TPS55340-Q1 Integrated 5-A, Wide Input Range Boost, SEPIC, or Flyback DC/DC Converter
TPS55340-Q1 Integrated 5-A, Wide Input Range Boost, SEPIC, or Flyback DC/DC Converter
1 Features 3 Description
• Qualified for automotive applications The TPS55340-Q1 device is a monolithic non-
• AEC-Q100 qualified with the following results: synchronous switching converter with an integrated
– Device temperature grade 1: –40°C to 125°C 5-A, 40-V power switch. The device can be configured
– Device HBM ESD classification level 2 in several standard switching regulator topologies,
– Device CDM ESD classification level C6 including boost, SEPIC, and isolated flyback. The
• Internal 5-A, 40-V low-side MOSFET switch device has a wide input voltage range to support
• 2.9 to 38-V input voltage range applications with input voltage from 2.9 V to 38 V.
• ±0.7% reference voltage The TPS55340-Q1 device regulates the output
• 0.5-mA operating quiescent current voltage with current mode PWM (pulse width
• 2.7-µA shutdown supply current modulation) control, and has an internal oscillator.
• Fixed-frequency current mode PWM control The switching frequency of PWM is set by either an
• Frequency adjustable from 100 kHz to 2.5 MHz external resistor or by synchronizing to an external
(see Section 7.3.2) clock signal. The user can program the switching
• Synchronization capability to external clock frequency from 100 kHz to 2.5 MHz.
• Adjustable soft-start time
• Pulse-skipping for higher efficiency at light loads The device features a programmable soft-start
• Cycle-by-cycle current-limit, thermal shutdown, function to limit inrush current during start-up and
and UVLO protection has other built-in protection features including cycle-
• WQFN-16 (3 mm × 3 mm) package with by-cycle overcurrent limit and thermal shutdown.
PowerPad™ The TPS55340-Q1 device is available in a small 3-
• Wide –40°C to +150°C operating TJ range mm × 3-mm 16-pin WQFN package with PowerPad
• Create a custom design using the TPS55340-Q1 for enhanced thermal performance.
with the WEBENCH Power Designer
Device Information
2 Applications PART NUMBER PACKAGE(1) BODY SIZE (NOM)
• Boost, SEPIC, and flyback topologies TPS55340-Q1 WQFN (16) 3.00 mm × 3.00 mm
• Automotive pre-boost applications to support start-
stop requirements (1) For all available packages, see the orderable addendum at
the end of the data sheet.
• USB power delivery
• Industrial power systems
VI L D VO 100
95
CI CO 90
TPS55340-Q1
VIN SW 85
Efficiency (%)
R(SH)
EN SW 80
FREQ SW 75
SS FB 70
COMP PGND 65 VI
VI ==55VV
CSS
R(FREQ) R(C) SYNC PGND R(SL) 60
VO = 24 V VI
VI == 12
12 V
V
AGND PGND 55
C(C) ƒS = 600 kHz VI == 15
VI 15 V
V
50
0.0 0.4 0.8 1.2 1.6 2.0 2.4
Output Current (A)
Typical Application for Boost
C021
An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications,
intellectual property matters and other important disclaimers. PRODUCTION DATA.
TPS55340-Q1
SLVSBV5C – JUNE 2014 – REVISED SEPTEMBER 2021 [Link]
Table of Contents
1 Features............................................................................1 8 Application and Implementation.................................. 14
2 Applications..................................................................... 1 8.1 Application Information............................................. 14
3 Description.......................................................................1 8.2 Typical Applications.................................................. 14
4 Revision History.............................................................. 2 9 Power Supply Recommendations................................29
5 Pin Configuration and Functions...................................3 10 Layout...........................................................................30
6 Specifications.................................................................. 4 10.1 Layout Guidelines................................................... 30
6.1 Absolute Maximum Ratings........................................ 4 10.2 Layout Example...................................................... 30
6.2 ESD Ratings............................................................... 4 11 Device and Documentation Support..........................31
6.3 Recommended Operating Conditions.........................4 11.1 Device Support........................................................31
6.4 Thermal Information....................................................4 11.2 Receiving Notification of Documentation Updates.. 31
6.5 Electrical Characteristics.............................................5 11.3 Support Resources................................................. 31
6.6 Typical Characteristics................................................ 6 11.4 Trademarks............................................................. 31
7 Detailed Description........................................................9 11.5 Electrostatic Discharge Caution.............................. 31
7.1 Overview..................................................................... 9 11.6 Glossary.................................................................. 31
7.2 Functional Block Diagram........................................... 9 12 Mechanical, Packaging, and Orderable
7.3 Feature Description.....................................................9 Information.................................................................... 31
7.4 Device Functional Modes..........................................12
4 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
Changes from Revision B (January 2019) to Revision C (September 2021) Page
• Updated the numbering format for tables, figures, and cross-references throughout the document. ................1
PGND
SW
SW
NC
16 15 14 13
SW 1 12 PGND
VIN 2 11 PGND
EN 3 PowerPAD 10 NC
SS 4 9 FREQ
5 6 7 8
COMP
FB
AGND
TI recommends connecting NC with AGND. SYNC
Figure 5-1. 16-Pin QFN With PowerPAD RTE Package (Top View)
6 Specifications
6.1 Absolute Maximum Ratings
over operating temperature range (unless otherwise noted)(1)
MIN MAX UNIT
VIN(2) –0.3 40 V
EN(2) –0.3 40 V
Input voltage FB, FREQ, and COMP(2) –0.3 3 V
SS(2) –0.3 5 V
SYNC(2) –0.3 7 V
SW(2) –0.3 40 V
Output voltage
SW (<10 ns transient)(2) –5 40 V
Operating junction temperature –40 150 °C
Storage temperature, Tstg –65 150 °C
(1) Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings
only and functional operation of the device at these or any other conditions beyond those indicated under recommended operating
conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
(2) All voltage values are with respect to the network ground pin.
