AP Consultancy Pvt Ltd

Operation Bulletin
Buyer PUMA Operator SMV 3.29 Machine Productivity 114

Catergory T-Shirt KIDS Helper SMV 0.00 Daily Target (8 Hrs) 2971

Actual Operator 26.00 Job No: Total SMV 3.29 Line Design Efficiency 78.4%

Theoritical Operator 24.00 Date: Takt Time 0.16 Target 100% 3792

Prepared By: Magudeeshwaran.S Working Hrs(mins) 480 Productivity 114.3

Theoritical Actual Man Machine SMV/ Balancing

S.No Operation Machine type SMV 100% TGT Utilization % Target/ Hour SAM Contribution Cost/Operation
Man Power Power Allocated Operator TGT

1 Front & Back Panel Setting 5455 0.64 1 1 0.09 5455 54% 682
Helper 0.088

2 Wash Care Label Attach 5195 0.67 1 1 0.09 5195 57% 649
SNLS 0.092

3 Shoulder Attach 2297 1.52 2 2 0.10 4593 65% 287

4T O/L 0.209

4 Neck Rib Joining 3197 1.09 1 1 0.15 3197 93% 400

SNLS 0.150

5 Neck Rib Ready 3306 1.06 1 1 0.15 3306 90% 413

3T O/L 0.145

6 Neck rib attach to body 1574 2.22 2 2 0.15 3148 94% 197
4T O/L 0.305

7 Shoulder to Shoulder Binding 2150 1.63 2 2 0.11 4299 69% 269

DNLS 0.223

8 Heat Sealing Marking 2309 1.52 1.5 1 0.14 3463 86% 289
Helper 0.208

9 Heat Sealing 2200 1.59 1.5 2 0.15 3300 90% 275

H/T 0.218

10 Set Sleeve To Body Panel 3400 1.03 1 1 0.14 3400 87% 425
Helper 0.141

11 Sleeve Attach 1229 2.85 3 3 0.13 3688 81% 154

4T O/L 0.391

12 Side Seam 1290 2.71 3 3 0.12 3869 77% 161

4T O/L 0.372

13 Slee End Folding & Sticker Removing 2232 1.57 2 2 0.11 4463 67% 279
Helper 0.215

14 Sleeve Hemming 1987 1.76 2 2 0.12 3974 75% 248

3T F/L 0.242

15 Bottom Hemming 3682 0.95 1 1 0.13 3682 81% 460

3T F/L 0.130

16 Trimming 2971 1.18 1 1 0.16 2971 100% 371

Helper 0.162

3.291 24.00 26.00 26.00

Sewing Cost 0.0

Machine Requirement Style Image Cutting Cost

SNLS 2 Packing Cost

4T O/L 10 Total 0

3T O/L 1
3T F/L 3
DNLS 2
H/T 1.5
2T F/L 0
B/T 0
Helper 6.5
TOTAL 26

* ALL GREY FIELD ARE ENTRY FIELDS

 AP Consultancy Pvt Ltd
APC's TLS Operation Bulletin
Operator/Machine Productivity :Number
Buyer PUMA 3.98 97
SMV of Pieces/Machine
Helper/Non Valid
Catergory Basic T-Shirt 1.30 Daily Target (8 Hrs) 1851
SMV

Actual Manpower 26.00 Job No: 4454 Total SMV 5.28 Organisonal Efficiency 78.3%

Theoritical Manpower 24.00 Date: Takt Time 0.26 Target 100% 3138

Productivity :Number
Present Cost /Machine/Shift $40.00 Prepared By: Magudeeshwaran.S Working Hrs(mins) 480 71.2
of Pieces/Head
SMV/
Theoritical Actual Man Machine Balancing
S.No Operation Machine type SMV 100% TGT Operator - Utilization % Target/ Hour Cost/Operation SAM Contribution
Man Power Power Allocated TGT
Pitch Time

