Mechanical Drawings and Parts List for HMC70 Machining Centers

Milltronics Manufacturing Company

1400 Mill Lane
Waconia, MN 55387 USA
Phone 952-442-1410 Fax 952-442-6457
www.milltronics.net

Version 7-2011
 OPERATION MANUAL
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Table of Contents
1. GENERAL SPECIFICATION

2. MAIN COMPONENTS

3. TRANSPORT-INSTALLATION & PREPARATION FOR OPERATION

4. CIRCUIT DIAGRAMS

5. PERIODIC INSPECTION

6. DATA FOR ADJUSTMENT/MAINTENANCE

7. PARTS DRAWING & SPECIFICATION

8. ASSEMBLY PROCEDURE

9. DISTRIBUTION OF PIPES

10. OPERATION MANUAL OF ROTARY TABLE

11. FANUC CONTROL OPERATION

12. ELECTRICAL DIAGRAMS

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1 GENERAL
SPECIFICATION
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1 Machine general specification

ATTENTION !!!

z Please don’t start using the machine without reading before read the manual completely and
please also make sure the operator understands everything.
z Please keep this manual as a guide for maintaining its perfect condition. A right way to
maintain and use the machine will keep it running longer.
z Make sure to warm up the spindle more than 10 minutes before operation.

1 MACHINE GENERAL SPECIFICATION ................................................. 1

1.1 GENERAL SPECIFICATION ............................................................................ 2

1.2 LAYOUT ..................................................................................................... 3
1.3 COORDINATE SYSTEM & MACHINE REFERENCE POINT .................................... 7
1.4 LIMITATION................................................................................................. 8
1.5 SPECIFICATIONS ........................................................................................ 10

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1.1 General specification

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1.2 Layout
1) With ATC (Option)

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2) Without ATC (Standard)

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3) With Table Guard (Option)

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4) With Safety Guard (Option)

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1.3 Coordinate system & machine reference point

„ Coordinate system

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1.4 Limitation
All possible movements in the travel range while no tool in the spindle and no work piece on
the table.

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1.5 Specifications
Item Unit HBM-4
TRAVEL
X axis travel mm 2200
Y axis travel mm 1600
Z axis travel mm 1600
W axis travel mm 550
Distance between spindle center to table surface mm 0~1600
Distance between spindle noise to table center mm 81~2231
TABLE
Working area of table mm 1200x1500
T slot 7x22x150
Table max loading weight Kg 5000
Table index(standard) 1°
SPINDLE
Spindle taper ISO No.50
Spindle speed RPM 35~3000
Spindle step 2steps (auto.)
Quill diameter(W axis) mm Ø110
Spindle bearing I/D mm Ø150
FEED
X axis rapid feed mm/min 12000
Y axis rapid feed mm/min 12000
Z axis rapid feed mm/min 12000
3 axes cutting feed mm/min 1~5000
B axis cutting speed RPM 11
XYZ ballscrew mm Ø55xP12/C3 double nut
W axis ballscrew mm Ø40xP5/C3 double nut
ATC
Pocket PC 60
Max. tool diameter mm 125/250
Max. tool length mm 300
Max. tool weight Kg 25
Time of tool change(T-T) sec. 9
MOTOR
Spindle motor(30 minute/continuous) (Fanuc) Kw 18.5/15
Axes motor(X/Y/Z/B/W) (Fanuc) Kw 3.8/3.8/3.8/3.8/1
Hydraulic motor Kw 3.75
Coolant pump motor Kw 1.7
Slide way lubrication motor W 12
Floor occupation mm 4990x7816x3706
Total weight Kg 22500

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2 MAIN
COMPONENTS
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2 MAIN COMPONENTS
In this section, the detailed specification of main components and available devices are
described here.

2 MAIN COMPONENTS............................................................................ 1

2.1 MAIN COMPONENTS .................................................................................. 2

2.2 ATC (AUTOMATIC TOOL CHANGER) ........................................................... 3
2.3 TABLE...................................................................................................... 8
2.4 HEAD ..................................................................................................... 12
2.5 AXES SYSTEM ........................................................................................ 17
2.6 SPINDLE OIL COOLER SYSTEM ................................................................ 18
2.7 HYDRAULIC SYSTEM ............................................................................... 21
2.8 PNEUMATIC SYSTEM ............................................................................... 22
2.9 AUTO LUBRICATION UNIT ........................................................................ 23
2.10 COOLANT SYSTEM & CHIP REMOVE DEVICES ........................................... 24
2.11 ELECTRIC DEVICES................................................................................. 27
2.12 NAME PLATES........................................................................................ 31

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2.1 Main Components

The fine grained Meehanite cast iron is used for its excellent characteristic of vibration
absorption. Table construction of 3-piece flat type clutch for index provides high rigidity for
heavy cutting function.

Symbol Description Remark

1 BASE - Base of machine
- Box ways Z axis guide
2 CARRIAGE - Z axis movement
3 TABLE - To from X axis guide
4 COLUMN - To from Y axis guide
5 HEAD - Stationary seat for spindle
6 ATC - Placement of cutting tools
- Automatic tool changer device
7 ELECTRIC CABINET - Electric apparatus inside
- Main power connection/supply
8 CHIP CONVEYOR - Automatic chip conveyor

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2.2 ATC (Automatic tool changer)

Chain type ATC is attached to the left side of machine. This CAM type device inside the
changing mechanism will ensure a quick tool change.

Symbol Description Function

1 ARM - Execution of tool exchange
- Moving to Magazine/Spindle side
2 TOOL MAGAZINE - Tool storage
- Cam built in
- Automatic selection for tool exchange
3 TOOL POCKET - The position of tool keeping
4 GUARD - Protection of operator from hazard area
5 Emergency - Emergency stop push button
6 Magazine cw - Tool magazine manual cw push button
7 Magazine ccw - Tool magazine manual ccw push button

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Main specification
Tool holder
#BT/BT-50

#BT/BT-50 (CTS)

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#CAT/CAT-50

#CAT/CAT-50 (CTS)

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#DIN69871/DIN69872-50

#DIN69871/DIN69872-50 (CTS)

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Available tool

Item Symbol Unit Max. Remark

Tool length L Mm 300 Possible to set in magazine
Tool diameter 125 Possible to set continuously
D Mm
250 Possible to set when adjacent pots empty
Tool weight W Kgf 25 Impossible to change tools

Note Max. Tool Loading Capacity

Item Tool weight (Kg) Tool length (mm) Torgue

1 16 300
2 20 250 50N-M
3 30 200

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2.3 Table

A compact design of working table enlarges loading capacity.

Main specification

Item Description Unit Specification

SURFACE TYPE T-SLOT
TABLE SIZE SPINDLE CENTER TO TABLE SURFACE mm 0~1600
SPINDLE NOSE TO TABLE CENTER mm 81~2231
SURFACE SHAPE mm 7-150x22H7
TABLE SIZE mm 1200x1500
ALLOWABLE LOAD kg 5000

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HBM4 index table motor installation-For Frame Only

1. Fill the lube oil through the “oil feed port” into the reservoir up to the center mark of the
oil level gauge.（Refer to HBM-4 operation manual chapter 10 part 3, section 3.8 and part 5,
section 5.3 for the details of lube oil.）

OIL FEED PORT

OIL LEVEL GAUGE

OIL DRAIN PORT

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2. Remove the cover.

3. Take off two plugs to let the lube oil flow out and grease the gears, fit on the motor
quickly (to prevent the lube oil from flowing out of the table)

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Table surface dimension

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2.4 Head

Spindle and sleeve are made of chrome steel with hardened and ground treatment; it gives
high rigidity and accuracy. 2 speed spindle allows high torque output. Hardened and ground
gear transmission, auto speed change provided oil chiller. The cylindrical roller bearing
(double roller) is fitted in spindle, which gives high precision and heavy capacity.

Symbol Description Function

1 SPINDLE - Tool gripping and rotation
2 DRIVING UNIT - Generation of power rotation
- Various optional specification
3 ENCODER - To detect position for orientation stop
- To detect rpm
4 TOOL UNCLAMP DEVICE - To execute unclamp for tool change

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Main specification

Item Unit Specification

NC SYSTEM FANUC/FAGOR/YASKAWA
HEIDENHAIN/SIEMENS
TYPE MOTOR TYPE FANUC/FAGOR/ YASKAWA
HEIDENHAIN/SIEMENS
MOTOR
kW 15/18.5
POWER(CONT./30min.)
SPINDLE SPEED rpm 35~3000
SPINDLE
kgf.m 29.33 / 24.7 / 24.9
MAX. TORQUE(30min.)
ORIENTATION POSITION ENCODER
TAPER TYPE ISO#50
TRANSMISSION TIMING BELT & PULLY, STEPLESS
SPEED CHANGE SYSTEM AUTO-SHIFT HYDRAULIC DRIVEN

Maintenance For Spindle bearing

After using 8000 hours, please change new bearings and apply grease.
Grease：
Item Specification
OIL TYPE MBU-15
OIL COLOR Opal
VOLUMN 50 C.C

Spindle clamping force test

Spindle Type Clamping force Push out

40# 600Kg
CELL
50# 2000Kg 40#: 0.5mm~0.7mm
40# 500Kg 50#: 0.8mm~1.1mm
POSA
50# 1200Kg

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Spindle nose dimension

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Spindle rpm(S) & output diagram

1) Fanuc α 18_7000i 18.5/22KW

2) Fagor FM7-A150 15/22KW

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3) Yaskawa UAASKA-19FZ 15/18.5KW

4) Heidenhain QAN-260M 15/25KW

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2.5 Axes System

All axes are provided with high precise ball-screws.

Main specifications

Item Axis Unit Specification

STROKE X AXIS mm 2200
Y AXIS mm 1600
Z AXIS mm 1600
W AXIS mm 550
RAPID TRAVERSE X AXIS mm/min. 12000
Y AXIS mm/min. 12000
Z AXIS mm/min. 12000
CUTTING FEEDRATE mm/min. 1~5000
XYZ BALLSCREW mm Ø55×P12/C3 double nut
W BALLSCREW mm Ø40×P5/C3 double nut
POSITIONING ACCURACY mm +/- 0.005/300
REPEATABILITY mm 0.005
FEEDBACK SYSTEM Encoder or digital scale
DISTANCE BETWEEN SPINDLE CENTER TO
mm 0~1600
TABLE SURFACE
DISTANCE BETWEEN SPINDLE NOSE TO TABLE
mm 81~2231
CENTER

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2.6 Spindle Oil Cooler System

To ensure spindle temperature increase is within allowed range while ribbing heat produced
during spindle rotation under bearing high speed and radial loading force, the Spindle Oil
Cooler is used to control the temperature. The one used on this horizontal borer is the
"Habor" oil cooling system. For more detail operation procedure, please refer to operation
manual of oil cooler.

Symbol Description Function

1 CONTROL BOARD - Operation of machine/programming
2 COOLER AIR FILTER - To filter the dust
3 POWER SUPPLY ENTRANCE - Power supply entrance
4 OUTLET - Outlet (PT 1”)
5 INLET - inlet (PT 1”)
6 FLUID - To detect oil level
7 DRAIN - To discharge the water
8 CAPACITY - 36L

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Spindle Oil Cooler Adjustment Procedure

The oil overflows from gear box of W-axis (shown as picture A) means the spindle oil cooler flow
volume is abnormal.
Keep the cooler running and add oil to the middle level of the oil pipe (shown as picture B).
Observe the change of the oil level in this clear oil pipe.

It’s normal if the oil level keep rising. Just let the surplus oil flow out till stops.
It’s abnormal if the oil level keeps dropping, which means the pumping volume is much more
than returning volume. Then make the adjustment as below procedure (picture C):

1. Tighten the inlet adjusting bolt to the clockwise way to make the sucking capacity to the
maximum, and then tighten the lock-nut.
2. Observe oil level in the clear oil pipe (in picture B). If it stays in the same level or keeps
dropping, which means it still pumping out too much.
3. Then loose the outlet adjusting bolt anticlockwise way gradually (turn 1/2 round every other 5
minutes).
4. See if oil level rising gradually. The normal speed is rising 2mm per minute. It’s abnormal if it
rising too fast.

(Picture A)

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(Picture B)

Inlet adjusting bolt Outlet adjusting bolt

tighten it to increase loose it to increase
returning volume. pumping volume.

Returning pump

Outlet pump

(Picture C)

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2.7 Hydraulic System

The hydraulic system is used for ATC, Rotary table, Spindle high-low gear selection and tool
unclamping. The usage of hydraulic is because of the high reliability and stability of its
features. Assist with electric control, the hydraulic offers auto driving and enhance
mechanical features.

Symbol Description Function

1 MOTOR - Driver
2 FAN - Radiating device
3 OIL TANK - To store oil
4 CONTROL BOX - Electric devices

Recommend hydraulic pressure

Item Unit Specification

PRESSURE GAUGE Kgf/cm² 60
ROTARY TABLE PRESSURE GAUGE
Kgf/cm² 35
HYDRAULIC
SPINDLE HIGH-LOW GEAR HYDRAULIC
Kgf/cm² 20~30
PRESSURE GAUGE
CAPACITY L 100
ATC PRESSURE GAUGE Kgf/cm² 60

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2.8 Pneumatic System

This device which used as power source regulates and makes the compressed air clean.

Symbol Description Function

1 REGULATOR - To regulate and maintain specified pressure
- To indicate pressure
2 OILIER - To lubricate air
- To protect devices/pippins from corrosion
3 FILTER UNIT - To remove foreign matter in air
- To extract moisture in air
4 PIPING - To supply air to operated devices
5 PRESSURE SWITCH - To detect air pressure down
6 SOLENOID VALVE - Stop air come into machine when it’s power off
- To avoid air and water come into spindle
to cause rusty
- To avoid noise

Main specifications
Item Unit Specification
Input pressure Kgf/cm2 5~7.5
Output pressure Kgf/cm2 5.5
Consuming volume Nl/min 250
Oilier take capacity L 0.05
Oil type ISO VG32

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2.9 Auto Lubrication Unit

Lubrication unit supplies lubricant oil to guide ways and ball-screw bearing. The pressure,
pressure switch and float switch are installed in it for safety.

Main specifications

Item Unit Specification

PUMP MOTOR POWER W 25
PRESSURE kgf/cm2 8
PUMPING TIME min. 5
FLOW RATE C.C / min. 0.16
TANK CAPACITY L 4
DISTRIBUTOR TYPE Quantity
OIL TYPE Vactra No.2 / Tonna T68 / HP 20C

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2.10 Coolant System & Chip Remove Devices

1) Chip pan
In order to remove chips or coolant, chip pan is placed in the position leveled #1 in the
picture.

2) Chip auger
A chip auger offers efficiently chip removement in front of spindle.

3) Coolant tank

Coolant pump specification

Item Unit Specification
PRESSURE (MAX.) Kgf/cm² 10
FLOW RATE (MAX.) L/min 68
PUMP TYPE Vertical immersion type
COOLANT TANK CAPACITY L 120
OIL TYPE User define*1

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Chip conveyor

Chip conveyor extracts chips outside the machine, and it provides a more convenient way to
clean chips.

2 3

Symbol Description Function

1 OUTLET - Outlet of chip
2 MOTOR - Driver
3 EMERGENCY STOP BUTTON - Operating device

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Chip bucket

To store chips extracted from chip conveyor temporarily and remove chips easily, casters,
rotating device and drain plug are installed.

Item Unit Specification

PUMP MOTOR POWER 0.4Kw, 220/380V, 50/60Hz,
3-Phase, 4pole
FLOWRATE (MAX.) m/min 1.2~1.4
PITCH OF HINGE mm 31.75
REMOVED CAPACITY l/hr 12

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2.11 Electric Devices

As the device supplies main power and operates the machine, please check section 3 to see
if everything is right on the track.

Symbol Description Function

1 ELECTRIC CABINET - Electric apparatus inside
- Main power connection/supply
2 MAIN OPERATION DEVICES - Operation of machine/programming
- To consist of monitor and op. Devices
- There are two types :
1) Swivel type panel（standard）
2) Floor type console（option）
3 ATC OPERATION PANEL - Manual operation for ATC
- To maintain/adjust of ATC
4 SWITCH FOR MANUAL TOOL - Manual tool clamping/unclamping
CLAMPING/UNCLAMPING

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Swivel type panel (standard)

Floor type console (option)

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Main specifications

For further information, please see NC specification.

Item Unit Specification
ELECTRIC PHASE PH 3
POWER VOLAGE V 220/400
SUPPLY FREQUENCY Hz 50/60
POWER KVA 50
MONITOR SIZE Inch 10.4” TFT
PANEL LANGUAGE ITALIAN ENGLISH FRENCH GERMAN
MPG TYPE PORTABLE
I/O DEVICE RS232
OUTPUT VOLTAGE V 220/400
WORK LIGHT TYPE HALOGEN LAMP
NUMBER EA 1/1
OPERTOR TYPE 3-COLOR
CALL LAMP NUMBER EA 1

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Color operator call lamp

Green-orange-red lamps clearly show each condition of the machine.

Color Condition
BLUE - Program stop
GREEN - Automatic operating
RED - Alarm state + Feed hold

Extra transformer – Optional specification

It is available optional specification according to user’s power source.
The alternative specifications can be decided upon the user’s power source.

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2.12 Name Plates

They show machine name, safe precautions and hydraulic/pneumatic diagram, so before
operating, it has to be carefully observed and fully understood.

15
16
14

4
8 9 11
5
10 12

2
13

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1)

Item Part no. Description Q'ty Remark

English
Italian
L-5106-00141 Warning Signs Plate 1
Germany
French
Spanish
Danish
1 L-5106-00142 Warning Signs Plate 1
Turkish
Finnish
Russian
Norwegian
L-5106-00143 Warning Signs Plate 1
Czech
Portuguese

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2)

Item Part no. Description Q'ty Remark

2 E-DRAD-75091-01 Name Plate 1

3)

Item Part no. Description Q'ty Remark

3 E-DRAD-75006-01 Name Plate 1

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4)

Item Part no. Description Q'ty Remark

English
Italian
L-5106-00246 Warning Signs Plate 1
Germany
French
Spanish
Danish
4 L-5106-00247 Warning Signs Plate 1
Turkish
Finnish
Russian
Norwegian
L-5106-00248 Warning Signs Plate 1
Czech
Portuguese

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5)

Item Part no. Description Q'ty Remark

5 E-DRAD-75151-01 Name Plate 1 English

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6)

Item Part no. Description Q'ty Remark

English
Italian
L-5106-00146 Warning Signs Plate 1
Germany
French
Spanish
Danish
6 L-5106-00147 Warning Signs Plate 1
Turkish
Finnish
Russian
Norwegian
L-5106-00148 Warning Signs Plate 1
Czech
Portuguese

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7)

Spindle Taper (Tooling) Dimension

Unit:mm

V-Flange CAT-50

V-Flange CAT-50

V-Flange CAT-50 (CTS)

Spindle Taper (Tooling) Dimension

Unit:m
m

DIN 69872-B (#50)

DIN-69871 (#50)

DIN 69872-A (#50)

Item Part no. Description Q'ty Remark

L-5109-00041 Name Plate 1 BT50
7 L-5109-00042 Name Plate 1 CAT50
L-5109-00044 Name Plate 1 DIN

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8)

WARNING
ONLY FOR TECHNICIAN

ELECTRIC
APPLIANCE KEEP POWER
ON MAINTENANCE KEY

Item Part no. Description Q'ty Remark

L-5106-00271 Warning Signs Plate 1 English
L-5106-00272 Warning Signs Plate 1 Italian
L-5106-00273 Warning Signs Plate 1 Germany
L-5106-00274 Warning Signs Plate 1 French
L-5106-00275 Warning Signs Plate 1 Spanish
8 L-5106-00276 Warning Signs Plate 1 Danish
L-5106-00277 Warning Signs Plate 1 Turkish
L-5106-00278 Warning Signs Plate 1 Finnish
L-5106-00279 Warning Signs Plate 1 Russian
L-5106-00280 Warning Signs Plate 1 Norwegian
L-5106-00281 Warning Signs Plate 1 Czech
L-5106-00282 Warning Signs Plate 1 Portuguese

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9)

ELECTRIC
APPLIANCE POWER ON

Item Part no. Description Q'ty Remark

L-5106-00291 Warning Signs Plate 1 English
L-5106-00292 Warning Signs Plate 1 Italian
L-5106-00293 Warning Signs Plate 1 Germany
L-5106-00294 Warning Signs Plate 1 French
L-5106-00295 Warning Signs Plate 1 Spanish
9 L-5106-00296 Warning Signs Plate 1 Danish
L-5106-00297 Warning Signs Plate 1 Turkish
L-5106-00298 Warning Signs Plate 1 Finnish
L-5106-00299 Warning Signs Plate 1 Russian
L-5106-00300 Warning Signs Plate 1 Norwegian
L-5106-00301 Warning Signs Plate 1 Czech
L-5106-00302 Warning Signs Plate 1 Portuguese

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10)

ATTEZIONE
Hochspannung.
Vor dem Oeffnen der Tuere hauptschalter
ausschalten.

ACHTUNG
PERICOLO DI FOLGORAZIONE ELETTRICA!
L'ACCESSO ALL'ARMADIO ELETTRICO E
PERMESSO SOLO A MACCHINA SPENTA
ED E CONSENTITO ESCLUSIVAMENTE A
PERSONALE AUTORIZZATO E QUALIFICATO.

WARNING ATTENTION!
Hazardous voltage will cause severe Le courant electrique peut entralner de
injury or death. graves lesions ou deces.
Turn off power before servicing. Couper l'alimentation avant toute
intervention.

Item Part no. Description Q'ty Remark

English
Italian
L-5106-00131 Warning Signs Plate 1
Germany
French
Spanish
Danish
10 L-5106-00132 Warning Signs Plate 1
Turkish
Finnish
Russian
Norwegian
L-5106-00133 Warning Signs Plate 1
Czech
Portuguese

Version: 009 P 2-40

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11)

SAFETY INSTRUCTION
utilize the machine.

ISTRUZIONI PER LA SICUREZZA

1.PRIMA DI OPERARE CON LA MACCHINA, LEGGERE E COMPRENDERE IL
CONTENUTO DEL MANUALE DI ISTRUZIONE E DELLE TARGHE DI SICUREZZA.
2.QUESTA MACCHINA VA UTILIZZATA ESCLUSIVAMENTE DA OPERATORI
QUALIFICATI ED ADEGUATAMENTE ADDESTRATI.
3.NON TENTARE DI AVVICINARSI AGLI ORGANI IN MOTO PRIMA CHE SI SIANO
COMPLETAMENTE FERMATI.
4.NON APRIRE PORTE O SPORTELLI CON LA MACCHINA IN MOTO.
5.NON RIMUOVERE O DETERIORARE I DISPOSITIVI E LE PROTEZIONI DI SICUREZZA.
6.NON MODIFICARE I PARAMETRI DEL TORNIO SENZA AVER PRIMA CONSULTATO
L'ASSISTENZA TECNICA AUTORIZZATA.
7.CHI OPERA CON QUESTA MACCHINA DEVE INDOSSARE ABBIGLIAMENTO
ADEGUATO, SENZA VESTITI PENDENTI, NE' CATENINE , BRACCIALI ECC. E DEVE
ESSERE PROVVISTO DI SCARPE ,GUANTI ED OCCHIALI ANTINFORTUNISTICI.
8.LA MANUTENZIONE VA FATTA A MACCHINA SPENTA E SOLO DA PERSONALE
QUALIFICATO ED ISTRUITO, IN ACCORDO AL MANUALE DI MANUTENZIONE
DEL COSTRUTTORE.
9. NON LAVORARE BARRE CHE SPORGANO POSTERIORMENTE DAL MANDRINO, SE
QUESTE NON SONO ADEGUATAMENTE PROTETTE.

Item Part no. Description Q'ty Remark

English
L-5106-00101 Warning Signs Plate 1
Italian
Germany
L-5106-00102 Warning Signs Plate 1
French
Spanish
L-5106-00103 Warning Signs Plate 1
Danish
11
Turkish
L-5106-00104 Warning Signs Plate 1
Finnish
Russian
L-5106-00105 Warning Signs Plate 1
Norwegian
Czech
L-5106-00105 Warning Signs Plate 1
Portuguese

Version: 009 P 2-41

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

12)

Item Part no. Description Q'ty Remark

12 LB-266 Machine Plate 1 English

Version: 009 P 2-42

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

13)

..
ATTEZIONE
NON METTERE LA MANO NET
CONVOGLIATORE DVRANTE IL
FUNZIONAMENTO
IL NON RISPETTO DELL' INDiCAZiONE PVO
CAVSARE GRAVE INFORTUNiO

ACHTUNG
Hande weg vom
.. ..
Laufenden spaneforderer.
Nichtbeachtung kann ernste
Verletzungen verursachen

WARNING ATTENTION!
DO NOT put your hand into NE PAS INTRODUIRE LA MAIN
the convryor during runing. DANS LE CONVOYEUR PENDANT
LE FONCTIONNEMENT
Failure to follow a warning
can result in severe injury. NE PAS RESPECTER CET
AVERTISSEMENT PEUT
ENTRAINER DE GRAVES LESIONS

Item Part no. Description Q'ty Remark

English
Italian
L-5106-00151 Warning Signs Plate 1
Germany
French
Spanish
Danish
13 L-5106-00152 Warning Signs Plate 1
Turkish
Finnish
Russian
Norwegian
L-5106-00153 Warning Signs Plate 1
Czech
Portuguese

Version: 009 P 2-43

Date of Version: Aug. 2009
 OPERATION MANUAL
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14)

Item Part no. Description Q'ty Remark

E-DRAD-75041-01 Name Plate 1 English
E-DRAD-75042-01 Name Plate 1 Italian
E-DRAD-75043-01 Name Plate 1 Germany
E-DRAD-75044-01 Name Plate 1 French
E-DRAD-75045-01 Name Plate 1 Spanish
E-DRAD-75046-01 Name Plate 1 Danish
14
E-DRAD-75047-01 Name Plate 1 Turkish
E-DRAD-75048-01 Name Plate 1 Finnish
E-DRAD-75037-01 Name Plate 1 Russian
E-DRAD-75038-01 Name Plate 1 Norwegian
E-DRAD-75039-01 Name Plate 1 Czech
E-DRAD-75040-01 Name Plate 1 Portuguese

Version: 009 P 2-44

Date of Version: Aug. 2009
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15)

Item Part no. Description Q'ty Remark

18 E-DRAD-75131-01 Hydraulic diagram plate 1 English

Version: 009 P 2-45

Date of Version: Aug. 2009
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HMC70

16)

Item Part no. Description Q'ty Remark

17 E-ARAK-75231-01 Pneumatic diagram plate 1 English

Version: 009 P 2-46

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

3 TRANSPORT-
INSTALLATION &
PREPARATION FOR
OPERATION
 OPERATION MANUAL
HMC70

3 Transport-Installation & Preparation for Operation

In this chapter, each process for operation is detailed explained.

Every step in each process is described below: (only maintenance staff would need to
perform these works.)

CAUTION Please fully understand mechanical and electrical specification

before installation.

CAUTION
Please contact our service center for any unclear description.

3 TRANSPORT-INSTALLATION & PREPARATION FOR OPERATION .... 1

3.1. MACHINE LOCATION ................................................................................. 2
3.2. FOUNDATION PLAN .................................................................................. 3
3.3. PREPARATION BEFORE MACHINE ARRIVAL ................................................ 5
3.4. TRANSPORTATION .................................................................................... 6
3.5. INSTALLATION.......................................................................................... 7
3.6. POWER AND AIR SOURCE CONNECTION ..................................................... 9
3.7. DISASSEMBLING OF FIXTURES & CLEANING OF MACHINE ............................ 9
3.8. SUPPLYING OIL...................................................................................... 10
3.9. FINAL LEVELING AND INSPECTION ........................................................... 10

Version: 009 P 3-1

Date of Version: Aug. 2009
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3.1 Environmental requirement

CAUTION 1) To keep the machine running in the perfect condition, avoid the places where
are directly exposed to the sun-light, the heat, the severe variation of
temperature and dust. But if it’s inevitable variation. Beware of the influence on
the machine.
CAUTION 2) The foundation of the machine should be performed according to the
foundation drawing. As the foundation plan in 3.2 is prepared for relatively
satisfactory ground stiffness, the depth of the foundation is determined by
actual ground conditions where the machine is installed.
CAUTION 3) It is proper to reserve more space for maintenance during foundation. The space
for opening doors of electric cabinet and for chip conveyor is particularly
important.
Generally, the machine will be installed on the following conditions.
CAUTION
However, these may change over a period of time or in response to seasonal
changes.
a. Supply voltage : 90% to 110% of nominal supply voltage
b. Source frequency: +2hz of nominal frequency
c. Ambient temperature: 0℃ to 45℃ (32℉ to 113℉)
d. Relative humidity: Less than 80%. Temperature changes should not cause
condensation.
e. Atmosphere: Free from excessive dust, acid fumes corrosive gases and salt.
f. It should be avoided to expose the machine to direct sunlight or heat rays which can
change the environmental temperature.
g. Avoid exposing the NC machine to abnormal vibration.
h. Noise:
Noise range emitted from all areas of machine (distance:1 m from the machine surface, height:
1.6m from the floor) during use at a typical operator’s position is between 70~85 dB. Take
precautions to prevent hearing damage from machine/machining noise. Wear ear protection,
alter cutting application (tooling, spindle speed, axis feed, fixturing, programmed path) to
reduce noise, and restrict access to machine area during cutting.