(1) AEC Q100-002 indicates that HBM stressing shall be in accordance with the ANSI/ESDA/JEDEC JS-001 specification.
(1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application
report.
400 8
360
5
4
340
3
320
2
300 1
±50 ±25 0 25 50 75 100 125 150 ±50 ±25 0 25 50 75 100 125 150
Temperature (°C ) C001 Temperature (°C) C002
Figure 6-1. Error Amplifier Transconductance vs Temperature Figure 6-2. Switch Current Limit vs Temperature
1.230 120
100
1.228
Voltage Reference (V)
80
Resistance (m
1.226
60
1.224
40 VI
VI==33VV
1.222 VI
VI==55VV
20
VI==12
VI 12VV
1.220 0
±50 ±25 0 25 50 75 100 125 150 ±50 ±25 0 25 50 75 100 125 150
Temperature (°C) C003 Temperature (°C) C004
Figure 6-3. Feedback Voltage Reference vs Temperature Figure 6-4. Static Drain Source On-State Resistance (rDS(on)) vs
Temperature
500 2500
2300
450
2100
Switching Frequency (kHz)
Switching Frequency (kHz)
400
1900
350 1700
300 1500
1300
250
1100
200
900
150 700
100 500
100 150 200 250 300 350 400 450 500 0 20 40 60 80 100
FREQ Resistance (k:) FREQ Resistance (k:) D005
D003
Figure 6-5. Frequency vs FREQ Resistance Low Frequency Figure 6-6. Frequency vs FREQ Resistance High Frequency
Range Range
400 1400
350 1200
300
1000
Frequency (kHz)
Frequency (kHz)
250
800
200
600
150 RFREQ
R(FREQ)= 40 kΩ
= 40 k
400
100 R(FREQ)=
RFREQ = 80
80 kΩ
k
R(FREQ) = 480 kΩ
200 RFREQ = 480 k
50
0 0
0 5 10 15 20 25 30 35 40 ±50 ±25 0 25 50 75 100 125 150
Voltage on the VIN Pin (V) D006 Temperature (°C) C006
TA = 25°C
Figure 6-7. Minimum Switching Frequency for Quick Recovery Figure 6-8. Frequency vs Temperature
from Frequency Foldback
700 4
600 3
500
COMP Voltage (V)
Frequency (kHz)
3
COMP-Terminal Clamp High
400
Non-foldback
2
COMP-Terminal Clamp Low
300 Foldback
2
200
100 1
0 1
±50 ±25 0 25 50 75 100 125 150 ±50 ±25 0 25 50 75 100 125 150
Temperature (°C) C007 Temperature (°C) C008
R(FREQ) = 80 kΩ
Figure 6-9. Non-Foldback Frequency vs Foldback Frequency Figure 6-10. COMP Clamp Voltage vs Temperature
2.70 1
EN Voltage Rising
2.68
1 EN Voltage Falling
2.66
Enable Voltage (V)
2.64
Input Voltage (V)
1
2.62
2.60 UVLO Start 1
2.58 UVLO Stop
1
2.56
2.54
1
2.52
2.50 1
±50 ±25 0 25 50 75 100 125 150 ±50 ±25 0 25 50 75 100 125 150
Temperature (°C) C009 Temperature (°C) C010
Figure 6-11. Input Voltage UVLO vs Temperature Figure 6-12. Enable Voltage vs Temperature
100 100
99 95
Maximum Duty Cycle (%)
97 85
96 80
95 75
94 70
±50 ±25 0 25 50 75 100 125 150 ±50 ±25 0 25 50 75 100 125 150
Temperature (°C) C011 Temperature (°C) C012
R(FREQ) = 80 kΩ R(FREQ) = 80 kΩ
Figure 6-13. Maximum Duty Cycle vs Temperature Figure 6-14. Minimum On Time vs Temperature
8 2.1
7 1.8
Shutdown Current (µA)
6
1.5
5
1.2
4
0.9
3
2 0.6
Switching
Non-switching
1 0.3
±50 ±25 0 25 50 75 100 125 150 ±50 ±25 0 25 50 75 100 125 150
Temperature (°C) C013 Temperature (°C) C014
Figure 6-15. Shutdown Current vs Temperature Figure 6-16. Supply Current vs Temperature
7 Detailed Description
7.1 Overview
The TPS55340-Q1 device is a monolithic non-synchronous switching converter with an integrated 5-A, 40-V
power switch. The device can be configured in several standard switching regulator topologies, including boost,
SEPIC, and isolated flyback. The device has a wide input voltage range to support applications with input
voltage from multi-cell batteries or regulated 3.3-V, 5-V, 12-V, and 24-V power rails.
7.2 Functional Block Diagram
VIN SW
FB
Error
EN Amp
1.229-V
Reference
COMP
PWM Gate
Control Driver
Lossless
Ramp Current Sense
Generator S
Oscillator
The PWM control feedback loop regulates the FB pin to a reference voltage through a transconductance error
amplifier. The output of the error amplifier is connected to the COMP pin. An external RC-compensation network
connected to the COMP pin is chosen for feedback loop stability and optimum transient response.
7.3.2 Switching Frequency
The switching frequency is set by a resistor (R(FREQ)) connected to the FREQ pin of the TPS55340-Q1 device.
The relationship between the resistance of R(FREQ) and frequency is shown in Figure 6-5. Do not leave this pin
open. A resistor must always be connected from the FREQ pin to ground for proper operation. Use Equation 1 to
calculate the resistor value required for a desired frequency.
