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Unit 2 - Week 1: Assignment-1

The document discusses a course on analysis and modeling of welding. It covers topics like fusion welding processes, heat sources, and heat removal. It provides an assignment with multiple choice questions related to welding processes, heat source modeling, and calibration of heat source models. The assignment is to be submitted by a given due date.

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suneetha
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0% found this document useful (0 votes)
135 views6 pages

Unit 2 - Week 1: Assignment-1

The document discusses a course on analysis and modeling of welding. It covers topics like fusion welding processes, heat sources, and heat removal. It provides an assignment with multiple choice questions related to welding processes, heat source modeling, and calibration of heat source models. The assignment is to be submitted by a given due date.

Uploaded by

suneetha
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Analysis and Modeling of Welding - - Unit 2 - Week 1 [Link]

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Courses » Analysis and Modeling of Welding

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Unit 2 - Week
1

Course
outline
Assignment-1
The due date for submitting this assignment has passed.
How to access As per our records you have not submitted this Due on 2018-08-22, 23:59 IST.
the portal assignment.

Week 1 Questions for first assignment

Introduction to 1) Which of the following sequence is correct based on the productivity of the welding 1 point
fusion welding process?
processes: part
1/2
GTAW > SMAW > EBW
Introduction to
EBW > GTAW > SMAW
fusion welding
processes: part EBW > SMAW > GTAW
2/2
SMAW > EBW > GTAW
Heat sources
part 1/2 No, the answer is incorrect.
Score: 0
Heat sources
part 2/2 Accepted Answers:
EBW > GTAW > SMAW
Heat removal

Quiz : 2) Fillet weld is used to join sheets in the following configuration: 1 point
Assignment-1 (i) Butt; (ii) Lap; (iii) Tee; (iv) Corner; (v) Edge

WEEK 1 -
Only (ii) is correct
FEEDBACK -
Analysis and (ii) and (iii) are correct
Modeling of
Welding All are correct

Week 2 (ii), (iii) and (iv) are correct

No, the answer is incorrect.


Week 3
Score: 0

Week 4 Accepted Answers:


(ii), (iii) and (iv) are correct
Week 5
3) GTAW has better shielding compared to SMAW because 1 point

© 2014 NPTEL - Privacy & Terms - Honor Code - FAQs -


A project of In association with

Funded by

1 of 6 Wednesday 17 October 2018 03:14 PM


Analysis and Modeling of Welding - - Unit 2 - Week 1 [Link]

No, the answer is incorrect.


Powered by
Score: 0
Accepted Answers:
Inert gases are used for shielding.

4) An Engineer wishes to chose a welding process for a minor maintenance work to be carried 1 point
out in various places and is limited by cost with production rate not being a matter of concern. What
would you recommend?

GTAW

SMAW

EBW

GMAW

No, the answer is incorrect.


Score: 0
Accepted Answers:
SMAW

5) Two thick plates are to be welded without the use of filler rod and a clean weld is required 1 point
which of the following welding configurations would you recommend?

GTAW in DCEN configuration.

GMAW in DCEN configuration.

GTAW in DCEP configuration.

GMAW in DCEP configuration.

No, the answer is incorrect.


Score: 0
Accepted Answers:
GMAW in DCEP configuration.

6) Which of the following sequence is correct based on the deposition rates? 1 point

GMAW > GTAW > ESW

GMAW > ESW > GTAW

ESW > GTAW > GMAW

ESW > GMAW > GTAW

No, the answer is incorrect.


Score: 0
Accepted Answers:
ESW > GMAW > GTAW

7) Heat source efficiency is less than 1 because of the following reason 1 point

There is no heat loss to the surrounding.

Effective heat transfer between the electrode and the workpiece.

Heat loss between the electrode and the workpiece.

Heat source efficiency is not less than one.

No, the answer is incorrect.


Score: 0
Accepted Answers:
Heat loss between the electrode and the workpiece.

8) 1 point

2 of 6 Wednesday 17 October 2018 03:14 PM


Analysis and Modeling of Welding - - Unit 2 - Week 1 [Link]

r2 = (x– x0 − vt)2 + (y– y0 )2


When an expression for gaussian heat source is assumed as shown in the video and value for the
square of the radius is given by the above equation then the heat source is said to move in

x-direction

y-direction

perpendicular to both x and y direction

depends on the value of v and t

No, the answer is incorrect.