If it is difficult to meet these conditions, contact us immediately.

Version: 009 P 3-2

Date of Version: Aug. 2009
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3.2 Foundation Plan

CAUTION

It is ideal that the foundation is completed within 2 months ahead before the machine is
installed. And please check each part according to the drawing below.

TOLERANCE
FLATNESS 10mm
DIMENSIONS
IMENSIONS SINGLE 10mm
ACCUMULATED 20mm
1) With ATC

Version: 009 P 3-3

Date of Version: Aug. 2009
 OPERATION MANUAL
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2) Without ATC

Version: 009 P 3-4

Date of Version: Aug. 2009
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3.3 Preparation Before Machine Arrival

1) Preparation 2nd mortar

The following is quantity for 2nd mortar. (It is ideal quantity, so it is proper to prepare
20% more)

Cement 60kg
Anti-shrinkage 60kg
Sand 170kg

CAUTION
Anti-shrinkage can be selected among Non-shrink (grout type),
Embeco and Tascon.

2) Preparation of parts for temporary leveling

When the machine is installed on the foundation, it is necessary to level temporarily by
using shim plates and flat plates. Please prepare approximately 10 sets showed in the
left figure.

3) Preparation of air and power source

Referring to 3.2 and 3.6. Please prepare the air and power source for the machine.

Version: 009 P 3-5

Date of Version: Aug. 2009
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3.4 Transportation

WARNING 1. Transportation of this machine is possible with forklift or over crane,

but be sure to use more than 10,000kgf as nominal load for safety.
WARNING 2. When using over crane, more than 7m in height of the evacuation is
needed.

Version: 009 P 3-6

Date of Version: Aug. 2009
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3.5 Installation

1) Temporary leveling
1. Lay down the machine on the floor with foundation bolts assembled.

NOTICE Please refer to 3.2 for foundation bolts assembly.

CAUTION At this time, allow the distance from floor to bed bottom more than 60mm
in case the chip pan and chip conveyor interference with bed.

2. Level temporarily the machine with the parts described in 3.3. The absolute level
should be less than 0.05mm/m when the level gage is laid on pallet.

3. Filling mortar in anchor bolt holes

1) Face roughly the surfaces of anchor bolt holes, and moisten them more than 12
hours, and finally extract water out just before filling mortar.

CAUTION 1. Moisten more than 24 hours if concrete has been set more than one
month.

Version: 009 P 3-7

Date of Version: Aug. 2009
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NOTICE 2. This work makes bonding and flowing characteristics of mortar better,
and prevents it from being dry too fast.

2) Fill the mortar into anchor bolt holes-The weight proportion of (cement :
anti-shrinkage additive : sand) is 1:1:2.7

CAUTION 1. Because anti-shrinkage additive expands approximate 3 hours later,

this work should be completed within 30 minutes~1 hour.
2. Sand should be dry and nice, and should not contain mud, dust, and
salt.
3. Composite sands, anti-shrinkage and cement properly, and apply
WARNING
water. At this time, be careful to apply water into composition.
4. The proportion of water: cement is 1: 2.
5. 10~21°C is the proper working temperature.

3) After filling mortar, stir it up with stick or pipe. Using pipe is more recommended to
extract air absorbed in mortar.
4) Prevent air from permeation by filling from one direction.
5) Be sure to turn off the near machines to avoid the influence of vibration during
working.
6) Reinforce the naked surface of mortar for 2~3 days with water. More term makes
more strength.

Version: 009 P 3-8

Date of Version: Aug. 2009
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3.6 Power and Air Source Connection

1) Power source connection

CAUTION Perform the cabling form factory main source to machine electric
cabinet.
1. Power capacity : 50KVA(Cable section area : 22mm2)

NOTICE Voltage stabilizer is necessary when the fluctuation exceeds the

above allowance. And be careful to isolate electrical noise sources
from same power source, such as electric welders or electric
discharge machines.
2) Air source connection
Perform the piping from air source to air service unit in the rear of machine.
1. Use of inner diameter ∅9 hose and hose band.
WARNING
2. Be sure that the pressure of air source is 5.5~7.5kgf/cm2
CAUTION 3. Use clean and dry air without moisture. Use air dryer, if
necessary.

3.7 Disassembling of Fixtures & Cleaning of Machine

WARNING

Each axis is clamped with fixtures for safety in delivery. Therefore, be sure not to operate
the machine without disassembling these fixtures.

After disassembling fixture, clean the anti-corrosion oil on the machine with wash oil or
gasoline if not designated by factory, and lubricate the cleaned parts.
At this time, be careful not to use improper oil which can affect paint on the machine and
be careful to avoid fire.

Version: 009 P 3-9

Date of Version: Aug. 2009
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3.8 Supplying Oil

Before the operation, fill the tank with proper oil up to the ‘H’ mark on the oil level gage
attached to the each tank. Please refer to Section 2 and 5.11 for recommended oil type,
supplied position and maintenance of oil tank.

3.9 Final Leveling and Inspection

After machine installation and reinforcement of foundation, please check the state of each
part, referring to factory control file and Section 5. At this time, because the machine
needs to be operated, fully understand this operation manual is particularly important.

Version: 009 P 3-10

Date of Version: Aug. 2009
 OPERATION MANUAL
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4 CIRCUIT DIAGRAMS
 OPERATION MANUAL
HMC70

4 Circuit Diagrams

In this section, circuit diagrams of the machine are illustrated for understanding the machine’s
action better. Please refer to parts list and electric circuit diagram, if necessary.

WARNING

Be sure to adjust each device referring to section 6.

4 CIRCUIT DIAGRAMS ................................................................................... 1

4.1 HYDRAULIC SYSTEM ................................................................................... 2

4.2 AIR SERVICE UNIT ...................................................................................... 4
4.3 AIR FILTER / REGULATOR / LUBRICATOR ASSEMBLY..................................... 5

Version: 009 P 4-1

Date of Version: Aug. 2009
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4.1 Hydraulic System

1) Circuit diagram

Version: 009 P 4-2

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

2) ATC Hydraulic System

Magazine Magazine
A Low Speed Hi Speed

Magazine Magazine
B CCW Speed CW Speed

Magazine
C LOCK PIN

ARM to ARM to
D spindle sidle magazine sidle

CO ARM ARM
E rotating CCW rotating CW

Tool
F extractor

A: Magazine Hi/Low speed valve

B: Magazine CW/CCW valve
C: Magazine lock pin valve
D: ATC move valve
E: ARM rotating valve
F: Tool extractor valve

Version: 009 P 4-3

Date of Version: Aug. 2009
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4.2 Air Service Unit

1) Circuit diagram

Version: 009 P 4-4

Date of Version: Aug. 2009
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4.3 Air Filter / Regulator / Lubricator Assembly

Version: 009 P 4-5

Date of Version: Aug. 2009
 OPERATION MANUAL
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5 PERIODIC
INSPECTION
 OPERATION MANUAL
HMC70

5 Periodic Inspection

In this section, brief and compact information right after installation is provided. In addition
to the inspection items given here, there can be some other items which should be checked
according to the actual condition of the machine. Please mark extra check sheet and
schedule, if necessary. Re-adjustment and maintenance must be followed carefully by
maintenance staff or our service team, if anything is observed by inspection. Please do not
change any setting and adjust any value without intention in any case.

5 PERIODIC INSPECTION........................................................................... 1

5.1 ARM TYPE ATC.......................................................................................... 2

5.2 TABLE ....................................................................................................... 2
5.3 AXES SYSTEM ............................................................................................ 3
5.4 SPINDLE HEAD ........................................................................................... 3
5.5 AIR SERVICE UNIT ...................................................................................... 4
5.6 LUBRICATION UNIT ..................................................................................... 4
5.7 OIL COOLER-OPTION SPECIFICATION ........................................................... 5
5.8 NAME PLATES ............................................................................................ 5
5.9 COOLANT AND CHIP DEVICES ...................................................................... 6
5.10 ELECTRIC DEVICE ...................................................................................... 6
5.11 PERIODIC CHECK OF OIL ............................................................................ 7

Version: 009 P 5-1

Date of Version: Aug. 2009
 OPERATION MANUAL
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5.1 Arm Type ATC

Item Check point Remark After Daily Semi Annual Ref.to

inst. -annua
l
State ATC centering Check with jig (option) O O
Slot for pot up/down Check position O O
Pot up/down O O
Gripper Abnormal O
Taper in pot Wearing O
Key of pot O
Chain for tool change Check Tension O
Belt for tool magazine O
Input voltage for moors ±10% O
Bolts and connectors Check state O O
Function Tool change action Manual operation O O Operation
Tool magazine action O O manual
Pot up/down action O O
Sol. Valves action Check DGN O
Switches action O
Oil supply Chain Apply grease O
Cam-follower for magazine O
Pot up/down parts O
Cleaning Changer arm gripper Remove foreign matter O
Inside of pot O
Pot up/down O
Tools O
Inside of cover O

5.2 Table

Item Check point Remark After Daily Semi – Annual Ref. to

inst. annual
Cleaning Surface of table Remove foreign O
Inside of cover Matter O

Version: 009 P 5-2

Date of Version: Aug. 2009
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5.3 Axes System

Item Check point Remark After Daily Semi- Annual Ref. to
inst. annual
State Check reference point Check & Adjust O
Each-axis shake O F.C.F
Static accuracy O
Position accuracy O
Feed rate accuracy O
Each-axis wipers Check abnormal wear O
Input voltage of servo-motors ±10% O
Bolts and connectors Check state O O
Function Switch action for Ref. Point Check DGN O O
Switch action for Emergency O O
Reference point return Manual operation O O OP
manual
Axes motion O O
Oil supply Moving parts Oil O
Cleaning Moving Remove foreign matter O
Inside of splash guard O

5.4 Spindle Head

Item Check point Remark After Daily Semi- Annual Ref. to
inst. annual
State Tool unclamp device Check and adjust O
Spindle orientation Check orientation point O O
Spindle drive key Check abnormal wear O
Spindle taper O
Belt for spindle drive Check tension (W-axis) O
＊Deflection force: 1.3kgf
Belt for orientation O
＊Deflection: 2.1mm
Spindle RPM Check and adjust O
Input voltage of motor ±10% O
Bolt and connectors Check state O O
Function Spindle rotation Manual operation O O Operation
Spindle orientation MDI operation O O manual
Tool clamp/unclamp Manual operation O O
Position detector Compare rpm O
Sol. Valves action Check DGN O
Switches action O
Oil supply Moving parts Oil O
Cleaning Spindle taper Remove foreign matter O
Inside of cover O
Spindle O Ch6.5

Version: 009 P 5-3

Date of Version: Aug. 2009
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5.5 Air Service Unit

Item Check point Remark After Daily Semi- Annual Ref. to

inst. annual
2
State Pressure gage 6.5kgf/cm O O
Oiler flow rate 5drops/min. O O
2
Pressure switch 4kgf/cm O O
Piping Air leakage O O
Bolts and connectors Check state O O
Function Air blow for cleaning ATC O O
Air regulator Check function O
Oiler O
Pressure switch O
Oil supply Oiler Check level O O
Cleaning Tank for filter device Extract water O O
Filter for filter device Check cleaning O

5.6 Lubrication Unit

Item Check point Remark After- Daily Semi Annual Ref. to

inst. -annua
l
State Pressure gage 16~20 kgf/cm2 O O
Oiler flow rate ±10% O
Pressure switch Check leakage O O

Function Piping Check state O

Pump Check action O O
Oil distribution Check state O O
Pressure switch Check DGN O Operation
manual

Float switch O

Oil supply Oil level gage Check level O O

Cleaning Oil filter Check/cleaning O

Version: 009 P 5-4

Date of Version: Aug. 2009
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5.7 Oil Cooler-Option Specification

Item Check point Remark After Daily Semi- Annual Ref. to

inst. annual
State Setting temperature SV=±3 O O
Input voltage to device ±10% O
Check leakage O O
Bolts and connectors Check state O O
Function Device action Check state O O
OP panel Check function O
Oil Level gage Check state O O
supply Oil replacement O
Cleaning Filter Check/ cleaning O

NOTICE 1. Please refer to extra oil instruction for detail check and maintenance.

5.8 Name Plates

Item Check point Remark After Daily Semi- Annual Ref. to

inst. annual
State Each nameplate Check state O O

Version: 009 P 5-5

Date of Version: Aug. 2009
 OPERATION MANUAL
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5.9 Coolant and Chip Devices

Item Check point Remark After Daily Semi- Annual Ref. to

inst. annual
State Input voltage to pump ±10% O
Coolant flow rate Adjustment O
Pipings Check leakage O O
Bolts and connectors Check state O
Function Each pump Check action O
Chip conveyor O
Oil Oil priming Check state O
supply Level gage O O
Oil replacement O
Chain for chip conveyor Apply grease O
Cleaning Inside of tank Cleaning O
Strainer and filter Check/ cleaning O
Inside of chip pan Remove chip O
Chip conveyor (Daily) Manual operation O
Chip conveyor (Annual) Disassemble O

5.10 Electric Device

Item Check point Remark After Daily Semi- Annual Ref. to

inst. annual
State Input voltage ±10% O O
Bolts and connectors Check state O O
Function Each Emergency stop switch Check DGN O O Operation
OP. Devices Check function O O manual
Operator call lamp Check ON/OFF O O
Work light O O
Fan of electric cabinet Check action O O
Cleaning Inside of electric cabinet Check state O

Version: 009 P 5-6

Date of Version: Aug. 2009
 OPERATION MANUAL
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5.11 Periodic Check of Oil

Version: 009 P 5-7

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

6 DATA FOR
ADJUSTMENT/
MAINTENANCE
 OPERATION MANUAL
HMC70

6 Data for Adjustment/Maintenance

NC machine is a highly efficient production one calling for a much higher utilization rate than
manual one. This section deals with the requirement for adjustment/maintenance which
must be met by every user in order to insure excellent, trouble-free performance and
prolonged life. Adjustment and maintenance must be followed carefully by maintenance
staff or our service man, if anything is observed by inspection. Be sure not to change setting
adjusting value without intention in any case. The followings are the basic concepts for
adjustment and maintenance, and please refer to section 4, Parts list and Electric/Ladder
diagram.

Number Item Description

1 Adjustment of proximity switch

2 Adjustment of other switch Check DGN signal

3 Bolts/screws Right thread by Meter system
(Except for rotating union for T-C-S)

Version: 009 P 6-1

Date of Version: Aug. 2009
 OPERATION MANUAL
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6 DATA FOR ADJUSTMENT/MAINTENANCE ........................................ 1

6.1 REGULAR INSPECTION LIST ........................................................................ 3

6.2 OILING CHARTS......................................................................................... 4
6.3 MAINTENANCE INSTRUCTION ...................................................................... 6
6.3.1 Inspect Lubrication System............................................................................... 6
6.3.2 Axes System ..................................................................................................... 8
6.3.3 Clean chip drawer ........................................................................................... 12
6.3.4 Air Service Unit ............................................................................................... 13
6.3.5 Lubrication Unit ............................................................................................... 15
6.3.6 Coolant and Chip Device ................................................................................ 16
6.3.7 Cleaning of air filter (option)............................................................................ 18
6.3.8 Horizontal Borer Maintenance Step ................................................................ 19
6.3.9 Fittings ............................................................................................................ 22
6.3.10 Motor............................................................................................................... 22
6.3.11 Control units.................................................................................................... 22
6.3.12 Wire connectors.............................................................................................. 22

Version: 009 P 6-2

Date of Version: Aug. 2009
 OPERATION MANUAL
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6.1 Regular inspection list

This items that require inspection and maintenance at regular intervals are indicated below. By
referring to the machine specification and other reference information, carry out inspection and
maintenance work at the specified inspection intervals.

Item Inspection item Inspect interval

1 Check electrical circuit connection Every time before operation
Inspect oil level
2 (If oil level is below the required level, re-fill with Daily
the specified oil)
3 Check automatic lubrication unit Daily
4 Clean chip drawer Daily
5 Clean water cup of air unit Daily
6 Cleaning machine (do not use air compressor) Weekly
7 Clean coolant tank Weekly
8 Add grease Weekly
9 Cleaning of air filter Weekly
10 Check all fittings Monthly
11 Replace coolant 3 months
13 Clean automatic lubrication oil tank 6 months
14 Clean fans 6 months
15 Machine level using level 6 months
16 Check and adjust gib 6 months
17 Clean and check servo motor 6 months
18 Clean and check spindle motor 6 months
19 Check slide (X-axis) 6 months
20 Check slide (Z-axis) 6 months
21 Replace filter of oil cooler 1 year
22 Replace oil inside oil cooler 1 year
23 Replace hydraulic oil 2 years

Version: 009 P 6-3

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

6.2 Oiling charts

The oil points of this machine, and the types and quantities of oil to be used, are indicated
below.
1) Inspect lubrication at all points, and oil changes at regular intervals.
2) Do not use oil containing impurities or degraded oil.
3) Check all the fittings of lubrication system under normal operation temperature. If oil leaking
is found, tighten the fittings. Inspect oil level daily.
Automatic lubrication pump
Oil cooler

Air unit

Coolant tank
Hydraulic oil tank

Version: 009 P 6-4

Date of Version: Aug. 2009
 OPERATION MANUAL
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Item Oil point Oil type Quantity

Vactra No.2
2 Automatic lubrication pump Tonna T68 4L
HP 20C
3 Hydraulic oil tank ISO VG32 100L
4 Oil cooler ISO VG32 36L
5 Coolant tank User define 120L
6 Air unit ISO VG32 0.05L

Version: 009 P 6-5

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

6.3 Maintenance instruction

6.3.1 Inspect Lubrication System

Check all the fittings of lubrication system under normal operation temperature. If oil leaking is
found, tighten the fittings. Inspect oil level daily.
See below photos where you can find oil level for daily checking items:
1) Automatic lubrication pump

2) Air unit

Oiler
Version: 009 P 6-6
Date of Version: Aug. 2009
 OPERATION MANUAL
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3) Coolant tank

Version: 009 P 6-7

Date of Version: Aug. 2009
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6.3.2 Axes System

1) Adjusting reference point
The reference point of this machine is determined accurately by parameter change the
shift between the grid signal from position detector, and the relation is shown as below.
(Please refer to operation manual, parameter sheet.)

1. Adjusting reference point of X, Z axes

Step Operation Remark
1 Perform reference point return Manual operation
2 Coincide spindle center with table center Dial gage
Manual operation
3 Calculate new value to register Pn: New value
Pn=Po-M+C Po: Old value
M : Stroke/2
-510.000(X axis)
-255.000(Y axis)
C : Value displayed on monitor

2. Adjusting reference point of Y axis

Step Operation Remark
1 Perform reference point return Manual operation
2 Measure the distance from pallet surface Dial gage
to spindle nose Block gage
Manual operation
3 Calculate new value to register Pn: New value
Pn=Po+I-R Po: Old value
I :: Ideal distance(775.000)
R : Real distance

Version: 009 P 6-8

Date of Version: Aug. 2009
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2) Adjusting gibs of X , Z axis (when accuracy is not correct) :

1. X axis
Once the gib located on the table is abraded, the accuracy of gib need to be adjusted.

Step Operation
1 Loose the rear screw of holder.

2 Rotate clockwise the front screw.

3 Do step 1 and 2 on the other side.

4 Place the indicator on the table and put needle along surface where gibs match.
Move x-axis along travel and ensure tolerance is within 0.01mm.

Version: 009 P 6-9

Date of Version: Aug. 2009
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5 Place indicator on spindle and put needle along T-slot side surface. Move
x-axis and ensure tolerance is within 0.03mm.

6 After adjusting the gib, the screw needs to be locked so that the gib would be in
a fixed position.

zoom in for internal part

Version: 009 P 6-10

Date of Version: Aug. 2009
 OPERATION MANUAL
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2. Z axis
Once the gib located on the carriage is abraded, the accuracy of gib may need to be
adjusted.

Step Operation
1 Undo the rear screw of holder.

2 Rotate the front screw clockwise.

3 Do step 1 and 2 on the other side.
4 Place the indicator on the carriage and put needle along surface where gibs
match. Move z-axis along travel and ensure tolerance is within 0.01mm.
5 After adjusting the gib and the screw needs to be locked so that gib would be in
a fixed position.

Version: 009 P 6-11

Date of Version: Aug. 2009
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6.3.3 Clean chip drawer

During operation, chips will flow down the filter of chip drawer. To maintain the efficiency of the
filter, shall clean it after finish daily job.

Version: 009 P 6-12

Date of Version: Aug. 2009
 OPERATION MANUAL
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6.3.4 Air Service Unit

Symbol Description
1 Regulator
2 Oilier
3 Filter unit
4 Piping
5 Pressure switch
6 Solenoid valve

1) Adjusting air pressure

Step Operation Remark
1 Pull down the pressure adjusting
knob
2 Turn to the left or right Check pressure gage(5.5kgf/cm2)
3 Push up the adjusting knob

WARNING Never change the setting value without intention.

2) Adjusting flow rate of oilier

Step Operation Remark
1 Spindle tool unclamp Manual operation
2 Turn the flow rate adjusting knob 5 drops/min
3 Spindle tool clamp Manual operation

Version: 009 P 6-13

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

3) Oil supply into oilier

Please checks the oil level before operation. If oil level is below the required level, re-fill with
the specified oil.
Step Operation Remark
1 Take apart oil inlet in air supply
2 Oil supply ISO VG32, 0.05L
3 Re-assemble oil inlet
NOTICE Oilier tank disassembling is possible during cutting off main air supply.

4) Extract water in filter unit

Please clean water cup every day to avoid water comes into air pipe, this will cause parts
damaged.
Step Operation Remark
1 Loosen the drain cork On air supply
2 Lock the drain cork
NOTICE Filter cover disassembling is possible during cutting off main air supply.

5) Cleaning filter
Step Operation Remark
1 Cut off air supply Locking cork
2 Disassembling filter cover Locking latch
3 Tank out filter Check state
4 Cleaning filter Neutral detergent
5 Fix up filter and cover
6 Supply air Locking cork
WARNING Adjusting the air pressure to initial state after pressure switch adjustment.

6) Adjusting pressure switch

Step Operation Remark
1 Adjust air pressure 4kgf/cm2
2 Adjust pressure switch Adjusting screw
Confirm Alarm state
3 Adjust air pressure to initial state 4.5kgf/cm2
pressure adjusting knob and pressure gage

Version: 009 P 6-14

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

6.3.5 Lubrication Unit

Symbol Description
1 Tank
2 Pressure gauge
3 Oil inlet
4 Adjusting valve

1) Checking oil leakage

Step Operation Remark
1 Check oil consuming rate Refer to 2.9
2 Check/repair leaking position Refer to 4.2 Circuit diagram

2) Oil supply
Please checks the oil level before operate. If oil level is below the required level, re-fill with the
specified oil.
Step Operation Remark
1 Loosen the oil inlet
2 Oil supply Oil type: Vactra No.2/Tonna T68/HP 20C
Clean inlet filter, if necessary
3 Locking the oil inlet

3) Cleaning filter
Step Operation Remark
1 Loosen the oil inlet
2 Take apart inlet filter Check state
3 Clean the filter Neutral detergent
4 Assemble filter and oil inlet

Version: 009 P 6-15

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

6.3.6 Coolant and Chip Device

Symbol Description
1 Chip pan

1) Oil supply
Step Operation Remark
1 Pull out tank Loosen the stop bolt
2 Supply the coolant Level gage
3 Push in and fix the tank Stop bolt

2) Adjusting flow rate

Step Operation Remark
1 Coolant pump ON Manual operation
2 Adjust the flow rate Flow rate adjusting cork

3) Cleaning the coolant tank

Stop Operation Remark
1 Turn off the main power Refer to Machine operation manual
2 Pull out the tank Loosen the stop bolt
3 Take apart the tank cover
4 Empty the tank Loosen the drain plug
5 Clean the inside of tank Clean the strainer, if necessary
6 Assemble the drain plug
7 Supply Oil level gage
8 Re-assemble
9 Push in and fix the tank

Version: 009 P 6-16

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

4) Cleaning the chips in chip pan

Step operation Remark
1 Turn off the main power Refer to Machine operation manual
2 Pull out the coolant tank
3 Sweep out the chips Prepare the extra box
4 Push in the coolant tank Check the wheel position

5) Applying grease to the chip conveyor

Step Operation Remake
1 Open the motor side cover
2 Apply the grease to the chain
3 Close the cover

6) Extracting the chips inside of chip conveyor

Step Operation Remark
1 Put the waste cloths on the belt
Perform the reverse rotation Refer to machine operation manual
2
3 Confirm the extraction of both chips
and waste cloths

7) Cleaning the chip conveyor

Step Operation Remark
1 Tank apart the conveyor cover
2 Clean the inside of chip conveyor
and re-assemble cover

Version: 009 P 6-17

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

6.3.7 Cleaning of air filter (option)

1) Be sure to clean at least once a week with air gun or water after dismounting filter.
2) After dismounting filter remove dust on the fins with air gun.
3) Neglect of periodical cleaning may result in malfunction, so be sure to clean regularly.
4) Air mist may damage electrical/electronic control system, please make sure the door of
electrical/electronic cabinet has been closed and locked.

Version: 009 P 6-18

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

6.3.8 Horizontal Borer Maintenance Step

1. To ensure the spindle sleeve extend to the end of travel after spindle stop, then push
EMG switch.

2. Brush out the chips around spindle OD face and key slot. Don’t use air gun to do cleaning
to avoid damage from chips and trash going into inner spindle.

Version: 009 P 6-19

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

3. Use dry cloth wiping the moisture content or humidity in spindle and key slot. Repeated
working more than 3 times is necessary to ensure getting rid of the moisture content.

4. Smear lubrication oil evenly at spindle OD face and inside the key slot. (Oil type : G oil)

Version: 009 P 6-20

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

5. Release EMG switch, get the spindle sleeve back to home position, and wipe out the
unnecessary lubrication oil at the front of wiper.

6. Daily maintenance is necessary after work

Version: 009 P 6-21

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

6.3.9 Fittings

Check all fittings after 2 months of operation especially their tightness between tubes. After
that, do the regular check every month.

6.3.10 Motor

Spindle motor is equipped with IP. Therefore, no special care in required. Have qualified
technician check and clean it every 6 months is OK. Other motors should be checked 6
months.

6.3.11 Control units

No special care is required. Cleaning CRT or TFT display and key board by using a clean cloth.
No detergent soap should be applied.

6.3.12 Wire connectors

Check them annually, and tighten them if necessary.