For the given resistor value, use Equation 2 to calculate the corresponding frequency.
The TPS55340-Q1 switching frequency can synchronized to an external clock signal that is applied to the SYNC
pin. The required logic levels of the external clock are shown in Section 6.5. The recommended duty cycle of the
clock is between 10% to 90%. A resistor must be connected from the FREQ pin to ground when the converter
is synchronized to the external clock and the external clock frequency must be within ±20% of the corresponding
frequency set by the resistor. For example, if the frequency programmed by the FREQ pin resistor is 600 kHz,
the external clock signal must be in the range of 480 to 720 kHz.
With a switching frequency below 280 kHz (typical) after the TPS55340-Q1 enters frequency foldback as
described in Section 7.3.3, if a load remains when the overcurrent condition is removed, the output may not
recover to the set value. For the output to return to the set value, the load must be removed completely or the
TPS55340-Q1 power cycled with the EN pin or VIN pin. Select a nominal switching frequency of 350 kHz for
quicker recovery from frequency foldback.
When setting the switching frequency higher than 1.2 MHz, TI recommends using an external synchronous
clock as the switching frequency to ensure that the pulse-skipping function works at a light load. When using
the internal switching frequency above 1.2 MHz, the TPS55340-Q1 device might not pulse skip as described in
Section [Link]. When the pulse-skipping function does not work at light loads, the TPS55340-Q1 device always
operates in PWM mode with a minimum ON pulse width. This causes the output voltage to be higher than the
set value with the resistor divider at the FB pin. This occurs in minimum duty cycle conditions such as when
there is light output load or when the input voltage is close to the set output voltage in a boost topology. In the
light load condition, a minimum output load will keep the output voltage at the set value in a boost topology. The
required minimum load can be estimated with Equation 3 or Equation 4 using the maximum minimum on time
of 107 ns and a parasitic C(SW) capacitance of 150 pF. For example, when boosting 5 V to 12 V with 2.5-MHz
switching frequency and a 2-µH inductor, the worst case minimum output load is 36 mA.
2
VI u t W(on) min VO VI u L u CSW u fs
IO min
2 u L u VO VI when VO – VI < VI (3)
2
VI u t W(on) min VI u L u CSW u fs
IO min
2 u L u VO VI when VO – VI > VI (4)
until the overcurrent condition is removed and the FB voltage increases above 0.9 V. The frequency foldback
feature is disabled during soft start.
[Link] Minimum On Time and Pulse Skipping
The TPS55340-Q1 PWM control system has a minimum PWM pulse width of 77 ns (typical). This minimum
on-time determines the minimum duty cycle of the PWM, for any set switching frequency. When the voltage
regulation loop of the TPS55340-Q1 device requires a minimum on-time pulse width less than 77 ns, the IC
enters pulse-skipping mode. In this mode, the device power switches off for several switching cycles to prevent
the output voltage from rising above the desired regulated voltage. This operation typically occurs in light load
conditions when the PWM operates in discontinuous conduction mode. Pulse skipping increases the output
ripple as shown in Figure 8-7.
7.3.4 Voltage Reference and Setting Output Voltage
An internal voltage reference provides a precise 1.229-V voltage reference at the error amplifier non-inverting
input. To set the output voltage, select the FB pin resistor R(SH) and R(SL) as shown in Equation 5.
æ R(SH) ö
VO = 1.229 V ´ ç + 1÷
ç R(SL ) ÷
è ø (5)
V
S = I ´R
(n ) L (SENSE ) (6)
æ ö
ç 0.32 V ÷
çR ÷
ç (FREQ ) ÷
è ø 0.5 µA
S
(e ) = 16 ´ (1 - D) ´ 6 pF + 6 pF (7)
In a converter with current mode control, in addition to the output voltage feedback loop, the inner current loop
including the inductor current sampling effect and the slope compensation on the small-signal response must be
taken into account as calculated in Equation 8.
1
He (s) =
éæ S(e ) ö ù
s ´ êç 1 + ÷ ´ (1 - D) - 0.5 ú
êç S(n ) ÷ ú
ëè ø û+ s2
1+
(p ´ ƒS )
ƒS 2
(8)
where
• R(SENSE) (15 mΩ) is the equivalent current-sense resistor.
• R(FREQ) is the timing resistor used to set frequency.
• D is the duty cycle.
Note
If S(n) << S(e), the converter operates in voltage mode control rather than operating current mode
control and Equation 8 is no longer valid.
NC
SW
SW
0.1uF J4
J3 TP5
1 SW R5
U1 PGND 12 TP2 GND
GND LOOP 50
2 VIN PGND 11
TPS55340-Q1 R4
3 EN NC 10
78.7k
4 SS FREQ 9
JP1
VIN
COMP
AGND
SYNC
ON
FB
C3 R1
EN 0.047uF 5 6 7 8 187k
OFF
SYNC
J5 TP3
SYNC
SYNC COMP
R2
GND
R3 10.0k
C5
2.55k
100pF
C4
1 Not Populated 0.1uF
The duty cycle at which the converter operates is dependent on the mode in which the converter is running.
If the converter is running in Discontinuous conduction mode (DCM) where the inductor current ramps to zero
at the end of each cycle, the duty cycle varies with changes of the load much more than when running in
Continuous conduction mode (CCM). In Continuous conduction mode where the inductor maintains a minimum
DC current, the duty cycle is related primarily to the input and output voltages as calculated with Equation 10.
Assume a 0.5-V drop (V(D)) across the Schottky rectifier. At the minimum input of 5 V, the duty cycle is 80%. At
the maximum input of 12 V, the duty cycle is 51%.
