MODEL 82054

LINCOLN
AIR OPERATED CHASSIS PUMP
®
A PENTAIR COMPANY SERIES “J”
OWNER/OPERATOR MANUAL

SPECIFICATIONS

Airmotor effective dia. in. 2.5

Stroke, in. 2.8

Air inlet 1/4" NPTF

Material outlet 1/4” NPTF

Ratio 50:1
Delivery output, cubic inches per minute 80
Delivery in cubic inches per cycle .55

Minimum air pressure 30 p.s.i.

Maximum air pressure 150 p.s.i.
Max output pressure 7500 p.s.i.

Noise level @ 120 psig <85 dBA

DESCRIPTION The owner/operator shall retain this

manual for future reference to
Model 82054 is an air operated chassis important warnings, operating and
pump designed to pump low and maintenance instructions.
medium viscosity materials (grease) from
drums and pails. SAFETY INFORMATION

Read and understand all warnings,

OWNER/OPERATOR cautions and instruction before
operating this equipment. Extreme
RESPONSIBILITY
caution should be used when operating
this equipment as personal injury and/
It is the owners/operators responsibility
or property damage can result from
to properly use and maintain this
equipment misuse. Adequate personal
equipment.
protection is recommended to prevent
splashing of material on the skin or in the
The instructions and warnings contained
eyes. ALWAYS disconnect air coupler
in this manual shall be read and
from pump when the pump is not being
understood by the owner/operator prior
used.
to operating this equipment.

If an owner/operator does not

understand English, the contents of this
manual shall be explained in the owners/
operators native language to assure the
owner/operator comprehends.

It is the owners/operators responsibility

to maintain the legibility of all warning
and instruction labels.

LINCOLN One Lincoln Way Copyright 1994

Section - A5
St. Louis, Missouri 63120-1578 Printed in U.S.A.
® A PENTAIR COMPANY (314) 679-4200 Page -67
FORM 402557
 FAILURE TO HEED THE FOLLOWING WARNINGS INCLUDING MISUSE, OVER PRESSURIZING, MODIFYING PARTS,
USING INCOMPATIBLE CHEMICALS AND FLUIDS, OR USING WORN OR DAMAGED PARTS, MAY RESULT IN
EQUIPMENT DAMAGE AND/OR SERIOUS PERSONAL INJURY, FIRE, EXPLOSION, OR PROPERTY DAMAGE.

* Do not exceed the stated maximum working pressure of the pump, or of the lowest rated component in your system,

* Do not alter or modify any part of this equipment.

* Do not operate this equipment with combustible gas.
* Do not attempt to repair or disassemble the equipment while the system is pressurized.
* Make sure all grease connections are securely tightened before using this equipment.
* Always read and follow the grease manufacturer’s recommendations regarding grease compatibility, and the use of
protective clothing and equipment.
* Check all equipment regularly and repair or replace worn or damaged parts immediately.
* Never point the dispensing valve at any part of the body or at another person.
* Never try to stop or deflect material from dispensing valve or leading connection or component with your hand or
body.
* Always check equipment for proper operation before each use, making sure safety devices are in place and
operating properly.
* Always follow the pressure relief procedure after shutting off the pump, when checking or servicing any part of the
system, and when installing, cleaning or changing any part of the system.

INSTALLATION TYPICAL SYSTEM HOOKUP

Typical drum and pail hookups are Determine the drum or pail system for
described as follows only as a guide in your requirement.
selecting and installing a system. To reduce the risk of injury from
Contact a Lincoln factory representative Obtain an air line filter/regulator/lubrica- splashing or static sparking when
for assistance in designing a system for tor to use with the inlet air supply and flushing the pump with solvents,
a specific requirement. the correct sized air and grease lines/ always hold a metal part of the
hoses with any required reducers, dispensing valve firmly to the side
connectors and accessories. of a grounded metal pail and
operate pump at lowest possible
Clean/flush the supply lines, hoses, fluid pressure.
reducers, connectors and accessories
This pump can develop 7500 PSI with mineral spirits or oil based solvent Clean/flush the pump with mineral
working pressure at 150 PSI to purge any contaminants such as dirt, spirits or oil based solvents if neces-
maximum incoming air pressure. moisture, or metal shavings that could sary.
Be sure that all system damage the pump or system compo-
equipment and accessories are nents. Blow dry with air. Assemble the cleaned pump and
rated to withstand the maximum supply line together with any required
working pressure of this pump. accessory.
DO NOT exceed the maximum
working pressure of the lowest Mount the assembled pump to the
rated component in the system. drum or pail.
The pump was tested in lightweight
IMPORTANT: Accessory item oil which was left in to protect the Connect the material output line/hose
to the pump.
"whip" hoses for dispensing pump from corrosion. Flushing the
valve are rated 4500 PSI. DO pump before connecting it to the
Connect the air regulator to the pump.
NOT exceed 90 PSI air pressure system might be desired to prevent
to pump when using "whip" possible contamination of the
hoses. grease you are pumping Make sure all connections are
securely tightened.

