 6
CLEANING TIME 8
RECOMMENDED GREASE 10
EXPLODED VIEWS 12

→ POLAR JET® PJ 25

INTRODUCTION 16
INSTALLATION DETAILS 20
EXPLODED VIEW 22
ACCESSORIES AND CERTIFICATES 25

ORDER NO. 10-2047 PM-ENSD-04B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
i
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120 & PJ 25

M
MOOD
DIIFFIIC
CAATTIIO
ONNS
SHHEEEETT

PAGE NO. MODIFICATIONS/REMARKS

13 Updated Part No. and Part Name of Exploded Views. (pos.1,3,50,54 & 106).

Alterations were based on customers’ comments in the working drawing.

ORDER NO. 10-2047 PM-ENSD-04B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
ii
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120 & PJ 25

MAKE SURE THAT THE INSTRUCTIONS HAVE BEEN READ AND UNDERSTOOD
BY THE PEOPLE WORKING AND OPERATING THIS EQUIPMENT.

FOR PRODUCTION LIABILITY AND SAFETY REASONS ANY MODIFICATION TO

THE EQUIPMENT WHICH CAN AFFECT THE UNITS PRODUCT LIABILITY MUST
BE AGREED ON BY POLARMARINE.

ALL LOCALLY LEGISLATED SAFETY RULES WITH REGARDS TO INSTALLATION,

OPERATION AND MAINTENANCE SHALL BE RESPECTED AT ALL TIMES.

WHEN VISUALLY CHECKING THE JET OR JETS BE SURE TO DO THIS IN A SAFE

MANNER.

ORDER NO. 10-2047 PM-ENSD-04B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
iii
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120 & PJ 25

S
SCCO
OPPEE O
OFF D
DEELLIIV
VEER
RYY

26 off POLAR JET® PJ 120

DECK MOUNTED WASHING UNIT
INTEGRATED TURBINE DRIVE
Single nozzle Ø26mm, Fully Programmable
Stainless Steel Deck Flanged and Main Pipe
Capacity 64 m3/h, Pressure 8 bar
Effective Jet Length about 38 m
Length of stand pipe = 4 m
Material of Washing Unit - Stainless Steel 316L
Paint Specification – Polarmarine’s Standard

26 off SPOOL PIECE

For Polar Jet PJ 120
Based on JIS 16K-65A

1 off TRIPOD
Split-type Aluminum (6m)

4 off DUMMY
For Polar Jet PJ 120

4 off POLAR JET® PJ 25

SUBMERGED WASHING UNIT
INTEGRATED TURBINE DRIVE
Twin nozzle 2xØ12mm, Non Programmable
Capacity 31.5 m3/h, Pressure 8 bar
Effective Jet Length about 20 m

6 off COW MANUAL

Approved by class-ABS

6 off SHADOW DIAGRAM

Approved by class-ABS

1 off STANDARD SPARE PARTS / TOOL KIT (2-year operation)

7 off FINAL DRAWINGS / INSTRUCTIONAL MANUAL

ORDER NO. 10-2047 PM-ENSD-04B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
iv
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120

INTRODUCTION

PRODUCT DESCRIPTION
TECHNICAL DATA
PERFORMANCE GRAPHS
MATERIAL SPECIFICATIONS

ORDER NO. 10-2047 PM-ENSD-04B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
1
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120

PPR
ROOD
DUUC
CTT D
DEES
SCCR
RIIPPTTIIO
ONN

POLAR JET® PJ 120

The POLAR JET® PJ 120 is a deck mounted, fully

programmable, single nozzle Tank Cleaning
machine equipped with speed and angle limit
controls. Movement of the nozzle can be set to
work between any angles from 0 to 180 degrees.

For example, the PJ 120 can be set to work only

between 0 to 45 degrees with reverse direction
for concentrated bottom cleaning – or any other
angle parameters of 30 degrees or more.

Nozzle movement is controlled by the integrated

turbine driven control unit providing a controlled
rotation in the horizontal plane, combined with a
slow, controlled vertical movement. This means
that the nozzle performs helical wash patterns.

The Turbine driven automatic nozzle pitch for the

PJ 120 is 3 degrees. Adjustable guide vanes
located in front of the turbine control speed,
which should be between 1 and 2.5 RPM.

