01:05-02

Issue 3 en

Work description-
16-litre engine

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Industrial and marine engines
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Part No.
1 588 778 ©
Scania CV AB 2002-09:3
 Use a container to avoid spills when draining the
coolant and oil.
Dispose of used coolant and oil through an
authorised waste disposal contractor.

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2 Scania CV AB 2002-09:3 01:05-02
 Contents
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Closed crankcase ventilation . . . . . . . . . . . . . . 56
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 4 Front timing gear casing. . . . . . . . . . . . . . . . . . 58
General tightening torques . . . . . . . . . . . . . . . 5 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Removing and lifting the engine . . . . . . . . . . . . 6 Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Front crankshaft seal . . . . . . . . . . . . . . . . . . . . 60
Lifting and fitting the engine . . . . . . . . . . . . . . . 8 Renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Mounting the engine in a universal stand . . . . . 9 Crank mechanism . . . . . . . . . . . . . . . . . . . . . . . 62
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Piston and connecting rod . . . . . . . . . . . . . . . . 63
Cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Adjusting the valve clearance and unit injectors11 Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Adjusting the valve clearance . . . . . . . . . . . . 12 Renewing a piston . . . . . . . . . . . . . . . . . . . . . 66
Adjusting the unit injector. . . . . . . . . . . . . . . 12 Connecting rod . . . . . . . . . . . . . . . . . . . . . . . . . 69

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Order of adjustment. . . . . . . . . . . . . . . . . . . . 15 Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Renewing the upper rocker cover gasket . . . 16 Renewal of bearing bushing in connecting rod. 71
Renewing the lower rocker cover gasket . . . 16
co Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
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Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Support bearing . . . . . . . . . . . . . . . . . . . . . . . 75
Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Ring gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
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Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
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Checking and machining. . . . . . . . . . . . . . . . 31 Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

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Valve stem seal . . . . . . . . . . . . . . . . . . . . . . . . 32 Checking and machining the crankshaft . . . . 82

Renewal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Timing gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
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Valve seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Gear drive . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Renewal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Intermediate gear . . . . . . . . . . . . . . . . . . . . . . . 86
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Machining the cylinder head . . . . . . . . . . . . . . 35 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Specifications . . . . . . . . . . . . . . . . . . . . . . . . 35 Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Work description . . . . . . . . . . . . . . . . . . . . . . 37 Bearing in intermediate gear . . . . . . . . . . . . . 89
Valve guides. . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Camshaft gear. . . . . . . . . . . . . . . . . . . . . . . . . . 92
Renewal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Crankshaft gear. . . . . . . . . . . . . . . . . . . . . . . . . 93
Sleeves for unit injectors . . . . . . . . . . . . . . . . . 40 Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Renewal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Cylinder block . . . . . . . . . . . . . . . . . . . . . . . . . 42 Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Checking camshaft setting. . . . . . . . . . . . . . 101
Cylinder liner . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Removing the camshaft bearing . . . . . . . . . 102
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Fitting the camshaft bearing . . . . . . . . . . . . 106
Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Fan drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Measuring the cylinder liner height . . . . . . . 45 Lubrication system . . . . . . . . . . . . . . . . . . . . . 114
Machining cylinder liner height . . . . . . . . . . 47 Oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Rear crankshaft seal . . . . . . . . . . . . . . . . . . . . . 52 Oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Renewal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Oil cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Flywheel housing . . . . . . . . . . . . . . . . . . . . . . . 53 Oil pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Exhaust manifold . . . . . . . . . . . . . . . . . . . . . . 124
Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . 125

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01:05-02 Scania CV AB 2002-09:3 3
General

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1. Warning plates 3. Type plate: Engine type, Engine serial
2. Instruction plate: Valve clearance number
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4. Engine serial number, stamped

DC16 engine shown. Di 16: same location
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Specifications
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Cylinder bore 127.0 mm

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Stroke 154.0 mm

Displacement 15.6 dm3

No. of main bearings 5

Firing sequence 1-5-4-2-6-3-7-8

Compression ratio 18:1

Direction of rotation (engine viewed from behind) Anticlockwise

Engine speed, low idling (all-speed) 500 rpm

Engine speed, high idling (all-speed) 2400 rpm

Oil volume 35 litre

Oil grade see booklet 00:03-01

Weight (without oil, coolant, radiator; with fan) 1,346 kg

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4 Scania CV AB 2002-09:3 01:05-02
General tightening torques

The following tightening torques apply in

general unless otherwise specified:*)

Flange bolt M6 8.6 Nm

Flange bolt M8 26 Nm

Flange bolt M10 50 Nm

Flange bolt M12 92 Nm

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Stud in casting M8 co 13 Nm

Stud in casting M10 25 Nm

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*) A tolerance of +/- 15% applies to the specified tightening torques unless stated otherwise.
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01:05-02 Scania CV AB 2002-09:3 5
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