Field Quality Plan - 2022 Road
Field Quality Plan - 2022 Road
ROAD WORK
( Checking percentage )
Quantum of Remarks
Sr.No. Nature of Check / Test Method of Check Reference Document Acceptance Norms
Check Contractor / TPI ( 3rd party inspection
Client Engineer
site engineer )
Drawing Register ( to be
maintained in Duplicate )
Physical checking (
one with client / pmc
inward - outward 100% NA 100% 100% 100%
and other with
system )
Contractor, Separate file
of ABSOLUTE DWGs
Plant Visit -RMC Plant /Bitumen plant /For As per approved Make or
Visual 100% Technical Standard as per Project Requirement 100% 100% 100%
Material Technical Specification
Geological invenstigation survey ( minimum 3 random 3 Geological survey report with Consultant remarks
external lab test laboratory report If required
bore holes ) = SBC of soil at different levels bore holes and SBC
ROAD WORK
( Checking percentage )
Quantum of Remarks
Sr.No. Nature of Check / Test Method of Check Reference Document Acceptance Norms
Check Contractor / TPI ( 3rd party inspection
Client Engineer
site engineer )
Third party
test once per 1. No visible lumps
Review of MTC & lab 6 months IS-1489, IS-12269 & IS- 2. Cool feelling
Physical Tests 100% 100% 25%
external lab test brand/per lot 8112. 3. Smooth to feel between fingers
/ change in 4. When sprinkled on water, floats for sometime
brand
Third party
test once per
Review of MTC & lab 6 months IS 4031-1996(Part -1), IS-
Fineness by Dry sieving should be more than 90% 100% 100% 25%
external lab test brand/per lot 1489 & IS-12269
/ change in
brand
Third party
test once per
Review of MTC & lab 6 months IS 4031-1995(Part-4), IS-
Consistency of cement As per MTC ( between 28% to 32% ) 100% 100% 25%
external lab test brand/per lot 1489 & IS-12269
/ change in
brand
Third party
test once per
Review of MTC & lab 6 months IS 4031-1995(Part-5), IS- Initial Time - Not less than 30 minutes
Initial and final setting time 100% 100% 25%
external lab test brand/per lot 1489 & IS-12269 Final Time - Not greater than 600 minutes
/ change in
brand
ROAD WORK
( Checking percentage )
Quantum of Remarks
Sr.No. Nature of Check / Test Method of Check Reference Document Acceptance Norms
Check Contractor / TPI ( 3rd party inspection
Client Engineer
site engineer )
once till
IS 2386- 1963 (Part 3) &
Sp. Gravity & water absorption. external lab test source is As per Mix Design 100% 100% 25%
IS-383
same
IS 2386- 1963 (Part 2)/IS-
every truck
Deleterious Material visual 383, IS-456 & relevent 100% 100% 25%
load Not more than 5% for crushed fine agg
standards.
every truck colorimetric test : sample colour not darker than
Organic Impurities visual IS 2386- 1963 (Part 2) 100% 100% 25%
load standard colour card
c) Coarse Aggregate (Crushed stone) 100% 100% 25%
every truck Flakiness index = should be less than 30%
Flakiness & Elongation index external lab test IS 2386- 1963 (Part 1) 100% 100% 25%
load Elongation index = not more than 30%
every truck IS 2386- 1963 (Part 3) &
Specific gravity & Water absorption external lab test As per Mix Design 100% 100% 25%
load IS-383.
PH - Between 6 and 8.
i) Organic - Not Greater than 200 mg /lit.
Once per ii)Inorganic - Not Greater than 3000 mg/lit
Ensure that water from available source is Source till iii) Sulphates - Not Greater than 400 mg/lit. & for
Third party lab test IS-3025/IS 456 - 2001 100% 100% 25%
suitable for construction source is PCC max. 2000 mg/lit
same iv) Chlorides - Not Greater than 500 mg / lit & for
PCC 2000 mg / lit
v) Suspended - Not Greater than 2000 mg/lit.