ORDER NO. 10-2047 PM-ENSD-04B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
2
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120

TTEEC
CHHN
NIIC
CAALL D
DAATTA
A

SPECIFICATIONS

NOZZLE DIAMETER Ø26 mm

CAPACITY 64 m3/h
WORKING PRESSURE 8 Bar
DESIGNED JET LENGTH 38 m
LENGTH OF STAND PIPE 4m
APPROXIMATE WEIGHT 135 kg

MATERIALS

COVER Gray Iron coated with Primer and Epoxy

CONTROL UNIT HOUSING Finish

Ductile Cast Iron Hot Dipped Galvanized

INLET HOUSING coated with Etching Primer and Epoxy
Finish

TURBINE GEAR BOX Bronze

DECK FLANGE SUS 316L
MAIN PIPE SUS 316L
LOWER HOUSING & NOZZLE SUS 316L
NOZZLE PIPE SUS 316L

Other materials are available upon request.

ORDER NO. 10-2047 PM-ENSD-04B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
3
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120

PPEER
RFFO
ORRM
MAAN
NCCEE G
GRRA
APPH
HSS

Capacity, Inlet Pressure & Nozzle Diameter

160

150 Ø35
C N
140 O
A Z
130
Ø32.5
Z
P L
120
E
Ø31
A 110
Ø30 D
C 100 I
Ø29
A
I 90 Ø28 M
80 Ø26
E
T T
Ø25
70 E
Y R
60
(m3/h) (mm)
50

6 7 8 9 10 11 12
INLET PRESSURE (Bar)

Jet Length, Inlet Pressure & Nozzle Diameter

50
J 48 Ø35
Ø32.5
N
46
E Ø31 O
Ø30
44
Ø29
Z
T 42 Ø28 Z
Ø26 L
40 Ø25
L E
38
E 36 D
I
34
N A
32 M
G 30 E
T
28
T E
26 R
H 24
(mm)
22
(m)
20
6 7 8 9 10 11 12

INLET PRESSURE (Bar)

ORDER NO. 10-2047 PM-ENSD-04B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
4
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120

M
MAATTEER
RIIA
ALL S
SPPEEC
CIIFFIIC
CAATTIIO
ONNS
S

Cover, Control Unit

Gray Iron coated with
Primer and Epoxy Finish

Inlet Housing
Ductile Cast Iron
Hot Dipped Galvanized coated with
Etching Primer and Epoxy Finish
Turbine Gear Box
Bronze
Deck Flange and Main Pipe
SUS 316L

Lower Housing and Nozzle

SUS 316L
Nozzle Pipe
SUS 316L

(1) Specifications are in accordance with Polarmarine’s standard.

(2) Other materials are available upon request.

Note: All materials including paint complied with Product oil.

ORDER NO. 10-2047 PM-ENSD-04B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
5
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120

INSTALLATION DETAILS

SHIP CONNECTIONS

ORDER NO. 10-2047 PM-ENSD-04B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
6
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120

S
SHHIIPP C
COON
NNNEEC
CTTIIO
ONNS
S

JIS STANDARD

Note: Thickness of flanges (Inlet Flange and Deck Flange) and Inner Diameter of Deck Flange
are not in accordance with JIS Standard.

(1) Deck flange connection, gaskets, studs, nuts, and washers are yard supplies.
(2) All dimensions are in millimeter.

ORDER NO. 10-2047 PM-ENSD-04B

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 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120

CLEANING TIME

CYCLE GRAPH
RATE CALCULATIONS

ORDER NO. 10-2047 PM-ENSD-04B

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8
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120

C
CLLEEA
ANNIIN
NGG TTIIM
MEE

The machine should operate on its working pressure of 8 Bar, if the machine is operated on
higher pressure then, the machine will over rev.

60 1.0

50
M R
I P
N 40 1.5 M
U
T
E 30 2.0
S

20

10

0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
EXAMPLE:
NOZZLE ANGLE

RPM NOZZLE ANGLE TIME FULL CYCLE

0° TO 40° = about 9 minutes about 18

40° BOTTOM CLEANING
40° TO 0° = about 9 minutes minutes

1.5 120° BOTTOM & 0° TO 120° = about 27 minutes about 54

SIDE CLEANING 120° TO 0° = about 27 minutes minutes

30° TO 120° = about 20 minutes about 47

30° TO 120° & DOWN TO 0°
120° TO 0° = about 27 minutes minutes

TO CALCULATE THE CLEANING TIME IN MINUTES:

NOZZLE ANGLE (degree) / PITCH* (degree/revolution)

CLEANING TIME (minutes) =
NOZZLE REVOLUTION (revolution/minute)

*PITCH = 3 degrees/revolution

All figures shown above are approximate.