Version: 009 P 6-22

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7 PARTS DRAWING
&
SPECIFICATION
 OPERATION MANUAL
HMC70

7 PARTS DRAWING & LIST

7 PARTS DRAWING & LIST .......................................................................... 1

7.1 HEAD STOCK ............................................................................................ 3

7.1.1 Head Stock........................................................................................................ 4

7.2 W-AXIS .................................................................................................... 5

7.2.1 W-Axis ............................................................................................................... 6

7.3 W-AXIS (WITH CTS)................................................................................. 8

7.3.1 W-Axis (With CTS) ............................................................................................ 9

7.4 W-AXIS TRANSMISSION ........................................................................... 11

7.4.1 W-Axis Transmission....................................................................................... 12

7.5 SPINDLE TRANSMISSION .......................................................................... 14

7.5.1 Spindle Transmission ...................................................................................... 15

7.6 ROTARY TABLE (DRAWING A) ................................................................. 18

7.6.1 Rotary Table (Drawing A) ................................................................................ 19

7.7 ROTARY TABLE (DRAWING B) ................................................................. 21

7.7.1 Rotary Table (Drawing B) ................................................................................ 22

7.8 X-AXIS ................................................................................................... 24

7.8.1 X-Axis .............................................................................................................. 25

7.9 Z-AXIS ................................................................................................... 28

7.9.1 Z-Axis .............................................................................................................. 29

7.10 BASE ..................................................................................................... 32

7.10.1 Base ................................................................................................................ 33

Version: 009 P 7-1

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.11 Y-AXIS ................................................................................................... 34

7.11.1 Y-Axis .............................................................................................................. 35

7.12 COUNTER BALANCE WEIGHT ................................................................... 38

7.12.1 Counter Balance Weight ................................................................................. 39

7.13 SWIVEL TYPE PANEL ............................................................................... 40

7.13.1 Swivel Type Panel........................................................................................... 41

7.14 FLOOR TYPE CONSOLE ........................................................................... 42

7.14.1 Floor Type Console ......................................................................................... 43

7.15 ELECTRIC CABINET ASSEMBLY ................................................................ 44

7.15.1 Electric Cabinet Assembly............................................................................... 45

7.16 TABLE GUARD ........................................................................................ 47

7.16.1 Table Guard .................................................................................................... 48

7.17 ATC ...................................................................................................... 49

7.17.1 ATC ................................................................................................................. 50

7.18 SAFETY GUARD (OPTION) ........................................................................ 51

7.18.1 Safety Guard (option) ...................................................................................... 52

Version: 009 P 7-2

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.1 Head Stock

Version: 009 P 7-3

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.1.1 Head Stock

Item Part no. Description Q'ty Remark

1 5001-A06100020 Hex. socket screw 6 M6 X P1.0 X 20L
2 Front cover 1
3 5001-A08125025 Hex. socket screw 4 M8 X P1.25 X 25L
4 Tool holder key 2
5 Spindle 1
6 Sliding key 2
7 5001-A06100008 Hex. socket screw 4 M6XP1.0X8L
8 Key 2 14X9X150L
9 Coolant stop ring 1
10 5001-A10150025 Hex. socket screw 6 M10XP1.5X25L
11 Front bearing cap 1
12 Bearing 1 NN3030K
13 Collar 1
14 Outer collar 1
15 Bearing 3 BTM150B
16 Collar 1
17 Bearing nut seat 1 YSR M150XP2.0
18 Shaft sleeve 1
19 5001-A05080065 Hex. socket screw 4 M5XP0.8X65L
20 5001-A14200050 Hex. socket screw 6 M14XP2.0X50L
21 Spindle sleeve 1
22 E-DRAD-00101-03 Head stock 1
23 Collar 1
24 Bearing 1 NN3028
25 Coolant stop ring 1
26 Rear bearing cap 1
27 5001-A06100020 Hex. socket screw 6 M6XP1.0X20L
28 E-DRAD-01033-01 Spindle gear 1
29 E-DRAD-01034-01 Spindle gear 1
30 Collar 1
31 Bearing nut 1 YSR M140XP2.0
32 E-DRAD-00123-01 Block 1

Version: 009 P 7-4

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.2 W-Axis

Version: 009 P 7-5

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.2.1 W-Axis

Item Part no. Description Q'ty Remark

1 Clamping jaw 1
2 Tool holder key drag rod 1
3 5001-A08125025 Hex. socket screw 2 M8 X P1.25 X 25L
4 Tool holder key 2
5 Spindle 1
6 Spring 40 φ30Xφ60
7 Washer 1
8 O ring 1 P58
9 Drag rod shaft sleeve 1
10 Bearing nut 2 YSR M30XP1.5
11 E-DRAD-00101-03 Head stock 1
12 E-DRAD-08003-01 Bearing collar 1
13 L-0402-00006 Bearing 1 7018A5TYNSUMP4
14 E-DRAD-56002-02 W axis nut seat 1
15 E-DRAD-08004-01 Bearing collar 1
16 E-DRAD-08117-01 Bearing collar 1
17 L-0402-00006 Bearing 1 7018A5TYNSUMP4
18 Bearing nut 1
19 Bearing nut 1
20 Connecting sleeve 1
21 E-DRAD-08102-03 Bearing cover 1
22 5001-A10150065 Hex. socket screw 8 M10 X P1.5 X 65L
23 E-DRAD-08118-02 Fixing block 1
24 E-DRAD-70112-01 W axis limiting bracket 1
25 5001-A06100020 Hex. socket screw 8 M6 X P1.0 X 20L
26 E-DRAD-70078-02 Fixing bracket 1
27 Knock out bar 1
28 E-DRAD-08109-02 Cylinder 1
29 5001-A10150045 Hex. socket screw 8 M10 X P1.5 X 45L
30 E-DRAD-80125-01 Fixing bracket 1
31 5001-A06100012 Hex. socket screw 4 M6 X P1.0 X 12L
32 E-DRAD-70138-01 Fixing bracket 1
33 5001-A06100016 Hex. socket screw 8 M6 X P1.0 X 16L
34 E-DRAD-00103-03 Driving box 1
35 5001-A10150030 Hex. socket screw 5 M10 X P1.5 X 30L
36 E-ARAK-10004-01 Block 6

Version: 009 P 7-6

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

Item Part no. Description Q'ty Remark

37 E-ARAK-56027-01 Adjusting sheet 3
38 5001-A06100025 Hex. socket screw 9 M6 X P1.0 X 25L
39 E-DRAD-94024-01 W-axis carrier cable 1
40 E-DRAD-70152-01 Fixing bracket 1
41 E-DRAD-08119-01 Packing piece 2
42 E-DRAD-08124-01 Fixing bracket 1
43 L-0706-00002 Shuttle valve 1
44 5001-A08125015 Hex. socket screw 2

W axis belt BT-159

Version: 009 P 7-7

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.3 W-Axis (With CTS)

Drawbar Prox Switch

MPH-213 (2)

Version: 009 P 7-8

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.3.1 W-Axis (With CTS)

Item Part no. Description Q'ty Remark

1 Clamping jaw 1
2 Tool holder key drag rod 1
3 5001-A08125025 Hex. socket screw 2 M8 X P1.25 X 25L
4 Tool holder key 2
5 Spindle 1
6 Spring 40 φ30Xφ60
7 Washer 1
8 O ring 1 P58
9 Drag rod shaft sleeve 1
10 Bearing nut 2 YSR M30XP1.5
11 E-DRAD-00101-03 Head stock 1
12 E-DRAD-08003-01 Bearing collar 1
13 L-0402-00006 Bearing 1 7018A5TYNSUMP4
14 E-DRAD-56002-02 W axis nut seat 1
15 E-DRAD-08004-01 Bearing collar 1
16 E-DRAD-08117-01 Bearing collar 1
17 L-0402-00006 Bearing 1 7018A5TYNSUMP4
18 Bearing nut 1
19 Bearing nut 1
20 Connecting sleeve 1
21 E-DRAD-08102-03 Bearing cover 1
22 5001-A10150065 Hex. socket screw 8 M10 X P1.5 X 65L
23 E-DRAD-08118-02 Fixing block 1
24 E-DRAD-70112-01 W axis limiting bracket 1
25 5001-A06100020 Hex. socket screw 8 M6 X P1.0 X 20L
26 E-DRAD-70078-02 Fixing bracket 1
27 Knock out bar 1
28 E-DRAD-08109-02 Cylinder 1
29 5001-A10150045 Hex. socket screw 8 M10 X P1.5 X 45L
30 E-DRAD-80125-01 Fixing bracket 1 With CTS
31 5001-A06100012 Hex. socket screw 4 M6 X P1.0 X 12L
32 E-DRAD-70138-01 Fixing bracket 1
33 5001-A06100016 Hex. socket screw 8 M6 X P1.0 X 16L
34 E-DRAD-00103-03 Driving box 1
35 5001-A10150030 Hex. socket screw 5 M10 X P1.5 X 30L
36 E-ARAK-10004-01 Block 6

Version: 009 P 7-9

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

Item Part no. Description Q'ty Remark

37 E-ARAK-56027-01 Adjusting sheet 3
38 5001-A06100025 Hex. socket screw 9 M6 X P1.0 X 25L
39 E-DRAD-94024-01 W-axis carrier cable 1
40 E-DRAD-70152-01 Fixing bracket 1
41 E-DRAD-08119-01 Packing piece 2
42 E-DRAD-08124-01 Fixing bracket 1 With CTS
43 5001-A08125015 Hex. socket screw (With CTS) 2 M8 X P1.25 X 15L
44 L-0706-00002 Shuttle valve 1
45 5001-A06100040 Hex. socket screw (With CTS) 2 M6 X P1.0 X 40L
46 Nut (With CTS) 2 M6 X P1.0

Version: 009 P 7-10

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.4 W-Axis Transmission

Version: 009 P 7-11

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.4.1 W-Axis Transmission

Item Part no. Description Q'ty Remark

1 L-0604-00013 Oil seal 1 (OPTION)
2 5001-A06100020 Hex. socket screw 6 M6 X P1.0 X 20L
3 E-DRAD-85012-02 Shaft sleeve 1 (OPTION)
4 E-DRAD-85011-01 Sleeve shaft bracket 1 (OPTION)
5 5001-A20250055 Hex. socket screw 4 M20 X P2.5 X 55L
6 Pin 2 φ5
7 E-DRAD-00101-03 Head stock 1
8 L-0251-00003 Bearing nut 2 YSF M30XP1.5
9 L-0407-00001 Bearing 2 (INA)F-82230
10 E-DRAD-56034-01 Bearing Seat 2
11 5001-A06100015 Hex. socket screw 16 M6 X P1.0 X 15L
12 E-DRAD-56035-01 Bearing cover 2
13 5001-A06100015 Hex. socket screw 16 M6 X P1.0 X 15L
14 E-DRAD-56002-02 W axis nut seat 1
15 E-DRAD-56001-02 W axis ball screw 1
16 5001-A08125025 Hex. socket screw 6 M8 X P1.25 X 25L
17 E-DRAD-56006-01 Collar 1
18 E-DRAD-56019-01 pulley 1
19 E-DRAD-56023-01 Packing toggle 2 φ15Xφ19X6.3
20 E-DRAD-56005-01 Packing ring 1
21 5001-A05080025 Hex. socket screw 4 M5 X P0.8X 25L
22 5001-A05080020 Hex. socket screw 6 M5 X P0.8X 20L
23 E-DRAD-56018-01 Packing ring 1 Fanuc/Yaskawa
E-DRAD-56024-01 Packing ring 1 Fagor
E-DRAD-56046-01 Packing ring 1 Heidenhain
24 E-DRAD-51117-01 Packing toggle(φ35xφ40x7) 2 Fanuc/Yaskawa
E-DRAD-56036-01 Packing toggle(φ19xφ24x6.3) 2 Fagor
E-DRAD-56044-01 Packing toggle(φ24xφ28x6.3) 2 Heidenhain
25 E-DRAD-56017-01 Pulley 1 Fanuc/Yaskawa
E-DRAD-56014-01 Pulley 1 Fagor
E-DRAD-56037-01 Pulley 1 Siemens 1FK708-5
E-DRAD-56045-01 Pulley 1 Heidenhain
E-DRAD-56047-01 Pulley 1 Siemens 1FA7063 for Selca
26 E-DRAD-56020-01 Belt 1 635-5M-25
27 E-DRAD-56021-01 Motor base seat 1 Fanuc/Yaskawa
E-DRAD-56025-01 Motor base seat 1 Fagor

Version: 009 P 7-12

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

Item Part no. Description Q'ty Remark

E-DRAD-56038-01 Motor base seat 1 Siemens 1FK708-5
E-DRAD-56043-01 Motor base seat 1 Heidenhain
E-DRAD-56048-01 Motor base seat 1 Siemens 1FA7063 for Selca
28 5001-A08125035 Hex. socket screw 4 M8 X P1.25X 35L
29 Motor 1 Fagor FXM34.20A E1.100
Motor 1 Fanuc α12/3000i
Motor 1 Yaskawa SGMGH-20ACA61
Motor 1 Siemens 1FK708-5
Motor 1 Heidenhain
Motor 1 Siemens 1FA7063 for Selca
30 Hex. socket screw 4
31 E-DRAD-56022-01 Belt packing block 1
32 5001-A06100030 Hex. socket screw 2 M6 X P1.0 X 30L
33 5001-A06100025 Hex. socket screw 2 M6 X P1.0 X 25L
34 E-DRAD-00103-03 Driving box 1
35 5001-A05080020 Hex. socket screw 8 M5 X P0.8 X 20L
36 Optical scale 1 (option)
37 E-DRAD-56032-01 Fixing plate 1 (option)
38 5001-A05080025 Hex. socket screw 8 M5 X P0.8 X 25L
39 E-DRAD-70083-03 Fixing bracket 1
40 E-DRAD-52120-01 Connecting bracket 1 (option)
41 Reader head 1 (option)
42 E-DRAD-56029-01 Connecting bracket 1 (option)
43 5001-A05080012 Hex. socket screw 16 M5 X P0.8 X 12L
44 E-DRAD-56033-01 Connecting bracket 1
45 E-DRAD-56030-01 Linear guide way 1 ABBA-BRS-20-UB
46 5001-A05080014 Hex. socket screw 12 M5 X P0.8 X 14L
47 E-DRAD-56031-02 Fixing plate 1
48 E-DRAD-70140-01 Protecting cover 1
49 E-DRAD-70204-01 Plate 1
50 5001-A06100015 Hex. socket screw 7 M6 X P1.0 X 14L
51 E-DRAD-85086-01 Ring 1

Version: 009 P 7-13

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.5 Spindle Transmission

Version: 009 P 7-14

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.5.1 Spindle Transmission

Item Part no. Description Q'ty Remark

1 Spindle motor 1 Fagor FM7-A150-S1C1-E01
Spindle motor 1 Fanuc α18/7000i
Spindle motor 1 Yaskawa UAASKD-19LYA11
Spindle motor 1 Siemens 1PH7 135/137
Spindle motor 1 Siemens 1PH7 133
Spindle motor 1 Heidenhain QAN260M
2 Hex. socket screw 4
3 Key 1
4 5001-A10150030 Hex. socket screw 4 M10 X P1.5 X 30L
5 E-DRAD-01012-01 Cylinder 1 FA:9φ40-φ20-70L
6 Nut 1 M18 X P1.5
7 E-DRAD-01043-01 Transmission fork guide bar 1
8 5001-A06100040 Hex. socket screw 6 M6 X P1.0 X 40L
9 E-DRAD-07001-01 Motor base seat 1 Fagor /Fanuc /Yaskawa
E-DRAD-07011-01 Motor base seat 1 Siemens 1PH7 135/137
E-DRAD-07011-01 Motor base seat 1 Siemens 1PH7 133 for selca
E-DRAD-07011-01 Motor base seat 1 Heidenhain
10 E-DRAD-01015-01 Variable speed shaft 1
11 E-DRAD-01041-01 Sleeve 1
12 E-DRAD-01042-01 Bearing 1
13 E-DRAD-01014-01 Speed change seat 1
14 E-DRAD-01019-01 Bearing 4 20X20
15 5001-A06100025 Hex. socket screw 6 M6 X P1.0 X 25L
16 E-DRAD-01016-02 Bearing sleeve 1
17 E-DRAD-01031-01 block 1
18 5001-A05080025 Hex. socket screw 1 M5 X P0.8 X 25L
19 E-DRAD-70076-01 Fixing bracket 1
20 5001-A10150025 Hex. socket screw 1 M10 X P1.5X 25L
21 E-DRAD-01044-01 Guide bar packing sheet 1
22 5001-A05080015 Hex. socket screw 3 Fagor /Fanuc
5001-A06100030 Hex. socket screw 8 Yaskawa
5001-A06100025 Hex. socket screw 6 Siemens
23 E-DRAD-07004-01 Fixing cover 1 Fagor
E-DRAD-01030-01 Fixing cover 1 Fanuc α 18i

E-DRAD-07004-01 Fixing cover 1 Fanuc α 15i

Version: 009 P 7-15

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

Item Part no. Description Q'ty Remark

E-DRAD-07006-01 Fixing cover 1 Yaskawa
E-DRAD-07008-01 Fixing cover 1 Heidenhain
E-DRAD-07006-01 Fixing cover 1 Siemens 1PH7 133 for selca

E-DRAD-07008-01 Fixing cover 1 Siemens 1PH7 135/137

24 L-1103-00010 Packing toggle(φ48xφ55x10) 4 Yaskawa/ Fanuc α 18i
L-1103-00009 Packing toggle(φ48xφ55x10) 4 Heidenhain
L-1103-00010 Packing toggle(φ48xφ55x10) 4 Siemens 1PH7 133 for selca

L-1103-00009 Packing toggle(φ42xφ48x8) 4 Siemens 1PH7 135/137

25 E-DRAD-07002-01 Spindle motor gear 1 Fagor
E-DRAD-01029-01 Spindle motor gear 1 Fanuc α 18i

E-DRAD-07002-01 Spindle motor gear 1 Fanuc α 15i

E-DRAD-07005-01 Spindle motor gear 1 Yaskawa
E-DRAD-07007-01 Spindle motor gear 1 Heidenhain
E-DRAD-07005-01 Spindle motor gear 1 Siemens 1PH7 133 for selca

E-DRAD-07007-01 Spindle motor gear 1 Siemens 1PH7 135/137

26 5001-A06100035 Hex. socket screw 4 M6 X P1.0 X 35L
27 E-DRAD-01038-01 Bearing cover 1
28 L-0401-00116 Bearing 2 NSK-6007ZZCM
29 C-Slap ring 1 RTW40
30 E-DRAD-01036-01 Gear 1
31 Key 1 10X8X30L
32 E-DRAD-01037-01 Driving shaft 1
33 C-Slap ring 1 STW45
34 E-DRAD-01035-01 Gear 1
35 Key 1 10X8X35L
36 E-DRAD-01040-01 Gear 1
37 L-0401-00120 Beaing 2 NSK-6008ZZCM
38 E-DRAD-01039-01 Washer 1
39 E-DRAD-00101-03 Head stock 1
40 Encoder 1 Fagor/ Fanuc/ Yaskawa/Selca

Encoder 1 Siemens
Encoder 1 Heidenhain
41 Hex. socket screw 4
42 Key 1 5x5x17L
43 E-DRAD-03014-01 Connecting plate 1 Siemens/Heidenhain
44 E-ARAK-03041-01 Arbor 1 Siemens/Heidenhain
45 5001-A08125060 Hex. socket screw 4 M8 X P1.25 X 60L
46 E-DRAD-03013-01 Fixing plate 1
Version: 009 P 7-16
Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

Item Part no. Description Q'ty Remark

47 C-Slap ring 1 RTW-47
48 C-Slap ring 1 STW-25
49 L-0401-00102 Bearing 2 NSK-6005ZZCM
50 E-ARAK-03004-01 Arbor 1
51 Key 1 5.5 X 5X 20L
52 E-DRAD-03010-01 Pulley 2
53 Washer 2 AW-02
54 Nut 2 AN-02
55 E-DRAD-03012-01 Fixing seat 1
56 5001-A06100020 Hex. socket screw 4 M6 X P1.0 X 20L
57 L-0902-00007 Belt 1 HTD-385-5M-15
58 5001-A06100020 Hex. socket screw 4 M6 X P1.0 X 20L
59 E-DRAD-03006-02 Fixing seat 1
60 L-0401-00104 Bearing 2 NSK-6006ZZCM
61 Key 1 5.5X5X20L
62 E-DRAD-03009-01 Driving shaft 1
63 Key 1 6X6X25L
64 C-Slap ring 1 RTW-55
65 E-DRAD-03004-02 Gear 1
66 C-Slap ring 1 STW-30
67 E-DRAD-07012-01 Shaft sleeve 1 Heidenhain
E-DRAD-07012-01 Shaft sleeve 1 Siemens 1PH7 133 for selca

68 L-0604-00018 Oil seal 1 BAUM-95X120X12

Version: 009 P 7-17

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.6 Rotary Table (Drawing A)

This drawing and parts list is

for a full rotary axis table
only. (N/A for Milltronics
models)

Use HC-800 in Chapter 10

for 1 Degree indexer parts
information.

50

Version: 009 P 7-18

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.6.1 Rotary Table (Drawing A)

Item Part no. Description Q'ty Remark

1 Cap 8 M6XP1.0X16L
2 Cover 1
3 O-ring 1 G90
4 Cap 8 M6XP1.0X18L
5 Fixing plate 1
6 Cap 4 M3XP0.5X20L
7 Cap 4
8 Shaft 1
9 Cap 4
10 Fixing seat 1
11 Cap 7 M6XP1.0X16L
12 Fixing plate 1
13 Cap 8 M16XP2.0X150L
14 Table 1
15 Shaft sleeve 4
16 Cap 32 M10XP1.5X30L
17 Plate 1
18 Roller keeper 1
19 Cap 64 M8XP1.25X20L
20 Bearing 180 ψ 8X30
21 O-ring 1 G220
22 O-ring 1 G350
23 Shaft sleeve 1
24 Cap 12 M12XP1.75X75L
25 Oil seal 1 TC 200X230X15L
26 Ring 1
27 Cap 16 M8XP1.25X16L
28 Cap 46 M12XP1.75X130L
29 Sleeve 1
30 Bearing 180 ψ 5X19.8
31 Roller keeper 1
32 Roller keeper 1
33 Bearing 75 ψ 8X36.8
34 Ring 1
35 Zero return cam 1

Version: 009 P 7-19

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

36 Worm 1
37 Bearing 180 ψ 5X25
38 Cap 12 M12XP1.75X60L
39 Roller keeper 1
40 Cover 1
41 Cap 16 M12XP1.75X40L
42 Cap 64 M8XP1.25X20L
43 Cap 16 M10XP1.5X35L
44 Plate 1
45 O-ring 2 G760
46 U-ring 1 DK105-1000X989X7.5
47 Base 1
48 Cap 4 M6XP1.0X14L
49 Cover 1
50 Cap 8 M10XP1.5X30L
51 Cover 1
52 O-ring 2 G95
53 U-ring 1 DSI FQ0041D0
54 O-ring 1 P50
55 Shaft 1
56 Oil seal strip 2 4X2.5X306
57 O-ring 2 P90
58 O-ring 1 P20
59 Cover 1
60 Cap 8 M10XP1.5X30L
61 Bracket 1
62 Cap 2

Version: 009 P 7-20

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.7 Rotary Table (Drawing B)

31
30
27
24

29
23

28
22

26
25
21
58
57

19

20
56

18
17
16

15
14
3
4
13
12

This drawing and parts list is

for a full rotary axis table
only. (N/A for Milltronics
50

models)
49

55
47

54

11
46

53
44

Use HC-800 in Chapter 10

51 52
43

for 1 Degree indexer parts

42

information.
41
40
33

9
38
32

37

10
36
35

8
34

7
6
5
4
3
2
1

Version: 009 P 7-21

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.7.1 Rotary Table (Drawing B)

Item Part no. Description Q'ty Remark

1 Motor 1
2 Press plate 2
3 Packing toggle 4 C35X40X7
4 Washer 2
5 Gear 1
6 Cap 4 M6XP1.0X55L
7 O-ring 1 No: 047
8 Gear case cover 1
9 Cap 4 M12XP1.75X35L
10 Oil seal strip 1 ψ 3.5X7X12
11 Direction piece 4
12 Cap 4 M6XP1.0X50L
13 Worm spindle gear 1
14 Press plate 1
15 Oil seal 1 TC45689
16 Cap 4 M10XP1.5X40L
17 Bearing position 1
18 O-ring 1 G75
19 C circle 1 R55
20 Worm shaft 1
21 O-ring 1 G95
22 Adjusting position 1
23 Cap 4 M10XP1.5X50L
24 Nut 1 MSW-M45-28
25 O-ring 1 G80
26 Cover 1
27 Cap 4 M5XP0.8X12L
28 Oil seal 1 TC35508
29 O-ring 1 G40
30 Top cover 1
31 Cap 4 M6XP1.0X16L
32 Cap 4 M6XP1.0X16L
33 Cover 1
34 Cap 2 M6XP1.0X8L
35 Bracket 1
36 Sensor 1 E2E2-X3D1 NO
Version: 009 P 7-22
Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

37 Cap 2 M6XP1.0X8L
38 Sensor 1 E2E2-X3D1 NO
39 Bracket 1
40 Nut 1
41 Cap 2 M5XP0.8X16L
42 Fixing Bush 1
43 O-ring 1 P22
44 Spring 1
45 O-ring 1 P9
46 Shaft 1
47 Sensor 1 E2E-X2D2 NC
48 Cap 2 M5XP0.8X14L
49 Cover 1
50 O-ring 1 P16
51 Cover 1
52 Sensor 1 E2E2-X3D2 NC
53 Cap 2 M5XP0.8X12L
54 Bracket 1
55 O-ring 1 P16
56 Oil level 1 Tal 3-1/2”
57 Instruction 2
58 Cap 2 M4XP0.7X10L

Version: 009 P 7-23

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.8 X-Axis

Version: 009 P 7-24

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.8.1 X-Axis

Item Part no. Description Q'ty Remark

1 L-0253-00005 Bearing nut 2 YSRM45XP1.5
2 L-0604-00012 Oil seal 4 TC-557009(55X70X09)
3 E-DRAD-51110-01 Collar 2
4 5001-A08125030 Hex. socket screw 8 M8 X P1.25 X 30L
5 E-DRAD-51109-01 Bearing cover 2
6 L-0404-00008 Bearing 6 45TAC75BSUC10PN7B
7 E-DRAD-51103-01 Bearing seat 2
8 E-DRAD-53004-01 Adjusting sheet 4
9 5001-A14200065 Hex. socket screw 8 M14 X P2.0 X 65L
10 E-DRAD-51119-01 Cushioning base 1
11 5001-A04070045 Hex. socket screw 4 M4 X P0.7 X 45L
12 5001-A10150025 Hex. socket screw 6 M10 X P1.5X 25L
13 E-DRAD-51001-02 X axis ballscrew 1
14 5001-A04070055 Hex. socket screw 4 M4 X P0.7X 55L
15 E-DRAD-51119-01 Cushioning base 1
16 L-0253-00008 Bearing nut 1 YSR M48XP1.5
17 E-DRAD-51111-02 Collar 1
18 E-DRAD-51102-04 Motor seat 1
19 5001-A14200045 Hex. socket screw 6 M14 X P2.0X45L
20 E-DRAD-53012-01 Pulley 1
21 E-DRAD-51009-01 Packing toggle 4 φ40 X φ45 X 8
22 E-DRAD-51008-01 Packing ring 1
23 5001-A10150025 Hex. socket screw 6 M10 X P1.5 X25L
24 5001-A06100016 Hex. socket screw 8 M6XP1.0X16L
25 E-DRAD-70100-02 Motor fixing plate 1
26 E-DRAD-51116-01 X axis belt 1 1000-8M-35
27 5001-A05080025 Hex. socket screw(M5XP0.8X25L) 5 Fagor
28 5001-A05080025 Hex. socket screw(M5XP0.8X25L) 6 Fanuc&Yaskawa&Heidenhain

29 E-DRAD-51005-01 Packing ring 1 Fagor

E-DRAD-51112-01 Packing ring 1 Fanuc & Yaskawa
E-DRAD-51128-01 Packing ring 1 Heidenhain
E-DRAD-51004-01 Packing toggle(φ32Xφ36X6.3) 4 Fagor
E-DRAD-51117-01 Packing toggle(φ35Xφ40X7) 4 Fanuc & Yaskawa
E-DRAD-51127-01 Packing toggle(φ38Xφ44X7) 4 Heidenhain
30 E-DRAD-51006-01 Motor pulley 1 Fagor
E-DRAD-53010-01 Motor pulley 1 Fanuc & Yaskawa

Version: 009 P 7-25

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

Item Part no. Description Q'ty Remark

E-DRAD-51123-01 Motor pulley 1 Siemens 1FK710-5
E-DRAD-51123-01 Motor pulley 1 Siemens 1FK710-5 for Selca

E-DRAD-51129-01 Motor pulley 1 Heidenhain

31 5001-A12175045 Hex. socket screw 4 M12 X P1.75X45L
32 E-DRAD-51118-01 Motor plate 1 Fagor
E-DRAD-51107-01 Motor plate 1 Fanuc & Yaskawa
E-DRAD-51124-01 Motor plate 1 Siemens 1FK710-5
E-DRAD-51124-01 Motor plate 1 Siemens 1FK710-5 for Selca

E-DRAD-51130-01 Motor plate 1 Heidenhain QSY190

33 5001-A08125035 Hex. socket screw 1 M8 X P1.25X35L
34 5001-A06100030 Hex. socket screw 2 M6 X P1.0X30L
35 E-DRAD-51106-01 Motor adjusting block 1
36 Hex. socket screw 4
37 Servo motor 1 Fagor FXM74.20A
Servo motor 1 Fanuc α22/3000i
Servo motor 1 Yaskawa SGMGH-44ACA61