VO + V(D ) - VI
D=
VO + V
(D ) (10)
At light loads, the converter operates in DCM. In this case, the duty cycle is a function of the following, as
calculated in Equation 11:
• Load
• Input voltage
• Output voltages
• Inductance
• Switching frequency
The light-load duty cycle can be calculated only after an inductance is selected (see Section [Link].4). While
operating in DCM with very-light load conditions, the duty cycle demand forces the TPS55340-Q1 device to
operate with the minimum on time. The converter then begins pulse skipping, which can increase the output
ripple.
2 ´ (VO + V(D ) - VI ) ´ L ´ IO ´ ƒS
D=
VI (11)
All converters using a diode as the freewheeling or catch component have a load-current level at which the
converters transition from DCM to CCM. The transit from DCM to CCM is the point when the inductor current
falls to zero during the off time of the power switch. At higher load currents, the inductor current does not fall
to zero and the diode and switch current assume a trapezoidal wave-shape as opposed to a triangular wave-
shape. The load current boundary between discontinuous conduction and continuous conduction is calculated
for a set of converter parameters as shown in Equation 12.
IO(cr ) =
(V + V( ) - V )´ V
O D I
2
I
2
2 ´ (V + V( ) ) ´ ƒ ´ L
O D S
(12)
where
• VO is the output voltage of the converter in volts (V).
• V(D) is the forward conduction voltage drop across the rectifier or catch diode in volts (V).
• VI is the input voltage to the converter in volts (V).
• IO is the output current of the converter in amperes (A).
• L is the inductor value in henries (H).
• ƒS is the switching frequency in hertz (Hz).
For loads higher than the result of the Equation 12, the duty cycle is given by Equation 10. For loads less than
the results of Equation 12, the duty cycle is given Equation 11.
Unless otherwise stated, the design equations that follow assume that the converter is running in Continuous
conduction mode, which typically results in a higher efficiency for the power levels of this converter.
[Link].4 Selecting the Inductor (L1)
The selection of the inductor affects steady state operation as well as transient behavior and loop stability.
Because of these factors, the inductor is the most important component in the power regulator design. There
are three important inductor specifications: inductor value, DC resistance, and saturation current. Considering
inductor value alone is not enough. Inductor values can have ±20% tolerance with no current bias. When the
inductor current approaches saturation level, the effective inductance can fall to a fraction of the zero current
value.
The minimum value of the inductor must meet the inductor current ripple (ΔIL) requirement at worst case. In
a boost converter, the maximum inductor-current ripple occurs at 50% duty cycle. For applications where duty
cycle is always smaller or larger than 50%, use Equation 14 to calculate the minimum inductance with the duty
cycle as close to 50% as possible and the corresponding input voltage. For applications that must operate with
50% duty cycle when input voltage is somewhere between the minimum and the maximum input voltage, use
Equation 15. K(IND) is a coefficient that represents the amount of inductor ripple current relative to the maximum
input current (I(M_DC) = ILavg). Use Equation 13 to calculate the maximum input current with an estimated
efficiency based on similar applications (η(EST)). The inductor ripple current is filtered by the output capacitor.
Therefore, choosing high inductor ripple currents impacts the selection of the output capacitor because the
output capacitor must have a ripple-current rating equal to or greater than the inductor ripple current. In general,
the inductor ripple value (K(IND)) is at the discretion of the designer. However, the following guidelines can be
used to select the value for K(IND).
For CCM operation, TI recommends to use K(IND) values in the range of 0.2 to 0.4. Selecting a value for K(IND)
that is closer to 0.2 results in a larger inductance value, maximizes the potential output current of the converter,
and minimizes electromagnetic interference (EMI). Selecting a value for K(IND) that is closer to 0.4 results in
a smaller inductance value, a physically smaller inductor, and improved transient response. However, a K(IND)
value close to 0.4 can result in potentially worse EMI and lower efficiency. Using an inductor with a smaller
inductance value can result in the converter operating in DCM. Operating in DCM reduces the maximum output
current of the boost converter, causes larger input voltage and output voltage ripple, and reduces efficiency.
For this design, a value of 0.3 for K(IND) was selected along with a conservative efficiency estimate of 85%
with the minimum input voltage and maximum output current. Use Equation 14 to calculate the minimum output
inductance with the maximum input voltage because this equation corresponds to duty cycle closest to 50%. The
maximum input current is estimated at 4.52 A and the minimum inductance is 7.53 µH. A standard value of 10
µH is selected.
VO ´ IO
I(M _ DC ) =
h(EST ) ´ VI min
(13)
VI D
LO min ³ ´ , D ≠ 50%, VI with D closest to 50%
I(M _ DC ) ´ K (IND ) ƒS
(14)
LO min ³
(V O + V(D ) ) ´
1
, D = 50%
I(M _ DC ) ´ K (IND ) 4 ´ ƒS
(15)
After selecting the inductance, the required current ratings can be calculated. Use Equation 16 to calculate the
ripple using the selected inductance. At a minimum input voltage, the inductor has the largest current ripple,
therefore, the minimum VI is used in Equation 16. Use Equation 17 and Equation 18 to calculate the root mean
square (RMS) and peak inductor current. For this design, the current ripple is 663 mA, the RMS inductor current
is 4.52 A, and the peak inductor current is 4.85 A. TI recommends that the peak inductor current rating of the
selected inductor be 20% higher to account for transients during power up, faults, or transient load conditions.
The most conservative approach is to specify an inductor with a saturation current greater than the maximum
peak current limit of the TPS55340-Q1 device. This approach helps to avoid saturation of the inductor. The
selected inductor for this design was a Würth Elektronik 74437368100. This inductor has a saturation current
rating of 12.5 A, RMS current rating of 5.2 A, and typical DCR of 27 mΩ.