ORDER NO. 10-2047 PM-ENSD-04B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
9
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120

RECOMMENDED GREASE

LIST OF PREFERRED GREASE

FOR DECK MOUNTED UNITS

ORDER NO. 10-2047 PM-ENSD-04B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
10
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120

R
REEC
COOM
MMMEEN
NDDEED
DGGR
REEA
ASSEE

BRAND PRODUCT
CALTEX MULTIFAK EP2
CASTROL SPHEEROL AP2
ESSO BEACON Q2 MO
KUWAIT REMBRANT EP2
MOBIL MOBIL LUX EP2
SHELL ALVANIA EP
STATOIL ESL 10
TEXACO MULTIFAK EP2
BP ENERGREASE LS-EP2

IMPORTANT

(1) RECOMMENDED GREASE APPLIES FOR DECK MOUNTED TANK CLEANING

MACHINES ONLY.

(2) PLEASE OBSERVE THAT THE MACHINES HAVE BEEN LUBRICATED AT THE
FACTORY.

(3) AFTER OVERHAULING, THE TURBINE GEAR BOX ON PJ 120 SHALL BE FILLED
WITH 200-250 GRAMS OF ANY OF THE ABOVE GREASES WHILE THE CONTROL
UNIT SHOULD HAVE AT LEAST 100-125 GRAMS. USE A BRUSH WHEN APPLYING
GREASE INSIDE THESE COMPONENTS.

ORDER NO. 10-2047 PM-ENSD-04B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
11
 HYUNDAI SAMHO HEAVY INDUSTIRES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120

EXPLODED VIEWS

GENERAL ASSEMBLY
SPARE PARTS AND TOOL LIST

ORDER NO. 10-2047 PM-ENSD-03

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
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 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120

