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INDUSTEEL Clad Plates-BD

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0% found this document useful (0 votes)
76 views16 pages

INDUSTEEL Clad Plates-BD

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Industeel

Clad plates
Our Business

Industeel
Leading special steels producer
Industeel is a subsidiary of Specialized in carbon, low Thanks to 3 integrated Tailor made solutions
ArcelorMittal producing alloys, and Corrosion Resistant mills located in Belgium and adapted to your projects
special steel hot rolled Alloys (stainless steels and France, Industeel meets thanks to a rich metallurgical
plates, forged blocks, ingots nickel based alloys), Industeel all customer requirements know-how.
and formed pieces in the offers a complete range of providing the widest
world’s widest dimensional high quality steel grades dimensional range.
range. designed to meet the most
stringent specifications.

VOD Electric arc furnace  Heat treatment  Clad plate welding  Hot formed head 

The largest
dimensional
range of plates
40’’ 1000 mm
Chateauneuf
20’’ 500 mm
THICKNESS OF PLATES

4’’ 100 mm
Le Creusot
2’’ 50 mm

3/ 10 mm
8’’
Charleroi
3/ 5 mm
16’’

1 mm WIDTH OF PLATES
0 mm 1000 mm 2000 mm 3000 mm 4000 mm

40’’ 80’’ 120’’ 160’’

For all other dimensions, please consult

2
Clad plate solutions for a competitive future

Our Research & Development Centre (CRMC) is a world class facility with more than
50 customer-oriented researchers.

Innovation Extensive market-oriented Our Life Cycle Cost


Thanks to our strong technical skills, our R&D centre corrosion studies allow us software provides technical
continuously improves both low alloyed steels and corrosion to help customers with recommendations calibrated
resistant grades to fine-tune the clad plate properties. materials selection to our customer’s needs

Technical assistance We assist our customers


on welding, forming and
Our Research Centre is
involved in many external
heat treatment, to maintain and technical working
Our R&D teams provide technical assistance to allow you
optimal steel properties after groups led by industrial
to take full advantage of selecting Industeel’s grades at all
fabrication partners
stages of your project.

Large panel of corrosion testing for material selection 

Metallographic examination  High level of technical skills  Technical support for welding 

3
Clad plate
A cost effective and reliable solution

Smart combination
of properties Cladding

Backing
Clad plate is a multi-layer plate which combines
a carbon or low alloy steel plate (backing or backer)
with a thin layer of corrosion resistant grade (cladding
or clad).

Cost effective High Performance solution Reliable solution


solution Clad plate combines the high mechanical properties Thanks to high temperature
Selecting clad plate can of the backing and the high corrosion resistance and high rolling force, the
reduce equipment weight, of the cladding. hot-rolled bond process
fabrication time and material guarantees the integral
cost. Backing is supplied with Normalizing (N) or Quenching with metallurgical bond between
Tempering (QT) heat treatment. the cladding and the backing.

Solid 825 SA516 gr65 + 825


Relative material cost (%)
100

-19%
-19%
Example
80 For a pressure vessel, service conditions with requiring
-34%
-34% -37% 825 nickel based alloy:
-37%
ASME VIII division 1 calculations have been made for
60
different pressure levels with on one side SA516 Gr65
carbon steel cladded with 3mm of 825 compared to
40 solid 825 plate.

Depending on the internal pressure of the vessel, the


20
use of 825 clad plate can give materials cost savings of
up to 37%.
0
10bar 20bar 30bar

Cost benefit using 825 clad plate instead of solid 825 plate
 
for a pressure vessel with different internal pressures

4
Advantages of roll-bonded clad plates

Compared to explosion clad plate,


Compared to solid corrosion resistant plates, roll-bonded clad plates have:
roll-bonded clad plates are:
• Cost competitiveness
• Material cost saving
• Homogeneous bond
• Weight reduction
• Wider dimensional range
• Welding cost saving
• Lower residual stresses
• Better thermal conductivity
• Improved flatness tolerances
• Lower thermal expansion

Compared to mechanical Compared to weld overlay, roll-


cladding and wall papering, bonded clad plates exhibit:
roll-bonded clad plates present:
• Integral bonding between the Industeel • Higher corrosion resistance
• Greater choice of Corrosion

CLAD
backing and the cladding Resistant grades
• Continuous and high properties • Homogeneous chemical
even in welds composition
• Resistance to pressure cycles
• Easier circular welds for pipes
• Easier maintenance
PLATES • Higher internal soundness
• Homogeneous bond (neither
wave, nor Heat Affected Zone)
• Safer solution in case of Advantages • Better surface finishing
corrosive product infiltration

Compared to coatings (organic, plastic or tiles,…) , roll-bonded clad plates have:


• Higher reliability (wear, earthquake)
• Easier field erection
• Easier maintenance operation
• Sustain after service exposure

5
Our expertise for clad plates

Reliable partner
More than 70 years of clad plate production have made Industeel a key clad plate supplier with more than 300 000 tons
delivered worldwide.
Industeel produces clad plates for renowned companies all over the world, especially for the Oil and Gas, chemical or nuclear
industries.

