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Pneumatic Hammer

The document describes a pneumatic power hammer. It includes an introduction to pneumatic systems and pneumatic hammers. It provides a block diagram of the system components including a compressor, solenoid valve, cylinder and hammer. It describes the double acting cylinder, solenoid valve, switch, fittings and frame design. It provides a cost estimate and lists advantages such as safety, flexibility and low cost, as well as disadvantages like leakage and noise. Applications include forging, pressing and riveting. The conclusion states it is useful for industries and reduces costs.

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Rishabh Gupta
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861 views19 pages

Pneumatic Hammer

The document describes a pneumatic power hammer. It includes an introduction to pneumatic systems and pneumatic hammers. It provides a block diagram of the system components including a compressor, solenoid valve, cylinder and hammer. It describes the double acting cylinder, solenoid valve, switch, fittings and frame design. It provides a cost estimate and lists advantages such as safety, flexibility and low cost, as well as disadvantages like leakage and noise. Applications include forging, pressing and riveting. The conclusion states it is useful for industries and reduces costs.

Uploaded by

Rishabh Gupta
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Ambalika Institute of Management and Technology

Lucknow, Uttar Pradesh

Pneumatic Power hammer

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Internal Advisor: Presented by:
Assistant Professor • Deepti Maurya (1836340026)
(Mechanical Department)
• Rishabh Gupta (1836340043)
Mr. Mayank Srivastava
• Salman Ansari (1836340047)
• Sandeep Tripathi (1836340049)
Content
• Introduction of Pneumatic system
• Introduction of Pneumatic power hammer
• Block diagram
• Components • Disadvantage

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• Frame design • Application
• Cost estimation • Future scope
• Advantage • Conclusion
Introduction to Pneumatic system
• Pneumatic systems are power systems using compressed
air as a working medium for the power transmission.

• An air compressor converts the mechanical energy of the

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prime mover into, mainly, pressure energy of the
compressed air.
Introduction to Pneumatic hammer
• Pneumatic hammers, also known as air hammer.

• A pneumatic hammer is a member of a family of power tools


that use compressed air to drive a cyclic percussion mechanism.

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In turn the repeated percussion force of this mechanism is
transferred to hammer
Block diagram

5/2 Valve Pneumatic


Compressor
Piston

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Atmosphere
Hammer
Components
• Double acting Pneumatic cylinder
• Solenoid valve
• Push button switch
• Pu pipe

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• Fitting
Double Acting Pneumatic Cylinder
Specification
• Bore : 32mm
• Stoke : 160mm
• Material : Aluminium

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• Inlet/outlet port size : 1/8
• Shape : Square SC
Solenoid valve
Scification
• Type : 5/2
• Model : 4V210-08
• Pressure : 0.15-0.8 Mpa

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• Type : 5/2
• Operating Voltage : 220V
• Current : 25mA
Push button switch
Scification
• Voltage : 220V
• Current : 3A

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Pu pipe
Scification
• Dia : 8mm
• Material : Polyurethane

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Fittings
Scification
• Size : 1/4 inch (4 NO.s)
• Size : 1/8 inch (2 NO.s)
• Outlet dia : 8mm (each)

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Frame Design

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Cost estimation
Item Cost per part Total quantity Total item cost
Pneumatic 2500 1 2500
cylinder
Solenoid valve 700 1 700
fitting 35 6 210

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pipe 30 Rs/m 1.5 m 45
Body 900 1 900
Switch 50 1 50
Miscellaneous 500 - 500
charge

Total Cost : 4905 Rs


Advantage
• Safety
• Source Availability
• Ease of Cleaning
• Low Cost

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• Low Maintenance
• Flexible working temperature
Disadvantage
• Leakage
• Loud
• Need to protect from water
• Limited range of force

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Application
• Forging
• Malleting sheet metal
• Pressing
• Riveting

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• Punching
Future scope
• Press
• Punching machine
• Bending machine
• Sheet stamping

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Conclusion
• It is very useful for the workers work in the large and small
scale industries.
• This project will reduce the cost involved in the concern.
• Project has been designed to perform the entire requirement

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task at the shortest time available.
Thanks You…

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