SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.
00 30-Jun-16
SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:
Radiographic Testing (RT) on IK Projects SATIP- NDE-RT-01 15-Nov-17 MECHANICAL- NDE
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO
1.0 DOCUMENT REVIEW SPECIAL PROCESS (NDE) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.
Radiographic Testing (RT) Procedure SAIC-RT-
1.1 SAIC-RT-2001 RH RH R RH
Review 2001
Radiographic Testing (RT) is per OID/NDTU approved
Review Qualifications - RT Personnel* Technique Procedures that employ qualified/certifed
only reviewing CV/Certification is not Safety trained RT techs from approved NDE Service
enough for mega projects as we have Providers that follow approved Radiation Safety
experienced due to their negligence or Procedures.
compromising with prime contractor or SAIC-RT- *RTFI Level II Personnel have current SA Cert.
1.2 SAIC-RT-2002 RH* RH* RH RH*
simply didn’t understand the 2002 they need to be interviewed by OID representative
importance of their activities the assigned to the project to make sure their level of
projects schedules were delayed and communication, understanding of responsibilities,
to fix their wrong doings all parties accountabilities, reviewing of isometric drawings with NDT
were suffered. requests and safe handling of Radioactive Isotopes
sources on site.
SAIC-RT-
1.3 Radiation Safety Procedure Review SAIC-RT-2003 RH RH R RH
2003
RT Process Control Procedure on IK SAIC-RT-
1.4 SAIC-RT-2010 R RH RH RH *Combine all NDE Methods applicable
Projects* 2010
SAIC-NDT- Owner's Inspector approves NDE Proposed Specs using
1.5 Project NDE Specifications SAIC-NDT-2001 R RH RH R
2001 checklist. NDE Specs are listed.
NDE Process Control & Interface Use SATR-NDE-2004 & SATR-NDE-2008
A) SAEP-1160 Weld SAIC-M-2012 & SAIC-W-2008 (Database) B)
Database B) Selection of Selection of Welds for NDE:
Welds for NDE C) A, B, C A, B, C A, B, C A, B, C • SAIC-W-2015 (Plants) • SAIC-W-2054 (PL)
SAIC-W-Series for Repairs SAIC-RT- As As As As • SAIC-W-2071 (Vess) • SAIC-W-2088 (Tank)
1.6 SAIC-RT-2010
2010 agreed agreed agreed agreed C) Repairs & NDE Reqmts
NDE In-process Verification, Control of upon upon upon upon (Application) • SAIC-W-2013
Selection & Repairs, & Reporting. (Plants) • SAIC-W-2051 (PL)
Checklist completion & Reporting per • SAIC-W-2091 (Tank) See "Notice" relative to Insp
NDE Process Control Procedure. Requests
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16
SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:
Radiographic Testing (RT) on IK Projects SATIP- NDE-RT-01 15-Nov-17 MECHANICAL- NDE
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO
NDE Kickoff Meeting Item. Agreement shall be reached on
SAIC-RT-
1.7 NDE Kickoff Meeting SAIC-RT-2010 H H H H all items related to NDE Specs, Process Control, any NDE
2010
related checklist, and reporting Methods per SAEP-1160.
2.0 MATERIAL RECEIVING
Inspection/Verification of RT Devices & SAIC-RT-
2.1 SAIC-RT-2004 H R/W* S/W* W/R *Except Isotope materials
Safety Equipment 2004
Inspect RT Films (Unexposed) & SAIC-RT-
2.2 SAIC-RT-2005 H W W* S *See General Note 1
Developing Equipment 2005
3.0 APPLICATION IN-PROCESS INSP = DAILY SUPERVISION BY CONTRACTOR* (*Prime/Sub) OF NDT SERVICE PROVIDER, & SAEP-1160 DATABASE UPDATES
In-Process Verification of Techniques & SAIC-RT- Use SATR-NDE-2004. Use SAIC-W-2008 & Report Welds
3.1 SAIC-RT-2007 H W/R W/R W
Procedure Implementation 2007 selected for RT in Database
SAIC-RT-
3.2 Radiographic Film Processing SAIC-RT-2008 H W S W Follows Process Control Procedure
2008
Radiographic Film Evaluation and SAIC-RT- Use SATR-NDE-2004. Use SAIC-W-2008 & Report Welds
3.3 SAIC-RT-2009 H W/RH R R
Reporting 2009 as evaluated in Database
Assessment of RT Film Interpretation as SATR-NDE- Use SATR-NDE-2008 & SAIC-W-2008 & Report weld
3.4 SATR-NDE-2008 H
agreed upon with Company 2008 status per SA Assessment.
NDE Process Control incl. Repairs
A) SAIC-W-Checklists in Item 1.6 Use SATR-NDE-2011. Use SAIC-W-2008 & Complete
B) Database Entry for RTFI SAIC-RT- SAIC-W-Series Checklists. Inform SA Insp on 100% of
3.5 SAIC-RT-2010 H/R H/R W/R W
Results & Req'd Reporting Per SAEP- 2010 repairs that require RT as agreed upon. Perform the
1160. C) Backlog Database Reporting incl. any Backlogs.
Reporting Requirements
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16
SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:
Radiographic Testing (RT) on IK Projects SATIP- NDE-RT-01 15-Nov-17 MECHANICAL- NDE
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO
GENERAL NOTES
NOTICE (SAEP-1160, Section 9.2): Use of Welding and NDT SAICS 9.2.1 One SAIC per day per activity is required for production welding on a daily or continual basis, e.g., fit-up, in-process, and final
inspection. Applicable weld numbers must be entered in Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and
temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT subcontractors must complete NDT Checklists on a daily basis per above but not as an IR
with the exception of the start of NDT activities. SAIC-W-2008 details SAEP-1160 Data Reqmts for Welding with NDE Control per SAIC-RT-2010.
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels
1
of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
3
organization representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
4
representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016)
Saudi Aramco: Company General Use
Rev. 2016.06.00
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Saudi Aramco: Company General Use
30-Jun-16
Saudi Aramco: Company General Use
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Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016)
Saudi Aramco: Company General Use
Rev. 2016.06.00
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Saudi Aramco: Company General Use
30-Jun-16
Saudi Aramco: Company General Use
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Saudi Aramco: Company General Use