EEX
XPPLLO
ODDEED
DVVIIEEW
W

POSITION PART NO. PART NAME POSITION PART NO. PART NAME POSITION PART NO. PART NAME
1 PJ2153 SWITCH FRAME ASSY 40 PJ2058 HEX SCREW 79 PJ2700 HEX SCREW
2 PJ2075 ALLEN SCREW 41 PJ2019 SLEEVE SCREW 80 PJ2702 WASHER
3 PJ4032 SPLIT PIN 42 PJ2025 NUT 81 PJ2101 TURBINE BEARING
4 PJ2155 PROGRAM STOP SUB-ASSY 43 PJ2709 ALLEN SCREW 82 PJ0384 SPRING WASHER
5 PJ2111 HEX SCREW 44 PJ2219 BEARING SLEEVE 83 PJ2602 TURBINE
6 PJ2086 TURNING KNOB 45 PJ2221 GEAR 70 84 PJ2122 NUT
7 PJ2043 SWITCH SHAFT 46 PJ2220 HUB 85 PJ2018 LOCATING SLEEVE
8 PJ2947 ALLEN SCREW 47 PJ2217 GEAR 80 86 PJ0382 O-RING
9 PJ2037 DELRIN HOUSING 48 PJ2971 O-RING 87 PJ2072 O-RING
10 PJ2044 SLEEVE 49 PJ2373 STRAINER 88 PJ2372 INLET HOUSING
11 PJ2079 ALLEN SCREW 50 PJ7533 CONTROL UNIT HOUSING 89 PJ2368 WASHER
12 PJ2118 FLANGE, SWITCH 51 PJ2090 ALLEN SCREW 90 PJ2546 ROD GUIDE
13 PJ2117 SPACER 52 PJ2752 CIRCLIP 91 PJ2594 GASKET
14 PJ2048 GEAR 25, HAND CRANKING 53 PJ2754 TUBULAR PIN 92 PJ2378 GUIDE VANE ASSEMBLY
15 PJ2049 SHAFT, HAND CRANKING 54 PJ3226 STOP SCREW 93 PJ3264 O-RING
16 PJ2096 BEARING 55 PJ2973 LOCK WIRE 94 PJ2379 SPACER
17 PJ7398 NOZZLE PIPE ASSEMBLY 56 PJ2455 WASHER 95 PJ7815 MAIN PIPE ASSEMBLY
18 PJ2361 SPACER 57 PJ2708 KEY 96 PJ7393 LIFTING ROD AND RACK ASSY
19 PJ2875 HEX SCREW 58 PJ2080 ALLEN SCREW 97 PJ7390 TEFLON SUPPORT
20 PJ2046 SHAFT 59 PJ2074 TUBULAR PIN 98 PJ2969 PTFE BEARING
21 PJ4030 BALL 60 PJ2014 GEAR SHAFT 99 PJ2968 RETAINING RING
22 PJ2045 SPRING 61 PJ2015 HELICAL GEAR 100 PJ3214 BEARING
23 PJ2030 COVER 62 PJ2465 TURBINE GEAR BOX 101 PJ3213 THRUST BEARING
24 PJ2312 BEARING NUT 63 PJ2469 COUPLING HALF, LOWER 102 PJ0386 SPLIT PIN
25 PJ2035 COMPANION FLANGE 64 PJ2464 COVER 103 PJ2418 LOWER HOUSING
26 PJ2032 SLEEVE 65 PJ2466 GEAR 38 ASSEMBLY 104 PJ0355 BEARING
27 PJ2036 SPRING SLEEVE ASSY 66 PJ2081 OIL SEAL 105 PJ2757 SPLIT RING RETAINER
28 PJ2042 CLUTCH SPRING 67 PJ2064 BALL BEARING 106 PJ1055 ALLENSCREW
29 PJ2031 GEAR 25 68 PJ2073 TUBULAR PIN
30 PJ2027 GEAR 15 69 PJ2009 WORM SCREW
31 PJ2102 TUBULAR PIN 70 PJ2012 SPACER
32 PJ2088 ALLEN SCREW 71 PJ2082 CYLINDRICAL PIN
33 PJ2055 COUPLING HALF UPPER 72 PJ2006 TURBINE HOUSING
34 PJ2094 KEY 73 PJ2076 CSK SCREW
35 PJ2071 KEY 74 PJ2068 O-RING
36 PJ2313 DRIVE SHAFT 75 PJ2063 BALL BEARING
37 PJ2746 HANDLE 76 PJ2008 TURBINE SHAFT
38 PJ2744 PROTECTING COVER 77 PJ2062 MECHANICAL SEAL
39 PJ7492 STARLOCK WASHER 78 PJ2756 SPLIT RING

ORDER NO. 10-2047 PM-ENSD-04

13
POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120

S
SPPA
ARREE PPA
ARRTTS
S&& TTO
OOOLLS
S LLIIS
STT

Part No. Description Qty. Part No. Description Qty.

for Control Unit Assembly

PJ2155 2 PJ2035 1

Companion Flange
Program Stop Sub-Assy Stainless Steel

PJ2086 2 PJ2094 2

Turning Knob Key

Delrin Stainless Steel

PJ2037 1 PJ2746 1

Handle
Delrin Housing Bronze

PJ4030 2 PJ2818 4

Ball Retainer
Stainless Steel Stainless Steel

PJ2045 2 PJ2042 1

Spring Clutch Spring

Stainless Steel Stainless Steel

PJ2036 1

Spring Sleeve Assy

Stainless Steel

Tools

PJ2432 1 PJ2790 1

Hand Crank
Screw Driver Stainless Steel

PJ2433 1 PJ2431 1

Allen Wrench Set Tool Box

PJ2429 1

Padlock and Keys (for Tool Box)

Bronze

(1) When ordering spare parts, please specify the original yard’s hull number and the
POLARMARINE’s order number as stated on the upper right and lower left corner
respectively of this manual for precise identification.

(2) The actual sizes of the parts drawn above were altered simply for clarity.

