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Sworks Enduro 2021 Manual

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0% found this document useful (0 votes)
4K views28 pages

Sworks Enduro 2021 Manual

Uploaded by

Manny Mendoza
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 28

USER MANUAL

CONTENTS
1. INTRODUCTION..................................................................................................................... 1
1.1. INTENDED USE....................................................................................................................................................................1
1.2. WARRANTY..........................................................................................................................................................................1
2. GENERAL NOTES ABOUT ASSEMBLY.................................................................................... 2
2.1. FORK/HEADSET/STEM......................................................................................................................................................2
2.2. SEATPOST...........................................................................................................................................................................2
2.3. BOTTOM BRACKET............................................................................................................................................................3
2.4. REAR AXLE..........................................................................................................................................................................3
2.5. FLIP CHIP.............................................................................................................................................................................3
3. GENERAL NOTES ABOUT MAINTENANCE.............................................................................. 3
4. SPECIFICATIONS.................................................................................................................. 4
4.1. GEOMETRY..........................................................................................................................................................................4
4.2. GENERAL SPECIFICATIONS.............................................................................................................................................5
4.3. TOOLS REQUIRED..............................................................................................................................................................5
4.4. BOLT SIZE / TOOLS / TORQUE SPECIFICATIONS...........................................................................................................5
BEARING SPECIFICATIONS......................................................................................................................................................6
SPACER/AXLE/BOLT SPECIFICATIONS...................................................................................................................................6
5. REAR TRIANGLE PIVOT ASSEMBLY...................................................................................... 9
5.1. BEARING INSTALLATION...................................................................................................................................................9
5.2. PIVOT ASSEMBLY...............................................................................................................................................................11
6. INTERNAL ROUTING............................................................................................................. 19
7. SWAT BIKE EQUIPMENT........................................................................................................ 19
7.1. SWAT CC...............................................................................................................................................................................19
7.2. SWAT DOWN TUBE STORAGE..........................................................................................................................................19
8. AIR SHOCK SETUP............................................................................................................... 21
8.1. SETTING AIR PRESSURE...................................................................................................................................................21
8.2. ADJUSTING REBOUND......................................................................................................................................................21
8.3. ADJUSTING COMPRESSION.............................................................................................................................................21
9. SETUP DATA......................................................................................................................... 22
10. SMALL PARTS..................................................................................................................... 22

SPECIALIZED BICYCLE COMPONENTS We may occasionally issue updates and addendums to this document. Please periodically check www.specialized.com or contact Rider Care to
15130 Concord Circle, Morgan Hill, CA 95037 (408) 779-6229 make sure you have the latest information.
0000139644_UM_R1, 05/19 Info: [email protected] / 877-808-8154
1. INTRODUCTION
GREASE: This symbol means that high quality grease should be applied as
This user manual is specific to your Specialized Enduro FSR bicycle. It contains important illustrated.
safety, performance and technical information, which you should read before your first ride
and keep for reference. You should also read the entire Specialized Bicycle Owner’s Manual CARBON FRICTION PASTE: This symbol means that carbon friction paste
(“Owner’s Manual”), because it has additional important general information and instructions should be applied as illustrated to increase friction.
which you should follow. If you do not have a copy of the Owner’s Manual, you can download
it at no cost at www.specialized.com, or obtain it from your nearest Authorized Specialized TORQUE: This symbol highlights the correct torque value for a specific bolt.
In order to achieve the specified torque value, a quality torque wrench must
Retailer or Specialized Rider Care. be used.
Additional safety, performance and service information for specific components such as
suspension or pedals on your bicycle, or for accessories such as helmets or lights, may TECH TIP: Tech Tips are useful tips and tricks regarding installation and
use.
also be available. Make sure that your Authorized Specialized Retailer has given you all
the manufacturers’ literature that was included with your bicycle or accessories. If there is
a difference between the instructions in this manual and the information provided by the 1.1. INTENDED USE
component manufacturer, please refer to your Authorized Specialized Retailer. The Enduro FSR bicycles are intended and tested for Mountain Bike (condition 4) use only. For
When reading this user manual, you will note various important symbols and warnings, which more information on intended use and structural weight limits for the frame and components,
are explained below: please refer to the Owner’s Manual.

WARNING! The combination of this symbol and word indicates a potentially 1.2. WARRANTY
hazardous situation which, if not avoided, could result in serious injury or Please refer to the written warranty provisions provided with your bicycle, or visit www.
death. Many of the Warnings say “you may lose control and fall.” Because specialized.com. A copy is also available at your Authorized Specialized Retailer.
any fall can result in serious injury or even death, we do not always repeat
the warning of possible injury or death.
CAUTION: The combination of the safety alert symbol and the word CAUTION
indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury, or is an alert against unsafe practices.
The word CAUTION used without the safety alert symbol indicates a situation
which, if not avoided, could result in serious damage to the bicycle or the
voiding of your warranty.