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 ACCESSORIES USING PUMP LUBRICATION

Filter/Regulator/Lubricator and Gauge. An air line filter/regulator/lubricator is

Eyebolt Kit. recommended for use with your Lincoln
Follower Plate -120 lb., 400 lb. pump to remove harmful dirt and
Drum Cover -120 lb., 400 lb. moisture from your compressor air
Drum Cover with Tie Rods. To prevent personal injury, perform
supply, and to provide automatic air
PRESSURE RELIEF PROCEDURE
1709 Hoist. motor lubrication.
before and after operating the pump
PRESSURE RELIEF If an air line lubricator is not used, the
PROCEDURE To start pump, turn on the main air following procedure should be per-
supply. Slowly open the air regulator. formed daily:
Always perform this procedure when the Regulate air pressure from 20-40 psig
pump is shut off and before checking, and throttle to prime pump. Open the A. Disconnect air coupler from
servicing, installing, cleaning or repairing dispensing valve to allow air to be air fitting.
any part of this system. purged from the system. Allow pump
to cycle until grease wit bout air pockets B. Fill air coupler with NO. 10
Perform the following procedure: flows from dispensing valve, then close SAE motor oil and reconnect
dispensing valve. to air fitting.
A. Disconnect the air supply to
the pump. After pump is primed, adjust air C. Operate pump to distribute
pressure to achieve a smooth flow of lubricant.
B. Point the dispensing valve grease from the dispensing valve. Do
away from yourself and not allow pump to operate when out of MATERIAL RESTRICTION
others. material. Pump will accelerate quickly PREVENTION
and run too fast, resulting in costly
C. Open the dispensing valve damage to the pump. Flush the system as required with a
into an appropriate container compatible solvent to prevent material
until the pressure is relieved. If the pump accelerates quickly or is buildup when pumping material that
running too fast, stop it immediately. dries or hardens.
If the above procedure does not relieve Check the grease supply and refill it if
the pressure, the dispensing valve or hose necessary. Prime the pump to CORROSION PREVENTION
may be restricted. To relieve the pressure, remove all air from the system, or flush
very slowly loosen the hose end coupling. the pump and relieve pressure.
Then loosen completely and clear the
dispensing valve and/or hose. In a circulating system, the pump runs
continuously and slows down or
speeds up as supply demands, until To reduce the risk of injury from
OPERATION the air supply is shut off. splashing or static sparking when
flushing the pump with solvents,
INSPECTION BEFORE USING in a direct supply system, with always hold a metal part of the
PUMP adequate air pressure supplied to the dispensing valve firmly to the side of
motor, the pump starts when the gun a grounded metal pail and operate
Prior to operation or maintenance a visual or dispensing valve IS opened and pump at lowest possible fluid
inspection shall be made. Check pump stalls against pressure when it is pressure.
system for leaks, worn or missing parts. closed.

To prevent water or air corrosion, never

Any pump that appears to be damaged in Use the air regulator to control pump
leave the pump filled with water or air.
any way, is badly worn or operates speed and grease pressure. Always
Flush the pump first with a compatible
abnormally shall be removed from use use the lowest pressure required to
achieve the desired results. Higher solvent and then again with mineral
until repairs are made. Contact a factory
pressures will cause pump packings to Spirits or oil based solvent.
authorized service center for repairs.
wear prematurely.
If overpressurizing of the equipment IS
believed to have occurred, contact a MAINTENANCE
factory authorized service center for
inspection of the pump.

Annual inspection by a factory authorized

service center is recommended.
To prevent personal injury, perform
PRESSURE RELIEF PROCEDURE
before and after operating the pump
and before any maintenance.

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 DISASSEMBLY

To prevent personal injury, perform

PRESSURE RELIEF PROCEDURE
before and after operating the pump
and before performing any disassem-
bly or assembly.

NOTE
If complete disassembly is required,
order the repair kit and replace ALL
gaskets, O-rings and packings.

A. Remove Valve Cap (11470), Trip

Rod Pin (11472) and 11471 Collar.
Unscrew (11947) Trip Sleeve from
(90691) Trip Rod.

B. Unscrew four Tie Rod Nuts (51009)

from Tie Rods (10294) and lift Air
Valve Casting (237562) off of Air
Cylinder (61041).

C. Remove Packing Nut (11904) and

Packing Cap (11905) from Air Valve
Casting.

D. Remove four Valve Cover Screws

(236868) and Cover (236286).

E. Remove four Toggle Plate Screws

(236869), Toggle Plate (91331), Trip
Shoe (11475) and (11947) Sleeve.