ORDER NO. 10-2047 PM-ENSD-04B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
14
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120

S
SPPA
ARREE PPA
ARRTTS
S&& TTO
OOOLLS
S LLIIS
STT

Part No. Description Qty. Part No. Description Qty.

for Inlet Housing and Turbine Assembly

PJ0382 2 PJ2081 2

O-Ring
Nitril Oil Seal

PJ2072 2 PJ2062 2

O-Ring Mechanical Seal

Nitril LH

PJ2068 5 PJ2757 1

O-Ring Split Ring Retainer

Nitril Stainless Steel

PJ2594 2 PJ2756 1

Gasket Split Ring

Klinger Seal Stainless Steel

for Lower Housing and Nozzle Assembly

PJ0386 4 PJ3214 2

Split Pin Bearing

Stainless Steel Teflon

PJ0355 2 PJ2971 2

Bearing
Teflon O-Ring

PJ2969 2 PJ7390 1

PTFE Bearing Teflon Support

Teflon Teflon

PJ2973 2

Lock Wire
Stainless Steel

(1) When ordering spare parts, please specify the original yard’s hull number and the
POLARMARINE’s order number as stated on the upper right and lower left corner
respectively of this manual for precise identification.

(2) The actual sizes of the parts drawn above were altered simply for clarity.

ORDER NO. 10-2047 PM-ENSD-04B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
15
 HYUNDAI SAMHO HEAVY INDUSTRIES OC., LTD.
HUL NOS. S704

FINAL DRAWING
PJ 25

INTRODUCTION

PRODUCT DESCRIPTION
TECHNICAL DATA
PERFORMANCE GRAPHS

ORDER NO. 10-2047 PM-ENSD-03A

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
16
 HYUNDAI SAMHO HEAVY INDUSTRIES OC., LTD.
HUL NOS. S704

FINAL DRAWING
PJ 25

PPR
ROOD
DUUC
CTT D
DEES
SCCR
RIIPPTTIIO
ONN

POLAR JET® PJ 25

The Polar Jet® PJ 25 is a twin nozzle, non-

programmable tank cleaning machine ideal for
portable use. Particularly suitable for
corrugated tanks where cleaning is required at
more than one level without the use of fixed
multi-nozzle systems.

It is used as a fixed installation either mounted

on a standpipe from deck or submerged,
installed in the bottom of the tanks as an
effective compliment to any deck-mounted
machine.

The asymmetrically opposed nozzles are driven

by an integrated turbine and gearing unit
providing safe and reliable starting and stable
speed control.

Rotation in the horizontal plane combined with

vertical movement provides an almost spherical
cleaning pattern. Speed will vary slightly
according to nozzle size and pressure with one
full cycle taking approximately 30 minutes.

ORDER NO. 10-2047 PM-ENSD-03A

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
17
 HYUNDAI SAMHO HEAVY INDUSTRIES OC., LTD.
HUL NOS. S704

FINAL DRAWING
PJ 25

TTEEC
CHHN
NIIC
CAALL D
DAATTA
A

SPECIFICATIONS

NOZZLE DIAMETER Ø12 mm

CAPACITY 31.5 m3/h
WORKING PRESSURE 8 Bar
DESIGNED JET LENGTH 20 m
APPROXIMATE WEIGHT 9.0 kg
MINIMUM DECK OPENING 180 mm
MATERIAL SUS 316L

80 JIS 16K-50A
FLANGE (SUS 316)
100
275

0
35
130

Ø
170

165

ORDER NO. 10-2047 PM-ENSD-03A

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
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 HYUNDAI SAMHO HEAVY INDUSTRIES OC., LTD.
HUL NOS. S703

FINAL DRAWING
PJ 25

PPEER
RFFO
ORRM
MAAN
NCCEE G
GRRA
APPH
HSS

Capacity, Inlet Pressure & Nozzle Diameter

70

65 Ø16
C 60 N
O
A 55
Z
Ø14
50 Z
P L
45
E
A 40
Ø12
D
C 35
I
30 A
I Ø10 M
25
E
T 20 T
Ø8
E
Y 15
R
10 Ø6
(m3/h) (mm)
5

0
6 7 8 9 10 11 12

INLET PRESSURE (Bar)

Jet Length, Inlet Pressure & Nozzle Diameter

38
J 36
34
N
E O
32 Z
T 30 Z
28
L
L E
26 Ø16

E 24
Ø14
D
Ø12
22
I
N Ø10 A
20 Ø8 M
G 18 Ø6 E
16
T
T E
14 R
H 12
10
(mm)
(m)

