INSPECTION CHECKSHEET FOR STEEL STRUCTURE FABRICATION WORKS
F-SHIMS-QC-P05.17.1/2/17-08-2017
Project Name:
Date of Inspection:
SPECIFICATION INITIAL CHECK RESULT FINAL CHECK RESULT
CHECK ITEMS REMARKS
PLAN ACTUAL OK NOT OK OK NOT OK
MATERIAL DELIVERY
Material grade (MVIR, Mill
sheet) Proper traceability
Material condition No scratch, no bent, no damage
FABRICATION
» Conform with cutting list
» Bolt holes with drilling
Cutting & drilling method (no punching method)
» Plate cutting using saw
(not using thermal cutting)
Cutting & drilling precision Based on drawing
» Roughness of the cut surface
Welding joint surface less than 100 µm Rz
» Notch depth of the cut
surface, d ≤ 0.5mm
Fit out & assembly Based on drawing
Welding rod specification As per design
No overlap, no undercut, no
Welding result discrepancy/deviation, no
irregular surface, etc
Dye penetrant test No red line on white
background
UT test No fail on test result
Welding Inspection Record (WIR) As per design
Dimension Inspection Record As per design
(DIR)
FINISHING
Surface condition No dirt, no debris, friction area
should be covered
Paint thickness As per design
Paint Inspection Record (PIR) As per design
Required attachment Available* Not available* *Put √ based on
availability
- MVIR, Mill Sheet
- WIR, DIR, PIR
- Test result photo record
Approved by Inspected by Sub. Contractor Comment / Corrective Action Record (if any) :
INSPECTION CHECKLIST FOR STEEL STRUCTURE DELIVERY & STOCKYARD
F-SHIMS-QC-P05.13/1/01-08-2011
Project Name:
Date of Inspection:
SPECIFICATION INITIAL CHECK RESULT FINAL CHECK RESULT
CHECK ITEMS REMARKS
PLAN ACTUAL OK NOT OK OK NOT OK
DELIVERY INSPECTION
Mill certificate, MVIR
Delivery order Same with PO and arrived
material
Steel member inspection No scratch, no bent, no damage
STOCKYARD
» Not directly laid on soil
Steel member » Use proper slipper
» Separated based on its type
» Cover using blue sheet
Storage should be free from oil
High Tension Bolt
and water
Required attachment Available* Not available*
- Mapping of casting area
- Forcon drawing
- Rebar arrangement photo record
Approved by Inspected by Sub. Contractor
POSITION RECORD FOR STEEL COLUMN / BEAM ERECTION
F-SHIMS-QC-P05.13/1/01-08-2011
Project Name:
Date of Inspection:
Location of Column / Beam:
SPECIFICATION INITIAL CHECK RESULT FINAL CHECK RESULT
CHECK ITEMS REMARKS
PLAN ACTUAL OK NOT OK OK NOT OK
COLUMN
Column tilt e≤H/700 and e≤15mm e = …………………
BEAM
Beam level deviance e≤L/700 and e≤15mm e = …………………
Required attachment Available* Not available* *Put √ based on
availability
Approved by Inspected by Sub. Contractor Comment / Corrective Action Record (if any) :
POSITION RECORD FOR STEEL BEAM
F-SHIMS-QC-P05.17.2/2/17-08-2017
Project Name :
Date of Inspection :
Location :
Drawing Reff. :
Allignment
Beam
Plan Layout Number Deflection Required Not
Position 1 Position 2 (e) Attachment Available* Available*
Mapping of
inspected beam
Steel beam survey
1 2 record
𝑒≤𝐻/700, 𝑎𝑛𝑑 𝑒≤15𝑚𝑚
for checking: *Put ü based on availability
Comment/Corrective Action Record (if any):
Approved by Inspected by Sub Contractor
POSITION RECORD FOR STEEL COLUMN
F-SHIMS-QC-P05.17.3/2/17-08-2017
Project Name :
Date of Inspection :
Location :
Drawing Reff. :
Verticality Check
Column
Plan Layout Number
Bottom Top Correction (e) Not
OK Required Attachment Available* Not Available*
OK
X Y X Y X Y
Mapping of inspected
column
* Mark point of inclination e
of column below Steel column survey
record
top