VI min Dmax
DIL = ´
LO ƒS (16)
2
æ DI ö
IL(RMS) = (
II(DC) )
2
+ç L ÷
è 12 ø (17)
DIL
IL(peak) = II(DC) +
2 (18)
The TPS55340-Q1 device has built-in slope compensation to avoid subharmonic oscillation associated with
current mode control. If the inductor value is too small, the slope compensation may not be adequate, and the
loop can be unstable.
[Link].5 Computing the Maximum Output Current
The overcurrent limit for the integrated power MOSFET limits the maximum input current and thus the maximum
input power for a given input voltage. Maximum output power is less than maximum input power because of
power conversion losses. Therefore, the following can all change the maximum current output (IOmax):
• Current-limit setting
• Input voltage
• Output voltage
• Efficiency
The current limit clamps the peak inductor current, therefore, the ripple must be subtracted to derive maximum
DC current. Decreasing the K(IND) value or designing for a higher efficiency increases the maximum output
current. Use the selected inductance or the selected K(IND) value to calculate the maximum output current.
Use Equation 19, the minimum input voltage, and minimum peak current limit (I(LIM)) of 5.25 A to calculate the
maximum output current.
æ K (IND ) ö
æ DIL ö VI min ´ I(LIM) ´ ç 1 - ÷ ´ h(EST )
VI min ´ ç I(LIM) - ´ h
è 2 ÷ø (EST ) ç
è
2 ÷
ø
IO max = =
VO VO (19)
For this design, with a 5-V input boosted to 24-V output, a 10-μH inductor with an assumed Schottky forward
voltage of 0.5 V, and estimated efficiency of 85%, the maximum output current is calculated to be 871 mA.
With a 12-V input and an increased estimated efficiency of 90%, the maximum output current calculated value
increases to 2.13 A. This circuit was evaluated to the maximum output currents with both the minimum and
maximum input voltage.
[Link].6 Selecting the Output Capacitor (C8 through C10)
At least 4.7 µF of ceramic type X5R or X7R capacitance is recommended at the output. This output capacitance
was selected to meet the requirements for the output ripple (Vrip) and voltage change during a load transient.
The loop is then compensated for the selected output capacitor. The output capacitance must be selected based
on the most stringent of these criteria. The output ripple voltage is related to the capacitance and equivalent
series resistance (ESR) of the output capacitor. Assuming a capacitor with zero ESR, use Equation 20 to
calculate the minimum capacitance required for a given ripple. Using high-ESR capacitors causes additional
ripple. Use Equation 21 to calculate the maximum ESR for a specified ripple. ESR ripple can be neglected for
ceramic capacitors, but must be considered if tantalum or electrolytic capacitors are used. Use Equation 22 to
calculate the minimum ceramic output capacitance required to meet a load transient requirement. Use Equation
23 to calculate the RMS current required by the output capacitor for support.
Dmax ´ IO
CO ³
ƒS ´ Vrip (20)
æ Dmax ´ IO ö
ç Vrip - ÷
ƒ S ´ CO ø
ESR £ è
DIL (21)
DI(TRAN)
CO ³
2 ´ p ´ ƒBW ´ DV(TRAN)
(22)
Dmax
ICO(RMS) = IO
( Dmax )
1 -
(23)
Using Equation 20 for this design, the minimum output capacitance for the specified 120-mV output ripple is 8.8
µF. For a maximum transient voltage change (ΔV(TRAN)) of 960 mV with a 400-mA load transient (ΔI(TRAN)), and a
6-kHz control loop bandwidth (ƒBW) with Equation 22, the minimum output capacitance is calculated as 11.1 µF.
The most stringent criterion is the 11.1 µF for the required load transient. Equation 23 calculates a 1.58-A RMS
current in the output capacitor. The capacitor must also be properly rated for the desired output voltage.
Care must be taken when evaluating ceramic capacitors that derate under DC bias, aging, and AC signal
conditions. For example, larger form factor capacitors (in 1206 size) have self-resonant frequencies in the range
of the converter switching frequency. Self resonance significantly decreases the effective capacitance. The DC
bias also significantly reduces capacitance. Ceramic capacitors can lose as much as 50% of the capacitance
when operated at the rated voltage. Therefore, leave a margin when selecting the capacitor voltage rating to
ensure adequate capacitance at the required output voltage. For this example, three 4.7-µF, 50-V 1210 X7R
ceramic capacitors are used in parallel, leading to a negligible ESR. Selecting 50-V capacitors instead of 35-V
capacitors reduces the effects of DC bias and allows this example circuit to be rated for the maximum output
voltage range of the TPS55340-Q1 device.
[Link].7 Selecting the Input Capacitors (C2 and C7)
At least 4.7-µF of ceramic input capacitance is recommended. Additional input capacitance can be required
to meet ripple requirements, transient requirements, or both. High-quality ceramic-type X5R or X7R capacitors
are recommended to minimize capacitance variations over temperature. The capacitor must also have an RMS
current rating greater than the maximum RMS input current of the TPS55340-Q1 device as calculated with
Equation 24. The input capacitor must also be rated greater than the maximum input voltage. Use Equation 25 to
calculate the input voltage ripple.
DIL
ICI(RMS) =
12 (24)
DIL
VI(rip) = + DIL ´ R(CI)
4 ´ ƒS ´ CI (25)
In the design example, the input RMS current is calculated to be 191 mA. The selected input capacitor is a
10-µF, 35-V 1210 X7R with 3-mΩ ESR. Although a capacitor with a lower voltage rating can be used, a 35-V
rated capacitor was selected to limit the effects of DC bias and to allow the circuit to be rated for the entire input
range of the TPS55340-Q1 device. The input ripple is calculated to be 30 mV. An additional 0.1-µF, 50-V 0603
X5R is located close to the VIN pin and the GND pin for additional decoupling.