Servo motor 1 Siemens 1FK710-5

Servo motor 1 Heidenhain QSY190
Servo motor 1 Siemens 1FK710-5 for Selca

38 E-DRAD-20031-01 Telescopic way cover of x-axis 2

39 5001-A06100020 Hex. socket screw 3 M6XP1.0X20L
40 E-DRAD-70042-02 Line trough 1
41 5001-A06100025 Hex. socket screw 4 M6 X P1.0 X 25L
42 E-ARAK-10002-01 Adjusting sheet 2
43 E-ARAK-10004-01 Block 4
44 Optical scale 1 (option)
45 E-DRAD-70143-01 Protecting plate 1 (option)
46 E-DRAD-70135-01 Drip panel 1
47 5001-A08125020 Hex. socket screw 12 M8XP1.25X20L
48 E-DRAD-20001-02 Carriage 1
49 Center base 1
50 E-DRAD-30010-01 Wiper 1
51 5001-A06100016 Hex. socket screw 6 M6 X P1.0X16L
52 E-DRAD-30013-01 Wiper 1
53 5001-A06100010 Hex. socket screw 2 M6 X P1.0X10L
54 E-DRAD-30011-01 Wiper 1
55 5001-A06100016 Hex. socket screw 8 M6 X P1.0X16L
56 E-DRAD-00118-01 Adjusting screw 8 M8 X P1.25X 32L
57 E-DRAD-30003-01 clamping plate 2
Version: 009 P 7-26
Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

Item Part no. Description Q'ty Remark

58 5001-A10150035 Hex. socket screw 8 M10 X P1.5X 35L
59 5001-A06100016 Hex. socket screw 2 M6 X P1.0X16L
60 E-DRAD-70084-01 Fixing bracket 2
61 E-DRAD-30004-01 clamping plate 2
62 E-DRAD-30005-01 Gib 4
63 5001-A06100016 Hex. socket screw 8 M6 X P1.0X16L
64 E-DRAD-30009-01 Wiper 1
65 Hex. socket screw 2
66 E-DRAD-30007-01 Fixing plate 2
67 E-DRAD-30006-01 Gib 2
68 E-DRAD-30008-01 Wiper 1
69 5001-A06100016 Hex. socket screw 6 M6 X P1.0X16L
70 E-DRAD-51125-01 Connecting bracket 1 (option)
71 Reader head 1 (option)
72 E-DRAD-70091-02 Drip panel 2
73 E-DRAD-70090-02 Drip panel 1

Version: 009 P 7-27

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.9 Z-Axis

Version: 009 P 7-28

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.9.1 Z-Axis

Item Part no. Description Q'ty Remark

1 E-DRAD-10001-02 Column 1
2 5001-A24300090 Hex. socket screw 8 M24 X P3.0 X 90L
3 Washer 8
4 E-DRAD-40005-01 Adjusting block 2
5 5001-A20250060 Hex. socket screw 3 M20 X P2.5X60L
6 E-DRAD-40001-02 Base 1
7 E-DRAD-40006-01 Foundation bolt 14 M36 X P2.0X75L
8 E-DRAD-40008-01 Pad 14
9 L-0253-00005 Bearing nut 2 YSRM45XP1.5
10 E-DRAD-51110-01 Collar 2
11 L-0604-00012 Oil seal 4 TC:557009(55X7X09)
12 5001-A08125030 Hex. socket screw 8 M8 X P1.25 X 30L
13 E-DRAD-51109-01 Bearing cover 2
14 L-0404-00008 Bearing 6 45TAC75BSUC10PN7B
15 5001-A14200065 Hex. socket screw 8 M14 X P2.0 X 65L
16 Pin 4 φ8
17 E-DRAD-51103-01 Bearing seat 2
18 E-DRAD-53004-01 Adjusting sheet 4
19 E-DRAD-51119-01 Cushioning base 2
20 5001-A04070045 Hex. socket screw 8 M4 X P0.7X25L
21 E-DRAD-53002-01 Nut seat 1
22 Pin 2 φ6
23 5001-A14200060 Hex. socket screw 6 M14 X P2.0 X 60L
24 E-DRAD-53001-02 Z axis ball screw 1
25 5001-A10150025 Hex. socket screw 6 M10 X P1.5 X 25L
26 L-0253-00008 Bearing nut 1 YSR M48XP1.5
27 E-DRAD-51111-02 Collar 1
28 E-DRAD-53012-01 Pulley 1
29 E-DRAD-51009-01 Packing toggle 4 φ40Xφ45X8
30 E-DRAD-51008-01 Packing ring 1
31 5001-A06100040 Hex. socket screw 6 M6 X P1.0 X 40L
32 E-DRAD-53005-01 Z axis belt 1 640-8M
33 5001-A05080025 Hex. socket screw 5 M5 X P0.8 X 25L
34 E-DRAD-51005-01 Packing ring 1 Fagor
E-DRAD-51112-01 Packing ring 1 Fanuc / Yaskawa
E-DRAD-51128-01 Packing ring 1 Heidenhain

Version: 009 P 7-29

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

Item Part no. Description Q'ty Remark

35 E-DRAD-51004-01 Packing toggle(φ32Xφ36X6.3) 4 Fagor
E-DRAD-51117-01 Packing toggle(φ35Xφ40X7) 4 Fanuc / Yaskawa
E-DRAD-51127-01 Packing toggle(φ38Xφ44X7) 4 Heidenhain
36 E-DRAD-51006-01 Motor pulley 1 Fagor
E-DRAD-53010-01 Motor pulley 1 Fanuc / Yaskawa
E-DRAD-51123-01 Motor pulley 1 Siemens 1FK710-5
E-DRAD-51123-01 Motor pulley 1 Siemens 1FK710-5 for Selca
E-DRAD-51129-01 Motor pulley 1 Heidenhain
37 E-DRAD-52111-01 Motor sheet 1 Fagor
E-DRAD-52107-01 Motor sheet 1 Fanuc / Yaskawa
E-DRAD-52111-01 Motor sheet 1 Siemens 1FK710-5
E-DRAD-52111-01 Motor sheet 1 Siemens 1FK710-5 for Selca
E-DRAD-52111-01 Motor sheet 1 Heidenhain
38 5001-A12175040 Hex. socket screw 4 M12 X P1.75 X 40L
39 5001-A12175040 Hex. socket screw 4 M12 X P1.75 X 40L
40 Servo motor 1 Fagor FXM73.20A E1.100
Servo motor 1 Fanuc α22/3000i
Servo motor 1 Yaskawa SGMGH-44ACA61
Servo motor 1 Siemens 1FK710-5
Servo motor 1 Siemens 1FK710-5 for Selca
Servo motor 1 Heidenhain QSY190
41 E-DRAD-20001-02 Carriage 1
42 E-DRAD-20006-01 Gib 4
43 E-DRAD-20005-01 Clamping plate 2
44 E-DRAD-00118-01 Adjusting screw 8 M8 X P1.25X32L
45 5001-A10150050 Hex. socket screw 24 M10 X P1.5X50L
46 E-DRAD-20007-01 Gib 2
47 E-DRAD-20008-01 protecting piece 2
48 5001-A06100016 Hex. socket screw 4 M6 X P1.0X16L
49 E-DRAD-20020-01 Wiper 1
50 5001-A06100016 Hex. socket screw 4 M6 X P1.0 X 16L
51 Hex. socket screw 2
52 5001-A06100016 Hex. socket screw 2 M6XP1.0X16L
53 E-DRAD-20018-01 Wiper 1
54 Hex. socket screw 1
55 E-DRAD-20009-01 Fixing plate 1
56 5001-A06100016 Hex. socket screw 6 M6 X P1.0 X 16L
57 E-DRAD-20019-01 Wiper 1

Version: 009 P 7-30

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

Item Part no. Description Q'ty Remark

58 E-DRAD-20004-01 Clamping plate 2
59 E-DRAD-70084-01 Fixing bracket 2
60 5001-A06100020 Hex. socket screw 2 M6XP1.0X20L
61 5001-A06100016 Hex. socket screw 6 M6 X P1.0 X 16L
62 E-DRAD-20022-01 Wiper 1
63 E-DRAD-20010-01 Wiper 1
64 5001-A06100016 Hex. socket screw 3 M6 X P1.0 X 16L
65 E-DRAD-20011-01 Fixing plate 1
66 5001-A06100016 Hex. socket screw 4 M6 X P1.0 X 16L
67 E-DRAD-20021-01 Wiper 1
68 E-DRAD-51122-01 Connecting bracket 1 (option)
69 Reader head 1 (option)
70 Optical scale 1 (option)
71 E-DRAD-70144-01 Protecting plate 1 (option)

Version: 009 P 7-31

Date of Version: Aug. 2009
 Version: 009
1
7.10 Base

Date of Version: Aug. 2009

9
3
10
2 4
11
5
12 32
9 6
3 13
10 7 31
4
11 8
5
12 28
6
13 28 14
7
24 8
24
24
29 27 15
32
25

26
33

19 22
21
23 16

32
30
31 22 17
21 20
23

14
20
18

15
32 20
25
HMC70
OPERATION MANUAL

P 7-32
 OPERATION MANUAL
HMC70

7.10.1 Base

Item Part no. Description Q'ty Remark

1 E-DRAD-20001-02 Carriage 1
2 E-DRAD-20003-01 Structting seat 2
3 5001-A12175065 Hex. socket screw 24
4 E-DRAD-20013-01 Adjusting block 4
5 5001-08125030 Hex. socket screw 1 M8 X P1.25 X 30L
6 E-DRAD-20012-01 Fixing seat 4
7 E-DRAD-20015-01 Sliding block 4
8 5001-A05080020 Hex. socket screw 4 M5 X P0.8X 20L
9 E-DRAD-20014-01 Adjusting block 4
10 5001-A10150035 Hex. socket screw 2 M10 X P1.5X 35L
11 E-DRAD-20016-01 Adjusting bolt 4 M12 X P1.75X 45L
12 E-DRAD-20017-01 Wiper 4
13 5001-A06100025 Hex. socket screw 2 M6 X P1.0X 25L
14 E-DRAD-40003-01 Auxiliary guide way 2
15 E-DRAD-40006-01 Foundation bolt 20 M36 X P2.0X 75L
16 E-DRAD-70087-02 Drip panel 1
17 E-DRAD-40001-02 Base 1
18 E-DRAD-70088-02 Drip panel 1
19 E-DRAD-70092-02 Drip panel 2
20 E-DRAD-20032-01 Telescopic way cover of z-axis 1
21 E-ARAK-10002-01 Adjusting sheet 2
22 5001-A06100020 Hex. socket screw 4 M6 X P1.0X 20L
23 E-ARAK-10004-01 Block 4
24 E-DRAD-20034-01 Telescopic way cover of z-axis 1
25 E-DRAD-40008-01 Pad 20
26 E-DRAD-70070-03 Cover plate 1
27 E-DRAD-70146-01 Cover plate 1
28 E-DRAD-70237-01 Cover plate 2
29 E-DRAD-70142-03 Bracket 1
30 E-DRAD-70130-02 Bracket 1
31 E-DRAD-40004-01 Sliding way 2
32 E-DRAD-70163-01 Drip box 4
33 E-DRAD-70141-02 Bracket 1

Version: 009 P 7-33

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.11 Y-Axis

Version: 009 P 7-34

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.11.1 Y-Axis

Item Part no. Description Q'ty Remark

1 Servo motor 1 Fagor FXM 75.20A E1.100
Servo motor 1 Fanuc α40/3000Bi
Servo motor 1 Yaskawa SGMGH-55ACA6C
Servo motor 1 Siemens 1FK710-5
Servo motor 1 Siemens 1FK710-5 for Selca
Servo motor 1 Heidenhain QSY190
2 5001-A12175035 Hex. socket screw 4 M12 X P1.75 X 35L
3 E-DRAD-52106-01 Y axis belt 1 1064-8M
4 E-DRAD-52110-01 Motor pulley 1 Fagor
E-DRAD-52109-01 Motor pulley 1 Fanuc
E-DRAD-52104-01 Motor pulley 1 Yaskawa
E-DRAD-52121-01 Motor pulley 1 Siemens 1FK710-5
E-DARD-52121-01 Motor pulley 1 Siemens 1FK710-5 for Selca
E-DARD-52124-01 Motor pulley 1 Heidenhain
5 E-DRAD-51004-01 Packing toggle(φ31Xφ36X6.3) 4 Fagor
E-DRAD-51117-01 Packing toggle(φ35Xφ40X7) 4 Fanuc
E-DRAD-52114-01 Packing toggle(φ42Xφ48X8) 4 Yaskawa
E-DRAD-51127-01 Packing toggle(φ38Xφ44X7) 4 Heidenhain
6 E-DRAD-51008-01 Packing ring 1 Fagor / Fanuc / Yaskawa
E-DRAD-52123-01 Packing ring 1 Heidenhain
7 5001-A06100025 Hex. socket screw 6 M6 X P1.0 X 25L
8 5001-A12175035 Hex. socket screw 4 M12 X P1.75 X 35L
9 E-DRAD-52119-01 Motor plate 1 Fagor /Heidenhain
E-DRAD-52118-01 Motor plate 1 Fanuc / Yaskawa
E-DRAD-52122-01 Motor plate 1 Siemens 1FK710-5
E-DRAD-52122-01 Motor plate 1 Siemens 1FK710-5 for Selca
10 E-DRAD-10001-02 Column 1
11 E-DRAD-52108-01 Brake stopper 1 SAB-24
12 5001-A10150030 Hex. socket screw 3 M10 X P1.5 X 30L
13 5001-A12175040 Hex. socket screw 4 M12 X P1.75 X 40L
14 E-DRAD-52103-01 Brake fixing bracket 1
15 E-DRAD-52113-01 Fixing ring 1
16 5001-A05080040 Hex. socket screw 6 M5 X P0.8 X 40L
17 E-DRAD-52116-01 Packing ring 1 Fagor / Heidenhain
E-DRAD-52105-01 Packing ring 1 Fanuc
E-DRAD-52105-01 Packing ring 1 Siemens 1FK710-5

Version: 009 P 7-35

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

Item Part no. Description Q'ty Remark

E-DRAD-52105-01 Packing ring 1 Siemens 1FK710-5 for Selca
E-DRAD-52117-01 Packing ring 1 Yaskawa
18 E-DRAD-51009-01 Packing toggle 4 φ40Xφ45X8
19 E-DRAD-52105-01 Pulley 1
20 L-0253-00005 Bearing nut 2 YSRM45XP1.5
21 L-0604-00012 Collar 4 TC-557009(55X70X09)
22 E-DRAD-51110-01 Collar 2
23 5001-A08125040 Hex. socket screw 8 M8 X P1.25 X 40L
24 E-DRAD-51109-01 Bearing cover 2
25 L-0404-00008 Bearing 6 45TAC75BSUC10PN7B
26 E-DRAD-51103-01 Bearing seat 2
27 5001-A14200070 Hex. socket screw 8 M14 X P2.0X 70L
28 Pin 4
29 E-DRAD-53004-01 Adjusting sheet 4
30 E-DRAD-51111-02 Collar 1
31 L-0253-00008 Bearing nut 1 YSR M48XP1.5
32 E-DRAD-51119-01 Cushioning seat 2
33 5001-A04070045 Hex. socket screw 8 M4 X P0.7 X 45L
34 E-DRAD-52112-01 Key 1 10X8X50L
35 5001-A04070015 Hex. socket screw 1 M4 X P0.7 X 15L
36 E-DRAD-52001-02 Y axis ball screw 1
37 5001-A10150030 Hex. socket screw 6 M10 X P1.5 X 30L
38 5001-A06100020 Hex. socket screw 6 M6 X P1.0 X 20L
39 E-DRAD-00115-02 Wiper 1 BA-25
40 5001-A06100020 Hex. socket screw 4 M6 X P1.0 X 20L
41 E-DRAD-00114-02 Wiper 1 BA-25
42 E-DRAD-00101-02 Head stock 1
43 E-DRAD-00118-01 Adjusting screw 4 M8 X P1.25 X 32L
44 5001-A10150050 Hex. socket screw 6 M10 X P1.5 X 50L
45 E-DRAD-00112-01 Clamping plate 1
46 E-DRAD-00111-01 Oblique wedge 2
47 E-DRAD-00117-02 Wiper 1 BA-25
48 5001-A06100020 Hex. socket screw 6 M6 X P1.0 X 20L
49 E-DRAD-00110-01 Clamping plate 1
50 E-DRAD-00116-02 Wiper 1 BA-25
51 5001-A06100020 Hex. socket screw 4 M6 X P1.0 X 20L
52 E-DRAD-00113-02 Oblique wedge 2
53 E-DRAD-70101-02 Cover plate 1
54 E-DRAD-00005-01 Side cover 1
Version: 009 P 7-36
Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

Item Part no. Description Q'ty Remark

55 E-DRAD-70120-01 Cover plate 2
56 E-DRAD-70121-01 Sheet metal of ATC carrier cable 1
57 Optical scale 1 (option)
58 Reader head 1 (option)
59 E-ARAK-10002-01 Adjusting sheet 2
60 5001-A06100020 Hex. socket screw 4 M6 X P1.0 X 20L
61 E-ARAK-10004-01 Block 4
62 E-DRAD-00119-02 Fixing block 1
63 5001-A05080050 Hex. socket screw 4 M5XP0.8X50L
64 5001-A03050005 Hex. socket screw 2 M3XP0.5X5L
65 E-DRAD-70203-01 Cover 1
66 E-DRAD-70202-01 Fixing bracket 1
67 5001-A06100020 Hex. socket screw 2 M6XP1.0X20L
68 E-DRAD-00124-01 Fixing plate 2
69 Nut 4 M10 X P1.5
70 Screw 2 M10 X P1.5 X80L
71 E-DRAD-00125-01 Wiper 2
72 E-DRAD-70099-02 Plate 1
73 E-DRAD-70155-01 Cover 1
74 5001-A061000150 Hex. socket screw 4 M6 X P1.0 X15L
75 Oil seal 1 φ 3X1710L

Version: 009 P 7-37

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.12 Counter Balance Weight

Version: 009 P 7-38

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.12.1 Counter Balance Weight

Item Part no. Description Q'ty Remark

1 C-Slap ring 4 RTW72
2 L-0401-00118 Bearing 4 NSK-6207ZZCM
3 E-DRAD-11002-01 Pulley 2
4 E-DRAD-11006-01 Chain 1 (KCM)BL333
5 E-DRAD-11004-01 Chain fixing bar 2
6 Nut 1 M20XP2.5
7 E-DRAD-11007-01 Shaft sleeve 4
8 E-DRAD-11003-01 Wheel axle 2
9 E-DRAD-11001-02 Fixing plate 1
10 E-DRAD-11009-01 Buffer block 1
11 E-DRAD-11005-01 Center balance weight 1
12 5001-A06100020 Hex. socket screw 4 M6XP1.0X20L
13 E-DRAD-11011-01 Guide rail 2
14 E-DRAD-11010-01 Sliding block 4
15 5001-A06100020 Hex. socket screw 8 M6XP1.0X20L

Version: 009 P 7-39

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.13 Swivel Type Panel

Version: 009 P 7-40

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.13.1 Swivel Type Panel

Item Part no. Description Q'ty Remark

1 E-DRAD-70058-01 Operational panel 1 Fanuc
E-DRAD-70119-01 Operational panel 1 Yaskawa
E-DRAD-70129-01 Operational panel 1 Siemens
Operational panel 1 Heidenhain
2 Sleeve 1
3 Bearing 1
4 Sleeve 1
5 Bearing 1
6 Bearing nut 1
7 E-DRAD-70057-01 Line tube 1
8 E-DRAD-70055-02 Radial arm 1
9 E-DRAD-70056-02 Fixing cover 2
10 5001-A08125030 Hex. socket screw 6
11 E-DRAD-10011-01 Quill 1
12 L-0406-00002 Bearing 1 NSK-51126
13 E-DRAD-10010-01 Turning axle seat 1
14 L-0401-00119 Bearing 1 NSK-6020ZZCM
15 E-DRAD-10012-01 Packing sheet 1

Version: 009 P 7-41

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.14 Floor Type Console

Version: 009 P 7-42

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.14.1 Floor Type Console

Item Part no. Description Q'ty Remark

1 E-DRAD-70124-01 Operational panel 1 Fagor
2 Sleeve 1
3 Bearing 1
4 Sleeve 1
5 Bearing 1
6 Bearing nut 1
7 E-DRAD-70123-02 Pivot 1
8 E-DRAD-70133-01 Side cover 1
9 E-DRAD-70122-01 Pivot seat 1

Version: 009 P 7-43

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.15 Electric Cabinet Assembly

Version: 009 P 7-44

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.15.1 Electric Cabinet Assembly

Item Part no. Description Q'ty Remark

1 E-DRAD-70001-02 Electric cabinet 1
2 E-DRAD-70005-01 Frame saw 2
3 E-DRAD-70012-01 Fixing plate 1
4 E-DRAD-70004-01 Door clamp sheet 2
5 E-DRAD-73011-04 Power switch board 1 Fanuc
E-DRAD-73012-01 Power switch board 1 Fagor
E-DRAD-73013-02 Power switch board 1 Heidenhain
E-DRAD-73015-01 Power switch board 1 Siemens
6 E-DRAD-73001-01 Bracket 2 Fanuc
E-DRAD-73014-01 Bracket 1 Heidenhain
7 E-DRAD-70006-01 Fixing plate 2
8 E-DRAD-70010-01 Fixing Bracket 1
9 E-DRAD-70007-01 Fixing Bracket 1
10 E-DRAD-70003-01 Electric cabinet right door 1
11 E-DRAD-70002-01 Electric cabinet left door 1
12 E-DRAD-70009-01 Frame saw 4
13 E-DRAD-70008-01 Electric cabinet base 1
14 E-DRAD-70014-01 Side box cover 1
15 E-DRAD-70013-01 Side box 1
16 E-DRAD-70011-01 Fixing plate 1
17 E-DRAD-70037-02 Line trough 1
18 E-DRAD-70038-01 Fixing plate 1
19 E-DRAD-70039-02 Fixing plate 1
20 E-DRAD-70089-02 Fixing Bracket 1
21 E-DRAD-70116-02 Fixing plate 1
22 E-DRAD-70115-02 Line trough 1
23 E-DRAD-70024-02 Fixing plate 1
24 E-DRAD-70023-02 Line trough 1
25 E-DRAD-70019-02 Line trough 1
26 E-DRAD-70021-02 Fixing plate 1
27 E-DRAD-70020-01 Bracket 1
28 E-DRAD-70022-02 Fixing plate 1 swivel type panel
E-DRAD-70134-01 Fixing plate 1 floor type console
29 E-DRAD-70025-02 Line trough 1
30 E-DRAD-70026-02 Fixing plate 1
31 E-DRAD-70086-02 Fixing plate 1

Version: 009 P 7-45

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

Item Part no. Description Q'ty Remark

32 E-DRAD-70085-03 Line trough 1
33 E-DRAD-70028-02 Fixing plate 1
34 E-DRAD-70027-02 Line trough 1
35 E-DRAD-70029-02 Fixing plate 1
36 E-DRAD-70032-02 Fixing plate 1
37 E-DRAD-70031-02 Line trough 1
38 E-DRAD-70136-01 Fixing plate 1
39 E-DRAD-70030-02 Fixing plate 1
40 E-DRAD-70034-02 Line trough 1
41 E-DRAD-70033-02 Fixing plate 1
42 E-DRAD-70043-02 Fixing plate 1
43 E-DRAD-70042-02 Line trough 1
44 E-DRAD-70044-02 Fixing plate 1
45 E-DRAD-94021-01 X-axis carrier cable 1
46 E-DRAD-94022-01 Z-axis carrier cable 1
47 E-DRAD-70095-03 Coolant tank 1
E-DRAD-70095-03 Plate (A) 1
E-DRAD-70095-03 Plate (B) 1
E-DRAD-70095-03 Plate (C) 1
48 E-DRAD-70107-01 Fringe 3
49 E-DRAD-70106-01 Fixing plate 4
50 E-DRAD-70065-01 Cover plate 1
51 E-DRAD-70067-01 Cover plate 1
52 E-DRAD-70066-01 Cover plate 1
53 E-DRAD-70102-04 Fixing frame 1
54 E-DRAD-70063-01 Cover plate 1
55 E-DRAD-70064-01 Cover plate 1
56 E-DRAD-70061-01 Fixing frame 1
57 E-DRAD-94001-01 Telescopic cover of Y-axis 2
58 E-DRAD-94023-01 Y-axis carrier cable 2
59 E-DRAD-70053-01 Fixing plate 1
60 E-DRAD-70050-01 Protecting cover 1
61 E-DRAD-70052-01 Fixing plate 1
62 E-DRAD-70051-03 Fixing plate 1
63 E-DRAD-70049-03 Protecting cover 1
64 Switch device 1
65 E-BLAC-75027-02 Name plate 1
66 E-DRAD-70151-01 Fixing plate 1

Version: 009 P 7-46

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.16 Table Guard

Version: 009 P 7-47

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.16.1 Table Guard

Item Part no. Description Q'ty Remark

1 E-DRAD-70047-03 Protecting cover 1
2 E-DRAD-70048-01 Fixing plate 1
3 E-DRAD-70045-01 Fixing plate 1
4 E-DRAD-70046-01 Fixing plate 1
5 E-DRAD-70211-01 Chip pan 1
6 E-DRAD-70212-01 Chip pan 1
7 E-DRAD-70127-02 Plate 2
8 E-DRAD-70126-01 Supporter 1
9 E-DRAD-70059-01 Fixing plate 1
10 E-DRAD-70060-01 Fixing plate 1
11 E-DRAD-70093-02 Drip panel 1
12 E-DRAD-42002-01 Chip auger 1
13 E-DRAD-70094-01 Drip panel 1
14 E-DRAD-70216-01 Left door 1 With CTS (option)
15 E-BLJC-70011-01 Glass 4 With CTS (option)
16 E-DRAD-70201-01 Plate 8 With CTS (option)
17 E-DRAD-70200-01 Plate 8 With CTS (option)
18 E-DRAD-70242-01 Hinge 4 With CTS (option)
19 E-DRAD-70218-01 Front cover at left 1 With CTS (option)
20 E-DRAD-70219-01 Lock 12 With CTS (option)
21 E-DRAD-70214-01 Front cover at left 1 With CTS (option)
22 E-DRAD-70213-01 Front cover at right 1 With CTS (option)
23 E-DRAD-70217-01 Front cover at left 1 With CTS (option)
24 E-DRAD-70215-01 Rear cover at left 1 With CTS (option)
25 E-DRAD-70241-01 Hinge 4 With CTS (option)

Version: 009 P 7-48

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.17 ATC

Version: 009 P 7-49

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.17.1 ATC
Item Part no. Description Q'ty Remark
1 Arm orbit 1
2 E-DRAD-65014-01 Fixing seat 1 Without Sleeve shaft bracket
E-DRAD-65018-01 Fixing seat 1 With Sleeve shaft bracket
3 E-DRAD-65019-01 Key 6
4 E-DRAD-65015-01 Fixing seat 1
5 Protecting cover 1
6 E-DRAD-65012-01 Fixing seat 2
7 E-DRAD-65013-01 Fixing seat 2
8 E-DRAD-65016-01 Plate 4
9 ATC Carrier cable 1
10 Magazine 1
11 Driving cam 1
12 Sliding wheel 4
13 E-DRAD-65017-01 Packing-up block 12
14 E-DRAD-65011-01 Fixing bracket 1
15 E-DRAD-40006-01 Foundation bolt 6
16 E-DRAD-40008-01 Pad 6
17 Chain 1
18 Guide rail 1
19 Door roller rail 1
20 Roller 2
21 Door 1
22 Fixing bracket 1
23 Q-0223-00205 Pin 1
24 Door roller rail 1
25 Roller 2
26 E-DRAD-70074-01 Protecting stake rack 2
27 E-DRAD-70080-01 Electric box 1
28 E-DRAD-70081-01 Fixing plate 1
29 E-DRAD-70071-01 Fixing bracket 1
30 E-DRAD-70072-01 Fixing bracket 1
31 E-DRAD-70073-01 Fixing bracket 1
32 Fixing seat 1
33 Fixing plate 1
34 Arm orbit 1

Version: 009 P 7-50

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

11
7.18 Safety Guard (option)

10

12
9

16
10
9

15
10

13
14
1

12
17

1
5

11
10
9
10
4

9
3
2

10
1

9
8

Version: 009 P 7-51

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7.18.1 Safety Guard (option)

Item Part no. Description Q'ty Remark

1 E-DRAD-70230-01 Bracket 3
2 E-DRAD-70232-01 Safety net 1
3 E-DRAD-70235-01 Plate 1
4 E-DRAD-70236-01 Plate 1
5 E-DRAD-70233-01 Safety net 1
6 E-DRAD-70234-01 Safety door 1
7 E-DRAD-70231-01 Safety net 1
8 Connecting plate 1
9 Bracket 5
10 Safety net 6
11 Bracket 2
12 Safety net 2
13 Bracket 1
14 Connecting plate 1
15 Safety net 1
16 Bracket 1
17 E-DRAD-70240-01 Safety net 1

Version: 009 P 7-52

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

8 ASSEMBLY
PROCEDURE
 OPERATION MANUAL
HMC70

8 ASSEMBLY PROCEDURE

In this section, detail description for each part of the machine will be provided.

