Effi76ice.

EI.ECTFICII\IICEi SEFIVICE MANUAL

THIS SERVICE MANUAL COVERS ELECTRO.VOICE MODELS:

FM STEREO BECEIVER E-V 1180
FM STEREO TUNER E-V 1159
STEREO AMPLIFIER E-V 1122

ELEETFICl-VCllCEr INE'
A Subsidiary of Gulton 1ndLt517iss, lnc'
Litho in u. s. A,
Form No. 1406 5OO ccclt St., Buchanan, Mlchigan 49107
INTRODUCTION
inquiries to our Technical Service Department'
This service manual was designed with the technician in
*inO. tt has been kept as brief as possible without The sheets are punched to fit a three-ring binder so that
over-simplification. All procedures are presented in a clear
manner. Althaugh we have tried to anticipate any production changes and additional service tips can be
it*p-Uv-tt"p
'of 'youi problems and questions, in special instances easity added. This will keep your Electro-Voice Service
all
guidance' Address anv such Data as uP'to'date as Possible.
vou- *uv need additional

SPECIFICATIONS TUNER SECTION

tE-v 11S0& E'V 1159)
AMPLIFIER SECTION
Sensitivity: 3 uv,I$f
(E-V 1180 &E-V 11221
- '-a-----r
Fruooun"u Response: tl d8,30-15,000 Hz
Power Output,
30 watts
of IHF specs. Actual response greatly
tti*it
IHF Musie Power: exceed this {igure.)
Continuous Sine Wave: l0 watts Per cllannel into
Hum and Noise: Better than 55 dBbeiow 100%
8 oltms
modulation for full quieting
FrequeucY ResPonse: 11.5 d8,20-20,000 Hz at 88 to 108 megahertz
rated outPut Tumng Range:
Tuning Indicator: Zero center meter
---l and Noise.
Hum Drift: Lessthan.A2%
rxitiary tnprt' Better than 65 dB below Harmonic Distortion: Less than 17o at l0O7o
rated output modulation
Magnetic Phono lnput: Betrer than 50 dB below
Capture Ratio; 2.s dB
rated output 22 dB at I kHz
Channel Separation:
ChannelSeparation: 40 dB at i,000 Hz 40 dB
SCA Rejection:
lnnuts: Mag Pirono-AuxiliarY 1159): .5 volt Pet channel
Audio Output (E'V
lnimt SensitivitY, at |AA%modulation and full quieting
4 mv A11 electronic and automatic
Phono: StereolMono Switching:
-
er-li-v l18o): 250 mv
Stereo'Indicator: Panel light indicates presence^
nu* iE-v irzzi, loo mv of stereo bloadcast regardless of
Controls(rotarY)' Pull/nlono switch
Volume witu onloff switch Antenna Input: Tern:inals for 300 ohm FM aotenna
Balance with P-uil/mono switch
Selector Phono-Tuner-Auxiliary GENERAL
Bass Total variation of 22-dB at 50 Hz 110-120 volts. 50-60 Hz AC
Power Requirements:
Treble Tstai variation of 22 dB at 10 kHz
Dimensions,
Outputs, E-V 1180: 5" h., 157+" w" 8%" d'
Speakers 4-16 ohms Per channel 4/a" 1t.,157+" w..$Yz" d.
E-V 1159:
Siereo TaPe Recorder E-V 1122: 41h" 1t..157r" w.,8%" d'
5i*iio A*iop"on"t on front Panel

SERVICING PROCEDURE
TONE CONTROLS
FLAT
TEST EOUIPMENT BALANCE , CENTEHED
88-108.MHz modulated + 75
.