[Link].8 Setting the Output Voltage (R1 and R2)
To set the output voltage in either DCM or CCM, use Equation 26 and Equation 27 to calculate the values of R1
and R2.
æ R1 ö
VO = 1.229 V ´ ç + 1÷
è R2 ø (26)
æ VO ö
R1 = R2 ´ ç - 1÷
è 1.229 V ø (27)
Considering the leakage current through the resistor divider and noise decoupling into FB pin, an optimum value
for R2 is around 10 kΩ. The output voltage tolerance depends on the V(FB) accuracy and the tolerance of R1 and
R2. In this example, with a 24-V output, R1 is calculated to 185.3 kΩ using Equation 27. The nearest standard
value of 187 kΩ is used.
[Link].9 Setting the Soft-Start Time (C7)
Select the appropriate capacitor to set the soft-start time and avoid overshoot. Increasing the soft-start time
reduces the overshoot during start-up. A 0.047-µF ceramic capacitor is used in this example.
[Link].10 Selecting the Schottky Diode (D1)
The high switching frequency of the TPS55340-Q1 device demands high-speed rectification for optimum
efficiency. Ensure that the average current rating and peak current rating of the diode exceed the average
output current and peak inductor current. In addition, the reverse breakdown voltage of the diode must exceed
the regulated output voltage. The diode must also be rated for the power dissipated, which is calculated using
Equation 28.
PD = V(D) × IO (28)
In this conservative design example, the selected diode is rated for the maximum output current of 2.13 A.
During normal operation with 800-mA output current and assuming a Schottky diode drop of 0.5 V, the diode
must be capable of dissipating 400 mW. The recommended minimum ratings for this design are a 40-V, 3-A
diode. However, to improve the flexibility of this design, a Diodes Inc. B540-13-F in an SMC package with
voltage and current ratings of 40 V and 5 A was selected for this design.
[Link].11 Compensating the Control Loop (R3, C4, and C5)
The TPS55340-Q1 device requires external compensation, which allows the loop response to be optimized
for each application. The COMP pin is the output of the internal error amplifier. An external resistor (R3) and
ceramic capacitor (C4) are connected to the COMP pin to provide a pole and a zero as shown in the application
circuit (see Figure 8-1). This pole and zero, along with the inherent pole and zero of a boost converter, determine
the closed loop frequency response, which is important for converter stability and transient response. Loop
compensation must be designed for the minimum operating voltage.
The following equations summarize the loop equations for the TPS55340-Q1 device configured as a CCM boost
converter. The equations include the power stage output pole (ƒO) and the right-half-plane zero (ƒ(RHPZ)) of
a boost converter calculated using Equation 29 and Equation 30, respectively. When calculating ƒO, including
the derating of ceramic output capacitors is important. In the example with an estimated 10.2-µF capacitance,
these frequencies are calculated to be 980 kHz and 22.1 kHz, respectively. Use Equation 29 to calculate the
DC gain (A) of the power stage, which is 39.9 dB in this design. Use Equation 32 and Equation 33 to calculate
the compensation pole (ƒ(P)) and zero (ƒ(Z)) generated by R3, C4, and the internal transconductance amplifier
(respectively).
Most CCM boost converters have a stable control loop if ƒ(Z) is set slightly above ƒ(P) through proper sizing of
R3 and C4. To start, select a value of 0.1 µF for C4 and a value of 2 kΩ for R3. Increasing R3 or reducing
C4 increases the closed loop bandwidth, and therefore improves the transient response. Adjusting R3 and
C4 in opposite directions increases the phase and gain margin of the loop, which improves loop stability. TI
recommends to limit the bandwidth of the loop to the lower of either 1/5 of the switching frequency (ƒS) or 1/3
the RHPZ frequency (ƒ(RHPZ)), which is calculated using Equation 30. Use the spreadsheet tool located on the
TPS55340-Q1 product page as an aid in compensation design.
2
ƒO »
2p ´ RO ´ CO (29)
where
• CO is the equivalent output capacitor (CO = C8 + C9 + C10).
• RO is the equivalent load resistance (VO / IO).
2
RO æ V ö
ƒ(RHPZ ) » ´ç I ÷
2p ´ L è VO ø (30)
1.229 VI 1
A= ´ gM(ea ) ´ 10 MW ´ ´ RO ´
VO VO ´ R(SENSE ) 2
(31)
where
• gea is the error amplifier transconductance located in Section 6.5.
• R(SENSE) (15 mΩ, typical) is the sense resistor in the current control loop.
1
ƒ(P ) =
2p ´ 10 MW ´ C4 (32)
1
ƒ(Z ) =
2p ´ R3 ´ C4 (33)
ƒS
ƒCO(1) =
5 (34)
where
• ƒCO(1) is possible bandwidth.
ƒ(RHPZ )
ƒCO(2 ) =
3 (35)
where
• ƒCO(2) is possible bandwidth.
An additional capacitor from the COMP pin to the GND pin (C5) can be used to place a high frequency pole in
the control loop. Using this additional capacitor is not always required when using ceramic output capacitors. If a
non-ceramic output capacitor is used, an additional zero (ƒ(ZESR)) is located in the control loop. Use Equation 37
to calculate ƒ(ZESR). Use Equation 38 and Equation 36 to calculate the value of C5 and the pole created by C5,
respectively. Finally, if additional phase margin is required, add an additional zero (f(ZFF)) by placing a capacitor
(C(FF)) in parallel with the top feedback resistor (R1). TI recommends to place the zero at the target cross-over
frequency or higher. The feed forward capacitor also adds a pole at a higher frequency. Use Equation 39 to
calculate the recommended value of C(FF).
