100% found this document useful (1 vote)
534 views176 pages

2003 Lexus LS430 Air Conditioning Components

The document describes components of an air conditioning unit, including: 1) Various ducts that distribute air throughout the vehicle, as well as servomotors that control air flow and temperature. 2) The evaporator, heater case, lower unit case and other internal components that condition the air. 3) Connections like tubes, hoses and wiring that link the various components together.

Uploaded by

Thar Kyi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
534 views176 pages

2003 Lexus LS430 Air Conditioning Components

The document describes components of an air conditioning unit, including: 1) Various ducts that distribute air throughout the vehicle, as well as servomotors that control air flow and temperature. 2) The evaporator, heater case, lower unit case and other internal components that condition the air. 3) Connections like tubes, hoses and wiring that link the various components together.

Uploaded by

Thar Kyi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

AC−24

AIR CONDITIONING − AIR CONDITIONING UNIT

AIR CONDITIONING UNIT


AC3E9−01

COMPONENTS
Reinforcement
Instrument Panel

Driver Seat

V−Bank Cover

s
nt
Passenger Seat

ne
Console Box

po
Wire Harness
om

Floor Carpet
C
3
00

Liquid And Suction Tubes


Wire Harness Water Hoses
-2

Air Ducts
A/C Unit
01

Air Ducts LH
Blower Unit
20

Wire
Harness

Drain Hose Drain Hose


Center Air Duct Air Ducts RH

Wire
Harness

I18302

2003 LEXUS LS430 (RM988U)

Author: Date: 3311


AC−25
AIR CONDITIONING − AIR CONDITIONING UNIT

Air Outlet Servomotor


(Driver Side)
Grommet
Tube Connector
Bracket
Expansion Valve

4.1 (42, 36)

z O−Ring

Tube and Accessory Evaporator


Bracket Plate
4.1 (42, 36)

Air Mix Servomotor

s
(Driver Side)
Thermistor

nt
Cool Air Bypass
Damper Control
Servomotor (Driver Side)

ne
Cable
Plate

Drain Hose Air Outlet Servomotor


Aspirator po (Passenger Side)
om

Evaporator Cover
C
3
00

Heater Case Lower Unit Case


Water Valve
-2

Control Servomotor
Cool Air Bypass
Damper Control
01

Insulator
Servomotor
(Passenger Side)
Air Mix Servomotor
20

(Passenger Side)

Grommet

Heater Radiator Pipe


Clamp

Clamp
Heater Radiator

Air Vent Duct z O−Ring

N·m (kgf·cm, in.·lbf) : Specified torque


z Non−reusable part I18303

2003 LEXUS LS430 (RM988U)

Author: Date: 3312


AC−34
AIR CONDITIONING − REAR COOLING UNIT
AC3C4−01

COMPONENTS

Rear Door Opening Trim LH

Roof Side Inner Garnish LH


Rear Door Scuff Plate LH
Rear Seat Cushion Assembly

Rear Seat Side Garnish LH


Rear Door Scuff Plate RH

s
Rear Seat Outer Belt Floor Anchor

nt
Rear Package Tray Trim

ne
Room Partition Trim Rear Seat Side Garnish RH
po Rear Door Opening Trim RH

Rear Seat Back Assembly


om

Air Duct No.1


Roof Side Inner Garnish RH
C

Air Duct No.5


Air Duct No.3
3
00

Air Duct No.2


-2

Rear A/C Unit


01

z O−Ring
Deck Side Board LH
20

10 (100, 7)
Air Duct No.4

Luggage Compartment Front Cover

Cover

Deck Side Board LH

Luggage Compartment Floor Mat

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part I19388
2003 LEXUS LS430 (RM988U)

Author: Date: 3321


AC−35
AIR CONDITIONING − REAR COOLING UNIT

Wire Harness

Air Duct

Evaporator
3.5 (36, 31)

Air Duct
Expansion Valve

s
nt
Cooling Box

z O−Ring

ne
Insulator

Tube and Accessory Cooling Box Light po


Air Duct
om
C

Cover Plate
Drain Hose
Cooling Unit
3
00

Blower Resistor
-2

Smoke Sensor
Fan
Exhaust
01

Damper
Servomotor
A/C Amplifier
20

Cover
Blower Motor
Frame

Cooling Unit Case


Air Refiner Filter

Filter Case

N·m (kgf·cm, in.·lbf) : Specified torque


z Non−reusable part I19389

2003 LEXUS LS430 (RM988U)

Author: Date: 3322


AC−43
AIR CONDITIONING − BLOWER UNIT

BLOWER UNIT
AC0O8−05

COMPONENTS

No. 2 Garnish

s
nt
ne
ECU Assembly Finish Panel Assembly

po
om

Blower Unit

Air Inlet Servomotor


C

No. 2 Under Cover


3

Blower Unit
00

AIr Refiner Filter


-2

A/C ECU
01
20

Frame

Blower Motor

Filter Cover
Bracket

I19282

2003 LEXUS LS430 (RM988U)

Author: Date: 3330


AC−51
AIR CONDITIONING − COMPRESSOR AND MAGNETIC CLUTCH
AC3EF−01

COMPONENTS

10 (100, 7)

Suction Hose

Discharge Hose

10 (100, 7)
z O−Ring

s
nt
ne
Wire Harness

Compressor
po
om
49 (500, 36)

30 (300, 22)
Bracket
C
3

Engine Under Cover


Drive Belt
00
-2
01

Bracket
20

Stator

Pressure Plate Rotor Rotor


Shim

13.2 (153, 9)