Tailor made solutions


No restriction on order size.
Material chemistries and/or the manufacturing process can be adapted to the most stringent customer requirements.
Beyond 2-layer, Industeel can also produce 3-layer clad plates.

Gage of quality
As a producer of both low alloyed steels for the backing and corrosion resistant grades for the cladding, Industeel supplies
ultra clean quality steel grades with:
• Excellent properties of the backing material.
• Corrosion resistance of the cladding adapted to the service conditions.
• Strong bonding of the backing and the cladding guaranteed by 100% ultrasonic testing (automatic and/or manual) and
mechanical shear tests.

Hot-rolled bond process ensuring the cohesion of the two materials


EAF VOD Slab & Ingot Heating Hot rolling

Low alloy and


carbon steels
Preparation

Industeel clad plate fabrication


Assembly

Preparation

Stainless steels
and Nickel
based alloys

EAF VOD Slab & Ingot Heating Hot rolling

6
On request
Ferritic and Austenitic cladding
Duplex and Superaustenitic cladding
Nickel base cladding

General dimensions range of clad plates


Cladding thickness: 2-6 mm (3/32-1/4 ")
Weight per plate: <1-17t

Width
(mm)
4,200
On request
3,200 Ferritic and Austenitic cladding
3,000 Duplex and Superaustenitic cladding
2,800 Nickel base cladding

Cladding thickness: 2-6 mm (3/32-1/4 ")


Weight per plate: <1-17t

Width
(mm)

1,200 4,200Total
thickness
9 90 130 3,200(mm)
3,000
2,800
Demanding Quality Assurance
Quality System Certificate
Industeel experience is recognized worldwide and has been qualified by several international organizations.

Deliveries according to ASME SA263, SA264, SA265, ASTM A263, A264 and A265, DNV OF 101, API SL / SLD,
Total
EN 13445-2 (C), and additional specific requirements. 1,200 thickness
9 90 130 (mm)
Certifications: ISO 9001, ISO 14001 and OHSAS 18001, BV, Lloyd’s, TÜV.

Heating Hot rolling Separation Heat treatment Ultrasonic inspection Surface finish Packaging & shipment

7
Clad plate solution for pressure vessels
& structural applications
Our clad plates are used for pressure vessels and for structural applications where
combining fabrication procedures and corrosion resistance is of prime importance.
Industeel produces "Normalized" as well as "Quenched and Tempered" clad plates.

Our strengths
• All ASME pressure vessel grades are available
• Excellent in-service properties, in particular in sour service (Hydrogen Induced Cracking resistance)
• Sharpened chemistry to optimise the welding and forming behaviour
• Faculty of being fully heat treated after welding and forming
• Excellent toughness in Heat Affected Zone

Standards
• ASTM
• ASME
• VdTÜV

Wide range of steel grades for the backing


Industeel trademark ASTM/ASME EN 10028

A/SA516 Gr 60-65-70
C-Mn Steel CarElso™ 60/65/70 (HIC) S/P275 and S/P355 types
A/SA537 Cl 1-2

C-Mn-Mo Steel - A/SA204 Gr A-B-C 16Mo3

Cr-Mo CromElso™ 11, 12, 22 A/SA387 Gr 11-12-22 Cl 1-2 13CrMoSi5-5 / 13CrMo4-5 /


10CrMo9-10
Cr-Mo-V CromElso™ 22V A/SA542 Gr D 13CrMoV9-10

C-Mn-Mo-Ni SuperElso® 500 HR / 533E A/SA533 type B-C-E P500QL2

Corrosion resistant cladding grades


Industeel trademark ASTM/ASME EN 10028

Ferritic stainless steel Soleil™ B2 410S 1.4000

1.4306 and 1.4307, 1.4541,


Cr-Ni austenitics UR™ 304L, 321, 347 304L, 321, 347
1.4550

UR™ 316L, 316LMo 316L, 316LMo, 1.4404, 1.4432,


Cr-Ni-Mo austenitics UR™ 316Ti, 316Nb 316Ti, 316Nb, 1.4571, 1.4580,
UR™ 317L 317L 1.4438

UR™ 825 “825” - N08825 2.4858


UR™ 625 “625” - N06625 2.4856
Nickel based alloys
UR™ 276 “C276” - N10276 2.4819
UR™ 22 “C22” - N06022 2.4602

These lists are non exhaustive. Please consult for more information.

8
PRESSURE VESSELS
FOR OIL AND GAS

Separator for offshore URTM 904L cladding with SuperElso® 500 

CLAD PLATES
FOR STRUCTURAL
APPLICATION

A scrubber in Flue Gas Desulfurization system made of 625 cladding 

CLAD PLATES FOR COKE


DRUMS AND AUXILIARIES

SA387Gr11 backing with 410S cladding 

CLAD PLATES
FOR PROCESS INDUSTRY
(PULP AND PAPER,
CHEMICAL PLANTS...)

