DF-629 Reverse Automatic Document Feeder

INSTALLATION MANUAL
Applied Machines: d-Color MF364/MF304
COLOR MFP: 36 ppm/30 ppm
Product Code: A7PU/A7PY

1. Accessory parts Note:

This manual provides the illustrations of the acces-
No. Name Shape Q’ty sory parts and machine that may be slightly differ-
1. Hinge cover ent in shape from yours. In that case, instead of
(large) the illustrations, use the appearance of your
machine to follow the installation procedure. This
1 does not cause any significant change or problem
with the procedure.

2. Hinge cover
(small) 2. Installation procedures
1 (1) Turn OFF the power switch and unplug the
power cord from the power outlet.
(2) Hold the reverse automatic document feeder as
shown in the illustration and remove it from the
3. Shoulder
2 carton.
screw
Note:
4. Mounting To prevent breakage, do not hold the reverse auto-
screw 2 matic document feeder by the four corners.

5. Chart

6. Installation
manual
1 set

Keep this bag away from babies and

children. Do not use in cribs, beds,
carriages, or playpens.

The thin film may cling to nose and

mouth and prevent breathing. This bag is
not a toy.

Y117050-3 E-1 Installation Manual

 (3) Remove the protective tape and protective mate- (5) Place the reverse automatic document feeder in
rials and remove the protective plastic bag of the position.
relay harness.

(6) Using two supplied mounting screws, tighten the

hinges to secure the reverse automatic docu-
ment feeder in position.
Note:
Tighten the mounting screws in order of [1], [2].

[1] [2]

(7) Remove the DF cable cover. (One screw)

(4) Screw two supplied shoulder screws into the

holes in the rear.

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 (8) Connect the two connectors of the reverse auto- 3. Configuration procedures
matic document feeder to the main body, and
attach the harness with a cable tie at the position <ADF settings>
shown in the illustration. (1) Close the reverse automatic document feeder.
(2) Plug the power cord into the power outlet and
turn ON the power switch.
(3) Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
(4) Touch “System 2.”
(5) Touch “ .”
(6) Touch “ADF Settings.”
(7) Touch “Single-Sided Scan TX.”
(8) Touch “END.”
(9) Touch “Exit” on the Service Mode screen.
(10) Turn OFF and ON the power switch.
Note:
When displayed the Service Mode screen, be sure
(9) Route the indicated harness of the document
to turn off the power after exiting the Service Mode
feeder through the cable clamp shown in the
screen and wait for 10 seconds or more before
illustration.
turning on.
Note:
• This step may not be performed depending on
the applicable marketing area.
• Make sure that there is no slack in the harness
between the clamp and the connectors.

(10) Reinstall the DF cable cover that have been

removed in step (7). (One screw)
Note:
• Be careful not to pinch the harness.
• Insert two claws A into the holes on the main
body cover first. Then fit two claws B into the
holes.

Claw A

Claw B

Y117050-3 E-3 Installation Manual

 4. Adjustment procedures (2) If there is any clearance, adjust the height by
turning the adjustment screw on the right side
<Adjusting the height> viewed from the back.
(1) Check the clearance between the upper face of Clockwise: The rear side will move up.
scanner and the protrusion on the reverse auto- Counterclockwise: The rear side will move down.
matic document feeder side. (Three spots) • If further adjustment is required, adjust the height
Note: by using the adjustment screw on the left side
There must be no clearance between the protru- viewed from the back together.
sion on the reverse automatic document feeder Clockwise: The rear side will move up.
and the upper face of scanner. Counterclockwise: The rear side will move down.

OK
Protrusion <Zoom ratio adjustment>
NG (1) Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
(2) Touch “ADF.”
(3) Touch “Feed Zoom.”
(4) Touch “Auto Adjust.”
(5) Place the chart in the document feeding tray
(with the side having an arrow facing up).

Protrusion

Protrusion

(6) Press the Start key.

(7) Check that “Adjustment Result” is “OK” and then
touch “SET.”
(8) Touch “END.”
(9) Touch “FD-Mag. Adj.(B).”
(10) Touch “Auto Adjust.”

Installation Manual E-4 Y117050-3

 (11) Place the chart in the document feeding tray <Adjusting DF skew>
(Make sure that the bland surface of the chart
(1) Close the reverse automatic document feeder.
faces up).
(2) Touch “Skew Measurement.”
(3) Touch “DFSkew(Front).”
(4) Place the chart in the document feeding tray
(with the side having an arrow facing up).

(12) Press the Start key.

(13) Check that “Adjustment Result” is “OK” and
then touch “SET.”
(14) Touch “END.”
(15) Touch “Mixed original size adjustment.” (5) Press the start key.
(16) Place the chart in the document feeding tray The measurement result will be displayed.
(lengthwise). (6) Repeat operations from step (6) to (7) four more
times. (Five times in total)
(7) Check the value of “Avg. Value” on the screen.
Specifications: ±0.5%
Note:
If the value does not fall within the specified range,
perform the following adjustment.
(8) Loosen the mounting screw on the right hinge
viewed from the front.

Mounting screws

(17) Press the Start key.

(18) Check that “Adjustment Result” is “OK.”
(19) Touch “END.”