INFO: This symbol alerts the reader to information which is particularly


important.

1
2. GENERAL NOTES ABOUT ASSEMBLY „„ All edges of the stem in contact with the steerer tube should be rounded out to eliminate
any stress points.
This manual is not intended as a comprehensive assembly, use, service, repair or maintenance
guide. Please see your Authorized Specialized Retailer for all service, repairs or maintenance. WARNING! Burrs and sharp edges can damage the carbon and alloy surfaces
Your Authorized Specialized Retailer may also be able to refer you to classes, clinics or books of the components. Any deep scratches or gouges in the stem or fork can
weaken the components.
on bicycle use, service, repair, and maintenance.
2.2. SEATPOST
WARNING! Due to the high degree of complexity of the Enduro FSR, proper
assembly requires a high degree of mechanical expertise, skill, training and
specialty tools. Therefore, it is essential that the assembly, maintenance and
SEATPOST MINIMUM INSERTION: 1
troubleshooting be performed by an Authorized Specialized Retailer. To prevent damage to the frame and/
or seatpost, it is important to have a
WARNING! Many components on the Enduro FSR, including, but not limited minimum amount of seatpost insertion
to the rear suspension, are proprietary to the Enduro FSR. Only use originally in the seat tube. This minimum insertion
supplied components and hardware at all times. Use of other components or
hardware will compromise the integrity and strength of the assembly. Enduro must meet the following requirements:
FSR specific components should only be used on the Enduro FSR and not on „„ The seatpost must be inserted into the
other bicycles, even if they fit. Failure to follow this warning could result in
serious injury or death. frame deep enough so the minimum
insertion/maximum extension (min/
WARNING! Never modify your frame or components in any way. Do not sand, max) mark on the seatpost is not
drill, file, or remove parts. Do not install incompatible forks or suspension visible (fig.1 A).
parts. An improperly modified frame, fork, or component, can cause you to
lose control and fall. „„ The seatpost must also be inserted min ion
inse
rt

into the seat tube deep enough to A

In order to successfully build the Enduro FSR bicycles, it is very important to meet or exceed the 100mm minimum
follow the order of operations as outlined in this manual. Modifying the order
of assembly will result in a longer build process. measured insertion depth (fig.1 B) B

required by the frame.


2.1. FORK/HEADSET/STEM „„ If the seatpost and frame minimum
insertion requirements differ from each other, always use the longer minimum insertion. For
„„ The headset uses a 1 1/8” (41.8mm x 30.5 x 8mm, 45x45°) Campagnolo Standard
example, if the frame requires 100mm, but the seatpost requires 90mm, then 100mm is the
compatible upper bearing and a 1.5” (52mm x 40 x 7mm, 45x45°) lower bearing. Ensure
minimum insertion required.
that replacement bearings are compatible with the Specialized headset specification. No
tools are needed for installation or removal of both bearings. Grease bearing surfaces If the seatpost is at the min/max mark and the seatpost does not meet or exceed the minimum
before installation. measured insertion depth of the frame, the seatpost is not inserted deeply enough into the seat
tube and should be lowered until it meets or exceed the frame insertion requirement. This may
„„ Inspect the fork, stem, seatpost and seat tube, to ensure that there are no burrs or sharp
result in the saddle being too low. If so, the seatpost must be replaced with a longer seatpost.
edges. Remove any burrs or sharp edges using fine grit sandpaper.
2
WARNING! For general instructions regarding the installation of the seatpost, 2.5. FLIP CHIP
refer to the appropriate section in the Owner’s Manual. Riding with an
improperly tightened seatpost can allow the saddle to turn or move and cause All models are assembled with the Flip Chip in the Low position. Switching to
you to lose control and fall. the High position raises the bottom bracket height by approximately 7mm and
steepens the head tube angle by approximately 0.4 degrees.