F. Remove four Valve Seat Bolts

(236870), Springs (55138), Valve
Guide Plate (45605) and Valve Side,
Seat and Gasket (83063).

G. Unscrew Trip Rod Packing Nut

(11476) from Air Valve Casting and
remove all packing parts.

H. Remove Priming Tube (61275) from

Bushing Extension (61273).

1. Extend Plunger Rod (11723) out of

(61273) Bushing Extension. Place
wrench on the (11724) Priming
Plunger, place on awl or other
small tool through the opening in
GENERAL DIMENSIONS the (11726) check, and remove
priming check parts, Plunger Rod
(11723), and (61273) Extension
Tube.

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 J. Unscrew pump tube from Outlet
SERVICE PARTS
Body (40537).

K. Unscrew Plunger and Bushing

Assembly (90554) from (11344)
Plunger Adapter by placing wrench
on the plunger and adapter.

M. Unscrew (13020) Piston Rod from

(11349) Connector Rod by placing
wrench on piston rod and con-
nector rod. This will also allow
removal of the (90691) Trip Rod.
Remove the (11340) Piston Rod–
piston packing and washers.

N. Unscrew Gland Packing Nut (12333)

from outlet body and remove all
gland parts.

O. To reassemble, reverse procedure.

Tighten fasteners per torque spec-
ification supplied.

ASSEMBLY

To assemble, perform DISASSEMBLY

procedures in reverse. Tighten fasten-
ers per stated torque specifications.

IMPORTANT: To prevent damage to air

piston packing and pump gland packing,
and to help increase packing life,
lubricate air cylinder and air piston rod
before assembly. Thread piston rod
through gland packing when assembling
pump.

Before tightening four valve seat screws

(236870), align valve slide and seat
plate (83063), slide valve gasket (38162)
and air valve casting (237562) by
placing a rod through the center hole.

Start all fasteners by hand to avoid

stripping threads when reassembling.

REPAIR

Repair is limited to replacement of listed

service parts. Special procedures and
tools are required. Contact Lincoln
Customer Service, One Lincoln Way,
St. Louis, MO 63120-1578, (314)
679-4300 for your nearest authorized
service center.

When ordering replacement parts, list:

Part number, description, model
number and series letter.

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TROUBLESHOOTING SERVICE PARTS (CONT)
If the following procedures do not correct
the problem, contact a factory authorized
service center. When submitting equip-
ment to be repaired, be sure to state the
NOMEN. PART NO. WEIGHT LENGTH
nature of the problem and indicate if a
repair cost estimate is required. BASIC PUMP 82054 - -
PISTON ROD 11761 - 18-25/32"
PUMP TUBE 61285 - 26-15/16“
PROBLEMS DRUM SIZE - 400 LB. -
DIMENSION “A” - - 33-15116
AIRMOTOR DOES NOT OPERATE.

• Check air supply to pump.

• Check for broken trip rod.

• Broken toggle or foreign object

lodged in priming tube. Check for
rust, worn or scored parts.

AIR SEEPAGE FROM AIR EXHAUST

WHILE PUMP IS NOT OPERATING

• Check valve slide (83063), seat

and gasket. Check trip rod packing
(236835) and gasket (33039) for
cut or damaged packing.

LOSS OF PRESSURE, VOLUME OR

CONTINUOUS OPERATION OF PUMP
WHEN NOT IN NORMAL USE.

• Remove and clean lower inlet

checks. Check for foreign material.

• Inspect sealing surfaces between

upper and lower inlet checks.
Replace if rough or pitted.

• Replace shovel rod if rough or

pined. Replace shovel rod packing
(35073).

• Inspect lubricant supply line for

leaks or breaks.

LUBRICANT LEAKING FROM WEEP

HOLE IN OUTLET CASTING.

Replace O-ring (34572) and U-cup

(38165). Make sure gland nut (12333) is
tight.

EXCESSIVE AMOUNT OF AIR IN

LUBRICANT OR EXCESSIVE AMOUNT
OF LUBRICANT COMING FROM AIR
EXHAUST.

NOTE
Some lubricant exhausts
with air normally

• Replace gland packing (34180),

gland gasket (31050), O-ring
(34572) and U-cup packing (38165).

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SERVICE PARTS (CONT)

TO LUBRICATE AIR VALVE MECHANISM

IMPORTANT
START FASTENERS BY HAND A. DISCONNECT AIR TO PUMP
TO AVOID STRIPPING THREADS
WHEN REASSEMBLING. B. PERFORM PRESSURE RELIEF PROCEDURE.

C REMOVE FOUR COVER SCREWS, COVER PLATE AND COVER PLATE

GASKET.

D REMOVE AIR VALVE CASTING FROM THE PUMP AND DISASSEMBLE.