Y117050-3 E-5 Installation Manual

 (9) Check “Scale” on the screen, and adjust the + (11) Touch “END.”
(plus) value by turning the adjusting screw on the (12) Repeat the steps (2) to (7) to check if the value
backside clockwise. of “Avg. Value” falls within the specified range.
Note: (13) Attach the two supplied hinge covers as shown
• Adjust the adjusting plate to make the value off- in the illustration.
set in the + (plus) direction by the amount Hinge cover
shown in “Scale.” (large)
• When turning the screw, be sure not to raise the
reverse automatic document feeder until in an
upright position.
To prevent the adjustment screw breakage, be
sure to follow the above instructions.

Hinge cover
(small)

(14) Tighten the mounting screw on the right hinge

that has been loosened in step (8) using a
screwdriver.

<Auto Stop Position Adjustment>

(1) Touch “Auto Stop Position Adjustment.”
(2) Touch “Sub Scanning Direction 1-Side.”
(3) Place the chart in the document feeding tray
(with the side having an arrow facing up).

(10) Adjust the - (minus) value by turning the adjust-

ing screw on the backside counter clockwise.
Note:
• Adjust the adjusting plate to make the value off-
set in the - (minus) direction by the amount
shown in “Scale.”
• When turning the screw, be sure not to raise the
reverse automatic document feeder until in an
upright position.
To prevent the adjustment screw breakage, be
sure to follow the above instructions. (4) Press the Start key.
(5) Check that “Adjustment Result” is “OK” and then
touch “SET.”
(6) Touch “Sub Scanning Direction 2-Side.”

Installation Manual E-6 Y117050-3

 (7) Place the chart in the document feeding tray (16) Press the Start key.
(Make sure that the blank surface of the chart (17) Check that “Adjustment Result” is “OK” and
faces up). then touch “SET.”
(18) Touch “END.”
(19) Touch “Exit” on the Service Mode screen.
(20) Turn OFF and ON the power switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the power after exiting the Service Mode
screen and wait for 10 seconds or more before
turning on.
(21) When all the adjustments are completed, set
the chart to the document feed tray (with the
side with an arrow facing up), and take the
sample copy at the same magnification.

(8) Press the Start key.

(9) Check that “Adjustment Result” is “OK” and then
touch “SET.”
(10) Touch “Main Scanning (Front).”
(11) Place the chart in the document feeding tray
(with the side having an arrow facing up).

(22) Set the chart face down and take the sample
copy (duplex mode).

(12) Press the Start key.

(13) Check that “Adjustment Result” is “OK” and
then touch “SET.”
(14) Touch “Main Scanning (Back).”
(15) Place the chart in the document feeding tray
(Make sure that the blank surface of the chart
faces up).

(23) Measure the values “a”, “b” and “c” of the chart
and the sample copy.
When measuring the value “a”, use the sample
copies which printed in steps (21) and (22).

Y117050-3 E-7 Installation Manual

 (24) Check to make sure that the difference of the
chart and the sample copy is within the speci-
fied range.
Specifications a: 0 ± 2.0 mm for the first and the
second page
Specifications b: 0 ± 2.0 mm
Specifications c: 0 ± 1.0 mm
a
the letter paper)
b (When using
b (When using
the A4 paper)

* If difference in the values is out of specifications,

refer to the service manual and make adjust-
ments.

<Changing the stopper position>

(1) Raise the two hinge covers on the back of the
reverse automatic document feeder and remove
the stopper from the hinge of the reverse auto-
matic document feeder.
(2) Change the set position of the stopper to the
upper side and secure it in position.

Stopper

Installation Manual E-8 Y117050-3

 SP-501 Stamp Unit
INSTALLATION MANUAL

1.Accessory parts 2. Installation procedures

No. Name Shape Q’ty (1) Turn OFF the power switch and unplug the
power cord from the power outlet.
1. Stamp unit (2) Unlock the top door of the reverse automatic
1 document feeder and open the top door.

2. Stamp
1

3. Installation
manual
1 set

Keep this bag away from babies and (3) Open the processing guide.
children. Do not use in cribs, beds, (4) Remove the guide plate. (One screw)
carriages, or playpens.
Note:
The thin film may cling to nose and To remove the guide plate, slightly move it to the
mouth and prevent breathing. This bag is left as viewed from the front of the machine.
not a toy.

(5) Remove the ground terminal. (One screw)

Y117050-3 E-9 Installation Manual

 (6) Mount the stamp in stamp unit. 3. Configuration procedures
Note:
(1) Plug the power cord into the power outlet and
Align the round pin of the stamp with the slit in the
turn ON the power switch.
stamp unit side.
(2) Display the Service Mode screen.
(For details of how to display the Service Mid-
eastern, see the service manual.)
(3) Touch “System 2.”
(4) Touch “Stamp.”
(5) Touch “Set.”
(6) Touch “END.”
(7) Touch “Exit” on the Service Mode screen.

(7) Connect the hookup harness connector.

(8) Install stamp unit. (Using the screw which has
been removed in step (5))
Note:
• Ensure that the ground terminal is on the upper
side of the mounting bracket of stamp unit.
• Route the harness as shown in the illustration
to place its connector under the guide plate.

< OK > < NG >

(9) Reinstall the guide plate which has been

removed in step (4). (One screw)
Note:
Be careful not to pinch the harness.
(10) Close the processing guide and top door.

Installation Manual E-10 Y117050-3