Clad plates for process industry 

9
Clad plate solution for clad pipe applications

Oil and Gas pipelines are exposed to increasingly aggressive environments,


in terms of corrosivity, temperature and pressure.

Clad pipes made from our metallurgical roll bonded clad plate offer the best material
solution for these most demanding applications.

Our strengths
• Resisting in the most severe environment (High Pressure, High Temperature, H2S, CO2, elementary sulphur, chloride…)
• Exhibiting high fatigue resistance
• Wide range of thickness with both high corrosion resistance (HIC, pitting and intergranular corrosion resistance, ...)
and toughness (Charpy, Battelle)
• Excellent toughness in Heat Affected Zone and at mid thickness
• Having limited scattering properties to ease the pipe forming
• Whole process in our hand, including internal casting of CRA and backing

Standards
• ASTM / ASME
• API 5LD
• DNV OS-F101

Dedicated carbon manganese backing steels


ASTM API DNV

Normalized grades A516 Gr 60-65-70 API5L GrB -

API5L GrB
DNV415
Quenched and Tempered grades A516 Gr 60-65-70 X60Q(S)
DNV450
X65Q(S)

Dedicated corrosion resistant cladding


with various corrosion behaviours
Industeel trademark ASTM

Cr-Ni-Mo austenitics UR™ 316L, UR™ 316LMo 316L, 316LMo

UR™ 825 “825” - N08825


Nickel based alloys
UR™ 625 “625” - N06625

These lists are non exhaustive. Please consult for more information.

10
Riser pipes are exposed to very large dynamic stresses
from ocean currents with high internal and external
pressures.

METALLURGICALLY ROLL
BONDED CLAD PLATES HAVE
DEMONSTRATED HIGH
RESISTANCE.

Pipes

For Upper Zakkum Oil and Gas project,


Industeel produced more than 6,500 tons of
clad plates made from 825 nickel alloy for the
cladding and X60 and API5L grBNS for the
backing to produce pipes and fittings.

AFTER COLD FORMING


OPERATIONS, PIPES AND
FITTINGS KEEP THE GOOD
PROPERTIES OF THE BOND.

Fitting 

11
3-layer clad plate
after bending

12
Beyond possible
Tailor made clad solutions
Our excellent knowledge of the clad plate process and specialty plate metallurgy, open up
the possibilities for a wide range of multiple materials combinations.

Our strengths Unlimited range of corrosion


• Melting Carbon steels as well as Corrosion Resistant resistant cladding
Alloys
• Providing dedicated technical support • Martensitic stainless steels
• Austenitic, Superaustenitic stainless steels
• Duplex stainless steels
Full range of steel grades • Nickel based alloys
• Carbon manganese steels
• Low alloyed steels Complex composite materials
• High Strength Steels
• Armor steel • up to 3 layers

Possible combinations
BACKING MATERIAL

Industeel trademark ASTM/ASME EN

CarElso™ 60 / 65 (HIC)
C-Mn steel A/SA516 Gr 60 – 65 – 70 P275 and P355 types
CarElso™ 70 (HIC or SOHIC)

C-Mn-Mo steel - A/SA204 Gr A – B – C -

Quenched and
SuperElso® 500 A/SA533 type B-C-E P500 types
Tempered grades
Cr-Mo CromElso™ 11,12,22 A/SA387 Gr 11 – 12 – 22 13CrMoSi5-5 / 13CrMo4-5 /
10CrMo9-10
Cr-Mo-V CromElso™ 22V A/SA542 Gr D 13CrMoV9-10

Armor steel Mars® 190 (MIL12560 C/1) - -

CORROSION RESISTANT CLADDING

Industeel trademark ASTM/ASME EN

UR™ 904 “904L” – N08904 1.4539


Superaustenitic grades UR™ 254 “254” - S31254 1.4547
UR™ 926 N08926 1.4529
UR™ 2304 ”2304” – S32304 1.4362
Duplex grades UR™ 2205 ”2205” – S31803/S32205 1.4462
UR™ 2507 ”2507” – S32750 1.4410
UR™ 825 “825” - N08825 2.4858
Nickel based alloys UR™ 625 “625” - N06625 2.4856
UR™ C276 “C276“ - N10276 2.4819
UR™ C22 ”C22” - N06022 2.4602

These lists are non exhaustive. Please consult for more information.
13
Clad plates
14
Our presence

Our sales network

With 40 sales offices in 40 different countries around the world, Industeel stands as one of the foremost international steel
makers, with an unmatched capacity of support everywhere around the world.

15
Industeel France
Le Creusot plant
56, rue Clemenceau - BP 19
F - 71201 LE CREUSOT Cedex
FRANCE
Tel : + 33 3 85 80 51 36

Makheia – 04 78 33 99 00 – Mars 2016


Fax : + 33 3 85 80 55 00
[Link]

transforming
tomorrow All information in this brochure is for the purpose of information only.
Industeel reserves the right to change its product range at any time without prior notice.

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