SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.
00 30-Jun-16
SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER
Top Coating Application (Intumescent Fireproofing Matls) SAIC-B-2009 15-Nov-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Note Production work is complete except for top coat. Performs timely Inspections per this checklist using approved marking system
A General Requirements
Top Coating of the proprietary Intumescent Fireproofing is specified by the SAES-B-006,
A1
fireproofing manufacturer (as approved by SA). Para 8.6
Fireproofing has been properly cured per the manufacturer technical data SAES-B-006,Para
A2
sheet prior to the application of the top-coat. 8.6.2
Fireproofing coating has been accepted by Inspection for dry film SAES-B-006,
A3
thickness & surface finish. All tests are completed & acceptable. Para 8.6
Top coating applications (as required by Manufacturer) are identified
on Material Data sheet (two requirements exist):
A) Top-coat with SAMS Stock
Nos. 1000194797 or 1000194960 or B) Top-coat
SAES-B-006,
A4 for proprietary fireproofing other than intumescent epoxy mastic as
Para. 8.6
approved by fireproofing manufacturer and the Chief Fire Prevention
Engineer. The coating is applied in a manner approved by fireproofing
manufacturer & Mgr. Insp Dept, Dhahran.
Complete Section B or C below, whichever is applicable
SA Stock Number 1000194797 or 1000194960 Epoxy Top Coat
B
(Information per SAES-H-101V Data sheets)
Epoxy top coat (SAMS Stock Nos. 09-612-369 or 09-612-375) selected
is one of those shown from a SA approved vendor:
A) Hempel (Hempadur Mastic 45881)
B) International Paint Saudi Arabia
SAES-B-006,
B1 Ltd (Interguard 410) C) Jotun (Penguard HB)
Para 8.6
D) Oasis Ameron
(Amercoat 383 HS) E)
SIPCO (Sipoxy-Shield 240)
F) Sigma (Sigmacover CM 7456)
Top Coat of SAP Material Group # 1000194797 or 1000194960 is SAES-B-
B2
applied to a dry-film thickness of 75 to 125 microns. 006,Para8.6
Top Coat of SAMS Stock Nos. 09-612-369 or 09-612-375 (APCS 1
epoxy) (SAP Material Group # 1000194797 or 1000194960) is applied to
B3 SAES-H-101v
wet-film thickness of 100 to 150 microns to compensate for shrinkage
& meet the dry film thickness required. (Refer: Manufacturer Data Sheet)
Material components come from an approved manufacturer in two parts
SAES-B-006,
B4 (base & hardener). Manufacturer compatible thinners are also used
Para 8.6
(airless spray, etc). ALL ITEMS ARE COMPATIBLE
Storage of components meets the following specific requirements:
A) Shelf life (expiry date) is not exceeded
(generally 2 years) SAES-H-001,
B5
B) Storage temperature within specified range (generally 35 C limit) Para 6.2
C) Storage environment is sheltered (climate controlled)
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Mixing of components is checked by inspection as follows:
A) Correct number of components are as specified
(stock numbers)
B) Mixing Ratios (by volume) for base & hardeners are maintained
SAES-H-001,Para
B6 C) Thinner used is compatible and as specified (stock number)
9.2
D) Thinning requirement (percentages) are maintained as specified
E) Induction Times are met as specified (as applicable)
F) Pot Life (times @ temperatures) are strictly
followed (document)
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16
SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER
Top Coating Application (Intumescent Fireproofing Matls) SAIC-B-2009 15-Nov-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Application of components is checked by inspection as follows:
A) Maximum allowable substrate temperature
limits are met
SAES-H-001,
B7 B) Typical wet film thickness per coat is achieved
Para 9.3
C) Typical dry film thickness per coat is achieved
D) Minimum number of coats specified are applied.
(one is possible)
Drying Time of components is checked by inspection as follows:
A) Recoat intervals (minimum & maximum) are
based on substrate temperatures actually recorded (check) SAES-H-001,
B8
B) Extrapolate temps to determine actual recoat interval time (check) Para 9.3.4
C) Final thickness readings are taken after drying has been
verified
Equipment used for Top Coat applications (for 6 manufacturers listed
above) is available and limited (checked) as follows:
A) Airless spray has specified tip SAES-H-001,
B9
size range & fluid pressure B) Conventional Para 9
Spray has specified tip size for atomizing pressure
C) Brush or trowel/hand touch up of small areas is as specified
C Top Coating of Proprietary Fireproofings (Non-Epoxy)
Storage methods (shelf life, temperature, shelter, climate control) meets SAES-H-001,
C1
requirements listed in the approved Technical Data Sheet. Para 6.2
Mixing methods (ratios, thinners, induction time, pot life, etc) meet SAES-H-001,
C2
requirements listed in the approved Technical Data Sheet. Para 9.2
Application methods (temp limits, film thickness, number of coats
SAES-H-001,
C3 applied, drying times, equipment required, equipment limits) meet
Para 9.2.3
requirements in the approved Technical Data Sheet.