WARNING! Failure to follow the seatpost and frame minimum insertion Place a rag between the upper link and the seat tube to make sure the link
requirements may result in damage to the frame and/or seatpost, which could doesn’t make contact with the seat tube.
cause you to lose control and fall. „„ Remove the forward shock eye bolts and the extension bolt, then remove the shock from
WARNING! Inspect the seatpost and seat tube to ensure that there are the bike.
no burrs or sharp edges. Remove any burrs or sharp edges using fine grit „„ Remove the Flip Chip halves from the rear shock eye.
sandpaper.
„„ Rotate the two Flip Chips 180 degrees then push them back into the rear shock eye.
Do not apply grease to the contact surfaces between the seatpost and the „„ Place the rear shock eye into the extension and install the rear shock eye bolt (do not
seat tube. Grease reduces the friction, which is critical to proper seatpost grip. torque at this time).
Specialized recommends the application of carbon assembly compound (fiber
paste), which can increase friction between carbon surfaces. Please visit your „„ Place the forward shock eye into the frame between the forward shock eye bearings.
Specialized Authorized Retailer for additional information. „„ Install the forward shock eye bolts.
„„ Torque the forward and rear shock eye bolts to specification.
2.3. BOTTOM BRACKET
Enduro FSR models have a threaded 73mm width bottom bracket shell and is compatible with 3. GENERAL NOTES ABOUT MAINTENANCE
any BSA threaded outboard bearing bottom bracket. Please refer to the crank manufacturer
documentation for bottom bracket compatibility. The Enduro FSR is a high performance bicycle. All regular maintenance, troubleshooting,
repair and parts replacement must be performed by an Authorized Specialized Retailer.
CAUTION (CARBON FRAME): Do not face the bottom bracket shell! Chasing For general information regarding maintenance of your bicycle, please refer to the Owner’s
the threads is acceptable if necessary. Manual. In addition, routinely perform a mechanical safety check before each ride, as
described in the Owner’s Manual.
2.4. REAR AXLE
„„ Great care should be taken to not damage carbon fiber or composite material. Any damage
Enduro FSR models are equipped with 148mm Boost rear hub spacing and require a 148mm may result in a loss of structural integrity, which may result in a catastrophic failure. This
Boost compatible rear wheel. damage may or may not be visible in inspection. Before each ride, and after any crash,
you should carefully inspect your bicycle for any fraying, gouging, scratches through the
paint, chipping, bending, or any other signs of damage. Do not ride if your bicycle shows
any of these signs. After any crash, and before you ride any further, take your bicycle to an
Authorized Specialized Retailer for a complete inspection.

3
„„ While riding, listen for any creaks, as a creak can be a sign of a problem with one or more 4. SPECIFICATIONS
components. Periodically examine all surfaces in bright sunlight to check for any small
hairline cracks or fatigue at stress points, such as welds, seams, holes, and points of
FRAME SIZE 4.1. GEOMETRY
S2 S3 S4 S5
contact with other parts. If you hear any creaks, see signs of excessive wear, discover any
cracks, no matter how small, or any damage to the bicycle, immediately stop riding the STACK (low BB) (mm) 616 620 629 638

bicycle and have it inspected by your Authorized Specialized Retailer. REACH (low BB) (mm) 437 464 487 511

„„ Lifespan and the type and frequency of maintenance depends on many factors, such as HEAD TUBE LENGTH (mm) 95 100 110 120
use, rider weight, riding conditions and/or impacts. Exposure to harsh elements, especially HEAD TUBE ANGLE (low BB) (°) 63.9 63.9 63.9 63.9
salty air (such as riding near the ocean or in the winter), can result in galvanic corrosion of HEAD TUBE ANGLE (high BB) (°) 64.3 64.3 64.3 64.3
components such as the crank spindle and bolts, which can accelerate wear and shorten BB HEIGHT (low BB) (mm) 347 347 347 347
the lifespan. Dirt can also accelerate wear of surfaces and bearings. The surfaces of the BB HEIGHT (high BB) (mm) 354 354 354 354
bicycle should be cleaned before each ride. The bicycle should also be maintained regularly BB DROP (low BB) (mm) 28 28 28 28
by an Authorized Specialized Retailer, which means it should be cleaned, inspected for BB DROP (high BB) (mm) 21 21 21 21
signs of corrosion and/or cracks and lubricated. If you notice any signs of corrosion or
TRAIL (low BB) (mm) 132 132 132 132
cracking on the frame or any component, the affected item must be replaced.
FORK LENGTH (full) (mm) 581 581 581 581
„„ Regularly clean and lubricate the drivetrain according to the drivetrain manufacturer’s
FORK RAKE/OFFSET (mm) 46 46 46 46
instructions.
FRONT CENTER (low BB) (mm) 777 806 833 862
„„ Do not use a high pressure water spray directly on the bearings. Even water from a garden
CHAINSTAY LENGTH (mm) 442 442 442 442
hose can penetrate bearing seals and crank interfaces, increasing bearing and crank wear.
WHEELBASE (mm) 1217 1246 1274 1302
Use a clean, damp cloth and bicycle cleaning agents for cleaning.
TOP TUBE LENGTH (horizontal) (mm) 591 619 644 670
„„ Do not expose the bicycle to prolonged direct sunlight or excessive heat, such as inside a
SEAT TUBE LENGTH (mm) 400 420 440 465
car parked in the sun or near a heat source such as a radiator.
SEAT TUBE ANGLE (low BB) (°) 76 76 76 76
WARNING! Failure to follow the instructions in this section may result in SEAT TUBE ANGLE (high BB) (°) 76.4 76.4 76.4 76.4
damage to the components on your bicycle and will void your warranty, but,
most importantly, may result in serious personal injury or death. If your bicycle
exhibits any signs of damage, do not use it and immediately bring it to your
Authorized Specialized Retailer for inspection.
WARNING! When placing the frame and/or bicycle in a repair stand, clamp
the stand to the seatpost and not the frame. Clamping the frame can cause
damage to the frame that may or may not be visible, and you may lose control
and fall.