6 7 8 9 10 11 12
INLET PRESSURE (Bar)

ORDER NO. 10-2046 PM-ENSD-03A

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
19
 HYUNDAI SAMHO HEAVY INDUSTRIES OC., LTD.
HUL NOS. S704

FINAL DRAWING
PJ 25

INSTALLATION DETAILS

SHIP CONNECTION

ORDER NO. 10-2047 PM-ENSD-03A

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
20
 HYUNDAI SAMHO HEAVY INDUSTRIES OC., LTD.
HUL NOS. S704

FINAL DRAWING
PJ 25

S
SHHIIPP C
COON
NNNEEC
CTTIIO
ONNS
S

Ship Connection to be Provided by Shipyard

JIS 16K-50A FLANGE

Threaded Pipe
(2" BPS)

Lock the Machine

with Stop Screws

Connection applies to fixed units only.

ORDER NO. 10-2047 PM-ENSD-03A

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
21
 HYUNDAI SAMHO HEAVY INDUSTRIES OC., LTD.
HUL NOS. S704

FINAL DRAWING
PJ 25

EXPLODED VIEW

GENERAL ASSEMBLY
SPARE PARTS

ORDER NO. 10-2047 PM-ENSD-03A

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
22
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 25

G
GEEN
NEER
RAALL A
ASSS
SEEM
MBBLLYY

POS ITEM DESCRIPTION

1 PJ3225 NUT
2 PJ7321 STRAINER
3 PJ2923 STOP SCREW
4 PJ7301 STATOR
5 PJ2703 STOP SCREW
6 PJ7818 TURBINE GUIDE ASSY
7 PJ4030 BALL
8 PJ7309 TURBINE BEARING
9 PJ7330 TURBINE ASSY
10 PJ2101 TURBINE BEARING
11 PJ2730 CYLINDRICAL PIN
12 PJ0355 BEARING
13 PJ7302 ROTOR
14 PJ7327 KEY
15 PJ7319 PINION
16 PJ7317 BEARING
17 PJ7320 GEAR 50
18 PJ7303 GEAR BOX
19 PJ7311 TURBINE GEAR
20 PJ7375 COVER
21 PJ2079 ALLEN SCREW
22 PJ5057 KEY
23 PJ7325 TEFLON WASHER
24 PJ7324 GEAR26
25 PJ2083 CIRCLIP
26 PJ7313 BEARING
27 PJ7318 GEAR 12-26
28 PJ7314 WASHER
29 PJ7315 GEAR SHAFT
30 PJ7312 TEFLON BEARING
31 PJ7316 GEAR SHAFT
32 PJ3214 BEARING
33 PJ7033 NOZZLE ATTACHMENT
34 PJ5222 NOZZLE-PIPE ASSY
35 PJ3340 BALL BEARING
36 PJ7307 COVER
37 PJ2075 ALLEN SCREW
38 PJ7306 GEAR 67
39 PJ7322 FLOW GUIDE
40 PJ7326 BUSHING
41 PJ3226 STOP SCREW
42 PJ7340 RUBBER GUARD
43 PJ7378 OIL SEAL

ORDER NO. 10-2047 PM-ENSD-04H

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
23
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 25

S
SPPA
ARREE PPA
ARRTTS
S LLIIS
STT

Part No. Description Qty. Part No. Description Qty.

PJ2075 3 PJ7317 1
Allen Screw Bearing
Stainless Steel Teflon

PJ3225 1 PJ7325 1
Nut Washer
Stainless Steel Teflon

PJ2083 1 PJ7313 2
Circlip Bearing
Stainless Steel Teflon

PJ4030 2 PJ7314 4
Ball Washer
Stainless Steel Teflon

PJ7327 1 PJ7309 2
Key Turbine Bearing
Stainless Steel Teflon

PJ2730 1 PJ2079 3
Cylindrical Pin Allen Screw
Stainless Steel Stainless Steel

PJ2101 1 PJ7312 1
Turbine Bearing Bearing
Teflon Teflon

PJ3226 6 PJ2703 1
Stop Screw Stop Screw
Stainless Steel Stainless Steel

PJ3340 2 PJ7378 2
Ball Bearing Oil Seal
Stainless Steel Viton

(1) When ordering spare parts, please specify the original yard’s hull number and the
POLARMARINE’s order number as stated on the upper right and lower left corner
respectively of this manual for precise identification.