8 ASSEMBLY PROCEDURE................................................................. 1

8.1 BASE .................................................................................................... 2

8.2 CARRIAGE ............................................................................................. 5
8.3 AUXILIARY GUIDE WAY.......................................................................... 10
8.4 COLUMN ............................................................................................. 11
8.5 ATC ................................................................................................... 13
8.6 CHIP AUGER........................................................................................ 31
8.7 CHIP CONVEYOR .................................................................................. 32
8.8 SHEET METAL ..................................................................................... 34
8.9 OIL COOLER & HYDRAULIC UNIT & COOLANT TANK .............................. 53
8.10 X,Y,Z CABLE CARRIER ........................................................................ 54
8.11 WIRING/PIPING SET-UP ........................................................................ 54
8.12 TELESCOPIC WAY COVER .................................................................... 55
8.13 FACING HEAD (OPTION)........................................................................ 56

Version: 009 P 8-1

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

8.1 Base

1) Estimate enough space (as indicate on Drawing A-1) for base and relative parts. Please
avoid slack floor or matching of foundation in case any accuracy problem in the future.

2) Chose lifting rope, which is capable of 5 Ton to lift base in position. Before leveling base,
place foundation rod, screw, nut and pad in each foundation hole (No. 1 to 14 shown on
Drawing A-1).

(Drawing A-1)

Version: 009 P 8-2

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

3) Take ○ 1 as base to adjust leveling between each other point one by one (from No. ○ 2 to

○
14 ). Adjust air on leveling gauge in middle to achieve parallel. Steps is as below:

a. Make a gap 5~10mm (1/8"~3/8") between leveling pad and bas (as shown by Picture
1-1 & Drawing A-2). Then place leveling gauge on the guide way between point ○
1 and

○ in z-axis direction (as shown on Picture 1-2).

2

(Picture 1-1) (Drawing A-2)

(Picture 1-2)

Version: 009 P 8-3

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

b. Take ○1 as basement, adjust no.○

2 leveling screw till bubble of leveling gauge in

middle.

c. Move leveling gauge to middle of ○

2 and ○
3 , take ○
2 as basement to adjust no.○
3 .

d. Adjust no.○
4 as step c.

e. Repeat to double check leveling between ○ 1 and ○ 2 , ○2 and ○ 3 , ○3 and ○4 before

going further positions. Otherwise, follow step “a” to “d” till it’s real leveled.

14 and ○
f. Place leveling gauge on guide way between no.○ 13 in x-axis direction.

g. Take ○1 as basement, adjust no.○

14 leveling screw till bubble in leveling gauge in

middle.

14 , adjust point ○
h. Then change leveling gauge to z-axis direction. Base on no.○ 13 . Next,

leveling between ○
13 and ○12 , ○
12 and ○11 by as way of step a ~ e.

6 and ○
i. Place leveling gauge in middle of ○ 7 in z-axis direction.

j. Base on ○
7 , adjust leveling of point ○
5 and ○
6 .

k. Then move leveling gauge to the middle of ○7 and ○

8 , base on point ○
7 , adjust point

○8 , ○
9 , ○
10 till leveled x-axis direction.

l. Double check leveling on z-axis direction between ○

6 and ○
7 , and x-axis direction on

between ○7 and ○ 8 .

m. Double confirm leveling between ○ 2 , ○

1 &○ 3 , ○
2 &○ 3 &○
4 . Then base should be well

leveled.

Version: 009 P 8-4

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

8.2 Carriage

1) Use lifting rope capable of 5 Tons to lift carriage. Make sure direction is right to place on
base.（Drawing B-1）

(Drawing B-1)

Version: 009 P 8-5

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

2) Adjust roller on the sliding block of support base to let it move inside slightly to prevent
interfere with auxiliary guide way (Drawing B-2). Steps: Move adjusting screw of gib to let
it move inside slightly. Then move 2 fixing screws of gib to let it move inside slightly to fix
inner gibs of support base. (Picture 2-1)

(Drawing B-2)

(Picture 2-1)

Version: 009 P 8-6

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

3) Oil guide way. Lifting operator must stand to z-axis direction. Lock into z-axis, make
carriage ballscrew location hole matches z-axis ballscrew. (Drawing B-3)

(Drawing B-3)

4) Carriage guide way must be 90 degree to z-axis guide way (Drawing B-4). Put carriage
down slowly. Preventing accidental hit or crashes.

(Drawing B-4)

Version: 009 P 8-7

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

5) Put the carriage down make the wiper pressed to Z-axis guide way in order to ensure the
wiper is indeed compacted on Z-axis guide way without any space.
6) Insert gib and fasten it slightly tightened. (Picture 2-2)

(Picture 2-2)

7) Put down carriage completely. Fixing ballscrew nut bracket, connecting lubrication pipes.
(Picture 2-3)

(Picture 2-3)

Version: 009 P 8-8

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

8) Fix gib pad and fastened by screws. Connecting lubrication pipes, fixing wipers. (Picture
2-4 & 2-5)

(Picture 2-4) (Picture 2-5)

9) Adjust 4 adjusting screws on support base. Make roller out 0.5 mm (0.02"). (Drawing B-5)

(Drawing B-5)

Version: 009 P 8-9

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

8.3 Auxiliary guide way

1) Place the auxiliary guide way parallel to the base (Use the ruler to get accurate position),
and match auxiliary guide way to the center of roller of support base in carriage.

2) Place leveling gauge above auxiliary guide way , and adjust front and back foundation
screws (4 ps) achieve leveling on both x-axis and z-axis. And ensure to keep 1mm (0.04")
space between auxiliary guide way surface and roller in the support base. Next lock all
the foundation screws of auxiliary base and double check each leveling is all correct.
(Picture 3-1 & 3-2)

(Picture 3-1) (Picture 3-2)

Version: 009 P 8-10

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

8.4 Column

1) Choose appreciate lifting instrument to meet its height and also the relative equipments of
rope, rings (loading 5 tons) for perpendicular column

2) Pass through rope based on Picture 4-1. And please put rubber pads on sharp edge to
prevent cutting of rope (It’s possible to use chain).

(Picture 4-1)

3) Check if there’s any obstacle near column. And also ensure there should be no worker
near the direction.

4) Move upward and at the same time move to the center of gravity until the column could
be able to stand up vertically.

5) Check if there’s any obstacle near column. And also ensure there should be no worker
near the direction.

6) Move upward and at the same time move to the center of gravity until the column could
be able to stand up vertically.
Version: 009 P 8-11
Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7) Set up the adjusting block for adjusting the column’s position and move to the right angle
(Picture 4-2, Picture 4-3). Finally lock all the screws tightly.

(Picture 4-2) (Picture 4-3)

Version: 009 P 8-12

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

8.5 ATC

1) Lift ATC stand to the area near the machine, then lift the ATC upper part to the top of
ATC stand. Firstly, check both of them are in correct position relatively. Then fit magazine
on base with the front position at the same line. (Picture 5-1, 5-2)

(Picture 5-1) (Picture 5-2)

2) Lift whole set of ATC to the location. Then match the ATC track without any gap. (Picture
5-3, 5-4)

(Picture 5-3) (Picture 5-4)

Version: 009 P 8-13

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

3) After the ATC track is on position, locate the leveling pad. (Picture 5-5)

(Picture 5-5)

4) Fix the chain, tighten the nut. (Picture 5-6)

(Picture 5-6)

Version: 009 P 8-14

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

5) Take off the fixed sheet metal for arm. (Picture 5-7)

(Picture 5-7)

6) Fix the ATC cable track support. (Picture 5-8)

(Picture 5-8)

Version: 009 P 8-15

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

7) Place leveling gauge above ATC plane that they can be the standard point to correct
vertical and horizontal leveling. (Picture 5-9, 5-10).

(Picture 5-9) (Picture 5-10)

8) Place leveling gauge above the ATC plane. When adjusting height, vertical and horizontal
leveling have also be checked until tool pocket center and arm jaw center is at the same
height. (suggest co-operate by using 3-point calibration bar)

9) Adjust the micro-adjust screws on the sides of ATC (Picture 5-11, 5-12).

(Picture 5-11) (Picture 5-12)

Version: 009 P 8-16

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

10) Fixing on supporting bracket of ATC (Ref to note, Drawing E-1). 4 screws of bracket must
be screwed by steps. (By screw one circles each by each to fasten them completely).
Prevent pulling ATC or column.

(Drawing E-1)

Note Installation procedure for supporting bracket of ATC:

a. Tighten these four screws. (Picture 5-13)

(Picture 5-13)

Version: 009 P 8-17

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

b. After tightening, there is a tiny gap. (Picture 5-14)

(Picture 5-14)

c. Tighten these four M12x45 screws till they touch ATC mounting base. (Picture 5-15)

(Picture 5-15)

Version: 009 P 8-18

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

d. At last, fasten two circled M16x45 tighten. (Picture 5-16)

(Picture 5-16)

11) Next fixing another three supporting bracket from bottom to up as step 12. (Ref to note,
Drawing E-2)

(Drawing E-2)

Version: 009 P 8-19

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

12) ATC adjustment procedure：

e. Process “Spindle tool rejection / tool unclamp” procedure according to p.2-9 ~ p.2-12
firstly.
f. Adjust the arm movement speed to 25mm/sec. (there is a knob on the ATC oil circuit
board for adjustment, see drawing E-2.) This is to ensure the safety and smooth while
processing the adjustment.
g. Draw the quill back to the tool change point (see drawing E-3) and raise the spindle up
gradually by moving the Y-axis till it goes up to the every top (see drawing E-4).

（Drawing E-3）

Version: 009 P 8-20

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

（Drawing E-4）

h. Move the arm rightward to the end (see drawing E-5).

（Drawing E-5）

Version: 009 P 8-21

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

i. Adjusting the spindle height gradually (ensure no interference to the quill while
movement) till the spindle center lines to the arm gripper center (see drawing E-6).

（Drawing E-6）

j. Move the arm around 300mm leftward, install the 3-sections gauge onto the quill (see
drawing E-7).

（Drawing E-7）
Version: 009 P 8-22
Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

k. Move the arm toward the spindle center direction and stop it when the arm gripper is
about 25mm away from the 3-sections gauge (see drawing E-8).

（Drawing E-8）

l. Check if the gripper level at the V-groove of 3-sections gauge toward the direction as
shown on drawing E-9; it can be made by moving the quill in/out slightly.

（Drawing E-9）
Version: 009 P 8-23
Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

m. From the front view, checking if the height level at the direction as shown on drawing
E-10; it can be made by moving the Y-axis slightly.

（Drawing E-10）

n. Jogging the arm toward the V-groove of 3-sections gauge till the arm can hold the
gauge. You can observe the position from the front & side view, and ensure no
interference during the adjustment.

o. Break off the solenoid action right after the arm holding the 3-sections gauge.

Version: 009 P 8-24

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

p. Check if the gripper center line to the quill from the front view. Adjust the bolts of the
tool arm base (see drawing E-11) if it’s not in line. Tighten 2 bolts the same time when
it’s in center line.

（Drawing E-11）

q. Remove the shaft of the 3-sections gauge (see drawing E-12), leave the center piece
(V-groove block) and shank attached to the quill and gripper.

（Drawing E-12）

Version: 009 P 8-25

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

r. Check if the inside holes of the center piece and shank are in line (see drawing E-13).
You can adjust the Y-axis when the height varies, or adjust the bolts of the tool arm
base when the left/right end differ, or adjust the W-axis when the front/rear end not the
same level.

（Drawing E-13）

Version: 009 P 8-26

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

s. Push the shaft of the 3-sections gauge back to the hole (see drawing E-14). This must
be done smoothly, otherwise you have to make the adjustment till it‘s pushed smoothly.
Then lock it and finish the procedure.

（Drawing E-14）

t. Reset the arm movement speed back to 100 mm/sec.

Version: 009 P 8-27

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

13) ATC Trouble Shooting

Case 1 When the ATC arm catches the tool or change tool, tool drop down.
a. Reason: Safe pin (AM5A-0005A01) might has some chip inside, cause the safe pin
get stock then it cannot flip smoothly to lock the tool.
b. Solution: Remove the cover (AM5A-0004A01), take spring (402) and safe pin
(AM5A-0005A01) then clean it, after that add some grease then put those
parts back accordingly.

Version: 009 P 8-28

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

Case 2 Picks up the wrong tool.

a. Reason: Due to the sensor break down or improper proper distance.
b. Solution: Remove the sensor to clean, adjust the distance between sensor surface
and the top of chain wheel to 0.8mm than lock it. Re-start the chain of ATC to
see if the ATC still catch the wrong tool. If yes, it is essential to replace the
sensor.

Version: 009 P 8-29

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Case 3 The chain of ATC running , noise come out.

a. Reason: Lubrication oil not enough or chain loose.
b. Solution:
＊ Lubrication oil not enough: Add the proper lubrication oil to all of track of chain.
＊ Chain loose: Use the torque wrench to lock the bolt till 150kg-cm torque, and then use
the screw nut to lock the bolt.

Adjusting screw

Version: 009 P 8-30

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8.6 Chip Auger

1) Fix the auger supporting bracket to the carriage (Picture 6-1). Pay attention to their
relative location. After leveling, stick to the position.

(Picture 6-1)

2) Move the auger up to the bracket (Picture 6-2). Please note the motor's location and
establish it with plates on both sides.

(Picture 6-2)

Version: 009 P 8-31

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8.7 Chip Conveyor

Chip conveyor installation:
1) Check machine and sub-guide way leveling and add sheet metal piece as below
red narrow indicated.

2) Pull into chip conveyor at position. (Drawing G-1)

AUXILIARY GUIDE WAY
Chip Conveyor

Base

(Drawing G-1)

Version: 009 P 8-32

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3) Put the leveler at middle of chip conveyor to check leveling.

4) To adjust leveling by using screws which located at front and back side of conveyor.

5) After conveyor leveling adjusted, rotate screw of roller downward to contact with
floor.

Version: 009 P 8-33

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8.8 Sheet Metal

1) ATC Guard（Option）
a. Hang the ATC guard (part no. 70074) on the ATC bracket.（The drop hanger must be in
the center of gravity, and at the same time, place the plastic pad on it to avoid any
damage any damage from paint.）
b. Lock the fixed screw on the base of the machine and then the screws on both sides
also locate the guard on it. (Picture 8-1)

(Picture 8-1)

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2) Table (Standard)
a. Fixed part no. 70045 and 70046 on the side of the table, part no. 70047 and 70048
will then need to be set up. (Drawing H-1, Picture 8-2)
b. Fixed part no. 70126 to another side of the table. (Picture 8-3)

（Drawing H-1）

（Picture 8-2）

(Picture 8-3)
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c. First associate part no. 70211, 70127, and 70212 separately, and take them to the
top of part no. 70047 and 70126. After connecting with part no. 70211 and 70212,
make 70047 and 70126 to be fixed (Drawing H-2).

（Drawing H-2）

d. Place leveling indicator on the top plane of part no. 70211 or 70212, and correct the
level.

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3) Table (With CTS-option)

a. Fixed part no. 70217, 70218 to 70211,70212. (Drawing H-3)

(Drawing H-3)

b. Fixed part no. 70215 to 70211, 70214 to 70212 and then use part no. 70291 to
connect with part no. 70213, 70214, 70217, 70218. (Drawing H-4)

(Drawing H-4)
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c. Put part no. 70215, 70216 to 70211, 70212. (Drawing H-5)

(Drawing H-5)

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4) Carriage

a. Fix part no. 70042, 70043, 70044, 70033 to the left-front side of carriage. (Drawing
H-6)
b. Separately fix part no. 70090, 70091, 70135 along 4 sides of carriage (Except
part no. 70135). Cable allocation is necessary before fixing 70135. Thus X-axis
telescopic cover could then be settled. (Drawing H-7)

（Drawing H-6） （Drawing H-7）

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5) Shallow Container
a. As Picture 8-10, 8-11, 8-12 shown fix part no. 70087 and 70088. Next stabilize part
no. 70092 will be stabilized on the base. (If any floor operation panel is associated,
please follow by step b.) (Drawing H-8)

(Drawing H-8)

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6) Column
a. When collocate ATC, please stabilize part no. 70121 above column. (Only for the
machine collocating ATC.) (Picture 8-4)

(Picture 8-4)
b. Fix part no. 70061 on the head of column first, 70062 will then need to be stabilized on
the bottom of the base. (Drawing H-9)
c. Fix part no. 70063 on the column, and in the mean time stabilize part no. 70061 and
70062 to each other. Then make part no. 70065 to be immovable above 70063 and fix
them, (Drawing H-9)

(Drawing H-9)

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d. Fix part no. 70064 between 70061 and 70062 first, and then make part no. 70066 to be
immovable above 70064, at the same time fix part no. 70064 and 70066. (Drawing H-9,
H-10)

(Drawing H-10)

Version: 009 P 8-42

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7) Wire Slot
a. Fix part no. 70085 and 70086 behind the column, and keep some space of
1400mm between 70023 and 70024. (The gap on part no. 70024 will need to be
located on top and inclined to the right side.) (Drawing H-11)

(Drawing H-11)

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b. Fix part no. 70019 on 70085 and 70023 then, next fix part no. 70020, 70021, 70022
above 70019. (If any floor operation panel is chosen , then part no. 70022 is not
necessary, it shall change to part no. 70134.) In addition, make sure part no. 70020
is placed above 70021 and 70022, and fix 70089 on 70020.（Drawing H-12）

c. Set part no. 70001 and 70013 to be 1000mm long away from part no. 70023, and
70115, 70116 to be fixed on part no. 70023. Next move part no. 70001 and 70013
until they are at the same level of interface so they can be fixed then. (Drawing
H-12)

(Drawing H-12)

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d. Put part no. 70027 and 70028 on the side floor of part no. 70001, and make it to be
together with the part no. 70115 interface. Part no. 70025 and 70026 will then be
placed and fixed by screws between part no. 70027 and 70115 (Notice: The opener
of wire slot has to be faced outside.). (Drawing H-13)

e. Fix part no. 70031 and 70029, 70027 will have to connect with in order to fix it. Part
no. 70032 and 70136 would have be stabilized and connected by part no. 70030
and 70034 which can then be fixed. (Drawing H-13)

（Drawing H-13）

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f. Step 1: Fixed part no. 70163 in front and rear side of auxiliary guide way. (Drawing
H-14)
Step 2: Place 70130, 70141 between base and auxiliary guide way , then use
screws (M6XP1.0) lock it on them. Then also use screws (M6XP1.0)
connect 70130 and 70141（Drawing H -14）
Step 3: Lock the adjusting screws (M12XP1.75) on the bottom of 70130 and 70141
（Drawing H-15）. And adjust the screw height till touch the ground.
Step 4: Put 70142 next to the base, and then adjust the position close to 70141. Lock
the adjust screws (M12XP1.75) on the bottom of 70142, then also adjust the
height same as others.
Lock 70142, base and auxiliary guide way together, and then combine 70142
and 70141（Drawing H-14）
Step 5: Finally place 70070, 70146 and 70237 on top of 70130, 70141 and 70142, then
fasten them（Drawing H-14）

70237

70142
70148

70141
70163
70070

70130

（Drawing H-14）

Version: 009 P 8-46

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Auxiliary guide way

Base
Adjusting screw

（Drawing H-15）

g. Have part no. 70037 and 70027 fixed behind the column and ready to set part no.
70038 and 70039. (Drawing H-16)

(Drawing H-16)

Version: 009 P 8-47

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8) Operating Panel
a. Swivel type Panel:
After fabricating part no. 70055, 70056, operating panel, hang this module to the
same level as the rotary axle connection hole of part no. 70055 so they can be fixed
then. (Before fixing, make sure it can be rotate up to 90° which shown as the figure
below and also ensure there is fixing screws on the rotary axle.) (Drawing H-17,
H-18)

（Drawing H-17）

（Drawing H-18）

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b. Floor type panel:

After fixing part no. 70122 on the base, set part no. 70123, 70133 and operating
panel on part no. 70122. (Only for floor type console)（Drawing H-19）

（Drawing H-19）

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9) Safety Guard (Option)

a. Connecting one end of part no. 70233 with 70066, and another end with 70230.
b. Fasten up both side of 70231 with 70230.（Drawing H-20）

（Drawing H-20）

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c. Assembling part no. 70234 and fasten up on 70233.

d. Connecting one end of part no. 70240 with 70115, and another end with 70066.
（Drawing H-21）

（Drawing H-21）

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e. Fasten up one end of part no. 70235 with column, and another end connect with
70232. And another end of part no. 70232 should connect with 70230.
f. Lastly fasten up the part no. 70236 with 70235.（Drawing H-22）

（Drawing H-22）

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8.9 Oil Cooler & Hydraulic Unit & Coolant Tank

The placement is shown as below.（Drawing J-1）

(Drawing J-1)

Version: 009 P 8-53

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8.10 X,Y,Z Cable Carrier

Installation: One cable carrier for axis of X and Z, two cable carriers for y-axis. (Drawing
K-1)

(Drawing K-1)

8.11 Wiring/Piping Set-up

Hydraulic pipe, lubrication pipe, pneumatic pipe, water pipe distribution and oil cooler,
hydraulic tank establishment which all should be followed by the instruction in chapter 9.

Version: 009 P 8-54

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8.12 Telescopic Way Cover

1) Axes telescopic way cover brackets device. (Drawing L-1 )

(Drawing L-1)

2) Axes telescopic way cover (Drawing L-2)

(Drawing L-2)

Version: 009 P 8-55

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8.13 Facing Head (option)

A. For machine equipped with Fanuc controller
1) Please execute M176 to orientate the spindle. (M179 for cancellation.)

2) Disassemble the position block from spindle.

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3) Fixed the flange of facing head on the spindle.

4) Fasten down the slide by marked screw to prevent it loosen before you hang it on the
spindle.

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5) Use the crane to hang the facing head on to spindle.

6) Tighten the marked 4 x screws.

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7) Loosen the clutch (just loosen, not necessary to take off the screw nut).

8) Clamp the transmission shaft and backward the W axis till it on the same level as the slide.
And then loosen the screws on (A) & (B) plate.

a. Get into “service mode”

b. Press , bottom
simultaneously.
c. Stick out W axis 30-40mm by MPG.

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9) Put in transmission shaft, and clamp it.

Transmission

10) Back out the W axis by MPG till the transmission shaft is on the same level as the slide.
Loosen the marked screw.

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11) Turn the facing head until it’s parallel with table, then tighten up the clutch. Using MPG or
Jog key to move the slide to the position per demand.

12) Clamp the tool holder on facing head, and move it to the position per demand.

Tool holder
Remark:
- To take off the facing head from machine, just regress the steps, but stop at step 2, then：
Execute M179 to cancel the spindle orientate before taken it off from machine.
And after taking off the facing head, please execute M179 again.

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B. For machines equipped with Heidenhain controller

1) Please execute M36 to orientate the spindle. (M38 for cancellation.)

2) Disassemble the position block from spindle.

Version: 009 P 8-62

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3) Fix the flange of facing head on the spindle.

4) Fasten down the slide by marked screw to prevent it loosen before you hang it on the
spindle.

Version: 009 P 8-63

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5) Use the crane to hang the facing head on to spindle.

6) Tighten the marked 4 x screws.

Version: 009 P 8-64

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7) Loosen the clutch (just loosen, not necessary to take off the screw nut).

8) Press “spindle stop” bottom.

Version: 009 P 8-65

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9) Using portable MPG, press “enable” & “ W” bottom. Moving out W axis quill for 90mm.

10) Put in transmission shaft, and clamp it.

Transmission

Version: 009 P 8-66

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11) Back out the W axis by MPG till the transmission shaft is on the same level as the slide.
Loosen the marked screw.

12) Turn the facing head until it’s parallel with table, then tighten up the clutch. Using MPG or
Jog key to move the slide to the position per demand.

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13) Clamp the tool holder on facing head, and move it to the position per demand.

Tool holder
Remark:
- To take off the facing head from machine, just regress the steps, but stop at step 2, then：
Execute M38 to cancel the spindle orientate before taken it off from machine.
And after taking off the facing head, please execute M38 again.

Version: 009 P 8-68

Date of Version: Aug. 2009
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9 DISTRIBUTION
OF PIPES
 OPERATION MANUAL
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9 Plumbing Diagrams

9-2 Hydraulic
9-3 Oil Cooler
9-4 Coolant
9-5 Lubrication
9-6 Air
9-7 Scales

Version: 009 P 9-1

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Version: 009 P 9-2

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Version: 009 P 9-3

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Version: 009 P 9-4

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Version: 009 P 9-5

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Version: 009 P 9-6

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Version: 009 P 9-7

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Version: 009 P 9-8

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10 OPERATION
MAUAL OF TABLE
 OPERATION MANUAL
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10 OPERATION MANUAL OF ROTARY TABLE

10.1 SAFETY INTRODUCTION.......................................................................... 2

10.1.1 Foreword ....................................................................................................... 2

10.1.2 Using restriction............................................................................................. 3
10.1.3 Safety instruction ........................................................................................... 3
10.1.4 Additional safety rules ................................................................................... 5

10.2 SPECIFICATION AND CHARACTERISTICS .................................................. 8

10.2.1 Specification .................................................................................................. 8
10.2.2 Dimensions.................................................................................................. 11

10.3 INSTALLATION AND PREPARATION ...................................................... 13

10.3.1 Inspection before installation ....................................................................... 13
10.3.2 Transportation of the index table ................................................................. 13
10.3.3 safety instructions........................................................................................ 15
10.3.4 Installations and cleaning: ........................................................................... 17
10.3.5 Electrical scheme ........................................................................................ 18
10.3.6 Hydraulic scheme ........................................................................................ 20
10.3.7 Mechanical scheme..................................................................................... 22
10.3.8 Lubricant oil ................................................................................................. 29
10.3.9 Setting zero return shift amount .................................................................. 29

10.4 OPERATE THE MACHINE ..................................................................... 30

10.4.1 Operating preparation.................................................................................. 30

10.5 MAINTENANCE................................................................................... 31
10.5.1 General........................................................................................................ 31
10.5.2 Measurement............................................................................................... 31
10.5.3 Adjustment................................................................................................... 33
10.5.4 Lubrication oil .............................................................................................. 37
10.5.5 Maintenance schedule................................................................................. 38

10.6 TROUBLE SHOOTING .......................................................................... 39

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WARNING Failure to follow these rules may cause result in serious personal
injury.

10.1 Safety Introduction

10.1.1 Foreword

HC-series/ CNC Hydraulic coupling gear indexing Table provides with high accuracy, heavy-cutting
toleration, rigidity, durable characteristics and so on.

HIGH ACCURACY
Dual Lead Worm Gear System
(The tooth profile outline of the worm spindle had been improved, and teeth - meshing ratio increased).
Adjusting backlash easily. Worm gear system matches perfectly and transmission certainly. It keeps
high accuracy level even long term using. Revolved portion of main spindle adopt high-class precision
Rolling Cone Bearing to ensure the stability of rotating center and achieve high accuracy.

HEAVY DUTY CUTTING TOLERATION

Three Pieces of Hirth Coupling gear Clamping System and Positioning
The interior consists of three pieces of gear plate for indexing and positioning. There are provided with
high index accuracy within +/- 4 sec, heavy-duty cutting toleration, rigidity, and durable. Whole-closed
structure design. So no floating action during rotation keeps lubricating and dust out.

Since this model was designed for not only the Domestic market but also the European and worldwide
market. During design & construction of this equipment some relative European standard for the safety
design have also been taken into account before applied for certification.
It is so designed that only skilled person is allowed to operate this equipment, otherwise must
be trained until he/she knows how to operate it safely.

Version: 009 P 10-2

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10.1.2 Using restriction

1) DO NOT use the CNC indexing Table for any other purposes than those described below:
a. Use with an NC machine tool such as a machining center or an NC milling machine for machining
work pieces.
b. Use as a measuring instrument for angular indexing of products to be inspected.

2) NEVER use under conditions other than those specified in the "User manual"
Any use exceeding the above scope is considered to be non-regular. The manufacturer is not
responsible for any damages, which may result from such use. The risk is then entirely on the users’
side.
The purpose of these introductions is to advice the users on operation and maintenance of indexing
Table.
The attached illustrations, drawings and diagrams are intended to show the outstanding features, but
are not binding for dimensional accuracy or minor details.
As certain hazards involved within the use of indexing Table. Using the Table with respect and caution
will considerably lessen the possibility of personal injury.
This Table was designed for certain applications only. We strongly recommend that it be designed. If
you have any questions relative to its application, DO NOT uses the indexing Table until you have had
detail instruction from your dealer, or please contact the manufacturer.