4
4.2. GENERAL SPECIFICATIONS 4.3. TOOLS REQUIRED

ITEM PART # SPECIFICATION „„ 2.5, 3, 4, 5, 6, 8mm ALLEN (HEX) KEYS „„ BLUE THREADLOCKER (LOCTITE 242)

HEADSET S182500005 1 1/8” UPPER / 1.5” LOWER DROP-IN BEARINGS „„ T10, T25 TORX „„ GREEN THREADLOCKER (LOCTITE 603)
SEAT COLLAR DIAMETER S184700004 38.6mm „„ TORQUE WRENCH „„ HIGH QUALITY GREASE
SEATPOST DIAMETER 34.9mm
„„ HIGH PRESSURE SHOCK PUMP „„ CABLE AND HOUSING CUTTERS
DERAILLEUR HANGER S172600001 HGR MY18 MTB THRU AXLE DER HANGER
BOTTOM BRACKET SHELL BSA THREADED 73mm
4.4. BOLT SIZE / TOOLS / TORQUE SPECIFICATIONS
CHAINGUIDE TABS ISCG05
REAR HUB SPACING S170200003 AXL MY17 EPIC HT THRU-AXLE 148mm X 12mm WARNING! Correct tightening force on fasteners (nuts, bolts, screws) on your
FRONT TIRE 29 x 2.6” bicycle is important for your safety. If too little force is applied, the fastener
may not hold securely. If too much force is applied, the fastener can strip
REAR TIRE 29 x 2.3”
threads, stretch, deform or break. Either way, incorrect tightening force can
MAX TIRE WIDTH 66mm result in component failure, which can cause you to lose control and fall.
SHOCK TRAVEL / STROKE 170mm / 205 x 60mm Where indicated, ensure that each bolt is torqued to specification. After your
MAX FORK TRAVEL 170mm first ride, and consistently thereafter, recheck the tightness of each bolt to
MIN / MAX CHAINRING SIZE 28 - 36t ensure secure attachment of the components. The following is a summary of
torque specifications in this manual:
MIN REAR BRAKE ROTOR SIZE 180mm
GENERAL TORQUE SPECS:
WARNING! Specialized frames are compatible ONLY with forks that have a specific
range of travel. Use of different styled forks or forks with longer travel may result in LOCATION TOOL TORQUE (in-lbf) TORQUE (Nm)
catastrophic failure of the frame which may result in serious personal injury or death. SEAT COLLAR 4mm HEX 55 6.2

WARNING! While the Enduro frame is generally compatible with tires up WATER BOTTLE BOSS 3mm HEX 25 2.8
to 29 x 2.6, tire dimensions can vary depending on the manufacturer, and 12MM REAR AXLE 6mm HEX 133 15.0
not all forks are designed to accept a larger tire. Always check with the fork DERAILLEUR HANGER 2.5mm HEX 7 0.8
manufacturer regarding required clearances.
CHAINSTAY PROTECTOR T25 TORX 7 0.8
CAUTION: Certain rear shocks do not fit inside the frame due to shock shapes. DOWN TUBE PROTECTOR T25 TORX / 3mm HEX 7 0.8
Verify clearance through the range of travel to ensure there is no interference SWAT LATCH T10 TORX 0.5 3 0.006 3
with the frame.
ISCG TABS 4mm HEX 55 6.2
CAUTION: Certain 36t chainrings may not have adequate clearance with the
chainstay. If running a 36t chainring, verify spacing and chainline before using it. 3
CAUTION: Tighten SWAT latch screws intermittently until there is no more
wiggling of the latch, then turn each screw another ¼ turn.