X
H
bottom
for checking:
𝑒≤𝐻/700, 𝑎𝑛𝑑 𝑒≤15𝑚𝑚
*Put ü based on availability
Comment / Corrective Action Record (if any) :
Approved by Inspected by Sub Contractor
POSITION RECORD FOR ANCHOR BOLT
F-SHIMS-QC-P05.17.4/2/17-08-2017
Project Name :
Date of Inspection :
Location :
Drawing Reff. :
Eccentricities (mm)
Column Top base Anchor bolt Anchor Check Result
Type of Anchor Bolt Position Number Qty & Dia.of Bolt Quality Target Actual Condition Correction (Δ) Date of Inspection mortar level / Condition
level position OK Not OK
X Y X Y X Y
Type 1 (4 Anchor bolts) Type 2 (2 Anchor bolts)
* For more than 4 anchor bolts, the form will be adjusted
Tolerance of anchor bolt against column
Required attachment : Available* Not Available* *Put ü based on
availability
- Mapping of inspected column
- Anchor bolt survey record
Approved by Inspected by Sub. Contractor Comment / Corrective Action Record (if any) :
INSPECTION CHECKLIST FOR ANCHOR BOLT
F-SHIMS-QC-P05.13/1/01-08-2011
Project Name:
Date of Inspection:
Location of Anchor bolt:
SPECIFICATION INITIAL CHECK RESULT FINAL CHECK RESULT
CHECK ITEMS REMARKS
PLAN ACTUAL OK NOT OK OK NOT OK
±3mm, tied to nearest
Anchor bolt position rebar (no welding )
» Dimension: min. Dim. = ………………….
200x200mm
Base mortar » Thick: min. 30-50mm, Thick = …………………
±5mm
» Strength: min. 3 days Str. = …………………….
before erection
Base plate level ±5mm
Bolt is tightened with
Bolt tightening double nut and not less
than 3 screw heads
Base plate grouting Base plate fully grouted
Required attachment Available* Not available* *Put √ based on availability
Approved by Inspected by Sub. Contractor Comment / Corrective Action Record (if any) :
INSPECTION CHECKLIST FOR WELDING WORKS
F-SHIMS-QC-P05.13/1/01-08-2011
Project Name:
Date of Inspection:
Location of Welding:
SPECIFICATION INITIAL CHECK RESULT FINAL CHECK RESULT
CHECK ITEMS REMARKS
PLAN ACTUAL OK NOT OK OK NOT OK
Confirmation of welded part t>15mm, e≤t/10 and ≤3mm
groove
𝑡_1≥𝑡_2 , 𝑒≤𝑡_1/5 & t1 = ……………
𝑒≤4𝑚𝑚
Deviance between diaphragm and
flange t2 = ……………
𝑡_1<𝑡_2 , 𝑒≤𝑡_1/4 &
𝑒≤5𝑚𝑚 e = ……………
Welding result dimension
No red line on white
Welding result condition background (visible dye
penetrant test)
Required attachment Available* Not available* *Put √ based on
availability
- Mapping of casting area
- Forcon drawing
- Rebar arrangement photo record
Approved by Inspected by Sub. Contractor Comment / Corrective Action Record (if any) :
INSPECTION CHECKSHEET FOR CLAMPING WORKS
F-SHIMS-QC-P05.17.5/2/17-08-2017
Project Name:
Date of Inspection:
Location of Tightening:
pin tail
bolt
nut
shafting normal corotating
washer
steel frame member
HIGHLIGHT INSPECTED BOLT
Grade of bolt 10 ton (JASS 1993)
Diameter Preliminary Tightening Full Tightening
M16 1000 kgf cm 11.70 FT
M20 1500 kgf cm 18.20 FT
M22 1500 kgf cm 22.60 FT
M24 2000 kgf cm 26.20 FT FT = Feet Ton
SPECIFICATION INITIAL CHECK RESULT FINAL CHECK RESULT
CHECK ITEMS REMARKS
PLAN ACTUAL OK NOT OK OK NOT OK
PRELIMINARY TIGHTENING
Preliminary tightening As highlighted above
Bolt marking One line from pin tail to
steel frame member
FULL TIGHTENING
Full tightening As highlighted above
Nut turn ±30 degree of
Shifting angle average rotational angle
Shifting condition No shafting nor corotating
Required attachment Available* Not available* *Put √ based on
availability
Mapping of tightening area
Photo record Before-After tightening
Approved by Inspected by Sub. Contractor Comment / Corrective Action Record (if any) :