10.1.3 Safety instruction

General safety rules
1) Since indexing table is only sub unit（4th axis）of machine tools, the user should abide relevant safety
requirements of control/interlocking/safety guarding according to the relevant C-type standard of
machine tool（e.g. EN12415, EN12417,prEN12478, etc）to reduce risk during operation as much as
possible.
2) The integrated chuck should abide relevant requirements of EN1550 to reduce risk.
3) The hydraulic system of the machine tool should be according the requirement of EN982 for
integration with the rotary table.
4) The user should consider the possible risk according to risk assessment of EN1050 and a suitable
protection of safety should be adopted during operation.

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Safety instructions for maintenance

Under normal operating condition and well maintenance, it will not be necessary to renew many parts
except those are consumptive.
1) Have your indexing table repaired by a qualified person:
Repairs work should only be carried out by qualified persons using original spare parts; otherwise this
may result in danger to the user.
2) Lubricant oil replacement:
Fire and smoke are not allowed near the working area when lubricant oil is replaced.
3) Disposing of wasted material wasted lubricant oil and replaced component shall obey the local
regulation and be deeply careful.
4) Fire extinguisher:
Workshop of user shall have posse’s fire extinguisher or other devices according to the local safety
regulations and be deeply careful.

Safe working practice:

It is so designed that only skilled persons are allowed to operate this indexing table, otherwise
operators must be trained until know how to operate it safely.
1) Operator training:
a. It is essential that all operators of the Indexing Table are adequately trained in the adjustment,
operation and maintenance, this covers in particular:
b. The dangers associated with the operation of the Indexing table.
c. The principles of the indexing Table operation, correct use of the machine and its special
accessories.
d. The completed knowledge about the safety function of this Indexing Table
e. The safe handling of work piece when it necessary.
2) Stability:
For the Indexing Table to be used safely, it shall be stable and securely fixed to the machine.
3) Never leave Indexing Table running unattended. Turn power off from control panel. Don't leave behind
the Indexing table until it comes to a complete stop.
4) Make sure Indexing Table is disconnected from hydraulic supply before starting the normal adjustment,
repair, maintenance or service.
5) Application and prohibition of use:
a. Do not operate this Indexing Table beyond the limit of its capacity. Refer to specification of this

Version: 009 P 10-4

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manual.
b. It is prohibited to modify this Indexing Table other than the specification or function provided by the
manufacture.
6) Electrical equipment is constructed for the following conditions:
a. If the operation beyond the conditions described as follows is required, the assessment to keep
electrical equipment in a good and safe performance is necessary.
b. Supply voltage: 0.9 - 1.1 nominal supply voltage.
c. Source frequency: 0.99 - 1.01 nominal frequency.
0 0
d. Ambient temperature: 5 C - 40 C.
0
e. Relative humidity: not exceed 50% at 40 C.
0
(Higher relative humidity may be permitted at lower temperature, e.g. 90% at 20 C.).
f. Atmosphere: Free from excessive dust, acid fume, corrosive gases and salt.
g. Avoid exposing to direct sunlight or heat rays which can change the environmental temperature.
h. Avoid exposing to abnormal vibration.
i. Have to connect to earth.
j. The limit of altitude: 0-1000 meters.
k. Electrical equipment shall withstand the effects of transportation and storage temperature within a
o o o
range of -25 C to 55 C and for short periods not exceeding 24 hours at up to +70 C.

10.1.4 Additional safety rules

1) Particular safety rule for storage condition of Indexing Table:

If the Indexing Table is not to be operated for a long period of time it shall be stored with the
appropriate protection for the ingress of dust or the other substance in a suitable environment and
place. During storage, any kind of power shall be disconnected, and the Indexing Table should be
cleaned periodically.
2) The noise level of this Indexing Table is testing on continuous running and with hydraulic, but without
pneumatic air.
a. Airborne noise emission on the basis of measurements made on the Tilting Rotary Table of
TRT-450.
b. Definition of workstation:
The workstation for the measurement of emission sound pressure level is defined according to 4
side of Tilting Rotary Table. The microphone places on the side of 1000 mm, and height, 1600 mm.
c. Installation:
The Tilting Rotary Table has been installed according to the user manual.

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d. Operation condition:
The Tilting Rotary Table is at its operating temperature, including the hydraulic oil where applicable.
e. Test:
The dosage time is about 30 seconds. Set test time of measurement is 20 minutes.
Test data: The background noise of the factory during testing is about 75.69 dB (A)

Model Position 1 Position 2 Position 3 Position 4 Position 5 Average

TRT-450 74.3 76.8 75.7 73.2 77.2 75.69

○
1 is front-view

3) Noise reduction.
Keep the screws as tighten as possible so as to minimize the noise level.
4) Any other maintenance issue is welcome to contact EXACT or our distributor.

Version: 009 P 10-6

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Labels and Contents

Content Label

Air Purge/ vent

Air Purge / Vent
(Air exhausted for back pressure at clamp system)

Oil fill for lubrication Oil Fill

Oil drain out for lubrication Oil drain

Lubrication level Oil level

Clamp Oil input of Rotation Table Clamp

Unclamp Oil input of Rotation Table Unclamp

Faceplate
Faceplate horizontal
Horizontal

Faceplate
Faceplate vertical
Vertical

CAUTION: CAUTION:

Standard of Hydraulic Operating pressure Standard Hydraulic Operating

Pressure range = 425- 475 PSI Pressure range = 425 – 475 PSI
2
= 30 ~ 33 kg/cm
2
(MAXIMUM PRESSURE = 500 PSI, 35 kg/cm ) (MAXIMUM PRESSURE = 500 PSI)

Version: 009 P 10-7

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10.2 Specification and Characteristics

10.2.1 Specification

General specification
Model HC-800H-B
Turntable Diameter (mm) 1500 X 1200
H7
Center Hole Diameter (mm) Ø60
Overall Height (mm) 425
H7
T-Slot Width (mm) 22
Turntable Rotation Speed (r.p.m) 11.1
Total speed reduction ratio 1/ 180
FAGOR Servo Motor (Optional) Model FXM73 / 2000
Hydraulic brake Torque (kg-m) 4050
Allowable Cutting Torque (kg-m) 4000
Load Capacity Horizontal (kg) 3000
Minimum input increment degree 0.001°
Indexing Accuracy Sec +/- 5 ”
Repetitive Accuracy Sec 1”
Hydraulic Pressure (bar) 35
Weight Net / Gross (kg) 2350

Caution If work piece and/or fixture diameter exceeds the table diameter, pay careful
attention so that the inertia is within the specification even if the work piece and
fixture weight is less than the allowable value.

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Accuracy specification
Unit: mm.
Inspection Items HC-800H-B
1 Run-out of center hole of the table 0.01
2 Straightness of table top surface Per total table length 0.015
3 Waviness of table top surface during table Rotation 0.015
Parallelism between table surface and
4 Per total table length 0.02
frame bottom face
5 Indexing accuracy Accumulated value +/- 5 sec

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Rotary table Characteristics

1 ) High Accuracy
Adopt the newly “Double-Lead” worm gear system. (The tooth profile outline of the worm gear had
been improved, and teeth - meshing ratio increased.) Consistently high dynamic accuracy is
ensured. High - precision Rolling Cone Bearing to ensure the stability of rotating center. The interior
consists of three pieces of gear plate for index positioning. Even after long turn using still remains
original accuracy level.

2 ) Heavy Duty Cutting Toleration

The new dual-lead worm gear has doubled the contouring capacity.
Using three pieces of horizontal gear plate and high-strength hydraulic clamping system to fit the
cutting edges teeth to teeth match perfectly when positioning. Thus creates the characteristics of
high rigidity and heavy duty cutting toleration are provided with the coupling gear index table.

3 ) Easy to be used
All cables (power cord, and control and signal cables) are connected with the socket connector,
permitting the connection of the HC index table with NC unit in one-touch operation. The zero return
units incorporated in the HC index table allows simple zero positioning using an NC command.

4 ) Safety
The clamp/unclamp confirmation unit built in the HC index table ensures safe operation.

5 ) Reliability
All component parts of the HC index table are carefully selected to ensure total reliability of the
product. Furthermore, motor cover and seals are also carefully selected to protect the HC index
table from splashing oil and coolant.

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10.2.2 Dimensions

Machine dimension diagram

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Main units
Major units position diagram

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10.3 Installation and Preparation

10.3.1 Inspection before installation

It is critical to have professional or skilled technicians to conduct the installation of the index table.
Before installation, please inspection every item listed below.
For any uncertain points or questions, please consult you’re nearest authorized distributor.
1. Is there any screw loosened or missing during transportation?
2. Does the motor meet the requirements of the design specification?
3. Is there any damage in appearance?
4. Is there any damage or poor connection?
5. Examine the proper for unwanted friction or abnormal noise.
6. Refer Nameplate for preparing appropriate transportation equipment.
7. Read User’s Manual carefully.

10.3.2 Transportation of the index table

Handling and Transportation:

Caution ! The Index Table shall be moved by the persons who are qualified.
Persons beside the worker are not allowed to stay in the work place during
transporting the index Table.

1. Please refer to specifications for the weight of Index Table in user manual to arrange handling and
transportation equipment.
2. The transportation shall be carried out by qualified persons to handle it.
3. Crane can be used in handling but shall be operated by qualified driver.
4. Before handling, make sure all movable parts are secured in their positions.
5. Make sure that the strength of crane is sufficient to handle index table.
6. When hoisting rotary table, be careful to hook the lifting cable to eyebolts on the rotary table as the
figures shown below.
7. During handling, people are strictly prohibited from entering under the table.

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Delivery & transportation

1) Use forklift

2) Use Crane

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10.3.3 safety instructions

Please Check and Make sure the table surface and bottom face are free of burrs and
scratches, be sure to clean them before installation. Wipe off rust-prevention coating or
grease. Be used rage soaked with light oil. Never used thinner that causes the paint to peel
off.
Caution DO NOT use dilute solvent to clean or it will cause the paint peeled off.

Place the rotary table on the machine table at the position

that is most convenient for intended operation.

Warning Do not put your hand or the part of your body

under rotary table when it position and lifting
up.
Fix the table to the machine table using the clamping block
and clamping bolts, both supplied with Rotary table.

Warning It would be effected physical, rotary table or

machine damaged if no completely fixed rotary
table on the right position.

Do not modify the index table without notification from the

manufacturer.

Warning It would be effected an accident during

operation.

Warning Please make sure always restrict that work pieces over the security range.
It would be out of controlled. Also cause pool accuracy of machining.

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Keep apart from excessively high or low temperature and

avoid any extreme temperature. It may effect damaging
rotary table.

Please clarify that the servomotor used for the Index Table is
fit for the control unit of the NC program machine.
Take care of necessary control signals from the NC machine
according to its specification.

The Index table is equipped hydraulic clamping device. It

should be installed hydraulic power pack for clamping
system. The hydraulic pressure is applied through a
hydraulic circuit that is controlled by the control unit of the NC
machine.

Index table is equipped with a zero return inspection unit for

the reference zero position of plate rotating. If this reference
position needs to be set during plate rotation, using a signal
from the zero return unit.

Warning Do not touch rotary table when it’s rotating.

Always disconnect the power before intending to do the work

of maintenance or inspection, be sure to lock the
disconnecting device on "OFF" position.

Warning Never process maintenance or inspection

under power ON status. It might catch your
part of body or clothing and further hurt you.

Be sure the connector always clamping on index table when

working. Also when doing maintenance and moving the index
table always disconnect the electric cables and hydraulic
pipe.

Warning It may be leakage of electricity or oil. There

may possibility damage you body when fall
and slip.

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10.3.4 Installations and cleaning

Installation of Index table
Installing the table to the machine by following steps:
1) Check all units and parts and accessories as marked on the product-checking list are found. Check for
the instruction operation manual and accuracy inspection sheet. The production accuracy of all
precision depends on the accuracy, which the rotary table is installed.
2) Make sure the rotary table surface and bottom face are free of burrs and scratches, be sure to clean
them before installation. Wipe off rust-prevention coating or grease. Be used rage soaked with light oil.
Never used thinner that causes the paint to peel off.
Caution DO NOT use dilute solvent to clean or it will cause the paint peeled off.
3) Place the index table on the machine table at the position that is most convenient for intended
operation.
Warning Do not put your hand or the part of your body under rotary table when it position and
lifting up.
4) Fit the guide block at the Rotary table bottom face into the T-slot on the machine table. If clearance
between guide block and T-slot is too large, set the guide block so that it fits on one of the T-slot walls
neatly.
5) Fix the table to the machine table using the clamping block and clamping bolts
6) After completed installation, please check the screws of the base and safeguard. If the screws
become unfastened, fasten it and examine all the attached parts and spare parts with the table.
7) A clear area must be provided for efficient maintenance and assembly.
8) Please clarify that the servomotor used for the Table is fit for the control unit of the NC program
machine.
9) Take care of necessary control signals from the NC machine according to its specification.
*NC machine is usually equipped with over current protective devices. Please consult the NC machine
manufacturer and prepare proper cable wires needs as refer to 3.4 electrical schemes.
10) The table is equipped with a clamp confirmation unit for detecting the clamping or unclamping state
of the plate. Before operating the table, please make sure the plate of status with the clamping
confirmation device.
11) The table is equipped hydraulic clamping device. It should be installed hydraulic power pack for
clamping system. The hydraulic pressure is applied through a hydraulic circuit that is controlled by
the control unit of the NC machine.
12) The Rotary table is equipped with a zero return inspection unit for the reference zero position of plate
rotating. If this reference position needs to be set during plate rotation, using a signal from the zero
return unit.
Warning Do not touch rotary table when it’s rotating. It would be affected physical or any part of
your body damaged

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Cleaning and oiling

After the index table has been placed in position, thoroughly remove its rust preventive coating-using
rage soaked with light oil and then apply a coat of machine oil. To clean the table, Kerosene is
preferable. It does not evaporate and level dried slushy compound on finished surfaces.

10.3.5 Electrical scheme

Installation of electrical power supply

Caution Power supply has to be installed by a trained technician.

1) The index table is connected to the power source of machine and grounded by the standard military
coupling connectors.
2) The cross-section of incoming supply protective conductor and each phase conductors must be in
accordance with the reference of supply conductor table of EN60204-1.
3) A terminal for the connection of the external ground conductor is provided in the vicinity of the
associated phase conductor terminals with marked "PE". It should make sure the "PE" terminal being
connection before machine operating.

4) The table must be wired correctly to prevent damage to the motor.

5) Always disconnect the power before intending to do the work of maintenance or inspection.
6) After disconnecting the power for maintenance or inspection, be sure to lock the disconnecting device
on "OFF" position.
7) The allowable voltage fluctuation range is 10%. If exceed the range, it is necessary to install a voltage
regulator to stabilizer the voltage.
8) The table is required interface cables connecting index table with a NC control unit of machine. There
are two connecting cables (motor power cable and motor detector cable) for rotation axis.
9) The Servomotor complies with the regulations for electrical machines and is designed in accordance
with VDE0530 or IEC34-1. The type of enclosure is IP54.
10) Connection wire and protection information are provided as the list below：

Electrical Circuit diagram and parts list

1) Diagrams by machine builder

2) Electrical circuit diagram by machine builder
3) Parts list

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Electrical Parts list

Item Description & Technical Complies with
Manufacturer Type
designation Function date following standards
125,250, 480
VAC
1/2A, 125 EN50081-2
LS1 Limit Switch Omron SHL-Q55
VDC EN50082-2
1/4A, 125
VDC
125,250, 480
VAC
1/2A, 125 EN50081-2
LS2 Limit Switch Omron SHL-Q55
VDC EN50082-2
1/4A, 125
VDC
10 to 30VDC
Proximity Switch SI –12 EN50081-2
LS3 Ie=100mA
NC TYPE NC EN50082-2
max

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10.3.6 Hydraulic scheme

Installation of hydraulic power supply
1) After the completion of positioning, the turntable has to be clamped. If working while the turntable is
unclamped, worm gear and worm will be rapidly damaged.
2) The standard of hydraulic power: 35 kg/cm²
3) When turntable was clamp, please attention to remain the pressure in the oil pipe. If remaining
pressure excessively, the turntable rotates on not completely unclamp situation.

Hydraulic circuit diagram and parts list

Hydraulic Unit installation circuit diagram

Attention: the Max. Hydraulic Pressure is 35 kg/cm² and use 3/8 oil pipe

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Hydraulic supply system diagram

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10.3.7 Mechanical scheme

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Mechanical Parts List

Part No. Specification Description Quantity Point for Use

01 Center sleeve 1
02 Top seat 1
03 Dial 1
04 Instruction piece 4
05 Direction piece 1
06 Bearing piece 1
07 Container 1
08 Top hrith ring 1
09 Bottom hirth ring (out) 1
10 Bottom hirth ring (in) 1
11 Action lump 1
12 Main shaft 1
13 Poston 1
14 Oil cylinder cover 1
15 Worm shaft 1
16 Zero return cam 1
17 Oil feed plate 1
18 Oil feed poston 1
19 Washer 2
21 Nut 1
22 Halt nut 1
23 Halt Pin 1
24 Worm shaft top 1
25 Nut 1
26 Nut 1
27 Seal cover 1
28 Nut 1
29 Nut 1
30 Adjustment sleeve 1
31 Worm shaft 1
1-1 Axis 1
32 Bearing Seat 1
33 Shaft sleeve 1

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Part No. Specification Description Quantity Point for Use

34 Fixed plate 1
35 Worm gear 1
36 Motor gear 1
37 Washer 2
38 Press plate 1
38-1 Press plate 1
39 Switch seat 1
40 Tremor switch 1
Up and down block
40-1 1
plate
40-2 Shaft 1
42 Terminal 1
43 Gear case 1
45 Side cover 1
46 Connect seat 1
47 Instruction 1
49 Bottom seat 1
101 M3 X 12 CAP 4 503,49
102 M4 X 25 CAP 4 17,18
2 11,10
4 22,21
103 M5 X 12 CAP 2 39,49
1 40-1,40
2 27,30
1 16,15
104 M5 X 16 CAP 4 25,26
4 28,29
105 M5 X 45 CAP 2 36,38-1
4 24,49
106 M6 X 12 CAP
4 34,49
107 M6 X 14 CAP 2 45,49
2 17,10
108 M6 X 20 CAP
4 32,49
109 M6 X 45 CAP 2 35,38
110 M6 X 12 CAP 4 01,02
107 M6 X 14 CAP 2 45,49
108 M6 X 20 CAP 2 17,10
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Part No. Specification Description Quantity Point for Use

4 32,49
109 M5 X 45 CAP 2 35,38
110 M8 X 20 CAP 01,02
111 M10 X 50 CAP 30,49
112 M12 X 25 CAP 14,10
113 M12 X 35 CAP Motor, 43
114 M12 X 45 CAP 43,49
115 M12 X 65 CAP 15,12
12 08
116 M16 X 35 CAP
12 02
117 M6 X 185 CAP 8 02,12
2 41,34
118 M4 X 8 BH
2 47,49
119 M5 X 12 FM 4 46,45
120 M5 X 16 FM 24 06,02
121 M4 X 4 SET 1 42
122 M6 X 8 SET 1 42
123 M10 X 40 SET 4 30.
124 M5 X 12 2 42
2 10
1 14
125 P/T 1/8 Plug
1 49
1 18
4 02
126 P/T 3/8 Plug
3 49
2 46
127 P/T 1/2 Plug
2 49
200 P10 O-Ring 1 10
201 P11 O-Ring 1 40
202 P16 O-Ring 1 39
203 P245 O-Ring 1 13
204 P295 O-Ring 1 13
205 P315 O-Ring 1 13
206 G25 O-Ring 1 46
207 G65 O-Ring 1 27
1 30
208 G80 O-Ring
1 32
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Part No. Specification Description Quantity Point for Use

209 G 95 O-Ring 1 12
210 G 125 O-Ring 1 49
211 NO: 047 O-Ring 1 43
212 NO: 047 O-Ring 1 12
214 340ID X4 W O-Ring 1 10
215 4461-366Y Star-Ring 1 49
216 Ø3.5 X627 Oil Seal 1 43
217 TC 25408 Oil seal 2 27
218 TC 356510 Oil seal 1 32
219 TC14017014 Oil seal 1 49
220 3/4 tap Oil level 1 49
301 Ø1/4 Steel ball 1 18
302 Ø3/8 Steel ball 1 09
120 07
303 Ø5x19.8 Roller
2 16,15
304 Ø10x2.8 Roller 2 43,49
305 6207 Bearing 2 32
306 32207 Bearing 2 30,30-1
307 32018 Bearing 1 12
308 S15 C-Retaining Ring 2 18
2 35
309 35X40 X7 Bearing Without Key
2 36
310 12X8C80 Key 1 31
501 Spring 1 18
502 3/8 oil pipe 2 18
901 NO. 7X35 Taper pin 4 01,02
4 15,12
4 02,12
902 NO. 7X50 Taper pin
4 08,02
4 09,49

* If you need assist from local agent, please list the number of model and the serial number
of spare parts.

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10.3.8 Lubricant oil

The lubricant oil is supplied before shipping; the oil should reach the oil level mark. For the first time,
oil was filled with 9/10 of the tank. (See oil level indicator, the surface of oil should be up to middle of
glass).
The brands of lubricant oil please refer the chapter of maintenance.

10.3.9 Setting zero return shift amount

1) Upon receiving the zero return command from the NC, the table rotates in the present direction at a
rapid feed rate and then decelerates when the proximity - switch is reacted. After the table speed has
been decelerated to a speed at which the table can stop at exact point without error when it is stopped
suddenly, it stops when the reference signal is output from the motor encoder.
2) In the zero return units, the deceleration limit switch release point is present. That is, it is set at a
position 0.45 to 1.0 degrees short of the origin.
3) Repeat the table zero return operation several times and calculate the difference between he turntable
stop position and estimated stop position. Convert the difference into degrees and set this value tot he
zero return grid shift data as the compensation value.

Note: If the compensation value is greater than the maximum grid value of the NC. Otherwise, adjust the
deceleration position.

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10.4 Operating the machine

10.4.1 Operating preparation

There are following steps will be taken before start the machine
1) Hanging (pushing) the table.
2) Fixing the main body of table.
3) Mounting/ dismounting the guide block to the suitable position.
4) Supplying lubricant
5) Connecting oil piping to hydraulic power pack for clamping device of rotating.
6) Applying hydraulic source of pressure as mentioned on specification.
7) Zero return and grid shift offset amount setting. Setting parameter for CNC controller. Reference as
bellowing attached of parameter list according to the model of controller setting value. And review
again of parameter setting.
8) Trial operation and running the table.

Trial Operation and Confirmation of Accuracy

1) Do not put anything on the table to carry out trial operation. In other words, trial operation should be
carried out in the no-load condition.
2) Repeat clamp and unclamp operation to check that the table operates correctly.
3) Table rotation should be started from a low speed and be increased gradually to high speed both in
forward and reverse direction.
4) Check the table operation by commands from NC unit.
5) Check the table operation accuracy referring with accuracy inspection chart and the accuracy
measured valued will fluctuate depending on the measuring conditions, carry out measurement
carefully.

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10.5 Maintenance

10.5.1 General

Regular maintenance and adjustment of the Table is of great importance that avoids disagreeable
failures and thus increase the operational dependability. However, maintenance is essential against
damage caused by misuse of the Rotary Table and parts deterioration. The manufacturer does not
assume liability for damages occurring from omitted or late maintenance work.
1) Training of the maintenance personnel:
The machine operator shall be only maintained by authorized persons.
2) Safety-relevant indications：
For reasons of safety, any maintenance and adjustment work on the rotary table shall be done only
when main power is turned off.

10.5.2 Measurement

Backlash measurement of Worm Gear

Backlash of worm gear can be adjusted with suitable value by using the dual-lead mechanism. If
backlash is too large, a play is generated in the gear meshing area, resulting in vibration and
Chattering due to cutting resistance during continuous cutting. Conversely, if backlash is too small,
worm gear will be overheated causing seizure.

A. Rotation axis Backlash Measurement

1) Place the dial gauge closely to the rim on the inner surface of the table T-slot.
2) Insert a steel plate into the T-slot, move it slowly in one direction with a force 15 to 20kg and then let
the plate go, and read the indication on the dial gauge. The difference between the two measured
values corresponds to the backlash.
Attention Please check worm spindle where it axial shift or not. If it shifts, clamp adjusting
nut and fix it then measure backlash once again.

3) Measure the backlash on the table rim at interval of 45° (8 points).

4) The totally standard of rotation backlash is about 0.2~ 0.4 mm.

Attention Measure the backlash again as the table is in unclamping condition.

Please refer Rotation Axis Backlash Measurement.

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B. Suitable Backlash
The suitable backlash for worm gear is about 10~20 sec in room temperature 20°C. When room
temperature rises 10°C. then backlash will be reduced 10 sec. Oppositely, Room temperature
descends 10°C. then backlash will be increased 10 sec.
The suitable backlash as follow:

Rotation axis 10~20 sec

Rotation Axis Backlash Measurement

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10.5.3 Adjustment
1. Rotation axis Backlash Adjustment of Worm Gear
1) Drain lubrication oil in the table from the draining port.
2) Take apart rear cover of worm rod.
3) Loosen the fixed screw.
4) Adjust the adjustment screw in anti clock-wise direction, the worm spindle will be moved in arrow
direction. (Backlash will be reduced by each rotation of adjusting screw). The other adjusting screw at
clock-wise direction. The worm spindle will be moved opposite direction.
5) Clamp fixing the screws and measure the backlash again. Repeat adjustment until proper backlash is
obtained.
Attention Repeat the adjustment and measurement backlash until the proper backlash is
obtained.
Please refer Rotation Axis Backlash Adjusting for Worm Gear

2. Adjustment of Clamping/Unclamping Confirmation System

The clamping/unclamping system is visible after taking off the motor cover.
1) Loosen fix screw.
2) Rotating adjustment screw until the signal out correct.
3) clamp the fix screw back.

3. Adjustment of Zero Return System

1) Rotation axis Adjustment of Zero Return Confirming Device
a. Take off cover of motor.
b. Loosen fixed screw and rotate proximity-switch base till proper interval.
(The screw thread on proximity switch is M12 X P1)
The interval between zero return cam and proximity switch is 1 mm.
c. Clamp fixed screw nut. Put on the switch base and tight fixed screw.
d. Installing side cover of motor.
Please refer Rotation Axis Adjustment of Zero Return Confirming.
2) Rotation axis Adjustment Zero Return Camshaft
As the table is in the process of zero return the stop position of table should be located where is shown
in following table:

Gear ratio Stop position of table

1/ 90 359 °~359.75 °

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The shift amount of zero return is at state of ”0”.

If the stop position is not within this scope, it needs to adjust the position of zero return
Camshafts.
a. Unclamp PT 3/ 8 plug.
b. Rotate table manually and make the fixing screw of zero return cam right against adjusting
hole. 3. Unclamp fixing screw and shift the zero return cams to proper place.
Attention Don’t unclamp too much to avoid the fixing screw coming away.

c. Clamped fixing screw.

d. Conduct trail running and check if the graduator is between 359°~359.75°. Adjust once
again and trial running until the graduator is within the scope when it stops.
Please refer Rotation Axis Adjustment of Zero Return Confirming

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Rotation Axis Backlash Adjustment of Worm Gear

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Clamp/ unclamp confirmation system

Rotation Axis Adjustment of Zero returns

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10.5.4 Lubrication oil

To rotate the Rotary table smoothly and to maintain smooth Rotary table motion for long periods,
lubrication is very important. Supply the specified lubricating oil which paying attention to the following
points below.
1) Type of Lubricants and Lubricant schedule are shown in table 1
Lubricants must be provided with some characteristics such as high strength oil film, well antirust and
high preventable oxidation.
2) When supplying lubricating oil, pay sufficient attention so that chips, dust and other outside matter do
not enter the reservoir. Entry of outside matter will cause seizure of the worm gear, which is the most
critical part of the Rotary table, and damage to or abnormal wear of other important parts.
3) Fill the reservoir with lubricating oil up to the center mark of the oil lever gauge.
4) Change the lubricating oil at least six month. This interval will be shorter if operation frequency of the
Rotary table is high. So please check oil tank regularly and replenish oil.

Table 1 Recommend Lubricants

Viscosity Grade: ISO VG 100

Brand Type of Lubricants

Mobil Vactra Oil Heavy
Esso Teresso
Shell Shell Tellus Oil

Lubrication schedule

Model No. Rotation axis Replacement Frequency

HC-800H-B 20 L Once an half year

When disposing waste lubricant, please follow government lows and regulations.

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10.5.5 Maintenance schedule

1) Daily maintenance:
a. Clean the surface of machine regularly.
b. Check the load voltage and current of the motor.

2) Weekly maintenance:
a. Check the continuity of all the wires.
b. Check whether the connectors of hoses become loose.
c. Check whether the surface of flexible hoses become scrap.

3) Monthly maintenance:
a. Clean the interior part of the electrical box and check the continuity of the wires.