5
QTY LOCATION / ITEM DIMENSIONS TOOL TORQUE (in-lbf/Nm)
CAUTION: Ensure all bolt and axle contact surfaces are clean and greased. T 2 MID LINK @ LOWER LINK INNER SPACER 12.1 ID x 20 OD x 3 W
U 4 MID LINK UPPER SPACER 12.1 ID x 20 OD x 3 W
BEARING SPECIFICATIONS V 4 DROPOUT OUTER SPACER 12 ID x 21 OD x 2.5 W
W 2 UPPER LINK @ SEATSTAY INNER SPACER 12.1 ID x 17.5 OD x 4 W
QTY LOCATION DIMENSION BEARING
X 2 UPPER LINK @ SEATSTAY OUTER SPACER 12.1 ID x 20 OD x 3 W
A 2 FORWARD SHOCK EYE 15 ID x 24 OD x 5 W 6802-2RS
Y 2 FORWARD SHOCK EYE SPACER 10.1 ID x 15 OD x 7.5 W
B 1 NON-DRIVE SIDE MAIN PIVOT 15 ID x 26 OD x 7 W 15267-2RS
Z 1 MAIN PIVOT AXLE 15 OD x 82.9 L 8MM HEX
C 1 DRIVE SIDE MAIN PIVOT 17 ID x 26 OD x 5 W 6803V
AA 1 MAIN PIVOT BOLT M12 x 6 L 6MM HEX 160 / 18
D 2 LOWER LINK @ MAIN PIVOT 17 ID x 28 OD x 6 W 17286-2RS
BB 1 MAIN PIVOT WEDGE M6 x 30 L 4MM HEX 62 / 7
E 2 EXTENSION PIVOT 12 ID x 21 OD x 5 W 6801-2RS
CC 2 UPPER LINK @ SEAT TUBE BOLT M15 x 20 L 8MM HEX 177 / 20
F 2 SEATSTAY @ UPPER LINK PIVOT 12 ID x 21 OD x 5 W 6801-2RS
DD 1 MID LINK @ LOWER LINK PIVOT AXLE 12 OD x 61 L
G 2 UPPER LINK @ SEAT TUBE PIVOT 15 ID x 26 OD x 7 W 15267-2RS
EE 1 MID LINK @ LOWER LINK PIVOT BOLT M8 x 16 L 6MM HEX 160 / 18
H 2 MID LINK @ LOWER LINK PIVOT 12 ID x 24 OD 6 W 6901-2RS
FF 1 MID LINK @ LOWER LINK PIVOT SPACER 8.5 ID x 23.5 OD x 6 W
I 2 MID LINK @ UPPER LINK PIVOT 12 ID x 24 OD 6 W 6901-2RS
GG 2 MID LINK @ UPPER LINK AXLE 12 OD x 17.5 L
J 4 DROPOUT (HORST LINK) PIVOTS 12 ID x 21 OD x 5 W 6801-2RS
HH 2 MID LINK @ UPPER LINK BOLT M9 x 14 L 5MM HEX 106 / 12
II 2 DROPOUT (HORST LINK) BOLT M11 (12 OD) x 30 L 6MM HEX 160 / 18
JJ 2 UPPER LINK @ SEATSTAY AXLE 12 OD x 17.5 L
KK 2 UPPER LINK @ SEATSTAY BOLT M9 x 14 L 5MM HEX 106 / 12
SPACER/AXLE/BOLT SPECIFICATIONS LL 2 FLIP CHIP SPACER 8 ID x 15 OD x 6.5 W
QTY LOCATION / ITEM DIMENSIONS TOOL TORQUE (in-lbf/Nm) MM 1 REAR SHOCK EYE WASHER 8.3 ID x 13 OD x 0.5 W
K 1 LOWER LINK SLEEVE 17 ID x 20 OD x 27.5 W NN 1 REAR SHOCK EYE BOLT M8 x 29 L 6MM HEX 160 / 18
L 1 EXTENSION INNER SPACER 12 ID x 17.6 OD x 5 W OO 2 FORWARD SHOCK EYE BOLT M10 x 15 L 6MM HEX 160 / 18
M 2 DROPOUT INNER SPACER 12 ID x 18 OD x 2 W
N 2 MAIN PIVOT NON-DRIVE SIDE SLEEVE 15 ID x 23.5 OD x 27.1 W
O 1 MAIN PIVOT DRIVE SIDE SPACER 17.1 ID x 23 OD x 4.5 W
P 1 MAIN PIVOT DRIVE SIDE SLEEVE 15 ID x 23.5 OD x 27.1 W
Q 1 MAIN PIVOT NON-DRIVE SIDE SPACER 15.1 ID x 23.5 OD x 3 W
R 2 UPPER LINK @ SEAT TUBE SPACER 15.1 ID x 23.5 OD x 3 W
S 2 EXTENSION OUTER SPACER 12.1 ID x 20 OD x 3 W

6
EXPLODED VIEW X F W R G
BEARINGS/SPACERS

GREASE
GREEN LOCTITE 603

V J M J V

U I U

E S

H T S E L

O D P C Q B K D N A Y

7
EXPLODED VIEW JJ GG KK HH CC
BOLTS/AXLES

GREASE
BLUE LOCTITE 242

II EE FF NN MM LL DD BB AA Z OO

8
5. REAR TRIANGLE PIVOT ASSEMBLY 5.1. BEARING INSTALLATION

In order to successfully build the Enduro FSR rear triangle, it is very important
to follow the order of operations as outlined in this manual. Modifying the
order of assembly will result in a longer build process.
Grease all bearing surfaces before placing the spacers against the bearings.
This helps keep the spacers in place when assembling each pivot. Always
place the smaller (tapered) surface and/or the spacer seal against the bearing,
and the wider surface against the frame or stay.
Apply green loctite to all the bearing/bore interface surfaces, then press all the bearings into
All pivot bolts are factory treated with a Nylock patch on the threads. If the their respective pivot locations:
patch wears off, apply a new coat of Loctite 242, or install new bolts. FORWARD SHOCK EYE CHAINSTAY
Only apply grease to the unthreaded portion of the bolt shaft and the inner bolt
head surface (orange highlighted portion of bolts as shown in the step-by-step
assembly illustrations). B: 15267-2RS
15 ID x 26 OD x 7 W
A: 6802-2RS
For best alignment results, torque the main pivot axle and wedge assembly 15 ID x 24 OD x 5 W
first, but do not torque any of the other rear triangle pivot and shock bolts until
the rear triangle is fully assembled to the front triangle. Always torque the rear
shock eye bolt last.