1. FM signal generator, tuning INPUT SELECTOR

.,..AUX
kHz. Attenuator accurate down to 1 i;v' SPEAKER LOAD
. . .8 oHMS
(98 MHZ .cirrier or equivalent with
2. FM Multiplex generatormodulation)'
caiiuiaieo nr livel and both amplifier output,channels into 8-ohrn non'
3. Audio VTVM 1,
" Terminate
lnJr"iG load resistors, 12 watt minimum rating'
4. DCVTVM 2. Simultaneously perform the tollowing tor both channels' ln
5. Oscilloscope I".aiiei with each load resistor, conneit the input leads of an
6. Harmonic Distortion 'AnalYzer I""rirtulv calibrated audio VTVM and a H'D' analvzer'
3. Connect a lowdistortion audio generator-to the "AUX"
input iacfs. Set generator outputlevel to 25O mV+ 1 dB @
1000 Hz'
POWER OUTPUT AND 4. ,Apply AC power to the receiver and carefullv advance
Ublurrnglontrol cloikwise for full power output I volts (10
HARIVIONIC DISTORTION
wattsl.
(E-V 1'..22& E'V 1180) 5. TOTAL HARMONIC DISIORTION should measure'l'37o or
less.

The E-V 1122 and E'V 1190 m?y. !e checked to

the additional
STANDARD TEST CONDITIONS: siren at the {ront of this manuai'
"pu-"iiicationt

2
FM.MULTIPLEX ALIGNMENT

FM ALIGNMENT 1. On the MPX pcb assembly, connect a 67 kHz {SCA}

generator to thejunction of the 18 k$l,resistor (20) and the 5
(E-V 1159 & E-V 1180)
llF capacitor {3} at the input of ths multiplex eircuit.
Connect an audio VTVM to the base of Ql . (Mode switch in
1. Defeat the permanent AFC action by grounding point "D" STEREO on E-V 1180.)
on the l.F. pcb a$sembly.
2. Tune the receiver to the low end of FM band with no signal
2. Adjust SCA coil L1 for a minimum output on VTVM.
input. Adjust the AGC voltage at point "A" on l.F' pcb 3. Bemove test equipment connected in Step 1, Connect a
assembly with respect to chassis ground, for +10.5 volts DC. multiplex g€nerator to the FM antenna terminals, Set
Adiust with 100 kSapot (1). generator level to 100 pV at 98 MHa.
3. Adjust the top slug of ratio detector transformer for center 4. Connect an oscilloscope and audio VTVM to the right
tuner-meter reading on noise. channel output. Apply LEFT channel modulation (1007o1
from the multiplex generator and adjust coils T1 and T2 on
4. Connect FM signal generator to the antenna terminals. Set the MPX pcb asemb{y for minimum output.
generator at 90 MHz,3 W R.F.40O Hz modulation t75
kHz deviation. 5. Modulate RIGHT channel and che6k minimum output on left
channel. Separation should be 25 dB or greater, Repeat Steps
5, Connect an audio VTVM and oscilloscope to the E-V 1 159 4 & 5 until no further improvement is obtained.
output or E-V 1 180 tape output.
6. Tune in the signal generator on receiver at 90 MHz for center
meter reading, NOTE; lf the unit is completely out of
alignment, additional signal level may be required to obtain a
good output level. Signal level may be reduced as receiver
sensitivity is improved.
7. Adjust the bottom slug of the ratio detector transformer for
maximum output.
8. Adjust the lop, then bottorn slugs of l.F. transformers on the L-
l.F. pcb asserirbly ineluding slugs of transform€r T2 (located
in FM tuning unit) for maximum output consistent with a 05C. T IMME,?4
9.
10.
well-balancd signal on oscilloscope.
Adiust the antenna coil T1 in the FM tuning unit for
maiimum output, Dial pointer should be setting at 9O MHz.
Tune the signal generator and FM tuner to 106 MHz. Adiust
ANT,
q_0
-i
the antenna, interstage and oscillator TR trimmers in the FM TRllvt ER lYfRSf G. TRTMM
tuning unit for maximum output. Dial pointer should be
setting at 106 MHz.
11, Repeat steps 9 & 1 0 for proper tracking and best results.
12. Remove AFC ground!

MULTIPLEX ALIGNMENT
Check and perlorm "FM Alignment" if necessary. lmproper FM 8soo8 TI
alignment will make proper MPX alignment impossible.

