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PT Kuwera Pandukarya PQR AWS D1.1

This document is a Procedure Qualification Record from PT. KUWERA PANDUKARYA ME that details the welding process, materials, and parameters for a multi-pass butt joint using shielded metal arc welding. The joint is a 7.60mm thick butt joint in A106 steel with a 60 degree groove angle and a 2-3mm root opening. Three passes are made using E7016 and E7018 electrodes with currents between 81-120 amps and travel speeds of 68-112 mm/min.

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554 views2 pages

PT Kuwera Pandukarya PQR AWS D1.1

This document is a Procedure Qualification Record from PT. KUWERA PANDUKARYA ME that details the welding process, materials, and parameters for a multi-pass butt joint using shielded metal arc welding. The joint is a 7.60mm thick butt joint in A106 steel with a 60 degree groove angle and a 2-3mm root opening. Three passes are made using E7016 and E7018 electrodes with currents between 81-120 amps and travel speeds of 68-112 mm/min.

Uploaded by

Galang Pratama Putra
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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  • Procedure Qualification Record (PQR): Details the qualification record for welding procedures including joint design, base metal specifications, and resulting mechanical properties.

pt KUWERA PANDUKARYA me

SURABAYA :
Jl. Bintoro No. 5 Surabaya 60265 INDONESIA Phone:+62.31.562-2920 : +62.31.562-3647 Facs: + 62.31. 567-7686
JAKARTA :
Jl. H. Saitam No. 43 RT/RW 01/15 Tanjung Udik, Gunung Putri, Bogor 16962 INDONESIA Phone:+62.21.867-3138
email : [email protected]
website : www.kuwera.com

PROCEDURE QUALIFICATION RECORD (PQR)


STANDARD AWS D1.1

Company Name : PT. KUWERA PANDUKARYA ME


WPS No. : 001/PQR/SMAW/AWS/KPME/2018 Date : Jan 31, 2018
Supporting WPS No. : 001/WPS/SMAW/AWS/KPME/2018 Revision :0
Type : Manual × Semi-Automatic Welding Process : SMAW
: Machine Automatic

JOINT DESIGN USED POSITION


Type : Butt Joint Position of Groove : 6G
Single Weld : × Double Weld : Vertical Progression : Up × Down
Backing : Yes No × :
Backing Material : N/A ELECTRICAL CHARACTERISTICS
Root Opening : 2~3 mm Root face Dimension : 2 mm Transfer Mode (GMAW) : Short – Circuiting
Groove Angle : 60º Radius (J – U) :- Globular
Back Gouging : Yes No × : Spray
Method : Grinding / Gouging Current : DC EP
Other : -
BASE METAL Tungsten Electrode (GTAW)
Material Spec : A 106 to A 106 Size : -
Type or Grade : Gr.B Type : -
Thickness Groove : 7.60 mm Fillet :Unlimited
Diameter (Pipe) : 3 inch, Sch 80
TECHNIQUE
Stringer or Weave Bead : Both
FILLER METALS Multi Pass or Single Pass : Multi Pass
AWS Specification : A 5.1 Number of Electrodes : Single
AWS Classification : E 7016 & E 7018 Electrode Spacing Longitudinal : -
Trade Name :- Lateral : -
Angle : -
SHIELDING Contact Tube to work Distance : -
Flux :- Peening : N/A
Electrode-Flux (Class) :- Inter pass Cleaning : Brushing & Grinding
Gas :-
Composition :-
Flow Rate :-
Gas Cup Size :- POST WELD HEAT TREATMENT
Temperature : N/A
PREHEAT Time : N/A
Preheat Temp. Min :-
Inter pass Temp. Min :- Max :-

Filller Metal Current


Pass or weld Travel Speed
Process Type & Amp or Wire Volt Joint Detail
Layers Class Diameter (mm/ min)
polarity Feed Speed

1 SMAW E 7016 2.6 mm DC EP 81 25 68


2 SMAW E 7018 3.2 mm DC EP 118 27 97
3 SMAW E 7018 3.2 mm DC EP 120 27 112
pt KUWERA PANDUKARYA me
SURABAYA :
Jl. Bintoro No. 5 Surabaya 60265 INDONESIA Phone:+62.31.562-2920 : +62.31.562-3647 Facs: + 62.31. 567-7686
JAKARTA :
Jl. H. Saitam No. 43 RT/RW 01/15 Tanjung Udik, Gunung Putri, Bogor 16962 INDONESIA Phone:+62.21.867-3138
email : [email protected]
website : www.kuwera.com

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