C: 6803V
17 ID x 26 OD x 5 W

9
LOWER LINK EXTENSION SEATSTAY

F: 6801-2RS
12 ID x 21 OD x 5 W
E: 6801-2RS
12 ID x 21 OD x 5 W

K: LINK SLEEVE
17 ID x 20 OD x 27.5 W

D: 17286-2RS
17 ID x 28 OD x 6 W L: EXTENSION SPACER
12 ID x 17.6 OD x 5 W

UPPER LINK MID LINK DROPOUT


I: 6901-2RS
12 ID x 24 OD x 6 W

J: 6801-2RS
12 ID x 21 OD x 5 W
G: 15267-2RS
15 ID x 26 OD x 7 W

M: DROPOUT INNER SPACER


12 ID x 18 OD x 2 W

H: 6901-2RS
12 ID x 24 OD x 6 W

10
5.2. PIVOT ASSEMBLY „„ Grease, then insert the non-drive side sleeve N into the link. Please note the link is non-
drive side / drive side directional.
„„ Grease, then place spacer O against the drive side bearing, align the link and spacer
against the drive side of the seatstay, then grease and slide the drive side sleeve P through
the drive side main pivot bearing and into the link.
„„ Grease, then place spacer Q against the non-drive side main pivot bearing.

To properly assemble the Enduro, grease the surfaces of unthreaded bolt shafts, and spacers
that interface with bearings (highlighted ORANGE). Follow the specific order as listed below:
NON-DRIVE SIDE GOES
1. LOWER LINK @ CHAINSTAY
NON-DRIVE DRIVE ON THE OUTSIDE
SIDE SIDE

DRIVE SIDE GOES


N: LOWER LINK SLEEVE
ON THE INSIDE
15 x 23.5 x 27.1 W

NON-DRIVE
SIDE

DRIVE
SIDE

O: DS LOWER LINK SPACER


17.1 ID x 23 OD x 4.5 W
„„ Align the main pivot of the chainstay and link assembly with the frame’s main pivot bore.

The drive side portion of the chainstay goes against the inside of the frame, while
Q: NDS LOWER LINK SPACER the non-drive side portion of the chainstay goes on the outside of the frame.
15.1 ID x 23.5 OD x 3 W

P: LOWER LINK SLEEVE


15 x 23.5 x 27.1 W

11
AA: MAIN PIVOT BOLT
M12 x 6 L

BB: MAIN PIVOT


EXPANDER ASSEMBLY
M6 x 30 L

Z: MAIN PIVOT AXLE


15 OD x 82.9 L

„„ Grease, then insert the main pivot axle Z into the frame. „„ Grease, then thread the expander assembly BB into the main pivot axle and torque the bolt
„„ Thread the non-drive side main pivot bolt AA into the axle. Torque the main pivot bolt to to 62 in-lbf / 7 Nm.
160 in-lbf / 18 Nm.

12
2. UPPER LINK @ SEAT TUBE 3. MID LINK @ LOWER LINK

S: EXTENSION SPACER
12.1 ID x 20 OD x 3 W

T: MID LINK SPACER


12.1 ID x 20 OD x 3 W

CC: UPPER LINK BOLT


M15 x 20 L

R: UPPER LINK SPACER


15.1 ID x 23.5 OD x 3 W

„„ Grease, then place the upper link spacers (x2) R against the upper link bearings. „„ Grease, then place the extension spacers (x2) S against the extension bearings.
„„ Align the upper link with the seat tube pivot bore, then thread the upper link bolts (x2) CC „„ Grease, then place the lower mid link spacers (x2) T against the inside surface of the lower
into the frame. mid link bearings.
„„ Align the mid link and extension with the lower link bore.
Place a small rag between the upper link and seat tube to prevent any damage
to the seat tube.

13
4. MID LINK @ UPPER LINK

DD: MID LINK AXLE


GG: UPPER LINK FEMALE AXLE
12 OD x 61 L
12 OD x 17.5 L

HH: UPPER LINK MALE BOLT


M9 x 14 L

U: MID LINK UPPER SPACER


12.1 ID x 20 OD x 3 W

FF: MID LINK SPACER


8.5 ID x 23.5 OD x 6 W

EE: MID LINK BOLT


M8 x 16 L

„„ Grease, then insert the mid link axle DD into the non-drive side mid link, place the drive „„ Grease, then place the upper spacers (x4) U against the mid link upper bearings, then
side bolt EE through the drive side spacer FF, then thread it into the mid link axle. rotate the mid link into position to align with the middle bore of the upper link.
„„ Grease, then slide the upper link axles (x2) GG into the upper link middle bore from the
inside, then thread the upper link bolts (x2) HH into the axles.

