JENNMAR MULTITEX s.r.o.

INSTRUCTION MANUAL NP : H-TEX

ROCK BOLT H-TEX 120 to H-TEX 240 No. M 020 2007-
REVISION 1

GENERAL CHARACTERISTICS

1. Hydraulic clamped bolt H-TEX (PYTHON) is suitable for rock massif bracing in
underground as well as building construction.

INTRODUCTION

2. Manufacturer of the bolt series H-TEX 120 kN ( PYTHON STANDARD) , H-TEX

160 kN ( PYTHON MIDI), H-TEX 240 kN ( PYTHON SUPER) and bolsters is
company: JENNMAR MULTITEX s.r.o. (Ltd.)
Hlavní 96
739 11 Frýdlant nad Ostravicí
Tel.: +420558675345 Fax: 420558675345
E-mail: [email protected]

3. Number of production batch with a size of minimum 3 mm is stamped on each bolt.

Bolt bundles are marked by tags with a label containing information about the bolt
type, its length, date of manufacture, production batch, number of order, production
order number and number of pieces in the bundle.

4. Fulfilment of technical parameters and execution of input tests are confirmed on the
basis of the customer's request by an issue of certificate on quality and product
completeness. This certificate is issued for each individual delivery of the bolts and
bolsters. Inspection certificate 3.1 according to EN 10 204 is a part of each delivery

5. The product compliance with the manufacturer's technical documentation and with the
requirements of ČSN EN 13463-1, regulation. ČBÚ No.22/89 Coll. and regulation
ČBÚ No.55/1996 Coll. in the wording of later regulations is documented by
CERTIFICATE No. 388/07/TLO issued by the Technical laboratories in Opava.

APPLICATION

6. The bolts 120 kN to 240 kN are used:

- for support of underground and mining works,
- for strengthening and suspension of mining supports,
- for stabilization of underground and ground objects and buildings,
- for stabilization of slopes and barriers
- for anchoring and suspension of mechanisms and equipment
- and also for many other applications.

7. Project or technological procedure must be prepared by a responsible person in case of

H-TEX (PYTHON) bolts application, see item 6.
Date of validity JENNMAR MULTITEX s.r.o. (Ltd.) Number of sheets: 5
NP: from 10/2012 FRÝDLANT NAD OSTRAVICÍ Sheet No.: 1
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No. M 020 2007 – REVISION 1

ROCK BOLT – ILLUSTRATIVE DRAWING

ROZTAŽENO PRO SVAR – EXPANDED FOR WELD, KONCOVKA – TERMINAL, HRDLO – NECK, TĚLESO – BODY, NÁZEV – NAME, ROZMĚR – DIMENSION,
VÝKRES/NORMA – DRAWING / STANDARD, MATERIÁL – MATERIAL, KUS – PIECE, TEPELNÉ ZPRACOVÁNÍ – THERMAL TREATMENT, HLAVNÍ VRSTVY –
MAIN LAYERS, KRESLIL – DROWN BY, KOPÍROVAL – COPIED BY, PŘEZKOUŠEL – VERIFIED BY, POLOTOVAR – SEMI-FINISHED PRODUCT,
PEVNOST – STRENGTH, TVRDOST – HARDNESS, SCHVÁLIL – APPROVED BY, DATUM – DATE, NÁZEV – NAME, SVORNÍK – BOLT, HMOSTNOST – WEIGHT,
MĚŘÍTKO – SCALE, POZNÁMKA-NEPŘEDEPSANÉ MEZNÍ ÚCHYLKY – NOTE – UNPRESCRIBED LIMIT DEVIATIONS, POČET LISTŮ – NUMBER OF SHEETS
LIST – SHEET

DESCRIPTION:
1- C SECTION
2- FILLER NECK
3- TERMINAL
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No. M 020 2007 – REVISION 1

BOLSTER – ILLUSTRATIVE DRAWING

KOULE – BALL, MATERIÁL – MATERIAL, TEPELNÉ ZPRACOVÁNÍ – THERMAL TREATMENT,

HLAVNÍ VRSTVY – MAIN LAYERS, KRESLIL – DROWN BY, KOPÍROVAL – COPIED BY, PŘEZKOUŠEL – VERIFIED BY, POLOTOVAR – SEMI-FINISHED
PRODUCT, PEVNOST – STRENGTH, TVRDOST – HARDNESS, SCHVÁLIL – APPROVED BY, DATUM – DATE, NÁZEV – NAME, PODLOŽKA VYPUKLÁ – CONVEX
BOLSTER, MĚŘÍTKO – SCALE,POZNÁMKA-NEPŘEDEPSANÉ MEZNÍ ÚCHYLKY – NOTE – UNPRESCRIBED LIMIT DEVIATIONS, POČET LISTŮ – NUMBER OF
SHEETS, LIST – SHEET
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No. M 020 2007 – REVISION 1
8. Closed thin-layer section made from longitudinally shaped pipe finished by a filling
and closing terminal is a base of the H-TEX (PYTHON) bolt. The bolt surface will fit
closely on the drill hole wall during the bolt extension bolt by a pressure of hydraulic
media /water, oil emulsion/ and it will adapt to the roughness of the surface. This will
create a high ability of friction force transmission between the rock and the H-TEX
(PYTHON) bolt.