4) Quarterly maintenance:
a. Check the quality of the hydraulic oil. If the oil is dirty, please replace with the new oil.

5) Semi-annually maintenance:
a. Disassemble the oil cooler and clean it.
b. Tighten the position sensors screws without varying the existing position.
c. Tighten the terminal a screw of the power supply wires in the controller box.

6) Annually maintenance:
a. Check and tighten all the screws in the machine.
b. Clean the electrical motor.

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10.6 Trouble shooting

The following chart contains some typical effect along with the probable causes and remedies.
Rotary table of Problems and Remedies
Item Effect Cause Check Remedies Reference
1 Plate can’t rotate
Motor isn’t running *Cables broken *Check cables and *Circuit drawing
joint on both ends
Motor is running *Taper bush is *Check all gears *Fixing again *Part 10.3.7
loosen
2 Bad plate rotation *Overloading *Check loading and *Reduce loading ** Part 10.2
running inertia or stop work on Specification
the work piece
*Check operating
condition of motor at
that time

*Check operating
situation at low
speed.

Making noise during *Bad fixing gear *Check installation *Re-correct * Part 10.3
rotation in gear box condition
*Incorrect *Check the type of *Refill or replace ** Part 10.3.8
lubricant lubricant and it’s lubricant Lubrication
quantity *Correct gear or
*Damaged gears replace gear
in worm spindle,
worm gear or
gear box
3 Electric current *Table is kept *Check hydraulic ** Part 10.3.5
through motor unclamping hose signal cables Circuit drawing
*Overloading *Check loading *Change ** Part 10.2
Loading Specifications
Or loading way
*Too large or *Measure backlash *Adjust backlash * Part 10.5.2
uneven
backlash of
worm gear
worm spindle *Change function
*Abnormal or *Check operating
wrong operating function to make
sure the electric *Change oil
*Excessive current become amount or
lubricant oil, too stronger or not replace lubricant ** Part 10.3.8
low temperature Lubrication

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4 Bad accuracy
1) Bad indexing *The surface of *Measure backlash *Adjust backlash * Part 10.5.2
accuracy worm gear
damages
2) Plate rolls up or *Center of worm *Measure the change
center is shift is wavering or value of backlash
during rotation bad adjustment
*Main spindle *Compare standard
bearing nut value
loosen
5 Making noise as
cutting
1) Positioning cutting *Too strong *Check cutting *Change cutting * Part 10.2
cutting stress condition situation
*Table is not at *Confirm clamp
2) Spiral cutting clamp system
*Worm spindle *Measure backlash *Adjust backlash * Part 10.5.2
backlash is too
large
*Worm spindle *Confirm adjusting *Clamp adjusting * Part 10.5.2
adjusting nut is nut nut
loosen
6 Clamp/Unclamp
system no clamp/
unclamp signal *Bad signal *Check signal cables ** Part 10.3.5
condition Circuit drawing
*Bad adjustment *Adjust again * Part 10.5.2
2) Output signal switch device *Check confirm
slowly *Confirm switch switch *Change tremor
broken *Check filter switch
*Blocked filter of *Change filter
oil tank *Check the length
*Insufficient flow of oil pipe and make *Change oil pipe
3) Oil leakage because of too short as possible
system small oil pipe *Check the part of oil
*Insufficient leakage
pressure *According to
actual situation

7 Zero return system *Confirm switch *Check confirm *Change switch * Part 10.3.9,
no reduce speed or broken switch 10. 5.2
stop change in stop *Bad interval *Check interval *Adjust interval
place between * Part 10.3.9,
confirm switch 10. 5.2
*Incorrect *Check zero return *Adjust or fix
position of zero cam and fixing
return cam or screw * Part 10.3.9,
loosen 10.5.2
* Part 10.3.9,
10.5.2

Version: 009 P 10-40

Date of Version: Aug. 2009
 OPERATION MANUAL
HMC70

11 CONTROLLER
OPERATIONAL
PROCEDURE
 OPERATION MANUAL
HMC70

Operation Procedure

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 OPERATION MANUAL
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POWER ON .............................................................................................................................................................................4

MAIN POWER SWITCH ON .......................................................................................................................................................4

MACHINE READY ...................................................................................................................................................................4
AXES REFERENCE...................................................................................................................................................................4

WARMING UP ........................................................................................................................................................................5

WARMING UP PROCEDURE ......................................................................................................................................................5

MAIN OPERATION PANEL .................................................................................................................................................6

POWER ON / POWER OFF ........................................................................................................................................................7

EMERGENCY STOP ..................................................................................................................................................................7
SPINDLE LOAD METER ............................................................................................................................................................7
MODE SELECTION ..................................................................................................................................................................8
SPINDLE CW........................................................................................................................................................................10
SPINDLE STOP ......................................................................................................................................................................11
SPINDLE CCW .....................................................................................................................................................................11
SPINDLE ORIENTATION .........................................................................................................................................................12
AUTO. ZRN .........................................................................................................................................................................12
DRY RUN ..............................................................................................................................................................................13
MACHINE LOCK ...................................................................................................................................................................13
M.S.T. LOCK ........................................................................................................................................................................14
SINGLE BLOCK FUNCTION ....................................................................................................................................................14
OPTIONAL STOP FUNCTION ...................................................................................................................................................14
BLOCK SKIP FUNCTION .........................................................................................................................................................15
MAGAZINE CW/CCW .........................................................................................................................................................15
WORKING LIGHT ..................................................................................................................................................................15
COOLANT SWITCH ................................................................................................................................................................16
OVER TRAVEL RELEASE ........................................................................................................................................................17
CYCLE START .......................................................................................................................................................................17
FEED HOLD ..........................................................................................................................................................................18
FEED RATE OVERRIDE & JOG FEED RATE ..............................................................................................................................18
RAPID OVERRIDE .................................................................................................................................................................19
SPINDLE OVERRIDE ..............................................................................................................................................................19
ALARM SIGNAL ....................................................................................................................................................................20
PROGRAM STOP (M00, M01) ...............................................................................................................................................20
NO FUNCTION ON VMC .......................................................................................................................................................20
PENDING FUNCTION .............................................................................................................................................................20
MEMORY PROTECT KEY .......................................................................................................................................................21

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OPTION .................................................................................................................................................................................22

CHIP CONVEYOR CW/STOP/CCW (OPTION) .......................................................................................................................22

COOLANT THROUGH SPINDLE (OPTION)................................................................................................................................22
CHIP WASH DOWN DEVICE (OPTION).....................................................................................................................................23
PROGRAM RESTART (OPTION)...............................................................................................................................................23
MANUAL ABSOLUTE (OPTION)..............................................................................................................................................23
AUTO. POWER OFF (OPTION) ................................................................................................................................................24
4TH AXIS (OPTION).................................................................................................................................................................24
5TH AXIS (OPTION).................................................................................................................................................................24
TOOL LIFE MANAGEMENT DESCRIPTION (OPTION) ...............................................................................................................25

SUB PANEL (FOR HORIZON MACHINE).......................................................................................................................29

M CODE LIST & DESCRIPTION ......................................................................................................................................30

TOOL PROBLE & DESCRIPTION....................................................................................................................................33

ATC ACTION OF SWING ARM(FOR BORING MACHINE).........................................................................................34

MAGAZINE TROUBLE SHOOTING (FOR BORING MACHINE) ..............................................................................36

OPTION HEAD (FOR BORING MACHINE) ...................................................................................................................37

ALARM/OPERATION MESSAGE.....................................................................................................................................39

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 OPERATION MANUAL
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Power on
Main power switch on

Item Operation Location

1 Check the machine condition and interface - Machine panel & all
switches plugs connection
2 Main power switch on - Electric cabinet
3 CNC power on - Main operation panel

Machine ready

Item Operation Location

1 Release EMG stop switch - main operation panel
- Hand-wheel operation panel
- Chip conveyor panel

Axes reference

+ Mode selection

Item Operation Location

1 Select Mode - Control panel
2 Push function key - Control panel

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Warming up
It is necessary to warm up the machine after it has been stopped for hours, especially over
night. Please ensure to let the machine run free for at least 30-45 minutes before you do
accurate cutting.

Warming up
1. Load free operation more than 30 minutes (longer in winter time)
2. Check spindle rotation and orientation function
3. Check tool change function
4. Check lubrication and coolant device function
5. Make sure all these are working properly.

Warming up procedure
3

Item Operation Location

1 Check machine condition and interface - Machine
2 Select automatic mode and search a program - Refer to Fanuc operation
manual
3 Push cycle start button

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Main operation panel

% LM % ?
GE N
ER 50
60 70
80 90
100
EM

CY

40 110
¬õ ºñ
30 120 SP LOAD METER
20 130
10 140
S 0 150

T O P
X
% %

80 90
25 50
70 100
F0 100

60 110

50 120

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Power on / Power off

Item Operation Remark

1 Push this button to switch on CNC power - Main power switch needs
switch on

Item Operation Location

1 Push this button to switch off CNC power

Emergency stop

Item Operation Location

1 Push this button can stop any function

Spindle load meter

LM %

SP LOAD METER

Item Description Location

1 To check the load condition of spindle motor

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Mode selection

1. The machine has 8 types of selection mode.

8 modes (from right to left, down to up)
a. ZRN uses for the three axes for returning to the “MECHANICAL REFERENCE
POINT”.
b. RAPID
In this mode, the specify axis will be moved as per the feed rate of the rapid
override rate (please refer to the rapid override rate for detail)
When execute this mode,
a. choose a rapid override rate
b. choose a axis
c. press [AXIS/DIRECTION] key, keep the finger on the key. (the
movement will stop while un-press). The specify axis will be moving
according to the rapid rate.
c. JOG
This mode is for using the feed rate selection toggle to set a axis’s feed rate.
Please refer to feed rate selection toggle for detail.
When execute this mode,
choose a feed rate from the feed rate toggle.
Choose a moving axis, press [AXIS/DIRECTION] key, keep the finger on
the key (the movement will stopped while un-press), the specify axis will be
move accordingly.
d. MPG
In this mode, uses of MPG to control the moving speed of the 3 axes.

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When executes this mode

Choose a moving axis.
Choose a feed rate
After finishing of above steps, this can be used MPG to control movement
When using handle, please refer to the description of the sub control panel for
MPG.
e. MDI
In this mode, a simple program can be input directly and execution.
In this mode, a simple program can not be memorized. It will be disappeared
after execution.
In this mode, input a simple program.
f. AUTO (MEM)
Program execution mode
CNC program only can be run under this mode.
Please refer to the detail of feed rate override toggle for feed rate override of this
mode.
g. EDIT
By editing, alter, inset or delete for the program
This mode is only use for editing, can not be used for execution.
For editing a new program, must be turned to “AUTO”.
After finishing the editing, the control will automatically keep it and thus no need
for doing any saving.
h. TAPE (DNC)
For uses of connection program through computer with software.
Note : Please make sure of the operation mode before operating, after the toggle and work
continued to be done.

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Axis direction

+4/5 +Y Z

X 5 X

Z -Y -4/5

Item Operation Remark

1 To move an axis in the “JOG” and “RAPID”
mode. Use these buttons, select the axis to
be moved and the direction of movement.
The indicated lamp ON the push button of
moving axes will light on.

Spindle CW

Item Operation Remark

1 Only be used during manual mode - Spindle rotate in clockwise
direction
2 It will not be effective during Auto. mode
3 During effective condition, the built-in bulb will
be light on, and it will be off when “SPINDLE
STOP” or “SPINDLE CCW” effective.

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Spindle stop

Item Operation Remark

1 Under normal condition, it will be effective - The spindle will be stopped
while spindle stop. by pressing of this key no
matter of spindle CW or
CCW.
2 It will be only effective during manual mode.
3 It will not be effective during Auto. mode
4 During effective condition, the built-in bulb will
be light on, and it will be off when “SPINDLE
CW” or “SPINDLE CCW” is effective

Spindle CCW

Item Operation Remark

1 Only be used during manual mode. - Spindle rotate in counter
clockwise direction
2 It will not be effective during Auto. mode
3 During effective condition, the built-in bulb will
be light on, and it will be OFF when “SPINDLE
STOP” or “SPINDLE CW” is effective.

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Spindle orientation

Item Operation Remark

1 It will be effective during manual - Before tool change, spindle indexing key
mode. unit is turned to a specify degree. The
spindle will be turned to a specified
indexing place by pressing of this key.
2 When this key is effective,
spindle bulb will be light on.
3 The indexing function and bulb
will be cancelled by pressing the
‘RESET” key on the NC control
panel.

Auto. ZRN

Item Operation Remark

1 Turn the “model selection” toggle to “ZRN” - Manual operation key for
mode zero return of the three
axes
2 Press this key
3 The bulb of “ZRN indicated lamp” on the
display panel will be light on while reaching
the reference point.
4 The built-in bulb of key will be also light on.

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Dry run

Item Function Remark

1 Program can be only executed by “CYCLE - F setting on the program is
START” when this function is on. During the useless, each axis will be
thread canned cycle “ON” is useless. Each moved according to the
axis will be moved as per the setting of the specified feed rate of the jog
program feed rate.

Machine lock

Item Function Remark

1 When it is on, to execute a program or handle. The coordination
point keep on showing , machine will hold on unmoved.
2 When execute G28, G29, G30 machine will not be moved to zero
point if execute the zero return. Each axis return bulb still will not
be light on.
3 Push this key is not merely machine lock, nor M.S.T. and B code can
be executed. It won’t be effective by the machine lock.

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M.S.T. lock

M.S.T

Item Function Remark

1 When the M.S.T. lock switch is set to on (the indicated lamp on this
push-button will light on), M,S, and T function operations are locked.
Push this key does not affect machine lock function.

Single block function

Item Function Remark

1 Program can be only executed by “CYCLE START”. One
single block can only be executed by pressing “CYCLE
START”

Optional stop function

Item Function Remark

1 While execute a single block, a program will be stopped at
specify block where mention a M01 command in order.
To start the program, “CYCLE START” key have to be
pressed.

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Block skip function

Item Function Remark

1 Program will not be executed any single block while
meeting a “/” symbol

Magazine CW/CCW

Item Operation Remark

1 Push this button CW magazine one position - Working only when front
door is closed
2 Push this button to CCW magazine one - Work only when front door
position is closed

Working light

Item Operation Location

1 Push this button to switch on - Under any mode
2 Push again then switch off

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Coolant switch

Item Operation Location

1 Push this button to start - The pump will stop if the
main door is opened.
2 Push again then stop
3 Use M8 to start - Use M9 to stop

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Over travel release

Item Operation Remark

1 When X Y or Z axes are over travel which dog - This button must be
touches the limit switch, the O.T. release pressed till axes move to
indicated lamp is ON and alarm appears on correct position, and then
CRT. Press continuously this button and use can be released.
the MPG to move axis into safety area.

Cycle start

Item Function Condition

1 Program will be executed - It will be only effective during auto. mode.
in Auto. model - The built-in bulb will be light on when pressing
this key.

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Feed hold

Item Function Condition

1 The three axes will be - It will only be effective during auto mode.
stopped during execution - It will not be effective during auto. mode.
by pressing of this key.
- It will not be effective during the operation of
canned cycle. The three axes will be only
stopped until the end of the canned cycle
operation.
Remark : during effective condition
The built-in bulb will be light on.
The spindle will be continuous rotating.
By pressing the ‘CYCLE START” key, the program will be re-operated.

Feed rate override & jog feed rate

%
80 90
60 70 100
50
40 110
30 120
20 130
10 140
0 150

1. This switch determines the feed rate by the scales.

2. Each scale has two readings.
a. the below reading represents the original program’s set feed rate (F) percentage. I.E.
when the switch is set at 60% F300 means that the feed rate is
300x60%-180mm/min.
b. The one upper represents the jog fee rate per minute. I.E. if the switch is set at 20,
the feed rate displayed in screen.
3. The meaning of scales will very by the mode selection.
a. When the mode selection is set at auto. mode, the below reading represents the feed
rate override of G01 execution.
b. When using “DRY RUN” in “JOG” or auto mode, the reading upper represents the jog
feed rate (mm/min.)
c. This switch is no effective during tapping cycle.

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Rapid override

25 50
F0 100

1. In parameters, the high set feed rate of rapid override is set for G00 command. Also the
low set feed rate of rapid override is set to be F0=400mm/min. (only for FANUC)
2. When in auto. mode, the actual feed rate of G00 command is the feed rate of this switch
multiply the G00 feed rate.
3. When “RAPID” mode, the feed rate is the feed rate of this switch multiply the G00 feed
rate.
4. Example : original G00 feed rate is 18000mm/min. when this switch is set at 50%, then the
actual feed rate is 9000mm/min.
5. This switch has four steps (100%, 50%, 25%, F0) to be selected. F0 is set at
1000mm/min.
6. This switch is not effective during tapping cycle.

Spindle override
%

During spindle is running, speed can be adjusted by the switch (50% -120%)

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Alarm signal

1. When it is light on, control has trouble or machine can not be operated.
2. Warning lamp activated.

Program stop (M00, M01)

When program is executed M00, M01 feed hold.

No function on VMC

Above button has no function on vertical machining center

Pending function

Function to be declared when it is ready.

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Memory protect key

1. This key switch is used to prevent the programs from being edited, deleted, or modified.
2. Under normal circumstances, this switch should be at “ON position to prevent the
programs from being modified or deleted.”
3. In case there are need to edit, delete, or modify the programs, set the switch at “OFF”
position.
4. (Only for FANUC system) when the switch is at “OFF” position, the mode selection must
be set at “EDIT” position, otherwise the programs are still protected.

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OPTION
Chip conveyor CW/STOP/CCW (option)

Item Operation Remark

1 Push CW button to execute function M24 chip conveyor ON
M25 chip conveyor OFF
2 Push STOP button to stop CW action
3 Push CCW button to execute CCW. It is - Function is effective only
JOG movement. when button is push.
- Function fails to work when
button is released.

Coolant through spindle (option)

Item Operation Remark

1 Push this button to start - When door is open, it will
not working
2 Push again to stop
3 Use M7 to start - Use M9 to stop

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Chip wash down device (option)

Item Operation Location

1 Push this button to start - When door is open, it will
not be working
2 Push again then stop -
3 Use M12 to start - Use M9 to stop

Program restart (option)

PROGRAM
RESTART

Please refer to the operator’s manual of the CNC control.

Manual absolute (option)

MANNAL ABS

Item Operation Remark

1 ON The move amount by manual operation
is not counted to the present position ON.
2 OFF The move amount by manual
operation is not counted to the present
position on the work coordinate system.

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Auto. power off (option)

AUTO
POWER OFF

Item Operation Remark

1 When this switch is on (the indicated lamp will
light on), the power supply circuit will be
automatically cut off after a M30 command
being read during the memory operation.

4th axis (option)

4

Item Operation Remark

1 Function unclamp when light is ON, function
clamp when light is OFF.

5th axis (option)

Item Operation Remark

1 Function unclamp when light is ON, function
clamp when light is OFF.

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Tool life management Description (option)

I. NC setup for tool life management procedure
Set parameter 8132#0 =1 tool life management is used(for 0iMB/C controller only)
If set parameter 6800#2 =0 tool life specified by the number of times
=1 tool life specified by the time(unit :minute)
Set parameter 6810 =100 or 300 tool life management ignored number
2.M cod description
M27: Tool Skip ON
(When use tool group to call tools in tool life management, if the current tool is
broken before the tool life arrival, you can use the M code to skip it and use next tool)
3. operation procedure
Register with deleting all groups:
Tape format Meaning
O_ _ _ _; Program number
G10L3; G10 L3:Register with deleting all group
P___: Group number(max. to 128)
P_ _ _ _L_ _ _ _;
L___: Tool life (1 to 9999)
T_ _ _H_ _ _D_ _ ; T____ :Tool number
T_ _ _H_ _ _D_ _; H____: Code specifying tool offset value
. D____: Code specifying tool offset value
.
P_ _ _ _L_ _ _ _;
T_ _ _H_ _ _D_ _ Data for the next group
T_ _ _H_ _ _D_ _;
.
G11; G11:End of registration
M30; End of program
Addition and change of tool life management data:
Tape format Meaning
O_ _ _ _; Program number
G10L3 P1;: G10L3P1: Addition and change of group
P___: Group number(max. to 128)
P_ _ _ _L_ _ _ _;
L___: Tool life (1 to 9999)
T_ _ _H_ _ _D_ _ ; T____ :Tool number
T_ _ _H_ _ _D_ _; H____: Code specifying tool offset value
. D____: Code specifying tool offset value
.
P_ _ _ _L_ _ _ _; Data for the next group
T_ _ _H_ _ _D_ _
T_ _ _H_ _ _D_ _;
.
G11; G11: End of addition and change of group
M30; End of program

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Deletion of tool life management data:

Tape format Meaning

O_ _ _ _; Program number
G10L3 P2;: G10L3P2: Deletion of group
P___: Group number(max. to 128)
P_ _ _ ;
P_ _ _ ;
P_ _ _ ;
P_ _ _ ;
.
.
G11;
G11: End of deletion of group
M30; End of program

Setting a tool life count type of group

Caution :1). When the Q command is omitted, the value set in bit2 (LTM)
Of parameter No.6800 is use as the life count type
2). G10L3P1 and G10L3P2 can be specified only when the
extended tool life management function is enabled.
(parameter EXT (No.6801#6)=1)
Tape format Meaning
O_ _ _ _; Program number
G10L3 or G10L3P1
P_ _L_ _Q _; P___: Group number(max. to 128)
L___: Tool life (1 to 9999)
Q___: Life count type(1:Frequency 2:Time)
T_ _ _H_ _ _D_ _ ;
T_ _ _H_ _ _D_ _;
.
.
P_ _L_ _Q _; Data for the next group
T_ _ _H_ _ _D_ _
T_ _ _H_ _ _D_ _;
.
G11;
M30; End of program

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4. operation description
1). T∆∆∆∆ : Specifies a tool group number
The tool life management function select, from a specified group, a tool
whose life has not expired, and output its T code, in ∆∆∆∆ ,specify a number
calculated by adding the tool life management ignored number specified in
parameter6810 to a group number. For example, to set tool group 1
when the tool life management ignored number is 100,Specified T101
NOTE:
When ∆∆∆∆ is less than a tool life management ignored number,
the T code is treated as an ordinary T code

2). M6 : Terminates life management for the previously used tool and begins
counting the life of the new tool select with the T code
warning :When an option for specifying multiple M code is select ,specify this code
by itself or as the first M code

3).H99 : Select the H code of tool life management data for the tool currently
being used
H00 : Cancels tool length tool offset
D99 : Select the D code of tool life management data for the tool currently
being used
D00 : Cancels cutter compensation
warning : H99 or D99 must be specified after the M06 command.
When a code other than H99 or D99 is specified after the
M06 command, the H code and D code of tool life management
data are not selected

Example: tool change type A

Suppose that the tool life management ignored number is 100
T101; A tool whose life has not expired is select from group 1.
. (suppose that tool number 010 is select)
.
M06; Tool life counting is performed for the tool in group 1.
. (the life of the tool number 010 is counted)
.
T102; A tool whose life has not expired is select from group 2.
. (suppose that tool number 100 is select)
.
M06; Tool life counting is performed for the tool in group 1.
(the life of the tool number 010 is counted)

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Example: O3000 for addition tool life data

O3000 ;
G10L3 P1;
P1L2 ; (Set Group 1 ,Tool life 2 times or 2 minutes)
T10 H10 D10;
T11 H11 D11;
P2L2 ; (Set Group 2 ,Tool life 2 times or 2 minutes)
T100 H100 D100;
T21 H21 D21;
G11;
M30;

Example: O3001 for tool life use

O3001;
G91 G30 Z0.;
T101; A tool whose life has not expired is select from group 1.
M6; Tool life counting is performed for the tool in group 1.
G43 H99; Select the H code of tool life management data for the tool currently being used
G41 D99: Select the D code of tool life management data for the tool currently being used
.
.
T102; A tool whose life has not expired is select from group 2.
M6; Tool life counting is performed for the tool in group 2.
G43 H99; Select the H code of tool life management data for the tool currently being used
G41 D99: Select the D code of tool life management data for the tool currently being used
.
.
T07 Select tool number 1
M6
G43 H07; Select H07 for tool length tool offset
G41 D07 Select D07 for cutter compensation
.
.
M30;

NOTE: Please refer controller operation or program manual for details operation.

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Sub panel (for Horizontal machine)

Sub panel handle select

Item Operation Remark
1 Continue Pushing this button to start to use - The mode must be at
handle wheel at sub panel side handwheel mode

or Hydraulic index table CW or CCW

Item Operation Remark
1 Push this button to use hydraulic index table -
CW or CCW

Chip wash down & coolant gun

Item Operation Remark

1 When door open, continue pushing this button -
to use Chip wash down & coolant gun

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M CODE LIST & DESCRIPTION

S:STANDARD O:OPTION
NO. FUNCTION S/ NO. FUNCTION S/

M00 Program stop S M24 Chip conveyor ON O

M01 Optional stop S M25 Chip conveyor OFF O

M02 End of program S M26

M03 Spindle forward S M27 Tool Skip ON

M04 Spindle reverse S M28

M05 Spindle stop S M29 Rigid tapping (Fanuc only) S

M06 Automatic tool change S M30 Program end &Rewind S

M07 Coolant through spindle ON O M31 X AXIS MIRROR IMAGE ON S

M08 Coolant ON S M32 Y AXIS MIRROR IMAGE ON S

X,Y,4 AXIS MIRROR IMAGE
M09 Coolant/M07/M12/M50 OFF S M33 OFF S

M10 The 4th axis clamp O M34 4 AXIS MIRROR IMAGE ON O

M11 The 4th axis unclamp O M35

M12 Chip wash down coolant ON O M36 Table INDEX CW O

M13 Spindle forward &Coolant ON S M37 Table INDEX CCW O

M14 Spindle reverse &Coolant ON S M38 O

M15 Work door open O M39

M16 Work door close O M40

M17 Tool Setter air blower ON O M41 Spindle gear 1 O

M18 Tool Setter air blower OFF O M42 Spindle gear 2 O

M19 Spindle orientation S M43 Spindle gear 3 O

M20 M44 Spindle gear 4 O

M21 M45

M22 M46
Spindle tool unclamp air blower
M23 M47 ON O

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S: STANDARD O: OPTION
NO. FUNCTION S/ NO. FUNCTION S/

M48 Override ON S M74

M49 Override cancel ( = 100 % ) S M75

M50 Oil mist/External air blower O M76

M51 M77

M52 ATC storage door open O M78

M53 ATC storage door close O M79 Probe ON/OFF O

M54 ATC unit forward O M80 Spare function 1 ON O

M55 ATC unit backward O M81 Spare function 1 OFF O

M56 M82 Spare function 2 ON O

M57 M83 Spare function 2 OFF O

M58 M84 Spare function 3 ON O

M59 M85 Spare function 3 OFF O

M60 Auto pallet change O M86 Spare function 4 ON O

M61 Pallet in O M87 Spare function 4 OFF O

M62 Pallet out O M88 Spare function 5 ON O

M63 M89 Spare function 5 OFF O

M64 M90 Spare function 6 ON O

M65 M91 Spare function 6 OFF O

M66 M92

M67 M93

M68 The 5th axis clamp O M94

M69 The 5th axis unclamp O M95 Parts count S

M70 M96 Work piece probe select O

Pot down before tool change
M71 (for ARM tyre) S M97 Tool setting probe select O

M72 M98 Call Sub-program S

M73 M99 Sub-program stop S

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S: STANDARD O: OPTION
NO. FUNCTION S/ NO. FUNCTION S/

M100 M1008 Spindle Tool Clamp S

Call Macro program (T.L.M)
M101 O M1009 Spindle Tool Unclamp S
Latch mode ON (for tool probe
M102 user only) S
Latch mode OFF (for tool
M103 probe user only) M1011 Magazine CW S

M104 M1012 Magazine CCW S

M105

M2000 Initiation tool table S

M115 Work door open 2 O M2001

M116 Work door close 2 O

M120 Table 2 index 0
O
~M12 ~Table 2 index 3

M125 Right table door open O

Magazine Return To Spindle
M126 Right table door close O M1000 Pot. (For Geneva Wheel Type) S
Magazine Right (For Geneva
M1001 Wheel Type) S
Magazine Left (For Geneva
M135 Left table door open O M1002 Wheel Type) S
Magazine Body Left &Right
M136 Left table door close O M1003 Release (For Geneva Wheel O
Magazine Down (For Geneva
M1004 Wheel Type) O
EXTEND SPINDLE SLEEVE Magazine UP (For Geneva
M175 SUB ROUTINE(FOR HBM O M1005 Wheel Type) O
FACE HEAD SUB ROUTINE
M176 (FOR HBM MACHINE) O
UNIVERSAL HEAD SUB
M177 ROUTINE (FOR HBM O
CANCEL M175~M178 SUB Tool pot down
M179 ROUTINE(FOR HBM O M1000 (For ARM type ATC) S
ARM 60/Tool unclamp)
M180 Feed hold when spindle stop O M1001 (For ARM type ATC) S
Tool exchange/Tool clamp)
M181 Feed ON when spindle stop O M1002 (For ARM type ATC) S
ARM 0
M201 Move to right work area O M1003 (For ARM type ATC) S
Tool pot up
M202 Move to left work area O M1004 (For ARM type ATC) S