14
5. DROPOUT 6. SEATSTAY @ UPPER LINK

X: SEATSTAY OUTER SPACER


12.1 ID x 20 OD x 3 W JJ: UPPER LINK FEMALE AXLE
12 OD x 17.5 L

W: SEATSTAY INNER SPACER


V: DROPOUT OUTER SPACER 12.1 ID x 17.5 OD x 4 W
12 ID x 21 OD x 2.5 W
I I: DROPOUT BOLT
M11, 12 OD x 30 L KK: UPPER LINK MALE BOLT
M9 x 14 L

„„ Grease. then place the dropout (x4) V spacers against the dropout bearings, then align the „„ Grease, then place the inner spacers (x2) W and outer spacers (x2) X against the seatstay
seatstay with the chainstay bore. bearings, then align the seatstay with the upper link.
„„ Thread the dropout bolts (x2) I I into the dropouts. „„ Grease, then slide the upper link axles (x2) JJ into the upper link from the inside, then
thread the upper link bolts (x2) KK into the axles.

15
7. FORWARD SHOCK EYE 8. FLIP CHIP - LOW SETTING FLIP CHIP - HIGH SETTING

HOLE POSITIONED HOLE POSITIONED


TOWARD THE FRONT TOWARD THE REAR
Y: FORWARD SHOCK EYE SPACERS
10.1 ID x 15 OD x 7.5 W

LL: FLIP CHIP SPACERS


LL: FLIP CHIP SPACERS 8 ID x 15 OD x 6.5 W
8 ID x 15 OD x 6.5 W

„„ Grease, then install the forward shock eye spacers (x2) Y into the bearings. „„ Grease, then install the Flip Chip spacers (x2) LL into the rear shock eye. Choose the high
or low chip position.

16
9. REAR SHOCK 10. REAR SHOCK EYE

NN: REAR SHOCK EYE BOLT


M8 x 29 L

MM: REAR SHOCK EYE WASHER


8.3 ID x 13 OD x 0.5 W

„„ Slide the rear shock eye 1 into the extension, then guide the forward shock eye 2 into „„ Grease, then install the rear shock eye washer MM and bolt NN into the extension. Do not
position between the forward shock eye spacers. torque until the end.

17
11. FORWARD SHOCK EYE

OO: FORWARD SHOCK EYE BOLT


M10 x 15 L

„„ Grease, then install the forward shock eye bolts (x2) OO into the forward shock eye.
„„ Torque the pivot bolts to the specs listed below and on P.6, in the following order:
• Z/AA: Main pivot axle/bolt (160 in-lbf / 18 Nm. Already torqued at time of installation)
• BB: Main pivot wedge bolt (62 in-lbf / 7 Nm. Already torqued at time of installation)
• CC: Upper link @ seat tube (177 in-lbf / 20 Nm)
• DD/EE: Mid link @ lower link (160 in-lbf / 18 Nm)
• GG/HH: Mid link @ upper link (106 in-lbf / 12 Nm)
• I I: Dropout (160 in-lbf / 18 Nm)
• JJ/KK: Upper link @ Seatstay (106 in-lbf / 12 Nm)
• OO: Forward shock eye (160 in-lbf / 18 Nm)
• NN: Rear shock eye (160 in-lbf / 18 Nm)
18
6. INTERNAL ROUTING 7. SWAT BIKE EQUIPMENT
„„ All housings are routed internally through integrated frame and chainstay tubes. Enduro FSR frames are compatible with certain SWAT (Storage, Water, Air, Tools)
„„ Rear brake and shifter housings should be routed starting at the rearward chainstay housing components. SWAT components are listed below:
ports until they exit the chainstay ports near the main pivot. The housings then go directly
into the corresponding housing ports on the down tube until the exit at the head tube. 7.1. SWAT CC
„„ Dropper post housing routing is easiest when starting at the head tube. The integrated „„ The SWAT CC (Conceal Carry) tool includes the top cap, chain tool and custom EMT
housing tube will guide the housing up into the seat tube until it exits the top of the seat tube. mini tool that fits inside the steerer tube. Refer to the SWAT CC User Manual for assembly
„„ There are no cable guides needed on the Enduro frames. instructions.

7.2. SWAT DOWN TUBE STORAGE


„„ The SWAT Down Tube Storage is a pair of soft wraps designed to contain a tube, pump
and two CO2 cartridges. The wraps fit inside the down tube, through an access port at the
base of the down tube to store essentials (Carbon models only).
„„ The down tube SWAT cavity has a “bulkhead” device to block off the lower part of the
down tube. The bulkhead can be positioned in the down tube by slightly loosening the
down tube protector upper bolt, sliding the bulkhead forward or backward, then tightening
the down tube protector bolt to 7 in-lbf / 0.8 Nm.