Score: 0
Accepted Answers:
x-direction

9) While modelling a leading or a trailing heat source what parameter of the gaussian heat 1 point
source function would you modify ?

r, r0
x,y

x0 , y0
v,t

No, the answer is incorrect.


Score: 0
Accepted Answers:
x0 , y0
10)In 3D conic volume type heat source as the value of z approaches h (effective beam 1 point
penetration depth) what happens to the heat source profile?

The heat source profile becomes wider.

The heat source profile has no appreciable change.

The heat source profile becomes narrow and thin.

Velocity of the heat source is reduced.

No, the answer is incorrect.


Score: 0
Accepted Answers:
The heat source profile becomes narrow and thin.

11)Which of the following heat source models does not capture the key-hole mode of welding? 1 point

Gaussian heat source.

Rotary gaussian heat source.

Nail head heat source.

Gaussian rod heat source.

No, the answer is incorrect.


Score: 0
Accepted Answers:
Gaussian heat source.

12)Suggest the most suitable way to calibrate the selected heat source model for an 1 point
experiment.

3 of 6 Wednesday 17 October 2018 03:14 PM


Analysis and Modeling of Welding - - Unit 2 - Week 1 [Link]

Refining the grid inside the heat source.

Reduced time steps to capture phase change.

Integrating the heat source distribution function to obtain the total heat supplied.

Check the weight of the sample before and after weld.

No, the answer is incorrect.


Score: 0
Accepted Answers:
Integrating the heat source distribution function to obtain the total heat supplied.

13)What does the negative sign in the exponential part of all the heat source model represent. 1 point

Heat is attenuated away from the heat source.

Heat source is moving in negative y direction.

Heat source is moving in negative x direction.

Heat source intensity increases with increase in distance from center.

No, the answer is incorrect.


Score: 0
Accepted Answers:
Heat is attenuated away from the heat source.

14)Heat source distribution in T EM01∗ mode is in the shape of a _____. 1 point

Gaussian distribution.

Two Lobes

Four Lobes

Doughnut

No, the answer is incorrect.


Score: 0
Accepted Answers:
Doughnut

15)Which property of the shielding gas is important in the case of welding? 1 point

Density.

Ionization Potential.

Specific Gravity.

Molecular weight.

No, the answer is incorrect.


Score: 0
Accepted Answers:
Ionization Potential.

16)Which of the following methods is used often to measure the widths of FZ, PMZ and HAZ? 1 point

Surface temperature measurements from IR visualisation

Thermocouple measurements

Microstructure characterization

Hardness measurements

No, the answer is incorrect.


Score: 0

4 of 6 Wednesday 17 October 2018 03:14 PM


Analysis and Modeling of Welding - - Unit 2 - Week 1 [Link]

Accepted Answers:
Microstructure characterization

17)Which of the following processes is most suitable to be modeled using natural convection? 1 point

Flow of Helium gas around the electrode in GTAW

Liquid nitrogen cooled copper back up

Flow of air over the weld

Base material away from the weld pool

No, the answer is incorrect.


Score: 0
Accepted Answers:
Flow of air over the weld

18)Which of the following is affected by selection of the heat source in laser beam welding? 1 point

Heat transfer

Fluid flow

Mass transfer

All of the above.

No, the answer is incorrect.


Score: 0
Accepted Answers:
All of the above.

19)Heat transfer from the surface of the weld i.e., the weld pool to the atmosphere is 1 point
generallydominated by

Convection only

Convection and Radiation

Conduction only

Fusion

No, the answer is incorrect.


Score: 0
Accepted Answers:
Convection and Radiation

20)Which of the following cannot be categorised as surrounding (not part of the welding 1 point
problem domain) according to the naming
convention used in the lecture?

X-Y motion table of welding torch

AC or DC power supply

Cooling water supply

Welding Arc

No, the answer is incorrect.


Score: 0
Accepted Answers:
Welding Arc

Previous Page End

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Analysis and Modeling of Welding - - Unit 2 - Week 1 [Link]

6 of 6 Wednesday 17 October 2018 03:14 PM

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