E. CLEAN OR FLUSH THE AIR VALVE CASTING TO REMOVE ANY CHIPS OR

OTHER FOREIGN PARTICLES.

D. BEFORE REPLACING TOGGLE ASSEMBLY, PACK CAVITY WITH GREASE

USING APPROXIMATELY 1-1/2 OUNCES OF N.L.G.I. NO 1 (LIGHT GRADE)
WATER REPELLENT GREASE.

F REPLACE COVER PLATE GASKET, COVER PLATE AND COVER SCREWS.

TIGHTEN TO PREVENT AIR LEAKS.

OPTIONAL EYEBOLT KIT G PERIODIC INSPECTION OF PARTS AT LEAST ONCE A YEAR IS ADVISED.

(FOR HOISTING PURPOSES PARTS MUST BE

ORDERED SEPARATELY)

- 7-
 PARTS QTY DESCRIPTION PARTS QTY DESCRIPTION

10294 4 Tie rod 34572 1 O-ring

11329 1 Air piston bolt 35073 1 Priming check packing
11337 1 Air piston nut 38162 1 Slide valve gasket
11340 1 Air motor piston rod 38165 1 U-cup packing
11344 1 Plunger adapter 40537 1 Outlet body
11345 1 Coupling nut 45605 1 Valve guide plate
11346 1 Coupling stud 48212 2 Air piston washer
11349 1 Piston rod connector 48213 1 Gland pack'g washer
11470 1 Valve cap 48237 1 Plunger pack'g washer
11471 1 Trip rod collar 48268 1 Gland pack'g washer
11472 1 Trip rod pin 51009 4 Tie rod nut
11475 1 Trip shoe 55138 4 Spring
11702 1 Check washer 56038 2 Spring
11721 1 Priming check 57027 2 Ball stop
11722 1 Check stop 61041 1 Air cylinder
11723 1 Plunger rod 61273 1 Bushing extension
11724 1 Priming plunger 61502 1 Air passage tube
11725 1 Priming check seat 66010 4 Ball
11726 1 Check seat 68531 1 Eye bolt
11904 1 Packing nut 83063 1 Valve slide & seat
11905 1 Packing cap 90544 1 Plunger & bushing ass'y
11947 1 Trip sleeve 90691 1 Trip rod
12333 1 Gland packing nut 91331 1 Toggle plate
14940 1 Gland packing spacer 236286 1 Cover
30003 1 Packing nut gasket 236615 1 Muffler cover
30011 1 Valve cap gasket 236616 1 Packing washer
31047 1 Check seat gasket 236833 1 Muffler
31048 1 Connector gasket 236835 1 Trip rod packing
31049 2 Bushing gasket 236868 4 Valve cover screw
31050 1 Gland gasket 236869 6 Toggle plate screw
31054 1 Pump tube gasket 236870 4 Valve seat bolt
33014 2 Air cylinder gasket 236975 1 Extension adapter
33039 1 Gasket 237562 1 Air valve casting
34090 1 Air piston packing 239719 1 Priming tube
34110 1 Plunger packing 245425 1 Trip rod packing nut
34158 1 Cover gasket Included in 83054 Pump Repair Kit.
34180 1 Gland packing Included in 83001 Lower Pump Tube Repair Kit.
34368 2 O-ring Recommended service part.

LIMITED WARRANTY
Lincoln, A Pentair Company, warrants that lubrication equipment, materials dispensing equipment and other related equipment manufactured by
it will be free from defects in material and workmanship during the one (1) year following the date of purchase. If equipment proves to be defective
during this warranty period, it will be repaired or replaced without charge, provided that factory examination indicates the equipment to be defective.
To obtain repair or replacement, it must be shipped, transportation charges prepaid, with proof of date of purchase to a Lincoln authorized Warranty
and Service Center, within the one (1) year following the date of purchase

This warranty is extended to the original retail purchaser only This warranty does not apply to equipment damaged from accident, overload, abuse,
misuse, negligence, faulty installation or abrasive or corrosive materials, or to equipment repaired or altered by anyone not authorized by Lincoln
to repair or alter the equipment. This warranty applies only to equipment installed and operated according to the recommendations of Lincoln or
its authorized field personnel No other express warranty applies to lubrication equipment, materials dispensing equipment, and other related
equipment manufactured by Lincoln.

ANY IMPLIED WARRANTIES applicable to lubrication equipment, materials dispensing equipment, and other related equipment manufactured
by Lincoln INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WILL LAST ONLY FOR
ONE (1) YEAR FROM THE DATE OF PURCHASE SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY
LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

In no event shall Lincoln be liable for incidental or consequential damages The liability of Lincoln on any claim for loss or damage arising out of
the sale, resale, or use of lubrication equipment, materials dispensing equipment, and other related equipment shall in no event exceed the
purchase price SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU
I
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO
STATE

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