HIGHER SCREENING ACCURACY
ClassiScreen
Raw Material Screening
CLASSISCREEN – WOOD RAW MATERIAL SCREENING
Application
Panel board industry (PB, MDF)
Pellet plants
Wood recycling
Energy generation
Description
Processing different raw materials, like wet chips, recycled wood,
saw dust and forest residuals
ClassiScreen classifies the material according to thickness
by means of gaps between the ClassiRolls
Material is screened into predetermined fractions,
including fines, flakes, mini chips, chips and oversized
ClassiRolls‘ adjustable gaps, roller pattern depth
and rotation speed determine the fractions
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CLASSISCREEN –
WOOD PANEL AND PALLET APPLICATION
Raw material
Chips
End products
Shavings Wood-based panels
Pellets
Saw dust
Fines Mini Chips Chips Oversized 4
CLASSISCREEN – FURTHER APPLICATION FIELDS
Raw material
Chips
Saw Dust
Crushed recycled wood
Veneer chips
Crushed stumps
(with cleaning option)
End products
Bioethanol
Biodiesel
Biocomposites
Torrefied pellets
Steam exploded pellets
White pellets
Pulp raw material
Combustion material
Fines Mini Chips Chips Oversized 5
YOUR BENEFITS AT A GLANCE – CLASSISCREEN
Modular machine design Superb screening accuracy
for extension to increase capacity to provide an optimal material supply
Thickness screening Adaptable to wide raw material base
ideal for thickness critical processes in view of changing screening demands
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CLASSISCREEN – PRODUCT VIDEO
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CLASSISCREEN – FUNCTION SEQUENCE
The roller bed contains different types of ClassiRolls Raw bulk material is transported over the screen
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CLASSISCREEN – FUNCTION SEQUENCE
Material fractions can additionally be fine-tuned by a flap Fines and dust are sorted out first – then chips, flakes and larger material
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MAIN COMPONENTS
2
4 1. FEEDING SCREW
2. CLASSIROLLS
3. OUTFEED FRACTIONS
3 4. MODULAR MACHINE DESIGN
CLASSISCREEN – FUNCTIONAL PRINCIPLE
The finest fraction (e.g. sand and dust) is separated
In high-capacity applications, pre-screening
rolls equalize the material flow to roller bed a c in the first roller section, and accordingly the coarse fractions
are separated later on the coarser section(s)
c c c c
d
Fines Mini chips Chips OS
Option:
The roller bed typically consists of
several sequential ClassiRolls and disc rolls b d Fine tuning to fractions can be done
with an adjusting flap
BETTER MATERIAL INFEED
1. Feeding Screw
2. ClassiRolls
3. Outfeed Fractions
4. Modular Machine Design
FEEDING SCREW – HIGH CAPACITY SCREENING
Feeding screw casing above screen Installed feeding screw equipped with a gear motor unit
Features Your benefit
Feeding screw equally spreads the bulk material High capacity screening – minimum operating hours
over the screen width – using the entire screening surface
Heavy-duty construction and modular design
Screw is driven by a gearbox AC-motor
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HIGHER SCREENING ACCURACY
1. Feeding Screw
2. ClassiRolls
3. Outfeed Fractions
4. Modular machine frame
CLASSIROLLS – SUPERB SCREENING ACCURACY
Features
Fraction size adjustable, based on application
Several ClassiRolls patterns
Adjustable gaps between ClassiRolls
Roller screen features thickness screening
Your benefits
High screening accuracy ensures efficient production process –
potential raw material cost savings
Energy savings potential in post process equipment
Different ClassiRolls for various applications 15
CLASSIROLLS – LOW MAINTENANCE
Bumper ring
Features Your benefits
Patented bumper ring construction prevents pattern damage High reliability ensures high uptime
Self cleaning rolls – Low wear and tear of the components –
specially important for screening wet raw materials potential spare part cost savings
Blocking prevention
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CLASSIROLLS – ADAPTABLE TO VARIOUS MATERIALS
Features
Different roll pattern depths according to screening fractions:
0.5 mm / 0.8 mm / 1.5 mm / 3.0 mm / 5.0 mm / 8.0 mm
Specific ClassiRoll types, which differ in their makeup of materials,
are suitable for various raw materials:
Standard Plus Fresh wood & saw dust
Dura Contaminated wood
Dura Plus Most contaminated urban waste wood
Different ClassiRoll patterns
Your benefits
Increased roll life time according to raw material and application
Potential spare parts cost savings
High machine uptime