GENERAL PARTS
PARTS LIST
PART NO. DESCRIPTION PART No. DESCRIPTION
GENERAL PARTS E.V 118O RECEIVER
lgorto Dial Spring 15226 Tiansformer-Power
3215 Meter-Tuning 1651 1 Cord-Power
43071 Lamp (No. 49 Stereo) A77164 Dial Pointer
4329 Lamp (No. 47 Oiall 77724.AM Knob-Tuning
77163 Flywheel 77660-AM Knob-Control
17 162 Shaft*Flywheel shaft A7717g-ED Front Panel
76477-TV Bearihg-Dial Shaft (Rear) 77211-HV Side Panel
76229 Bushing-Dial Shafi {Front} A850]2 Cabinet Assembly
77161-PK Lens-Red A77 17 4 Dial Lens
77161.ND Lens*Blue 2-1184 Terminal Strip-Miniature
77161-PJ Lensi-Ambef 2781 Terminal Strip {5T)
20676 Fuse 1A 3AG {Slo-Blo} 85393 Dial Drum Assembly
20519 Fuse 1Y.A 3AG {Output} 85010 Dial Eracket. Socket & Pulley Assy.
2010s Strairi Retief (Hiyeo) 8501 1 Lampholder & Brackat (1 l
1713? Phono Socket (Cbnnector) 69021 Spacer-Transformer
171 38 lnsulator-Phono Sock€t 20926 Lampholder & Clip {2}
20915 Fuse Block 79008 Meter Support
27083 Terminal Strip-Screw (4Tl
2182 Terminal Strip-Screw (3T)- E.V 1122 AMPLIFIER
77110 Clamp-Capacitor 1 5203 Transf ormer-Power
11161 Phone Jack 1651 1 Cord-Power
776p3 FM Antenna 77660-AM Knob-Control
2A928 Pushnut A77180-ED Front Panel
2A827-AP Nut-Knurled Brass
3
 PART NO. DESCRIPTION PART No. DESCRIPTION
77212-HU Side Panel A77235 Dial Lens
A85073 Cabinet Assy. 20889 Fuse 1/10A (Slo-Blo)
27050 Terminal Strip t3Tl 20s33 Lampholder Socket
27036 Terminal Strip (5T) 56089 Switch-Power
77178 I nsulator-Fishpaper (81t"1 27050 Terminal Strip (3T)
zGrr9 Lampholder 20797 Strain Relief (Heyco)
85132 Dlal Bracket, Socket & Pulley Assy.
20920 Dial Drum Assy.
E.V 1159 TUNER 77265 Spacer-Panel
15211 Transformer-Powgr
A17241 Dial Pointer
16/.12 AC Line Cord PACKING PARTS
77210-AM Knob - Tuning 96755 carton (E-v 1180)
7727o-AM Knob - Selector 96754 Carton (E-V 1 159 & E.V r 1221
A77?34-ED Front Panel 533400 lnstruction Sheet {E-V 118O}
85r01 Cabinet AssBmbly 633644 lnsruction She6t (E-V 1159)
77212-HV Side Panel 53sSX) lnstruction Sheet (E"V 1 1221

PARTS LIST
PART NO. DESCBIPTION
42447 Gapacitor-E lectrolytic 26ff) ltrlz6v
48149 Besistor-t50 O:aw {lox}
J 85004 Power Supply Assy.-Complste
4 20862-AP Eyalet
5 424oE Capcitor-El€clrolytic 1fi)O rf /1 5V
6 4657 Resistor-l80 $ll(w { t o%l
7 &77 Resistor*18@ O}.w {tox,
8 42443 Capacitor-Electrolytic 125 tfr I 16V
s 43067 Diode (SD-1)
+
2300MF I25 ttlF
- 16V,