1 Front & Back Panel Setting 2957 0.74 1 1 0.16 2957 63% 370
Helper 0.162

2 Wash Care Label Attach 2881 0.76 1 1 0.17 2881 64% 360 $ 0.018
SNLS 0.167

3 Shoulder Attach 1311 1.66 2 2 0.18 2622 71% 164 $ 0.019

4T O/L 0.366

4 Neck Rib Joining 2019 1.08 1 1 0.24 2019 92% 252 $ 0.025
SNLS 0.238

5 Neck Rib Ready 2078 1.05 1 1 0.23 2078 89% 260 $ 0.025
3T O/L 0.231

6 Neck rib attach to body 1229 1.78 2 2 0.20 2458 75% 154 $ 0.021
4T O/L 0.391

7 Neck Rib Trimming 2067 1.06 1 1 0.23 2067 90% 258

Helper 0.232

8 Shoulder to Shoulder Binding 1884 1.16 1 1 0.25 1884 98% 236 $ 0.027
DNLS 0.255

9 Heat Sealing Marking 2907 0.75 1 1 0.17 2907 64% 363

Helper 0.165

10 Heat Sealing 2199 0.99 1 1 0.22 2199 84% 275 $ 0.023

H/T 0.218

11 Set Sleeve To Body Panel 2847 0.77 1 1 0.17 2847 65% 356
Helper 0.169

12 Sleeve Attach 760 2.87 3 3 0.21 2279 81% 95 $ 0.022

4T O/L 0.632

13 Side Seam 566 3.85 4 4 0.21 2265 82% 71 $ 0.023

4T O/L 0.848

14 Slee End Folding & Sticker Removing 3505 0.62 1 1 0.14 3505 53% 438
Helper 0.137

15 Sleeve Hemming 1161 1.88 2 2 0.21 2323 80% 145 $ 0.022

3T F/L 0.413

16 Garment Turning 2689 0.81 1 1 0.18 2689 69% 336

Helper 0.179

17 Bottom Hemming 2190 1.00 1 1 0.22 2190 85% 274 $ 0.023

3T F/L 0.219

18 Trimming 1851 1.18 1 1 0.26 1851 100% 231

Helper 0.259

5.280 24.00 26.00 26.00 0.20 $0.25

0.769230769230769 Sewing Cost 0.0

Attachment
Machine & Model Required Requirement Style Image Cutting Cost
Requirement
SNLS 2 Packing Cost

4T O/L 11 Total 0

3T O/L 1
3T F/L 3
DNLS 1
H/T 1
2T F/L 0
B/T 0
Helper 7
TOTAL 26 0

* ALL GREY FIELD ARE ENTRY FIELDS

 AP Consultancy Pvt Ltd
Operation Bulletin
Buyer PUMA Operator SMV 5.36 Machine Productivity 66

Catergory T-Shirt Helper SMV 0.00 Daily Target (8 Hrs) 1920

Actual Operator 29.00 Job No: 3437 Total SMV 5.36 Line Design Efficiency 73.9%

Theoritical Operator 24.00 Date: Takt Time 0.25 Target 100% 2596

Prepared By: Magudeeshwaran.S Working Hrs(mins) 480 Productivity 66.2

Theoritical Actual Man Machine SMV/ Balancing

S.No Operation Machine type SMV 100% TGT Utilization % Target/ Hour SAM Contribution Cost/Operation
Man Power Power Allocated Operator TGT

