Racor Marines
Racor Marines
M A R I N E
Fuel Filtration | Crankcase Ventilation | Air Filtration | Coolant
Fleetguard in the
Marine Industry
Aftercooler
Stage 2
On-Engine Filtration
Crankcase FH22178
Ventilation
Flow Rate
Part # Port Size Thread Size
l/ min
* performance will vary depending upon which filter is used and the constraints of the rest of the system/installation.
Fuel Filtration: Stage 1
All-In-One Fuel Filter, Water Separator & Priming Pump
W L
Specifications
FH22192
H FH22192
Rated Flow 228 l/h 228 l/h 228 l/h 340 l/h 340 l/h 340 l/h
Priming Pump Yes Yes Yes Yes Yes Yes
Heater (24 V, 200 W) No Yes Yes No Yes Yes
WIF (82 Ω) No Yes No No Yes No
Length (L) 147 mm 147 mm 147 mm 147 mm 147 mm 147 mm
Width (W) 111,5 mm 111,5 mm 111,5 mm 111,5 mm 111,5 mm 111,5 mm
Height (H) 301 mm 315 mm 315 mm 332 mm 346 mm 346 mm
Filter Element (10 micron) FS36226 FS36226 FS36226 FS36215 FS36215 FS36215
Rated Flow 456 l/h 456 l/h 456 l/h 600 l/h 600 l/h 600 l/h
Priming Pump Yes Yes Yes Yes Yes Yes
Heater (24 V, 200 W) No Yes Yes No Yes Yes
WIF (82 Ω) No Yes No No Yes No
Length (L) 147 mm 147 mm 147 mm 147 mm 147 mm 147 mm
Width (W) 111,5 mm 111,5 mm 111,5 mm 111,5 mm 111,5 mm 111,5 mm
Height (H) 386 mm 400 mm 400 mm 377 mm 390 mm 390 mm
Filter Element (10 micron) FS36216 FS36216 FS36216 FS36220 FS36220 FS36220
Available Options
Filter element at different micron ratings Heater with thermostat (integrated in clear bowl)
■■ FH delivered standard with 10 Micron StrataPore ■■ 200 W, 24 VDC
element ■■ DELPHI connector
■■ 25 Micron (cellulose) elements: ■■ Heater switch-on temperature +7°C
■■ FS36244 for 228 l/h flow rate ■■ Heater switch-off temperature +24°C
■■ FS36231 for 340 l/h flow rate ■■ Heater connector: 15300002
■■ FS36234 for 456 l/h flow rate ■■ Mating connector: 15300027
■■ FS36230 for 600 l/h flow rate ■■ Mating heater harness: 3934304S *
* not included in standard version – to be ordered separately
WIF sensor (integrated in clear bowl)
■■ DEUTSCH connector
■■ WIF connector: DT04-2P
■■ Other configurations are only available upon request
■■ Mating connector: DT06-2S
■■ Specifications subject to change without notice
■■ Mating WIF harness: 3965504S *
■■ Clear bowl with WIF sensor & heater: SP121700
■■ Clear bowl with WIF sensor: SP121800
■■ Clear bowl: SP121900
Sea Pro
®
Fuel Filtration: Stage 1
Sea Pro
®
Water in fuel (particularly emulsified water) is a severe issue As a result, more original equipment manufacturers are
in the marine environment worldwide. The fuel quality – specifying advanced fuel filter/water separators for their
depending on the place the vessel is fueled – is (at best) marine diesel engines. The Sea Pro FH240 fuel processor
inconsistent and (in many instances) insufficient. Fuel handling series provides maximum efficiency and optimum
and fuel storage is the breeding ground for multiple threats performance with the use of premium NanoNet media. ™
to the fuel injection system including organic filter plugging, NanoNet traps and retains contaminants even under real
microbial growth and wax & ice crystal filter plugging. world vibration and flow surge.
SeaPro Sizing
®
SeaPro Specifications
®
EcoVent Function
™
Cleaner Environment
The Fleetguard EcoVent Recirculater removes oil mist The Fleetguard EcoVent Recirculator removes 99% of oil
coming from the engine crankcase vent, providing a cleaner, mist and airborne particles. This makes it possible to duct
healthier and safer environment. Engine room maintenance the now clean blow-by fumes into the air cleaner for a
costs are also reduced. Cummins Filtration pioneered the completely closed crankcase ventilation system. The closed
development of crankcase ventilation filters, formerly known system removes 100% of blow-by mists and gases from the
as Crankcase Emission Absorbers (CEAs), over 40 years atmosphere without danger to the engine.
ago. The name has changed to EcoVent Recirculator, but the
product is the same dependable and proven design. Today Reduced Oil Consumption
they are used on nearly every major make of industrial diesel
After the oil droplets are removed from the gases, they pass
and natural gas engine in Europe and North America.
through an absorbent depth media, which cleans them so
They have been used and specified by: they can safely be returned to the oil sump.