(2) The actual sizes of the parts drawn above were altered simply for clarity.

ORDER NO. 10-2047 PM-ENSD-04B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
24
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120 & PJ 25

ACCESSORIES & CERTIFICATES

TRIPOD
INSPECTION AND TEST PROCEDURES
TEST REPORT
ABS

ORDER NO. 10-2047 PM-ENSD-04

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
25
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120

TTR
RIIPPO
ODD
TRIPOD HEAD
ALUMINUM

Ø60

CONNECTION
ALUMINUM

LEG
ALUMINUM

FOOT
NYLON

A B Weight

6000 mm 2200 mm 58 kg

Other length available upon request.

ORDER NO. 10-2047 PM-ENSD-04B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
26
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120

IIN
NSSPPEEC
CTTIIO
ONN&
& TTEES
STT PPR
ROOC
CEED
DUUR
REE

1.0 PRELIMINARY INSPECTION

1.1 Inlet Housing

1.1.1 Check the distance between the deck flange center hole to the inlet
flange outer surface.
Drawing specification = 210 + 2.0 mm
1.1.2 Check the distance between the inlet flange center hole to the deck
flange outer surface.
Drawing specification = 195 + 2.0 mm
1.1.3 Check if the gear box cover M6 allen screws (6 off) are tight.
1.1.4 Ensure that the turbine does not touch or make contact with the inlet
housing’s inside wall.
1.1.5 Ensure that the guide vane was set to the required angle and M8 nuts (2
off) are tight.
Guide Vane Setting

NOZZLE DIAMETER GUIDE VANE SETTING

27mm above 0° or 180°

26mm below 35°

1.1.6 Check if the turbine housing M6 (2 off) and M8 (4 off) allen are tight.
1.1.7 Ensure that the excessive sealant on the deck flange surface was been
removed.

1.2 Washing Unit

1.2.1 Check if the retaining ring M8 allen screw (6 off) are tight.
1.2.2 Check if the guide shoe M8 allen screw (2 off) are tight.
1.2.3 Ensure that there is flow guide attached inside the nozzle pipe.
1.2.4 Check if the nozzle and elbow M6 stop screws (2 off) are tight.
Check if the stains, welding spots and protrusions had been removed on
the surface.

ORDER NO. 10-2047 PM-ENSD-03B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
27
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 120

2.0 FINAL TESTING

2.1 Check the required working pressure.

2.2 Ensure that the turbine assy rotates smoothly and assure that both location
sleeve and turbine assy are free from water leakage.
2.3 Ensure that all welded joints major components of the machine are leak free
such as inlet housing, deck flange, main pipe and lower flange.
2.4 Get the complete cycle time of the washing unit per equipment. Record data
taken on Test Report Form.

3.0 FINAL INSPECTION

3.1 Control Unit

3.1.1 Ensure that the switch shaft snapping smoothly against the ball bearing.
3.1.2 Ensure that the programming stop is set from 1° to 180° and turning
knobb was tight.
3.1.3 Check if the switch frame M6 allen screw (3 off) are tight.
3.1.4 Ensure that the spacer is inside the hand crank.
3.1.5 Check programming stop leaf spring for spring tension.
3.1.6 Check if the control unit cover M10 allen screws (6 off) are tight.
3.1.7 Check if the control unit M12 allen screws (3 off) are tight.
3.1.8 Fit protective cover to control unit, check for the gap in between and
tighten the handle.

3.2 Inlet Housing

3.2.1 Ensure that the coupling gap clearance is set to max 1 mm and M6 allen
screws are tight.

3.3 Washing Unit

3.3.1 Ensure that the Teflon bearing clearance is set to 1 mm on both side.
3.3.2 Check if the split pins are secured.
Ensure that the painting and surface appearance is clean.
Check the plastic packaging condition.