INSTALLATION AND HANDLING

9. Installation and testing of the H-TEX (PYTHON) bolt according to the item 11 can be
carried out only by qualified person. The bolster is put on the H-TEX (PYTHON)
bolt and the bolt is inserted into the drill hole. The filling head is installed afterwards.
The bolt extension inside the drill hole is carried out by pressure media /water or oil
emulsion/. The filling set is interconnected by a high-pressure hose with a
corresponding pump, on which a pressure requested for the H-TEX (PYTHON) bolt
extension can be set.

High-pressure pumps with controlled pressure from 15 to 30 MPa with recommended

flow from 8 to 13 l / min can be used. The pump must be equipped with a pressure valve
adjusted on the required pressure for the H-TEX (PYTHON) bolt extension.
Technological system for the bolt applications contains a high p-pressure pump, filling set
and also pressure media feeding hoses (they are not a part of the delivery), H-TEX
(PYTHON) bolt with a bolster, possibly without bolster.

10. The H-TEX (PYTHON) bolt installation is carried out by its insertion into the drill
hole with a specified diameter up to the stop of the bolster on the rock. The bolt
extension by a specified pressure according to the Table is carried out after the filling
head mounting.

BOLT TYPE PRESCRIBED PRESCRIBED

DRILL HOLE DIAMETER mm EXTENSION PRESSURE MPa
H-TEX 120 32 - 40 24
H-TEX 160 45 - 53 30
H-TEX 240 45 - 53 30

Output control of proper embedding is executed at the same time, when the specified pressure
for the bolt extension is reached.
It is prohibited to extent (pressurize) the bolt, which is not inserted into the drill hole up to the
bolster laying on the rock.

IMPORTANT: The extension of the H-TEX (PYTHON) bolts into the drill j)holes with
different diameters and extension of the bolts at open space is P R O H I B I T E D !
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No. M 020 2007 – REVISION 1

EMBEDDING QUALITY TEST

11. The test is carried out by a tensile device, or by means of a new extension
(pressurizing) of the bolt. The test is carried out by the customer, including
determination of its frequency.
The test load of 80% of NOMINAL LOAD BEARING CAPACITY is prescribed for
the tests by the tensile device.
This is valid for:
- H-TEX 120 - 96 kN
- H-TEX 160 - 128 kN
- H-TEX 240 - 192 kN
The test load value is prescribed with regard to the fact that the yield point of the
material should not be exceeded and the tested bolt should remain undamaged after the
test execution.

TECHNICAL PARAMETERS

12. Basic parameters of H-TEX bolt

H-TEX 120 H-TEX 160 H-TEX 240

- load bearing capacity of the bolt in tension kN 120 160 240

- prescribed extension pressure MPa 24 30 30
- bolt diameter mm 26 36 36
- drill hole diameter mm 32-40 45-53 45-53
- bolt diameter after unwinding mm 41 54 54
- filling case diameter mm 30 41 41
- usual production lengths mm 1500-6000 1500-6000 1500-6000

An optimum clamping of the bolt can be achieved so that the drill hole diameter is similar
to the diameter of unwound bolt.

13. Bolster basic parameters:

Dimension 150 x 150 mm, plate thickness 4; 5; 6; 8 mm.

14. Bolt inner surface is always covered by an oil layer.

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No. M 020 2007 – REVISION 1

SAFETY AND SECURITY

15. Protective gloves and goggles must be used during handling and work with the bolts.
The working procedure according to the item 7 must be followed.

PACKING, TRANSPORT, STORAGE

16. The bolts and bolsters are supplied without package. The bolts are supplied in bundles
with 50 up to 100 pieces, or in the amount according to the request of the customer.
Steel packing tape 20x0.5 mm, possibly 32x0.8mm is used for the bundling..

17. The bundles of the bolts and bolsters can be transported as bulk shipments. Any
mechanical damage of the products during handling must be avoided.

WARNING! The steel packing tape must not be used for the bundle
handling as suspension element.

18. The products are stored at the places protected against climatic impacts.

JENNMAR MULTITEX s.r.o. (Ltd.)

Hlavní 96
739 11 Frýdlant nad Ostravicí
Tel.: +420558675345 Fax: 42055867534
E-mail: [email protected]
Frýdlant n. Ostravicí, 10/2012