EcoVent Specifications
For large engines or engines with multiple crakcase vents, several units can be used in parallel to balance the flow and/or
provide capacity for applications exceeding 25cfm (42.5 m /h)
3
CVM
Crankcase Ventilation
Crankcase Ventilation Manager
Fleetguard Crankcase Ventilation Management The leading industry approach is the proposed ISO 20564
test method which utilizes an oil droplet size distribution
For optimal engine performance and to support emissions
similar to the blow-by gas of most turbocharged diesel
regulations compliance, your diesel engine blow-by should
engines. Cummins Filtration is participating in the
contain minimal oil aerosol before routing to the engine
development of new test methods and is uniquely positioned
intake air system (closed) or direct to the atmosphere (open).
with OEM engine makers to ensure the highest CV
Cummins Filtration's Fleetguard CVM Series of crankcase
management performance and system functionality.
ventilation (CV) solutions ensure crankcase ventilation
systems for your emissions-certified engines do not
compromise engine performance or the environment with Superior Crankcase Ventilation Management
oil mist and drips. The CV product line offers the industry's ■■ Offers the highest oil & particle removal efficiency
highest blow-by oil mist separation efficiency in a cost ■■ High saturated efficiency is key to emissions regulation
effective and versatile package. compliance, long service intervals and reliability of the
engine air handling components
Crankcase emissions can significantly contribute to the total ■■ Maintains superior saturated oil removal efficiency for
engine particulate emissions. Cummins Filtration employs the droplet (aerosol) sizes that comprise blow-by gases
analysis and testing to develop solutions that properly ■■ The saturated condition of the crankcaseventilation
remove oil mist from the engine blow-by. system accounts for up to 95% of the total service life
ECC Style A
C
Inlet
Airflow Airflow
Part Body Dia. Outlet Dia. Length Media
cfm m /min
3
AH1107 215.9 (8.5") 76.2" (3) 241.35 (9.5") 170 205 245 4.81 5.80 6.94 C
AH1138 215.9 (8.5") 76.2" (3) 127.0 (5") 150 180 215 4.25 5.10 6.09 C
AH1140 266.7 (10.5") 101.6 (4") 152.4 (6") 325 400 480 9.20 11.32 13.59 A
AH1190 215.9 (8.5") 63.5 (2.5") 165.1(6.5") 130 165 188 3.68 4.67 5.32 C
AH1196 266.7 (10.5") 101.6 (4") 266.7 (10.5") 400 500 620 11.33 14.16 17.56 A
AH1198 215.9 (8.5") 63.5 (2.5") 101.6 (4") 112 145 170 3.17 4.11 4.81 C
AH1199 215.9 (8.5") 63.5 (2.5") 241.3 (9.5") 135 170 195 3.82 4.81 5.52 C
AH19000 139.7 (5.5") 44.45 (1.75") 101.6 (4") 64 82 94 1.81 2.32 2.66 C
AH19001 114.3 (4.5") 38.1 (1.5") 114.3 (4.5") 42 55 64 1.19 1.56 1.81 C
AH19220 317.5 (12.5") 127.0 (5") 279.4 (11") 485 620 760 13.73 17.55 21.52 A
AH19232 165.1 (6.5") 50.8 (2") 190.5 (7.5") 108 137 162 3.05 3.87 4.58 C
A = Standard
B = Treated or higher humidity (i.e. Marine applications)
C = Reinforced to withstand higher pulsation applications
ECD Style A
C
Inlet
Airflow Airflow
Part Body Dia. Outlet Dia. Length Media
cfm m /min
3
AH19228 114.3 (4.5") 38.1 (1.5") 114.3 (4.5") 44 56 65 1.24 1.58 1.84 —
AH1138 215.9 (8.5") 76.2 (3") 127.0 (5") 150 180 215 4.25 5.10 6.09 C
ECB Style
Disposable Housings and Filters
■■ Disposable "Throw-Away" Plastic Housing A C
■■ Over 99% Efficiency
■■ Wide Range of Low to Medium Dust
Concentration Applications B
■■ Low Initial Cost Air Inlet
■■ Fiber Elements Included
Mounting Base
Airflow Airflow
Part Body Dia. Outlet Dia. Length Media
cfm m /min
3
AH1100 442 (17.4") 140 (5.5") 370 (14.6") 700 820 920 19.8 23.2 26.0 —
AH1101 503 (19.8") 140 (5.5") 453 (17.8") 798 920 1040 22.6 26.0 29.4 —
ECB Style
Replaces Donaldson ECB Duralite Style Disposable Housings and Filters
® ™
Airflow Airflow
Part Body Dia. Outer Dia. Length Media
cfm m /min
3
AH1136 215.9 (8.5") 76.2 (3") 279.4 (11") 275 335 390 7.79 9.94 11.04 A
AH1141 215.9 (8.5") 101.6 (4") 279.4 (11") 280 400 470 7.93 11.33 13.30 A
AH1185 215.9 (8.5") 76.2 (3") 76.2 (3") 83 124 150 2.36 3.52 4.24 A
AH1188 215.9 (8.5") 76.2 (3") 215.9 (8.5") 176 256 300 4.90 7.25 8.50 A
AH19002 215.9 (8.5") 101.6 (4") 279.4 (11") 280 400 470 7.93 11.33 13.30 B
AH19003 215.9 (8.5") 76.2 (3") 279.4 (11") 275 335 390 7.20 9.16 11.89 B
AH19004 266.7 (10.5") 101.6 (4") 266.7 (10.5") 380 440 480 10.76 12.46 13.59 B
AH19037 266.7 (10.5") 101.6 (4") 266.7 (10.5") 450 590 680 12.74 16.70 19.25 A
AH19042 317.5 (12.5") 152.4 (6") 381.0 (15") 500 650 800 14.15 18.40 22.65 C
A = standard
B = Treated or higher humidity (i.e. Marine applications)
C = reinforced to withstand higher pulsation applications
Coolant
Cooling System
Coolant
Heavy-duty diesel engines represent an extreme environment for a cooling system to perform well and protect the engine. In
comparison to light-duty applications, cooling systems for heavy-duty applications experience an environment which is five to ten
times more severe in terms of cooling system dynamics like heat rejection, flow rate, usage rate, and engine load factor (Table 1).