ORDER NO. 10-2047 PM-ENSD-03B

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
28
 HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD.
HULL NO. S704

FINAL DRAWING
PJ 25

IIN
NSSPPEEC
CTTIIO
ONN&
& TTEES
STT PPR
ROOC
CEED
DUUR
REE

1.0 PRELIMINARY INSPECTION

1.1 Check if the turbine guide M6 stop screws (3 off) were tight.
1.2 Check if the Nozzle M6 stop screws were tight.
1.3 Ensure that the turbine was turning freely.
1.4 Ensure that the turbine adjusting screws were set to 1.0 mm for freeplay
clearance and nuts are tight.
1.5 Ensure that the strainer was securely attached.
1.6 Ensure that the nozzle attachment was turning smoothly.
1.7 Check if the gear 50 M6 stop screws were tight.
1.8 Check if the nozzle attachment cover M6 allen screws (3 off) were tight.
1.9 Ensure that the nozzle (2 off) are attached with teflon tape and properly
tightened.
1.10 Check if the gearbox cover M8 allen screws (2 off) were tight.
1.11 Ensure that the flow guide was press fitted inside.

2.0 FINAL TESTING

2.1 Check the required working pressure.

2.2 Get the complete cycle time of unit per equipment. Record data taken on Test
Report Form
2.3 Run test for 30 minutes.

3.0 FINAL INSPECTION

3.1 Set the nozzle position to 90° for packaging purposes and attached rubber
mounting.

ORDER NO. 10-2047 PM-ENSD-04

POLARMARINE SCANDINAVIA AB • VÄSTRAV 2, SE - 430 91 HÖNÖ SWEDEN • TEL +46-31-965900 • FAX +46-31-965969 • E-MAIL sales@[Link] • engineering@[Link]
29
 PM-ENSD-05
REV C

SHADOW DIAGRAMS

HYUNDAI SAMHO HEAVY INDUSTRIES

CO., LTD.

OUR REFERENCE NUMBER

10-2047

POLARMARINE
S - 430 91 HÖNÖ
SWEDEN
TEL: +46 - 31-965900
FAX: +46 - 31-965969
E-mail : sales@[Link]
engineering@[Link]
         
 PM-ENSD-05
REV C

SHADOW DIAGRAM SUMMARY RESULT

Reference No.: 10-2046/47/48/49/50/51/2111/2112

Yard / Client: HYUNDAI SAMHO HEAVY INDUSTRIES Co., Ltd.
Hull No.: S703/04/05/06/09/10/15/16

QUANTITY VERTICAL HORIZONTAL

Tank No. PJ Tank Shadow Tank Shadow
2 2 % 2 2 %
120 25 (area m ) (area m ) (area m ) (area m )

NO.1 C.O.T. (P) 2 0 1789.0 70.5 3.9 377.1 2.1 0.6

NO.1 C.O.T. (S) 2 0 1789.0 260.7 14.6 463.4 24.6 5.3
NO.2 C.O.T. (P) 2 0 2016.1 95.7 4.7 666.4 1.2 0.2
NO.2 C.O.T. (S) 2 0 2016.1 210.8 10.5 752.6 9.6 1.3
NO.3 C.O.T. (P) 2 0 2057.8 103.7 5.0 705.6 1.1 0.2
NO.3 C.O.T. (S) 2 0 2057.8 206.8 10.0 791.7 9.1 1.1
NO.4 C.O.T. (P) 2 0 2057.8 105.4 5.1 705.6 1.2 0.2
NO.4 C.O.T. (S) 2 0 2057.8 224.2 10.9 791.7 9.9 1.3
NO.5 C.O.T. (P) 2 0 2055.5 134.6 6.5 704.9 1.4 0.2
NO.5 C.O.T. (S) 2 0 2055.5 250.7 12.2 791.0 10.8 1.4
NO.6 C.O.T. (P) 2 0 1972.0 142.9 7.2 551.8 1.1 0.2
NO.6 C.O.T. (S) 2 0 1972.0 245.9 12.5 637.9 10.0 1.6
SLOP T (P) 1 2 772.8 13.2 1.7 172.6 0.3 0.2
SLOP T (S) 1 2 605.6 22.0 3.6 137.3 2.7 2.0

TOTAL 26 4 25274.8 2087.1 8.3% 8249.6 85.1 1.0%

CJR/131212

POLARMARINE
S - 430 91 HÖNÖ
SWEDEN
TEL: +46 - 31-965900
FAX: +46 - 31-965969
E-mail : sales@[Link]
engineering@[Link]