2500 ilF Ery 1122& E-V 1180

POWER SUPPLY PC BOARD ASSEMBLY

4
AMPLIFIER PC BOARD ASSEMBLY
E-V 1122& E-V 1180
 X.BAY VIEW - COMPONENT SIDE

PARTS LIST
REF. NO. PART NO. DESCRIPTION
1 85007 Power AmP Assy'-ComPlete
77221 Heat Sink
2
3 L60328-BP Screw {Yr40 x %}
4 20261-AD Nut (4-4O Hex)
5 3843-AD Lockwasher {No. 4}
6 38415 Fiber Washer
7 20747 Mica lnsulator
I 43070 Transistor-Power
I 46019 Resistor-68 kO%W (10%)
10 42365 Capacitor-EiectrolYtic 5 FFl 1 5V
11 4602S Resistor-18 kO%W {1O%}
12 27259 Terminal (Malco)
13 43044 Transistor-Driver (SE60o2)
14 4243? Capacitor-Ceramic .0047 F I 125V
15 466? Resistor-180 OYrw (10%)
16 46289 Resistor-5.6 Sr2w ( 10%)
1'? 15195 Transformer-Driver
18 46329 Resistor-o'47 Ozw ( t o'2")
19 46138 Resistor*lo CIZ,W ltozl
2A 46140 Resistor-100 OZW (toX)
21 4677 Resistor-I .B kO%W (10"/")
23 42393 Canacitor-Electrolvtic 1 000 !F/1 6V
24 46e2 Reiistor-56 k$}%w (1o7")
 SCHEMATIC

o
@
@

AUX

SIGHT @o-.
TUNER @H
AUX Oo-
LEFT
TUNEB
Oe*,
@*.-.....*
(d- -F
6or
 PREAMPLIFI ER PC BOARD ASSEMBLY
E-V 1122& E-V 1I80

X-RAY VIEW * CQMPONENT SIDE

PARTS LIST
{T OUT
REF. NO, PART NO. DE$CRIPTION
1 85006 Preamp Assy,-Cornplete
2 43084 Transistor (5-1878 or GE 2N3900)
J 43rM5 Transistor (S84002)
4 4M12 control-25 Klvolr*"
5 4641 I Control-25 k0,Batance
6 56084 Switch-Sslector
7 46413 Control*I00 kOBas$
I 46418 Control-so ks}Trebte
9 27259 Terminal {Malco}
10 4693 R6sistor-1 kSI:6w 1.1 o%I
t1 tmo46 Resistor-l .5 kfrTr.W ( 1 o%)
12 46036 Resistsr-2-? ktr r{W I1o7"}
13 4ffi17 Eesistor-3.3 kS},6W {1 O%}
14 467S R€sistor-4'7 kOY"w (10%l
Resistor_6.8 sg|fi yy (1 Oyo)
15 4650
16 46031 Resistor-8.2 kd?i,w (10%)
17 4678 Resi$or-22 kr}%W (10%)
18 4651 Resistor-Z7 kOY.w (1 0%l
19 4695 Resistor-l 00 kttr%w ( 1 o%,
20 4ffi25 fl esisto r
-2.aMegrtr YzW {1 oo/.1
21 +0gr Besistor-10 is}]4w {1o%}
22 46365 Capacitor-ElectrolYtic 5 tr Fl15V
23 42308 Capacitor-220o PF
,A 423?1 eaBacitorj'-.q47 $F
25 4?36? Capacitor-Flat Foil .01 PF
27 s606 Tubiag
?8 *2442 Capacitor*MYlar ,22 1ff

6
 IF PC BOARD ASSEMBLY
E-V 1159 & E-V 1180
X.RAY VIEW _ COMP(

0(96' '

5 i ;; i: rri A i I C
iF
-t
O*z 270
T
I
-l
ID
@

3.3 t(

5MF
l5 v.
 FM TUNER ASSEMBLY
E-V 1159 & E-V 1180

T SIDE
FRONT END TUNER ASSEMBLY (85008)

REF.NO. PARTNO. DESCRIPTION

1 42398 Capacitor-470 PF
2 42399 Capacitor-150 PF
3 27050 Terminal Strip {3T)
4 L6A324 Screw (440 x 7o Pan Hd.l
5 3843 Lockwasher (No.4)
7 4634 B esistor-33 Slzrw { t o"z,)

A iF Output
B Ground
c B+

PARTS LIST
IF PCB ASSEMBLY
REF. NO. PAFT NO. DESCRIPTION
1 46383 Porontiometer-1 o0 kO{30%}
2 46017 Flesistor-3'3 ko%w { 1 oolol
3 46046 Resistor-l .5 kO%W (107o)
4 423G7 Capacitor-.O1 ;JF
tr 15204 Transformer-lF
6 46054 Flesistor-S.6 k()7,w { 1 o7o}
7 460s4 R esistor-270 {IY,W 11 O'/"1

I 4693 Resistor-l kOY.W ( 1 O'l")