Different raw materials can be handled with ClassiScreen 17
CLASSIROLLS – THICKNESS SCREENING
Features
Control over the particle thickness by setting up roll pattern
and gaps between the rolls
Efficient fines removal e.g. sand and dust
Material on ClassiRolls
Your benefits
Optimum process where thickness is critical
High capacity per screening area
Roller bed equipped with different types of ClassiRolls 18
CLASSIROLLS – MODERN PRODUCTION PROCESS
Features
Automatic machining center with state-of-the-art technologies
Consistent manufacturing quality through
the entire production process
ClassiRoll manufacturing at Dieffenbacher in Eppingen, Germany
Your benefits
Modern production process ensures:
Constantly high product quality
High capacity and therefore short delivery times
Optimized manufacturing processes allow attractive sales prices
ClassiRoll manufacturing at Dieffenbacher in Eppingen, Germany 19
DISC ROLLS – MAXIMIZED RAW MATERIAL YIELD
Features
Oversized material removal using disc rolls
either prior to screening
or integrated into screening
ClassiRolls are mounted in front of disc rolls
Individual gap adjustment also in disc roll section
Roller bed equipped with disc rolls
Your benefits
Minimum raw material losses in screening
High screening accuracy –
energy savings in post process equipment
ClassiRolls and disc rolls in comparison 20
HIGHER SCREENING ACCURACY
1. Feeding Screw
2. ClassiRolls
3. Outfeed Fractions
4. Modular Machine Design
SCREEN OUTFEED – MAIN BENEFIT
Outfeed chute Outfeed fractions adjusting flap (Video)
Features Your benefits
Fine-tuning the outfeed fractions by an adjusting flap – Minimum raw material losses in screening –
fully automatic control quick and easy adaption to changes in the raw material
Multiple outfeed chutes guide the separated material fractions High screening accuracy –
to further machines energy savings in post process equipment
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MORE FLEXIBILITY
1. Feeding Screw
2. ClassiRolls
3. Outfeed Fractions
4. Modular Machine Design
MODULAR MACHINE DESIGN –
EXTENDABLE TO FURTHER CAPACITY
A
B C
Features Your benefits
ClassiScreen typically consists of: Easily extendable to increase capacity or for quality needs
A: Head module – length: 2 m Short delivery time –
modular product design ensures a fast manufacturing process
B: Middle module(s) – length: 2 m (Option)
Low transport costs due to container sized modules –
C: Tail end module – lengths: 0.5, 1, 1.5 or 2 m
no special transport needed
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MODULAR MACHINE DESIGN – CONFIGURATION
A Head module B Middle module C Tail end modules
2000 mm 2000 mm 500 mm 1000 mm 1500 mm 2000 mm
• • •
• Necessary part • Optional part
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CLASSISCREEN –
PERFORMANCE VERIFICATION IN ADVANCE
Features
Raw material analysis services
Possibility to analyze a new raw material mix
based on future requirements
Screening process simulation to support machine design
and dimensioning
Lab-scale equipment is equal to real screens
Your benefits
Pre-testing and simulation of the screening equipment with your
material under realistic conditions
Screening process evaluation –
gaining additional reliability for your innovation projects
and the associated investment plans
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YOUR BENEFITS AT A GLANCE – CLASSISCREEN
Modular machine design Superb screening accuracy
for extension to increase capacity to provide an optimal material supply
Thickness screening Adaptable to wide raw material base
ideal for thickness critical processes in view of changing screening demands
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PRODUCT CATALOG
Scan the QR-Code below to have
a look at our product catalog
https://dieffenbacher.com/en/wood-based-panels/products
The product presentation described on the slides above is based on our experience and
our current state of knowledge. All data contained herein are for general orientation only,
non-binding and may not be valid for all sorts of applications. Since the function and the
performance of our products also depend on the individual factors of the intended use,
we recommend discussing specific applications with our technical advisory service. Due
to our continuous product optimization we reserve the right to change our products and
this product information at any time without prior notice.
© Dieffenbacher GmbH Maschinen- und Anlagenbau. All rights reserved.
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