D Weather & Preparation (Including Cleaning) Requirements
Weather is dry, temperature (metal, ambient) is moderate, humidity is low SAES-H-001,
D1
to medium, & winds are not strong. Proper conditions exist. Para 6.1.1 d
Weather forecast data is known to the responsible applicators. SAES-H-001,
D2
Preparation is based on forecast winds and temperatures, etc. Para 6.1.1 d
Clean & dry surface conditions exist on surfaces to be top coated prior SAES-H-001,
D3
to any top coat application. Para 9.2.2
Dust, sand, water, oils & other contaminants have been removed by
brushing, use of clean, dry air or wiping with clean cloths. SAES-H-001,
D4
No foreign matter exists atop or embedded in Para 9.2.2
fireproofing.
Any surface prep (scuffing, light sanding with specified grit, etc) as SAES-H-001,
D5
specified on Technical Data Sheet is complete before top coating. Para 8.1
Substrate temperature is above 10°C & within the temperature limits listed SAES-H-001,
D6
by the manufacturer on the applicable Data Sheet. Para 6.1.1.a
The substrate temperature is less than 3°C above the dew point & within SAES-H-001,
D7
limits listed by the manufacturer on the applicable data sheet. Para 6.1.1.c
SAES-H-001,
D8 Coatings, which have gelled, shall not be used.
Para 9.2.1
Separate topcoat component containers are labelled (Arabic & English)
SAES-H-100,
D9 with name of Manufacturer, date of manufacture, expiry date, Batch
Para 6
Number, product ID number & SAMS stock number.
Shelf life has been determined & maintained. Materials to be used have SAES-H-001,
D10
not passed expiration. Para 6.2.5
Materials are stored upright & covered on site per manufacturer’s storage SAES-H-001,
D11
instructions. Temporary storage meets 14-day rule. Para 6.2.1
Contrasting colors (black & grey, etc) are used where multiple coat SAES-H-001,
D12
applications are performed. Top coat is gray (or red or yellow). Para 9.3.1
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16
SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER
Top Coating Application (Intumescent Fireproofing Matls) SAIC-B-2009 15-Nov-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Paints to be sprayed are filtered (30 to 60-mesh screen) before use & SAES-H-001,
D13
continuously agitated (low-speed stirrer) during application. Para 9.3.7
E Application of Top Coating
Technique used results in no significant coating defects such as SAES-H-001,
E1
sags, runs, drips or dry spray accumulation. Para 9.3.5.b
Areas with defects (blisters, cracks, porous, below thickness, sags, runs,
SAES-H-001,Para
E2 drips, dry spray, orange peel, etc) were properly repaired. Repaired
9.3.5.e
areas are rechecked and are satisfactory.
Finished coating dry film thickness is within minimum & maximum limits SAES-H-001,Para
E3
specified as checked in accordance with SSPC PA2 method. 9.3.5a
SAES-H-001,Para
E4 Uniform dry film appearance exists after fireproofing application
9.3.5.c
Repair Procedure for top coat strictly follows surface prep and SAES-H-001,Para
E5
application requirements in the manufacturer's technical data sheet. 9.6
Recoating intervals (if applicable) follow the top coating manufacturer's SAES-H-001,Para
E6
Technical Data Sheet. 9.3.4
SAES-B-006,
E7 In all cases, workers certified for top coating perform the work.
Para 8.2.2
Adhesion strength of coating systems is not less than specified where
suspect coating applications result in rejection, NCR and the follow-up SAES-H-001,Para
E8
performance of an adhesion test to resolve any dispute. 9.3.5 d
Preservation & Storage of unused materials meets the manufacturer's SAES-B-006,
E10
instructions as listed on the technical data sheet. Para3.2
F Quality Control
QC Equipment in SAES-H-001, Attachment A is available for inspection SAES-H-001,Para
F1
of coatings & calibration was performed before use. 10.1
In-process Inspection Sheet (Attachment C) was completed and SAES-H-001,Para
F2
signed by contractor & Company. 10.2.3
Paints/Coatings & Equipment Log (Attachment D) was completed and SAES-H-001,Para
F3
signed by contractor & Company. 10.2.4
Non Conformance Report & Daily Job Log problems, non-
SAES-H-001,Para
F4 compliances & corrective actions taken are documented. Any Remedial
10.2.6
action & methods of repair were defined & agreed upon.
REMARKS:
REFERENCE DOCUMENTS:
1. SAES-B-006, Fireproofing for Plants, ( 20 November 2011)
2. SAES-H-001, Coating Selection & Application Requirements for Industrial Plants and Equipments (5 April 2016)
3. SAES-H-102, Safety Requirements for Coating Applications (24 October 2012)
4. API Publication 2218 - Fireproofing Practices in Petroleum & Petrochemical Processing Plants Latest Edition
ATTACHMENTS: N/A
Contractor / Third-Party Saudi Aramco
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16
SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER
Top Coating Application (Intumescent Fireproofing Matls) SAIC-B-2009 15-Nov-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
QC Inspector PID Representative
Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
QC Supervisor Proponent and Others
Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED
Saudi Aramco: Company General Use