M1015 Built-in spindle warm-up O M2000 Initiation tool table S

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TOOL PROBLE & DESCRIPTION

TOOL PROBLE FORMAT: M101 H** D**
M101 :code for call macro
H**: offset number for tool geometry
D**: diameter for tool

RELATIVE VARIABLE DESCRIPTION

#510: x-coordinate for probe center position
#511: y-coordinate for probe center position
#512: level z for workpiece(must >=0)
#513: adjust z for error

#510=x-machine coordinate
#511=y-machine coordinate

Workpiece #512=height for diameter tool probe

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ATC action of swing ARM(for boring machine)

Operation notes:
1).Firstly, the tool always back to fix pot (it mean tool number one must back pot number one)
2).user D register to record the tool number
(current magazine pot D62 or D362 /standby tool no.D73 or D373/spindle tool no. D0)

OPERATION PROCEDURE:
STEP 1 : T code to get standby tool no. to standby position
(1) when user program T0 for put back standby tool no. to magazine side
(When function with M6 code can put all tool back to magazine)
(2) when user program T1~T60 if T code( not standby tool no. and if standby tool
no. not 0 and not spindle tool no. ) put back standby tool no. to magazine side,
after put back standby tool =0 than get new T code tool from magazine side
(3) even in manual mode to operation Swing ARM from standby position to magazine
side standby tool no. data also record ,operation Swing ARM from magazine side to
standby position standby tool no. data = 0

NOTE:(1) put back standby tool no. to magazine side procedure below:
tool stand by position
magazine rotation until same as stand by tool no.
ARM stretch out to “tool exchange position 1”.
ARM move to “tool exchange position 2”.
put the old tool back to magazine.
tool stand by position
(2). get new T code tool from magazine procedure below:
tool stand by position
magazine rotation until same as stand by tool no.
get new tool from magazine side
ARM move to “tool exchange position 2”.
ARM stretch out to “tool exchange position 1”.
tool stand by position

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STEP 2 : M6 code to exchange standby tool and spindle

(1) before tool exchange: (I)Z/Y/W must 2nd position and spindle orientation
(II)T CODE =0 or new tool no. ready at standby
(IV)Swing ARM at standby position(k11.0"1")
(2) ARM move to spindle side, ready for spindle tool unclamp.
(3) spindle tool unclamp.
(4) ARM stretch out and turn the arm 180 degree, then back to spindle
(5) only when swing ARM at spindle side(k11.2&r1000.2for"1") the ARM can out and tool
exchange also after ARM out and tool exchange
(6) clamp the tool. (clamp the new tool)
(7) ARM move back to “tool standby position”

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Magazine Trouble shooting (for boring machine)

+4/5 +Y Z

X 5 X

Z -Y -4/5

+ +
When swing ARM STOP between magazine and standby position
HANDLE mode+SPINDLE STOP+Jog key -X(right side key) SWING go magazine side
HANDLE mode+SPINDLE STOP+Jog key +X(left side key) SWING go standby position
HANDLE mode+SPINDLE STOP+Jog key +Z(left-down) swing stretch out "CW" direction
HANDLE mode+SPINDLE STOP+Jog key -Z(right-up) swing stretch out "CCW" direction

When swing ARM STOP between standby position and spindle

HANDLE mode+SPINDLE STOP+ Jog key -X(right side key) SWING go standby position

HANDLE mode+SPINDLE STOP+ Jog key 5E/+X(left side key) SWING go spindle side
without Z/Y/W must at 2nd position

HANDLE mode+SPINDLE STOP+ Jog key 5E/+Z(left-down)( spindle tool unclamp/ swing
stretch out "CW" direction)

HANDLE mode+SPINDLE STOP+ Jog key 5E/-Z(right-up)( spindle tool unclamp/ swing
stretch out "CCW" direction)

Note: 1.FOR test you can take out all tools than set K19.7 "1", when you open this
KEEP RELAY software not protection
2.After finish test set K19.7 "0"

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Option head (for boring machine)

1. Hardware requirement for option head
Check when absolute encoder used at W &Y axis, and absolute position set finish
check head position detect switch is function and protection
2. NC setup for Option head for boring machine
(1) Set parameter 6075=175 (forM175 code calls subprogram O9005 for extension sleeve)
6076=176 (forM176 code calls subprogram O9006 for facing head)
6077=177 (forM177 code calls subprogram O9007 for milling head)
6079=179 (forM179 code calls subprogram O9009 for cancel head)
4038=50 (spindle orientation speed)
(2) Loading PROGRAM O9005 (SPINDLE-EXTENSION-SLEEVE)
O9006(FACING-HEAD)
O9007(MILLING-HEAD)
O9009(CANCEL-M175/M178-HEAD)
(3) Check KEEP RELAY K34.0 =”1” (HEAD CONTROL VALID)
(4) Set variable #560 (for Machine Position for Y axis when change head)
#561 (for Machine Position for W axis when change extension sleeve)
#562 (for Machine Position for W axis when change facing head)
#563 (for Machine Position for W axis when change milling head)
#564 (for Maximum spindle speed for milling head)
(5) Check parameter 1326 Y (Y axis Stroke limit for Facing head) (positive direction)
W (W axis Stroke limit for Facing head)
1327 Y (Y axis Stroke limit for Facing head) (negative direction)
W (W axis Stroke limit for Facing head)
6936=99999999
6956= Minimum operation range of the seven position switch
(position limit for extension sleeve)

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3. Option Head operation procedure:

(1) use MDI mode to set extension function and cancel function:
M175; execute macro O9005 to move Y and W axis to setting position ready for put
M30 ; extension head also protection W axis in some area

M179; execute macro O9009 to move Y axis to setting position, after take off
M30 ; extension head the function is finish

(2) use MDI mode to set facing head function and cancel function:
M176; execute macro O9006 to move Y and W axis to setting position ready for put
M30 ; facing head also protection Y and W axis in some area

M179; execute macro O9009 to move Y and W axis to setting position.

M179; After removing facing head, execution M179 again to cancel protection and function
M30 ;

(3) use MDI mode to set milling head function and cancel function:
M177; execute macro O9007 to move Y and W axis to setting position ready to install
M30 ; milling head and disable W axis

M179; execute macro O9009 to move Y axis to setting position, after removing
M30 ; milling head function is finished.

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ALARM/OPERATION MESSAGE.

NC ALARM
Please refer to MELDAS or FANUC Instruction/Operation Manual if NC screen
displayed NC alarm.
The NC alarm including
1. Servo alarms
2. Over-travel alarms
3. Overheat alarms
4. System alarm
5. Background edit alarm (BP/S)
6. Program error (P## alarm)

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ALARM LIST

ALARM ALARM MESSAGE REMARK

ADDRESS
AL1000
F0
AL1001 SPINDLE DRIVER FAULT(A0.1) THE SPINDLE ALARM
F1
AL1002 SAFETY GUARD SWITCH FAULT(A0.2)
F2
AL1003 NC BATTERY ALARM (A0.3) REPLACE BATTERY FROM NC CONTROLLER
F3
AL1004 DOOR OPEN (A0.4) MACHINE DOOR IS OPEN
F4
AL1005 SPINDLE WITHOUT S CODE (A0.5) WHEN SPINDLE ROTATION S CODE MISS
F5
AL1006 SPINDLE OIL COOLER ALARM (A0.6) SPINDLE OIL COOLER SYSTEM UNIT ALARM
F6
AL1007 ZERO RETURN MISSED (A0.7) AXIS NOT RETURN TO ZERO POINT, AFTER
F7 OR MACHINE LOCK
AL1008 COOLANT MOTOR OVER LOAD COOLANT PUMP OVER RELAY ALARM
F8
AL1009 LUBE LEVEL LOW (A1.1) THERE IS LEVEL LOW IN LUBRICATION OIL.
F9
AL1010
F10
AL1011 TOOL CLAMP FAULT (A1.3) TOOL CLAMP OVER TIME OR SWITCH FAULT
F11
AL1012 TOOL UNCLAMP FAULT (A1.4) TOOL UNCLAMP OVER TIME OR SWITCH FAULT
F12
AL1013 SPINDLE ORIENTATION FAULT(A1.5) SPINDLE ORIENTATION OVERTIME
F13
AL1014 PROBE BATTERY LOW (A1.6) REPLACE BATTERY FROM RENISHAW PROBE
F14
AL1015 PROBE SYSTEM ERROR (A1.7) CHECK RENISHAW PROBE SETTING AND
F15
AL1016 HEAD WRONG INSTALL(A2.0) Wrong installed of optional head fitting or you need set
F16 (for Horizontal machine) Code before install optional head.
AL1017 EMG. STOP/ O.T(A2.1) EMERGENCY STOP BUTTON PRESS
F17 OR STROKE LIMIT HARDWARE OVER TRAVEL

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ALARM ALARM MESSAGE REMARK

ADDRESS
AL1018 AIR PRESSURE LOW (A2.2) AIR PRESSURE LOW
F18
AL1019 CHIP CONVEYOR OVER LOAD (A2.3) CHIP CONVEYOR MOTOR OVER RELAY ALARM
F19
AL1020 CHIP WASH DOWN OVER LOAD (A2.4) CHIP WASH DOWN COOLANT OVER RELAY
F20
AL1021 GEAR NOT POSITION (A2.5) GEAR NOT IN POSITION ALARM
F21
AL1022 BELT OF SPD WAS LOOSING (A2.6)
F22
AL1023 TOOL SETTER O.T (A2.7) AUTO TOOL SETTER OVER TRAVEL
F23
AL1024 4/5 AXIS NEED UNCLAMP (A3.0) WHEN OPERATION 4/5-TH AXIS IS CLAMP
F24
AL1025 X AXIS NEAR HOME (A3.1) AFTER MACHINE LOCKED, X AXIS IS NEAR
F25 POSITION. PLEASE REMOVE X AXIS OUT OF
HOME POSITION TERRITORY.
AL1026 Y AXIS NEAR HOME (A3.2) AFTER MACHINE LOCKED, Y AXIS IS NEAR
F26 POSITION. PLEASE REMOVE Y AXIS OUT OF
HOME POSITION TERRITORY.
AL1027 Z AXIS NEAR HOME (A3.3) AFTER MACHINE LOCKED, Z AXIS IS NEAR
F27 POSITION. PLEASE REMOVE Z AXIS OUT OF
HOME POSITION TERRITORY.
AL1028 4 AXIS NEAR HOME (A3.4) AFTER MACHINE LOCKED, 4TH AXIS IS NEAR
F28 POSITION. PLEASE REMOVE 4TH AXIS OUT OF
HOME POSITION TERRITORY.
AL1029 5 AXIS NEAR HOME (A3.5) AFTER MACHINE LOCKED, 5TH AXIS IS NEAR
F29 POSITION. PLEASE REMOVE 5TH AXIS OUT OF
HOME POSITION TERRITORY.
AL1030 HYD-PRE.SW. SETTING ERROR(A3.6) PRESSURE SWITCH DISCONNECT
F30 OR NC DATA SETTING ERROR
AL1031 COOLANT THROUGH SPINDLE PUMP COOLANT THROUGH SPINDLE PUMP OVER
F31 ALARM
AL1032 HYDRUALIC MOTOR OVER LOAD (A4.0) HYDRUALIC MOTOR OVER RELAY ALARM
F32
AL1033 HYDRUALIC PRESSURE LOW (A4.1) HYDRUALIC PRESSURE UNDER NORMAL
F33
AL1034 LUBE PRESSURE MISS (A4.2) LUBE PRESSURE UNDER NORMAL
F34

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ALARM ALARM MESSAGE REMARK

ADDRESS
AL1035 MAIN POWER PHASE SEQUENCE MAINE POWER PHASE NOT CONNECT COORECT
F35 WRONG (A4.3)
AL1036 CHECK OP PANEL AXES PB. (A4.4) AXIS OF JOG SELECTING SWITCH IS
F36 SHORT OR BREAK DOWN
AL1037 CTS COOLANT LEVEL LOW (A4.5) COOLANT TANK LEVEL LOW
F37
AL1038 COOLANT TANK LEVEL LOW (A4.6) COOLANT UNIT TANK LEVEL LOW
F38
AL1039 RECYCLE PUMP OVER LOAD (A4.7) RECYCLE PUMP OVER RELAY ALARM
F39
AL1040 RECYCLE PRESSURE LOW (A5.0)
F40
AL1041 X ZRN STROKE SWITCH FAULT X AXIS HOME SWITCH DISCONNECTED OR
F41 ABNORMAL
AL1042 Y ZRN STROKE SWITCH FAULT Y AXIS HOME SWITCH DISCONNECTED OR
F42 ABNORMAL
AL1043 Z ZRN STROKE SWITCH FAULT Z AXIS HOME SWITCH DISCONNECTED OR
F43 ABNORMAL
AL1044 WORK AREA SETTING ERROR (A5.4)
F44
AL1045 POSITION SWITCH SETTING ERROR WORK AREA STROKE-POSITION SWITCH IS SET
F45 (A5.5) ERROR OR NEGLECTED SETTING.
AL1046 NOT IN WORKING AREA (A5.6)
F46
AL1047 COOLANT WATER OVERFLOW (A5.7)
F47
AL1048 COOLANT LEVEL SW. ERROR (A6.0) COOLANT LEVEL SWITCH DISCONNECTED OR
F48 ABNORMAL
AL1049 CTS TANK LEVEL SW. ERROR (A6.1) CTS COOLANT LEVEL SWITCH DISCONNECTED
F49 ABNORMAL
AL1050 LUBE PRESSURE SETTING ERROR PRESSURE SWITCH DISCONNECT
F50 (A6.2) OR NC DATA SETTING ERROR
AL1051 TOOL SETTER SETTING ERROR NC DATA SETTING ERROR
F51 (A6.3)
AL1052 RIGHT WORK AREA NOT READY
F52 (A6.4)
AL1053 LEFT WORK AREA NOT READY
F53 (A6.5)
AL1054 Z&W NEED ZERO RETURN(A6.6)

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ALARM ALARM MESSAGE REMARK

ADDRESS
F54 (for Horizontal machine)
AL1055 2ND TABLE POSITION DETECT ERROR
F55 (A6.7)(for Horizontal machine)
AL1056 2ND TABLE UNCLAMP FAULT(A7.0)
F56 (for Horizontal machine)
AL1057 2ND TABLE CLAMP FAULT(A7.1)
F57 (for Horizontal machine)
AL1058 2ND TABLE CW FAULT(A7.2)
F58 (for Horizontal machine)
AL1059 2ND TABLE CCW FAULT(A7.3)
F59 (for Horizontal machine)
AL1060 SPINDLE CLAMP WITHOUT
F60 (A7.4)
AL1061 SPINDLE NOT WARM UP(A7.5)
F61
AL1062 MIXER AIR PRESSURE LOW(A7.6)
F62 (for built-in spindle air-oil unit)
AL1063 MIXER AIR-OIL UNIT ERROR(A7.7)
F63 (for built-in spindle air-oil unit)
AL1064 AIR-OIL TANK LEVEL LOW(A8.0)
F64 (for built-in spindle air-oil unit)
AL1065 4-AXE CLAMP POSITION
F65 (for Horizontal machine)
AL1066 WORK TABLE SETTING
F66 (for Horizontal machine)
AL1067 WORK TABLE UNCLAMP FAULT(A8.3)
F67 (for Horizontal machine)
AL1068 WORK TABLE CLAMP FAULT (A8.4)
F68 (for Horizontal machine)
AL1069 WORK TABLE CW FAULT (A8.5)
F69 (for Horizontal machine)
AL1070 WORK TABLE CCW FAULT (A8.6)
F70 (for Horizontal machine)
AL1071 AUTO DOOR OVERTIME (A8.7)
F71
AL1100 MAGAZINE TYPE SELECT ERROR
F100 (A9.0)
AL1101 MAGAZINE REFERENCE NOT

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ALARM ALARM MESSAGE REMARK

ADDRESS
F101 (A9.1)
AL1102 MAGAZINE DOOR IS OPEN (A9.2)
F102
AL1103 Z NOT AT ATC CHANG POSITION
F103 (A9.3)
AL1104 ATC NOT IN STAND-BY POSITION
F104 (A9.4)
AL1105 MAGAZINE NOT IN POSITION (A9.5)
F105
AL1106 TOOL HOME POSITION MISS(A9.6)
F106
AL1107 MAGAZINE ROTATE TIMEOUT(A9.7)
F107
AL1108 MAGAZINE MOTOR OVER LOAD
F108 (A10.0)
AL1109 Y NOT AT ATC CHANGE POSITION
F109 (A10.1)
AL1110 W NOT AT ATC CHANGE POSITION
F110 (A10.2)
AL1111 ATC LIMIT SWITCH FAULT (A10.3)
F111
AL1112 SP.-CLAMP/POT LIMIT SW. FAULT(A10.4)
F112
AL1113 CABINET AIR CONDITIONER
F113 (A10.5)
AL1114 FOOT ON MAT WHILE DOOR CLOSE
F114 (A10.6)

AL1116 TOOL POT NOT IN POSITION (A11.0)

F116
AL1117 BEFORE M6 WITHOUT T CODE
F117
AL1118 MAGAZINE NOT AT T CODE AFTER EXECUTE T CODE (BEFORE M6 TOOL
F118 POSITION (A11.2) CHANGE), M/C ROTATES TO INCORRECT
AL1119 ATC ARM TURNNING OVER TIME
F119 (A11.3)
AL1120 ATC ARM MOTOR OVER LOAD

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ALARM ALARM MESSAGE REMARK

ADDRESS
F120 (A11.4)
AL1121 MAGAZINE LOCK FAULT (A11.5) MAGAZINE LOCK PIN OVER TIME OR SWITCH
F121 FAULT
AL1122 MAGAZINE UNLOCK FAULT (A11.6) MAGAZINE UNLOCK PIN OVER TIME OR SWITCH
F122 FAULT
AL1123 MAGAZINE PIN INPUT ERROR WHEN USER SELECT MAGAZINE, THE LOCK PIN
F123 IS IGNORED OR SET ERROR.

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ALARM ALARM MESSAGE REMARK

ADDRESS
AL1124 T0 NOT AT SPINDLE (A12.0)
F124
AL1125 T0 NOT AT STANDBY (A12.1)
F125
AL1126 SWING TOOL POT HAS TOOL(A12.2)
F126
AL1127 MAG. PUSH BAR BACK FAULT(A12.3)
F127

AL1130 ATC UNIT IN/OUT TIME OUT(A12.6)

F130
AL1131 ATC UNIT NOT AT BACK SIDE(A12.7)

AL1132 SPINDLE TOOL POT NOT AT EXECUTE M1001 (ATC MAGAZINE IN), SPINDLE
F132 STANDBY (A13.0) TOOL POT IS NOT IN STANDBY
AL1133 ATC MAGAZINE IN FAULT (A13.1) “ATC MAGAZINE IN” WORKS OVER TIME OR
F133 SWITCH FAULT
AL1134 ATC MAGAZINE OUT FAULT (A13.2) “ATC MAGAZINE OUT” WORKS OVER TIME OR
F134 SWITCH FAULT
AL1135 ATC MAGAZINE DOWN FAULT “ATC MAGAZINE DOWN” WORKS OVER TIME OR
F135 (A13.3) SWITCH FAULT
AL1136 ATC MAGAZINE UP FAULT (A13.4) “ATC MAGAZINE UP” WORKS OVER TIME OR
F136 SWITCH FAULT
AL1137 ATC STORAGE OPEN (A13.5)
F137
AL1138 ATC STORAGE TIME OUT (A13.6) ATC STORAGE TIME OUT OR SWITCH FAULT
F138
AL1139 SERVO TURRET ALARM (A13.7) I/O LINK SERVO TURRET ALARM CHECK
F139 SERVO TURRET
AL1140 SERVO TURRET BATTERY ALARM REPLACE BATTERY FROM SERVO TURRET
F140 (A14.0)
AL1141 SPINDLE TOOL POT HAS TOOL THE TOOL IN SPINDLE, BUT ITS POCKET IS NOT
F141 (A14.1) EMPTY IN MAGAZINE SIDE.
AL1142 ATC STORAGE SETTING ERROR
F142 (A14.2)

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OPERATION MESSAGE LIST.

MESSAGE NO. OPERATION MESSAGE REMARK
ADDRESS
OP2000 WORKS COUNT OVER (A15.0)
OP2001 DOOR NOT OPEN WHEN MANUAL
SPINDLE TOOL UNCLAMP
OPERATION (A15.1)
OP2002 MODE SELECT ERROR (A15.2)
OP2003 FEED OVERRIDE=0 (A15.3)
OP2004 OT-RELEASE PUSH BUTTON ON RAPID OFF & PROGRAM FEED HOLD (A15.4)
OP2005 MAKE SURE DRY RUN IN USED
(A15.5)
OP2006 M00/M01 PROGRAM FEED HOLD
(A15.6)
OP2007 AXES STOP WITHOUT SPINDLE
(A15.7)
OP2008 MACHINE LOCK (A16.0)
OP2009 M.S.T. LOCK (A16.1)
OP2010 PROGRAM IS RUNNING (A16.2)
OP2011
OP2012 WAIT Z & Y ZERO RETURN FIRST
(A16.4)
OP2013 WAITING RIGHT DOOR CLOSE
(A16.5)
OP2014 WAITING LEFT DOOR CLOSE
(A16.6)
OP2015 CHECK WORKING AREA
PROTECTION IS FUNCTION (A16.7)
OP2016 LUBE/COOLANT LEVEL LOW/PROGRAM BECOME SINGLE BLOCK(A17.0)

OP2017 CHECK WORK AREA AND PRESS

LIGHT GUARD RESET BUTTON(A17.1)
OP2018 SPINDLE OIL COOLER SETTING ERROR K0.0 (A17.2)

OP2019 CABINET AIR CONDITIONER SETTING ERROR K3.3 (A17.3)

OP2020 NOT ALLOW OPERATION BECAUSE SPINDLE OR CTS IS RUNNING (A17.4)

OP2021 COOLANT THROUGH SPINDLE SETTING ERROR K0.7 (A17.5)

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MESSAGE NO. OPERATION MESSAGE REMARK

ADDRESS
OP2022 FOOT ON SAFETY MAT WHILE
DOOR OPERATING(A17.6)
OP2023

OP2024 FIX WITH EXTENSION SLEEVE/CANCEL

BY M179 AFTER TAKE OFF HEAD(A18.0)
OP2025 FIX WITH FACING HEAD/CANCEL
HEAD BY M179 TWICE(A18.1)
OP2026 FIX WITH MILLING HEAD/CANCEL BY
M179 AFTER TAKE OFF HEAD(A18.2)
OP2027

OP2028 EXECUTE M175~M177 CODE

BEFORE PUT HEAD ON(A18.4)
OP2029 1-M179:GO TO POSITION,TAKE OFF
/2-M179 FOR CANAEL HEAD CONTROL(A18.5)

OP2031 SUB PANEL HANDLE IN USED(A18.7)

OP2032 MAG. OPERATION ERR. (A19.0)

OP2033 T CODE ERROR WHEN T CODE USED NOT IN MAGAZINE TABLE

(A19.1)
OP2034 CHECK TOOL TABLE BY PRESS SPINDLE STOP OR PMCRPM DATA
(A19.2)
OP2035 TOOL UNCLAMP (A19.3)

OP2036 SELECT HANDLE & PRESS SPINDLE

STOP MOVE Z/Y AXIS TO SAFE
AREA (A19.4)
OP2037 TOOL TABLE INITATION FINISH PRESS RESET KEY (A19.5)

OP2038 TOOL LIFE OVER CHANGE NEW TOOL AND RESETTING TOOL
LIFE (A19.6)
OP2039 SETTING TOOL TABLE INITATION
BY YOUSELEF (A19.7)

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MESSAGE NO. OPERATION MESSAGE REMARK

ADDRESS

OP2048 M06 OPERATION ERR. (A21.0)

OP2049 T CODE=SPINDLE TOOL M6 BY PASS (A21.1)

OP2050 ARM STOP BEFORE TOOL UNCLAMP SELECT MDI EXECUTE M1001 (A21.2)

OP2051 ARM STOP BEFORE TOOL SELECT MDI EXECUTE M1002 (A21.3)
EXCHANGE
OP2052 ARM STOP BEFORE 0 DEGREE SELECT MDI EXECUTE M1003 (A21.4)

OP2053 CLOSE DOOR SELECT HANDLE PRESS SPINDLE STOP CONTINUE (A21.5)
MODE
OP2054 ATC SERVICE MODE ACTIVE BY SELECT AXES DIRECTION ALARM SHOOTING
(A21.6)
OP2055 OPEN THE DOOR REMOVE THE TOOL FROM GRIPPER OF ATC ARM
(A21.7)
OP2056 ARM STOP BEFORE TOOL UNCLAMP MANUAL ADJUSTING ARM MOTOR CCW
(A22.0)
OP2057 ARM STOP BEFORE EXCHANGE PRESS SPINDLE STOP AND –X&5 BUTTON (CW)
(A22.1)
OP2058 ARM STOP BEFORE 0 DEGREE PRESS SPINDLE STOP AND –X BUTTON (CW)
(A22.2)
OP2059

OP2060 SWING ARM POT NOT T0(EMPTLY)

/SELECT MDI MODE EXECUTE
OP2061 SWING ARM POT NOT AT MAGAZINE
POSITION /SELECT MAGAZINE
OP2062

OP2063

OP2064 T CYCLE STOP AT TOOL UNCLAMP SELECT MDI EXECUTE M1001 (A23.0)

OP2065 PRESS RESET SELECT MDI EXECUTE NEW T CODE FOR

SPINDLE (A23.1))
OP2066 MAGAZINE NOT AT LEFT POSITION SELECT MDI EXECUTE M1002 (A23.2)

Version: 03 49 Date: August.25, 2007

 OPERATION MANUAL
HMC70

MESSAGE NO. OPERATION MESSAGE REMARK

ADDRESS

OP2068 STORAGE OPEN SELECT MDI EXECUTE M53 STORAGE CLOSE

(A23.4)
OP2069 ATC STORAGE BYPASS SET STORAGE OPEN SWITCH IN POSITION(A23.5)

OP2070 TAKE OFF AIR SUPPLY PUSH MAGAZINE BACK MANUALLY (A23.6)

OP2100 SPINDLE TOOL NO./D0= DISPLAY SPINDLE TOOL NO.

(AFTER PRESS SPINDLE STOP)
OP2101 STANDBY TOOL NO./D73= DISPLAY STANDBY TOOL NO.
(AFTER PRESS SPINDLE STOP)
OP2102 STANDBY POT./D62= DISPLAY STANDBY POT
(AFTER PRESS SPINDLE STOP)

Version: 03 50 Date: August.25, 2007

 OPERATION MANUAL
HMC70

MACRO ALARM LIST.

MESSAGE NO. ALARM MESSAGE REMARK
ADDRESS
AL3001

AL3002

AL3003

AL3004

AL3005 (ATLM-TOOL-DIAMETER-ERROR) D CODE Offset NO. Error

AL3006 (ATLM-TOOL-OFFSET-NO.-ERROR) H CODE Offset NO. Error

AL3007 (ATLM-OFFSET-LEVEL-ERROR) Variable #512 data Setting Error

AL3008 (ATLM-TOOL-INCORRECT)

AL3030 USE M179 BEFORE SETTING Use M179 to cancel Head setting then setting other
Head by correct M code
AL3032

AL3040

AL3041

AL3042

AL3043

AL3050

AL3051

AL3081

Version: 03 51 Date: August.25, 2007

 OPERATION MANUAL
HMC70

MESSAGE NO. ALARM MESSAGE REMARK

ADDRESS

AL3082

AL3083

AL3092

AL3093

AL3099

Version: 03 52 Date: August.25, 2007

 OPERATION MANUAL
HMC70

12. ELECTRICAL
DIAGRAMS
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 *A

MICROCUT
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 *A

MICROCUT
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 *A
*A *A

MICROCUT
 *A

MICROCUT
 *A

MICROCUT
MICROCUT
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 *A *A

*A

*A

*A

MICROCUT
 *A

*A

*A

*A

*A

MICROCUT
MICROCUT
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 *A

MICROCUT
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 For Sinking I/O only

PR-61
PR-61

PR-67
PR-61

PR-61

PR-69 PR-69

PR-67

PR-67

PR-67 PR-67

PR-67

SW-204

PR-69