1
ƒ(P2 ) =
2p ´ R3 ´ C5 (36)
1
ƒ(ZESR ) »
2p ´ R(ESR ) ´ CO
(37)
R(ESR ) ´ CO
C5 =
R3 (38)
where
1
C(FF ) =
Vref
2p ´ R1 ´ ƒ(ZFF ) ´
VO (39)
If a network measurement tool is available, the most accurate compensation design can be achieved following
this procedure. The power stage frequency response is first measured using a network analyzer at the minimum
5-V input and maximum 800-mA load. Figure 8-2 shows this measurement. In this design, only one pole and one
zero are used, therefore, the maximum phase increase from the compensation is 180 degrees. For a 60 degree
phase margin, the power stage phase must be –120 degrees at the lowest point. Based on the target
6-kHz bandwidth, the measured power stage gain, K(PS) (ƒBW), is 24.84 dB and the phase is –110.3 degrees.
60 0.0
Gain
Phase
40 ±30.0
20 ±60.0
Gain (dB)
Phase (°)
0 ±90.0
±20 ±120.0
±40 ±150.0
±60 ±180.0
100 1000 10000 100000
Frequency (Hz) C015
Figure 8-2. Power Stage Gain and Phase of the Boost Converter
The value of R3 is then selected to set the compensation gain as the reciprocal of the power stage gain at
the target bandwidth using Equation 40. The value of C4 is then selected to place a zero at 1/10 the target
bandwidth using Equation 41. In this case, R3 is calculated to be 2.56 kΩ, and the nearest standard value 2.55
kΩ is used. The value of C4 is calculated to be 0.104 µF and the nearest standard value of 0.100 µF is used. A
100-pF capacitor is selected for C5 to add a high frequency pole at a frequency 100 times the target bandwidth,
however adding 100 pF for C5 is not necessary because this design uses all ceramic capacitors.
1
R3 =
K (PS ) (ƒBW )
æ ö
ç R2 20 ÷
ç gM(ea ) ´ (R1 + R2 ) ´ 10 ÷
ç ÷
è ø (40)
1
C4 =
ƒBW
2p ´ R3 ´
10 (41)
100
95
90 VO
85
Efficiency (%)
80
75
70
65
60 VI
VI==55VV IO
55
VI
VI==12
12VV
50
0.0 0.4 0.8 1.2 1.6 2.0 Time — 1 ms/div
Output Current (A) C016 VO (AC-coupled) = 500 mV/div IO = 200 mA/div
Figure 8-3. Efficiency Versus Output Current Figure 8-4. Load Transient Response
IL IL
VO
VO
SW SW
Figure 8-5. CCM PWM Operation Figure 8-6. DCM PWM Operation
VI
IL
VO EN
SW
SW
VO
60 180
40 120
20 60
Gain (dB)
Phase (°)
0 0
-20 -60
5-V Gain
-40 5-V Phase -120
15-V Gain
15-V Phase
-60 -180
100 1000 10000 100000
Frequency (Hz) D001
IO = 800 mA
Figure 8-9. Closed Loop Gain and Phase of the Boost Converter
C6 TP4
VIN
J1 2.2uF J2
D1
1 2
VIN VOUT
2
TP1 1
6-18V 12V, 1A
C1 C2 R6 C8 C9 C10 C11
10uF 0 1 22uF 22uF
J6 22uF J7
1
1 1 2
VIN VOUT
2 1 GND
GND
17 16 15 14 13
C7 TP5
SW
SW
NC
PWPD
PGND
0.1uF J4
J3 2
2 1 12
SW U1 PGND R5 GND
GND 1
1 2 11
VIN PGND 49.9
3 TPS55340-Q1 10 R4 TP2
EN NC
95.3k
4 9
SS FREQ
JP1 VIN
COMP
1
AGND
SYNC
ON
FB
2 C3
EN 0.047uF R1
5 6 7 8
OFF 3
SYNC 86.6k
J5
SYNC TP3
SYNC 1
GND 2
R2
R3
C5 10k
2.37k
1
C4
0.1uF
1 Not Populated
Copyright © 2016, Texas Instruments Incorporated
VO + V(D )
D=
VO + V(D ) + VI
(42)
VI max ´ Dmin
L³
2 ´ ƒS ´ II(DC) ´ K (IND )
(43)
The inductor ripple current is recalculated to be 615 mA using Equation 44. The peak current is calculated to be
3.69 A. For the saturation rating of the selected inductor, use the typical current limit. The RMS current for La is
approximately the average input current 2.35 A. The RMS current for Lb is approximately the output current of
1 A. For this design, a CoilCraft MSD1260-123 was used with 6.86-A saturation, 74-mΩ DCR, and 3.12-A RMS
current rating for one winding.