Fold tube over twice

19
2 Insert tube 3 4
into pockets Roll up
SWAT wrap

Correct tightness

5 6
C02 x 2 + head

Too loose B
B

AIRTOOL MTB DB Pump

20
8. AIR SHOCK SETUP 8.2. ADJUSTING REBOUND
Rebound damping (red knob) controls the rate at which the shock returns after it has been
When setting suspension, always set the shock first and fork second for air compressed. Each rear shock has a range of rebound clicks to fine-tune the rebound return rate.
pressure, rebound, then compression.
„„ Adjust the rebound based on the range provided in the suspension setup tool for your bike
Make sure you’re wearing all gear that would normally be worn on a ride setup and rider weight, as well as other factors like rider experience/preference and terrain
(shoes, helmet, hydration pack if used, etc.). conditions, then fine-tune during the ride if necessary. If you do not have access to the
suspension setup tool, start in the middle of the click range.
Please visit the suspension calculator tool at www.specialized.com. The
suspension calculator provides a personalized baseline suspension setup „„ Clockwise for slower rebound (heavier riders, slow speed, bigger hits).
recommendation based upon your specific height and weight. The baseline „„ Counter-clockwise for faster rebound (lighter riders, higher speeds, small bumps, more traction).
information should be considered as a suspension setup starting point.
Adjust your suspension as needed based on your experience/preference and
terrain conditions. It is best not to veer too far from the recommended clicks, since being too far
out of the accepted range can negatively impact the ride experience.
8.1. SETTING AIR PRESSURE
8.3. ADJUSTING COMPRESSION
1. Set the shock compression lever or knob (blue) to the full open or off position, and set the
Compression damping (blue knob) controls the amount of support of the shock platform. In
rebound knob to the middle of the click range.
other words, the shock’s ability to resist low-speed pedaling forces while still being able to
2. Attach a high-pressure shock pump to the air valve and set your shock pressure based on the absorb high-speed compression forces.
personalized baseline suspension setup from the suspension calculator.
Please refer to the suspension manual for specifics about the compression options provided by
3. To check the sag %, push the o-ring against the seal, then mount the bicycle while propped
up against a wall and sit in the saddle in a normal riding position, without bouncing the your suspension. Typically, a suspension is equipped with some or all of the following settings:
suspension. Do not set sag while riding! „„ OPEN: Low-speed compression setting optimized for the perfect balance of control and
plushness for steep, aggressive descents.
Sag is measured as the distance between the o-ring and the shock body’s seal,
after the rider’s weight has been applied to the bike, with no bounce. When „„ PEDAL: Moderate low-speed compression setting is activated for an optimal blend of
the pressure is correctly set, sag should measure approximately 25-30% of pedaling efficiency and bike control on variable terrain.
stroke, depending on rider experience/preference and terrain conditions. If the „„ LOCK: The firmest low-speed compression setting is activated for maximum pedaling
rider is approaching 300lbs, sag may exceed the bike’s prescribed amount. efficiency.
To equalize the air pressure, cycle the shock or fork anytime after the air
pressure has been adjusted.
CAUTION: Do not exceed the shock manufacturer’s maximum pressure. Refer
to the shock manufacturer specifications for maximum shock pressures.

21
9. SETUP DATA 10. SMALL PARTS

DATE ITEM DESCRIPTION


RIDER WEIGHT S182500005 HEADSET ASSEMBLY - 1 1/8” / 1.5”
S189900088 THROUGH AXLE 148MM SPACING, 172MM LENGTH, 12MM
FORK PSI
S184700004 SEATPOST CLAMP - 38.6MM FOR 34.9MM SEATPOSTS
FORK REBOUND
(# of clicks from full slow) S172600001 THRU AXLE DER HANGER
S199900096 MYLAR PROTECTOR SHEET
FORK COMPRESSION
(# of clicks from full firm) S199900093 SWAT DOOR ASSEMBLY
SHOCK PSI S199900094 SWAT DOOR LATCH KIT
S199900091 DOWN TUBE PROTECTOR
SHOCK REBOUND
(# of clicks from full slow) S199900092 MID LINK FENDER
SHOCK COMPRESSION S199900090 DOWN TUBE BULKHEAD
(# of clicks from full firm) S190600004 ENDURO BEARING KIT
S194200052 ENDURO BOLT KIT
S196300002 SHOCK EXTENSION KIT
S194200053 SHOCK HARDWARE KIT
S194300008 LOWER LINK ASSEMBLY (alloy)
S194300009 LOWER LINK ASSEMBLY (carbon)
S194300010 MID LINK ASSEMBLY (alloy)
S194300011 MID LINK ASSEMBLY (carbon)
S194300012 UPPER LINK ASSEMBLY (alloy)
S194300013 UPPER LINK ASSEMBLY (carbon)

22
SPECIALIZED BICYCLE COMPONENTS
15130 Concord Circle, Morgan Hill, CA 95037 (408) 779-6229

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