I 15188 Transformer-Ratio Oetector
'to 42396 Capacitor-Ceramic 330 PF
't1 46050 Resistor-6.8 ksl,%w ( 1 07o)
12 46149 Resisrqr-l 50 SlY.w ( t oYo)
13 42365 Capacitor-ElectrotYtic 5 PFl1 5V
14 4665 Resistor*33 ktrl%w (10%]
15 4685 Resistor-33o kcl%w { 1 07o)
.16 15208 Choke-90 1tr'l
17 42397 Capacitor-Ceramic 4 PF
18 43A57 Diode {1N34)
19 4691 Resistor-1O kr}%w (10%)
20 46056 Transistor {2N35881
21 85005 l.F. AssembtY-ComPlete
)) 27259 Terminal (Malco)
23 42363 Capacitor*Flat Foil .1 PF
 MATCHED FAIR

c
Lr
t_,

d d
MATCHED PA{R

@
8+

PEC
r-iz?-*1r-*-1
@
IN

.oor t8K
MF
SCA
ALUE

SCHEMATIC
 MULTIPLEX PC BOARD AS$EMBLY
E.V 1159 & E.\/ 1180

X-RAY VIEW - COMPONENT SIDE

PARTS LIST
REF. NO. PART NO. DESCRIPTION
1 85009 Multiplex Asy--Complete
2 27255 Terminal {Malco}
3 42365 Capacitor*E lectrolytic 5 tr^F/ 1 5V
4 4668 Resistor*47 ko7,W (10%)
5 15194 Filter-38 kHz (PEC)
6 42437 Capacitor-Cerarnic 47OO pt / 1 25Y
7 4657 Besistor-39 kS),Y,W ( 1o%)
8 43069 Diode {1N542 Matched Pair}
I 15247 Transformer {38 kHz}
10 42363 Capacitor-Flat Foil .1 ftr
11 4664 Resistor-2zo s}zw t t'o'rt t
12 42551 Capacitor-Polystyrene 2200 pF
13 43044 Transistor {SE60O2}
14 46046 Resisror*l.5 ko%W {10%)
't5 4649 Resistor*I2 krl:4w {1o%}
!6 4685 Ftesistor-33o ks)%w {10%)
11 42398 Capacitor-470 pF {15%}
18 15206 coil {$CA}
1g 42402 Capacitor-Ceramic 1OO0 pF
2A 4Wn Flesistor-l8 kStr%W (10%)
21 4654 fl esisror-47o d}uw ll OYol
22 15245 Coi{ {19 kHz}
23 43A45 Transistor (SE40021
24 42440 Capacitor*Polystyrene 50O0 pF (5ol")
25 4693 Besistor-1 kfJY,W (10%)
26 46149 Resistor-1 50 f,|/"w { t 0v'}
27 6606 Tubing
2A 46S3 Besistor-1 ksl,%w {10%}

'-'l E MF t
;Tr-Td,r*o*'o,'
-i
;
irf- s*@
I
-l

r--. o
:--l gMF -
rfi-5]-@ue*
i &ef
i+

I
 OUTPUT PC BOARD ASSEMBLY
(E-V 1159 oNLY)

X.RAY VIEW - COIVIPONENT SIDE

PARTS LIST

REF. NO. PART NO. DESCRIPTION

I 85131 Output Drivsr Assembly-Complete
2 27259 Terrninal {Malcol
J 43067 Diode-Power
4 42391 Capaeitor-E lectrolytic 640 lE l25V
5 4693 Resistor-l kSl,%W (1 07ol
6 4ii045 Transistor (SE4002l
7 4667 Resistor-l80 O%w (lo7o)
I 46149 Resistor-1 50 Sr,y,w { 1 0%}
I 46028 Resistor*39o kSl,Y,W (1 0%l
10 4676 Flesistor*2.2 kSl%W ( 1 0'/o)
+18 v + r3,SV 11 4236s Capacitor-E lectrolytie 5 trtrl 1 0V
H J 12 42383 Capacitor-Electrolytic 1 0OO lF/ 1 6V
13 4695 Besistor-1 o0 kS,%W (1 oyo)

E €0 Jr 5C.1 K

+
640tfi r@o/r5
T MF tl

root(
2.2K

x 5Mr B

c
IH
sE4002 5E

IK

SCHEMATIC
1r