Heavy-duty diesel engines must run up to five times as long as a light-duty engine, and the likelihood of rebuilding is much greater
for the heavy-duty engine. With 40 percent of engine problems for heavy-duty applications being related to the performance of the
cooling system, the importance of maintaining good cooling system performance cannot be ignored if maximum fleet reliability and
reduced overall maintenance costs are to be achieved. A heavy-duty coolant must be used for a heavy-duty application in order to
achieve maximum engine reliability and lower overall operating costs.
■■ Fully formulated life-of-the-engine hybrid coolant ■■ Fully meets requirements of ASTM D-6210,
with 1,600,000km useful life under normal Cummins CES14603, CES14439,
conditions AFNOR NF R15-601
■■ Test at 250,000km, 4,000 hours or once/year; ■■ Meets many leading OEM requirements including:
only add SCA when needed Case New Holland, CAT, Cummins, DDC, EMD,
■■ Maximum corrosion and liner pitting protection Freightliner, International, John Deere, Komatsu,
with conventional heavy-duty chemical inhibitors Kubota, Mack, Mitsubishi, PACCAR, Volvo, Waukesha
and organic acids
■■ Life-of-the-engine coolant with 1,600,000km useful life under normal operating conditions
■■ Fully meets ASTM D-3306, D-6210, D-4985 and Cummins CES14603, 14439 and 14636 performance
requirements
■■ Specifically designed to meet OEM performance requirements of: DAF, MAN 324NF, Mercedes-Benz,
Renault, Scania, Volvo and Volkswagen
■■ Superior deposit, scale, corrosion and erosion protection
■■ Optimizes cooling system performance and water pump life
■■ Contains proprietary scale inhibitors to ensure optimum heat transfer
* All PreMix part numbers are 50% glycol / 50% water (50/50) unless otherwise noted.
remove contaminants without harming metal surfaces, gaskets, hoses or plastic parts. They are also approved by Cummins
as the preferred product for cleaning contaminated cooling systems under warranty maintenance.
204163 S Water Filter Spin-On Head Aluminum 3/8” NPT 11/16-16 UN- 2B
215617 S Dual Water Filter Spin-On Heads Aluminum 1/2” NPT 11/16-16 UN- 2B
256535 S Filter Head Mounting Bracket N/A N/A N/A
257715 S Water Filter Head (204163 S) and Mounting Bracket Assembly Aluminum Head 3/8” NPT 11/16-16 UN- 2B
3904378 S Severe-Duty Water Filter Head Steel (thread) 3/8” NPT 11/16-16 UN- 2B
Examples Of Filters
Part Number Inlet / Outlet Port Size Applications
That Can Be Fitted
Remote mount duplex lube oil head
Female thread per SAE J1926/1
LH100 LF3970 (thread size 1 1/8”–16) for QSB7 marine and other QSB and
Inlet 1 3/16”-12; Outlet 1 1/16”-12
smaller engines
Female thread per SAE J1926/1 FF5421, FF5485, Remote mount duplex fuel head
FH125
Inlet 7/8”-14; Outlet 3/4”-16 FF5612 (thread size M20 x 1,5) for midrange and HD engines
Female thread per SAE J1926/1 FS1009, FS1065, FS19732, FS1003, Remote mount duplex fuel head
FH126
Inlet 7/8”-14; Outlet 3/4”-16) FS1000, FS1015B (thread size 1”-14) for midrange and HD engines
Racor Separ
Cross-Reference Cross-Reference
LT36760GB - Rev 1
©2019 Cummins Filtration Inc.
Printed in Belgium