1 1850 1.16 1.5 1.5 0.17 2775 69% 231

Front Panel Attach 4T O/L 0.259

2 1677 1.28 1.5 1.5 0.19 2516 76% 210

Back Panel Attach 4T O/L 0.286

3 5248 0.41 0.5 1 0.18 2624 73% 656

Wash Care Label Attach SNLS 0.091

4 5785 0.37 0.5 0.17 2892 66% 723

Front and Back Panel Setting Helper 0.083

5 1920 1.12 1 1 0.25 1920 100% 240

Shoulder Joining 4T O/L 0.250

6 4074 0.53 0.5 0.5 0.24 2037 94% 509

Sleeve Set to body Panel Helper 0.118

7 851 2.52 2.5 2.5 0.23 2128 90% 106

Sleeve Pressing & Folding Helper 0.564

8 804 2.67 3 3 0.20 2413 80% 101

Sleeve Attach 4T O/L 0.597

9 2654 0.81 1 1 0.18 2654 72% 332

Tape Attach @ Sleeve Kansai 0.181

10 3309 0.65 1 1 0.15 3309 58% 414

Sleeve Tape Cut Helper 0.145

11 2480 0.87 1 1 0.19 2480 77% 310

Neck Rib Joining SNLS 0.194

12 2285 0.94 1 1 0.21 2285 84% 286

Neck Rib Ready 3T O/L 0.210

13 1399 1.54 2 2 0.17 2797 69% 175

Neck Rib Attach 4T O/L 0.343

14 3707 0.58 1 1 0.13 3707 52% 463

Back Neck Binding 2T F/L 0.129

15 3105 0.69 1 1 0.15 3105 62% 388

Neck Binding Tacking SNLS 0.155

16 3745 0.57 1 1 0.13 3745 51% 468

Neck Binding Closing SNLS 0.128

17 5378 0.40 0.5 0.5 0.18 2689 71% 672

Heat Sealing Marking Helper 0.089

18 2202 0.98 1 1 0.22 2202 87% 275

Heat Sealing H/T 0.218

19 1268 1.69 2 2 0.19 2536 76% 159

Side Seam 4T O/L 0.379

20 3477 0.62 1 1 0.14 3477 55% 435

Cut Thread & Folding Helper 0.138

21 2262 0.95 1 1 0.21 2262 85% 283

Sleeve Hemming 3T F/L 0.212

22 5522 0.39 0.5 0.5 0.17 2761 70% 690

Garment Turning Helper 0.087

23 4318 0.50 1 1 0.11 4318 44% 540

Bottom Hemming 3T F/L 0.111

24 3005 0.71 1 1 0.16 3005 64% 376

Trimming Helper 0.160

25 2048 1.05 1 1 0.23 2048 94% 256

Sticker Removing Helper 0.234

5.362 24.00 29.00 29.00

Sewing Cost 0.0

Machine Requirement Style Image Cutting Cost

SNLS 3.5 Packing Cost

4T O/L 11 Total 0

3T O/L 1
3T F/L 2
DNLS 0
H/T 1
2T F/L 1
Kansai 1
Helper 8.5
TOTAL 29

* ALL GREY FIELD ARE ENTRY FIELDS

 AP Consultancy Pvt Ltd
Operation Bulletin
Buyer PUMA # 3522- RAGH SLV WITH PANNELS @ SIDE ,SLV Operator SMV 4.90 Machine Productivity 70

Catergory Crew Neck Helper SMV 0.00 Daily Target (8 Hrs) 1822

Actual Operator 26.00 Job No: 3522 Total SMV 4.90 Line Design Efficiency 71.6%

Theoritical Operator 24.00 Date: Takt Time 0.26 Target 100% 2546

Prepared By: Magudeeshwaran.S Working Hrs(mins) 480 Productivity 70.1

Theoritical Actual Man Machine SMV/ Balancing

S.No Operation Machine type SMV 100% TGT Utilization % Target/ Hour SAM Contribution Cost/Operation
Man Power Power Allocated Operator TGT