a.Density Field lab test Every Batch M.T.C. as per MTC or tech.specs of manufacturer 100% 100% 25%
b.Brand visual Every Batch PO or mix design report as per P.O. or mix design 100% 100% 25%
FIELD QUALITY PLAN - CIVIL & FINISHING WORKS FOR JCB SITE , TALEGAON
ROAD WORK
( Checking percentage )
Quantum of Remarks
Sr.No. Nature of Check / Test Method of Check Reference Document Acceptance Norms
Check Contractor / TPI ( 3rd party inspection
Client Engineer
site engineer )
calibration
certificate, Daily 3 and 7 day strength of cubes should pass 50% and
selection of RMC plant moisture correction, 100% IS 10262, IS 456 70% limit of Fck for RMC plant trial before actual
Mix design report, use of RMC on site
Trial at plant
Pour card / log sheet data / batch sheet for Visual record Pour card and mix design Concrete should not be accepted after retaintion
100%
each truck load checking report time prescribed in RMC mix design report
should be more than target mean strength ( Fck+
28 day cube strength ( compressive strength ) Teting on CTM 100% cube test register
standard deviation )
should be more than 67% of Target mean strength
3 and 7 day concrete cube strength Teting on CTM 100% cube test register
for 7 day and minimum 50% for 3 day age
yield / DLBD / overall weight of transit Density should be more than 2500 kg per cum / 15
On weigh bridge random 25% Mix design report
mixder tones for 6 cum
shuttering work ( before cast / before pour) plumb =Zero
h)
ROAD WORK
( Checking percentage )
Quantum of Remarks
Sr.No. Nature of Check / Test Method of Check Reference Document Acceptance Norms
Check Contractor / TPI ( 3rd party inspection
Client Engineer
site engineer )
ROAD WORK
( Checking percentage )
Quantum of Remarks
Sr.No. Nature of Check / Test Method of Check Reference Document Acceptance Norms
Check Contractor / TPI ( 3rd party inspection
Client Engineer
site engineer )
ROAD WORK
( Checking percentage )
Quantum of Remarks
Sr.No. Nature of Check / Test Method of Check Reference Document Acceptance Norms
Check Contractor / TPI ( 3rd party inspection
Client Engineer
site engineer )
Cleaning of Concrete debris from form work Visual Random …….. Maximum Six repetitions for single plate or ply. 100% 100% 25%
Tie Rods Visual Random IS 456 As per Approved drawing 100% 100% 25%
5A Cubes casting during concreting visual Random IS 456 same as that for concrete works mentioned above 100% 100% 25%
minimum 9 cubes should be cast for every for 0-5 cum = 6 cubes, for 5-15 cum = 9 cubes,
concreting = In 3 layers, 25 blows /tamping visual 15 to 30 cum = 12 cubes, 30 to 50 cum = 15 100% 100% 25%
per layer cubes
Cube moulds =heavyduty 150x150x150mm tolerance for cube moulds = 0.5 degree
ROAD WORK
( Checking percentage )
Quantum of Remarks
Sr.No. Nature of Check / Test Method of Check Reference Document Acceptance Norms
Check Contractor / TPI ( 3rd party inspection
Client Engineer
site engineer )
Centreline of pipe line visual and physical drawing deviation if any should be recorded in drawing 100% 100% 25%
100%
measurement
Joint filling using 1:3 mortar NA 100% from all sides , 3 day curing 100% 100% 25%
Grade and compressive strength of blocks 5 blocks per Grade of concrete as per design of wall 100% 100% 25%
visual and physical as per PO or design of
lot received
measurement wall
on site
Dimensions of blocks with in +/- 5mm for all dimensions 100% 100% 25%
ROAD WORK
( Checking percentage )
Quantum of Remarks
Sr.No. Nature of Check / Test Method of Check Reference Document Acceptance Norms
Check Contractor / TPI ( 3rd party inspection
Client Engineer
site engineer )
WMM External Lab randomly Morth 400 -2 Aprroved Job Mix 100% 100% 25%
Appd.Drg/Tech.spec
i)Layer wise backfilling
i) To be filled up in layers 150 - 300 depending upon
ii) watering , if required Visual on site Random Appd.Drg./ Tech.spec 400 100% 100% 25%
method of compaction
iii) Rolling
3 points per
IS2720 1995( Part29) & 1) Min 98% of MDD for heavy loads / traffic
Compaction test Field Test layer / per 100% 100% 25%
Tech. Specs. Morth 400 2 ) Sieve Anaylsis
500Sqm
Bitumen VG30 MTC/External Lab randomly As per Standard Aprroved Make -HP or equivalent 100% 100% 25%
MTC = Manufacturer's test certificate is mandatory for each material purchased from outside or used by contractor