VI max ´ Dmin
DIL =
2 ´ ƒS ´ L (44)
æ DI ö æ DI ö
IL(peak) = IL(a _ peak) + IL(b _ peak) = ç II(DC) + L ÷ + ç IO + L ÷
è 2 ø è 2 ø (45)
IO max =
(I( LIM) - DIL ) =
(I(
LIM) - II(DC) ´ K (IND ) )
æ VO ö æ VO ö
ç + 1÷ ç + 1÷
ç VI min ´ h(EST ) ÷ ç VI min ´ h(EST ) ÷
è ø è ø (46)
Dmax ´ IO
CO ³
ƒS ´ Vrip (47)
DI(TRAN)
CO ³
2p ´ ƒBW ´ DV(TRAN)
(48)
IO ´ Dmax
C(P ) ³
0.05 ´ VI max ´ ƒS (49)
(1 - Dmax)
I(CP _ RMS) = II(DC) ´
Dmax (50)
DIL
VI(rip) =
4 ´ ƒS ´ CI (51)
DIL
I(CI _ RMS) =
12 (52)
VO
IO
ƒ(RHPZ ) =
2
æ D ö
2´ p ´ L ´ ç
ç (1 - D ) ÷÷
è ø (54)
This design also uses only one pole and one zero. To achieve approximately 60 degrees of phase margin, the
power stage phase must be no lower than approximately –120 degrees at the desired bandwidth. To ensure a
stable design, R3 was initially set to 1 kΩ and C4 was set to 1 µF. Figure 8-11 shows the measurement of the
power stage. At 7 kHz, the power stage has a gain of 19.52 dB and phase of –118.1 degrees.
60 180
6-V Input Gain
20 60
Gain (dB)
Phase (°)
0 0
±20 ±60
±40 ±120
±60 ±180
100 1000 10000 100000
Frequency (Hz) C018
Because no changes occur in the transconductance amplifier, the equations used to calculate the external
compensation components in a boost design can be used in the SEPIC design. Using the maximum gm(ea) from
the electrical specification of 440 µmho, Equation 40 calculates the nearest standard value of R3 to be 2.37 kΩ.
Using Equation 41, C4 is calculated to the nearest standard value of 0.1 µF.
100
95 IO
90
85
Efficiency (%)
80
VO
75
70
65 VI
VI==66VV
60 VI==12
VI 12VV
55 VI==18
18VV
VI
50
0.0 0.2 0.4 0.6 0.8 1.0 1.2 Time — 500 µs/div
Output Current (A) C019 IO = 500 mA/div VO (AC-coupled) = 200 mV/div
IL(b) EN
SW
IL(a)
VO
VO
Figure 8-14. CCM PWM Operation Figure 8-15. Output Voltage Soft Start
60 180
6-V Gain
6-V Phase
40 18-V Gain 120
18-V Phase
20 60
Gain (dB)
Phase (°)
0 0
-20 -60
-40 -120
-60 -180
100 1000 10000 100000
Frequency (Hz) D004
Figure 8-16. Closed Loop Gain and Phase of the SEPIC Converter
10 Layout
10.1 Layout Guidelines
As for all switching power supplies, especially those with high frequency and high switch current, printed circuit
board (PCB) layout is an important design step. If the layout is not carefully designed, the regulator can suffer
from instability as well as noise problems. The following guidelines are recommended for good PCB layout.
• To maximize efficiency, keep switch rise and fall times as short as possible.
• To prevent radiation of high frequency resonance problems, use proper layout of the high frequency switching
path.
• Minimize the length and area of all traces connected to the SW pin and always use a ground plane under the
switching regulator to minimize inter-plane coupling.
• The high current path including the internal MOSFET switch, Schottky diode, and output capacitor, contains
nanosecond rise times and fall times. Keep these rise times and fall times as short as possible.
• Place the input capacitor as close to the VIN pin and the AGND pin as possible to reduce the IC supply
ripple.
10.2 Layout Example
LO
VI VO
VI VI Output Output
Bypass High-Frequency Filter Filter
Capacitor Bypass Capacitor Capacitor Capacitor
SW SW NC PGND
16 15 14 13 Power Ground
SW 1 12 PGND
Power Ground
VIN 2 11 PGND
PowerPad
CI
EN 3 10 NC
Bypass capacitor
for TPS55340-Q1. SS FREQ
4 9
Put close to Pin 2 Frequency
5 6 7 8 Set
Resistor
C(SS) SYNC AGND COMP FB
UVLO
Resistors Connect to VO on the
Compensation inner or bottom layer
Network
Feedback
Resistors
Connect to AGND on the
inner or bottom layer
11.6 Glossary
TI Glossary This glossary lists and explains terms, acronyms, and definitions.
[Link] 29-Jan-2021
PACKAGING INFORMATION
Orderable Device Status Package Type Package Pins Package Eco Plan Lead finish/ MSL Peak Temp Op Temp (°C) Device Marking Samples
(1) Drawing Qty (2) Ball material (3) (4/5)
(6)
TPS55340QRTERQ1 ACTIVE WQFN RTE 16 3000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 125 55340Q
TPS55340QRTETQ1 ACTIVE WQFN RTE 16 250 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 125 55340Q
(1)
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.
(2)
RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance
do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may
reference these types of products as "Pb-Free".
RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption.
Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of <=1000ppm threshold. Antimony trioxide based
flame retardants must also meet the <=1000ppm threshold requirement.
(3)
MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.
(4)
There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device.
(5)
Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation
of the previous line and the two combined represent the entire Device Marking for that device.
(6)
Lead finish/Ball material - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead finish/Ball material values may wrap to two
lines if the finish value exceeds the maximum column width.
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
Addendum-Page 1
PACKAGE OPTION ADDENDUM
[Link] 29-Jan-2021
• Catalog: TPS55340
• Enhanced Product: TPS55340-EP
Addendum-Page 2
PACKAGE MATERIALS INFORMATION
[Link] 29-Jan-2021
Pack Materials-Page 1
PACKAGE MATERIALS INFORMATION
[Link] 29-Jan-2021
Pack Materials-Page 2
GENERIC PACKAGE VIEW
RTE 16 WQFN - 0.8 mm max height
3 x 3, 0.5 mm pitch PLASTIC QUAD FLATPACK - NO LEAD
This image is a representation of the package family, actual package may vary.
Refer to the product data sheet for package details.
4225944/A
[Link]
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