1 Wash Care Label Attach 4306 0.55 1 1 0.11 4306 42% 538
SNLS 0.111

2 Side pannel join back - left & right 787 2.99 3 3 0.20 2360 77% 98
O/L 0.610

3 Front & Back Panel Setting 3409 0.69 1 1 0.14 3409 53% 426
Helper 0.141

4 Side pannel join front - left & right 1209 1.94 2 2 0.20 2419 75% 151
O/L 0.397

5 Sleeve panel join each other 3543 0.66 1 1 0.14 3543 51% 443
O/L 0.135

6 Sleeve Set to Body Panel 3406 0.69 1 1 0.14 3406 53% 426
Helper 0.141

7 Sleeve attach 1141 2.06 2 2 0.21 2281 80% 143

O/L 0.421

8 Sleeve top pannel attach -left & right 1085 2.17 2 2 0.22 2171 84% 136
O/L 0.442

9 Sholder Joining 1338 1.76 2 2 0.18 2676 68% 167

O/L 0.359

10 Neck Rib Joining 2596 0.91 1 1 0.18 2596 70% 324

SNLS 0.185

11 Neck rib attach to body 1481 1.59 2 2 0.16 2962 62% 185
O/L 0.324

12 Neck binding attach & open stitch 2226 1.06 1 1 0.22 2226 82% 278
F/L 0.216

13 Neck binding locking 2473 0.95 1 1 0.19 2473 74% 309

SNLS 0.194

14 Neck binding Closing 3111 0.76 1 1 0.15 3111 59% 389

SNLS 0.154

15 Mark for Heat Seal 4523 0.52 0.5 0.5 0.21 2261 81% 565
Helper 0.106

16 Heat Sealing 2202 1.07 1 1 0.22 2202 83% 275

H/T 0.218

17 Trim side & fold 4639 0.51 0.5 0.5 0.21 2320 79% 580
Helper 0.103

18 Sleeve hem 2097 1.12 1 1 0.23 2097 87% 262

F/L 0.229

19 Bottom hem 3169 0.74 1 1 0.15 3169 57% 396

F/L 0.151

20 Triming 1822 1.29 1 1 0.26 1822 100% 228

Helper 0.263

4.902 24.00 26.00 26.00

Sewing Cost 0.0

Machine Requirement Style Image Cutting Cost

SNLS 4 Packing Cost

4T O/L 0 Total 0

3T O/L 0

3T F/L 0

2T F/L 0

5T F/L 0

Pattern Tacker 0

Manual 0

H/T 1

TOTAL 5

* ALL GREY FIELD ARE ENTRY FIELDS

 AP Consultancy Pvt Ltd
Operation Bulletin
Buyer PUMA # 3521- RAGH SLV Operator SMV 3.82 Machine Productivity 95

Catergory Crew Neck Helper SMV 0.00 Daily Target (8 Hrs) 2271

Actual Operator 24.00 Job No: 3521 Total SMV 3.82 Line Design Efficiency 75.3%

Theoritical Operator 24.00 Date: Takt Time 0.21 Target 100% 3015

Prepared By: Magudeeshwaran.S Working Hrs(mins) 480 Productivity 94.6

Theoritical Actual Man Machine SMV/ Balancing

S.No Operation Machine type SMV 100% TGT Utilization % Target/ Hour SAM Contribution Cost/Operation
Man Power Power Allocated Operator TGT

1 Heat Sealing @ chest 2302 1.31 1 1 0.21 2302 99% 288

H/T 0.209

2 Wash Care Label Attach 4357 0.69 1 1 0.11 4357 52% 545
SNLS 0.110

3 Neck Rib Joining 2916 1.03 1 1 0.16 2916 78% 365

SNLS 0.165

4 Neck Rib Ready 3470 0.87 1 1 0.14 3470 65% 434

O/L 0.138

5 Back Sleeve Attach 1436 2.10 2 2 0.17 2872 79% 180

O/L 0.334

6 Front & Back Panel set 3837 0.79 1 1 0.13 3837 59% 480
Helper 0.125

7 Front Sleeve Attach 1453 2.07 2 2 0.17 2906 78% 182

O/L 0.330

8 Neck Rib attach to body 2271 1.33 1 1 0.21 2271 100% 284
O/L 0.211

9 Binding Marking 3267 0.92 1 1 0.15 3267 69% 408

Helper 0.147

10 Back Neck Binding Attach 3417 0.88 1 1 0.14 3417 66% 427
F/L 0.140

11 Binding Locking 2462 1.22 1 1 0.19 2462 92% 308

SNLS 0.195

12 Neck Binding Closng 3139 0.96 1 1 0.15 3139 72% 392

SNLS 0.153

13 Heat Seal Marking & Sticker Removing 3270 0.92 1 1 0.15 3270 69% 409
Helper 0.147

14 Heat Sealing 3406 0.89 1 1 0.14 3406 67% 426

H/T 0.141

15 Side Seam 1382 2.18 2 2 0.17 2765 82% 173

O/L 0.347

16 Thread cutting & Gmt Folding 3728 0.81 1 1 0.13 3728 61% 466
Helper 0.129

17 Sleeve Hemming 1644 1.83 2 2 0.15 3289 69% 206

F/L 0.292

18 Bottom hemming 3268 0.92 1 1 0.15 3268 69% 408

F/L 0.147

19 Sticker Removing 2430 1.24 1 1 0.20 2430 93% 304

Helper 0.198

20 Trimming 2936 1.03 1 1 0.16 2936 77% 367

Helper 0.163

3.821 24.00 24.00 24.00

Sewing Cost 0.0

Machine Requirement Style Image Cutting Cost

SNLS 4 Packing Cost

4T O/L 0 Total 0

3T O/L 0

3T F/L 0

2T F/L 0

5T F/L 0

Pattern Tacker 0

Manual 0

H/T 2

TOTAL 6

* ALL GREY FIELD ARE ENTRY FIELDS