Compressor

N·m (kgf·cm, ft·lbf) : Specified torque


z Snap Ring
z Non−reusable part I21777
2003 LEXUS LS430 (RM988U)

Author: Date: 3338


AC−59
AIR CONDITIONING − CONDENSER
AC3CJ−01

COMPONENTS

Air Inlet Duct

Radiator Bracket

s
Air Cleaner Assembly Radiator Upper Seal

nt
ne
Wire Harness

Horn
po
om

Hood Lock
C

Smog Ventilation Sensor


3
00
-2
01

Condenser
20

Liquid Tube
z O−Ring
z O−Ring

5.4 (55, 48 in.·lbf)


Bracket
Discharge Hose
5.4 (55, 48 in.·lbf)

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part I19320

2003 LEXUS LS430 (RM988U)

Author: Date: 3346


AC−60
AIR CONDITIONING − CONDENSER

Condenser

Dryer

Filter

s
nt
ne
Cap 12.3 (125, 9)

N·m (kgf·cm, ft·lbf) : Specified torque


po
om

z Non−reusable part
Compressor oil ND−OIL 8 or equivalent
I21075
C
3
00
-2
01
20

2003 LEXUS LS430 (RM988U)

Author: Date: 3347


AC−92
AIR CONDITIONING − CONDENSER FAN
AC3D8−02

COMPONENTS

Air Cleaner Assembly

Air Inlet Duct

s
nt
ne
po
om

Condenser Fan
C

Cooling Fan Computer


3
00
-2
01
20

Motor

Fan Shroud

Fan
I21779

2003 LEXUS LS430 (RM988U)

Author: Date: 3379


AC−97
AIR CONDITIONING − AIR CONDITIONING CONTROL ASSEMBLY

AIR CONDITIONING CONTROL ASSEMBLY


AC3EJ−01

COMPONENTS

Temperature Control
Switch (Driver Side)

s
nt
ne
A/C Control Panel
Assembly po
om
Temperature Control Switch
(Passenger Side)
Radio Assembly
C
3

Lower Cluster Finish Panel


00

Wire Harness
Bracket
-2

Bulb
01
20

Lower Center Finish Panel


Cover

Bracket

Intelligent Swing
Resistor Assembly
A/C Control

I19304

2003 LEXUS LS430 (RM988U)

Author: Date: 3384


AC−102 AIR CONDITIONING − AIR CONDITIONING CONTROL ASSEMBLY (Multi
Display)

AIR CONDITIONING CONTROL ASSEMBLY (Multi Display)


AC3EO−01

COMPONENTS

Temperature Control
Switch (Driver Side)

s
nt
ne
Multi Display
po
Temperature Control Switch
om

(Passenger Side)
Radio Assembly
C
3

Lower Cluster Finish Panel


00

Bracket
Electrical Multi Vision
-2
01

Lower Center Finish Panel


20

Bracket

Intelligent Swing
Resistor Assembly

I19326

2003 LEXUS LS430 (RM988U)

Author: Date: 3389


AC−107
AIR CONDITIONING − REAR A/C CONTROL ASSEMBLY

REAR A/C CONTROL ASSEMBLY


AC3DM−01

COMPONENTS

Rear Seat Center Arm Rest Cover

s
nt
ne
Rear Seat Center Arm Rest Plate

po
om
C

Rear Seat Center Arm Rest Plate


3
00
-2
01
20

Rear A/C Control Assembly

I19402

2003 LEXUS LS430 (RM988U)

Author: Date: 3394


AT−19
AUTOMATIC TRANSMISSION − FLOOR SHIFT ASSEMBLY

FLOOR SHIFT ASSEMBLY


AT062−09

COMPONENTS

Cluster Finish Panel

Position Indicator Cover

8.3 (85, 74 in.·lbf)

s
nt
Shift Lever Assembly

ne
po
Shift Control Rod
om

13 (130, 9)
C
3
00

Consol Box
-2
01
20

Center Air Duct

N·m (kgf·cm, ft·lbf) : Specified torque


D10638

2003 LEXUS LS430 (RM988U)

Author: Date: 2441


AT−20
AUTOMATIC TRANSMISSION − FLOOR SHIFT ASSEMBLY

Shift Control Rod

13 (130, 9)

s
Heat Insulator

nt
ne
5.4 (55, 48 in.·lbf) x4
po
om
Heated Oxygen Sensor
44 (450, 33)
C

44 (450, 33)
z Gasket
3

z
00
-2

Front Exhaust Pipe


z
44 (450, 33)
01

z
20

44 (450, 33)
Heated Oxygen Sensor
44 (450, 33)
z Gasket
z
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part
D10833

2003 LEXUS LS430 (RM988U)

Author: Date: 2442


AT−21
AUTOMATIC TRANSMISSION − FLOOR SHIFT ASSEMBLY

Position Indicator Housing

Shift Lever Cap

Shift Lever Knob

Spring Holder

Shift Lever Knob Cover


Shift Lever Sub−Assembly Position Indicator
Lens

s
nt
Shift Lever Detent Pin Bulb
z Spring Damper

ne
Compression Spring

Shift Lock Indicator Lamp Wire


Plate Stopper po
Shift Lever Nut
Connector
om
Torsion Spring
Pin

Shift Lock Control Slide Cover


C

Computer
z 19 (194, 14) Position Indicator
Housing Plate
Washer
3
00

Spacer

Shift Lever Plate


Shift Lever Guide
-2

Housing
Spacer
01

Plate Washer 3.0 (29, 25 in.·lbf)


Control Shaft
20

Control Lever
Clip
Plate Washer z Spring
Lower Control
Shift Lock Holder
Shaft Piece
Release Link
Lower Control Shaft Bush Shift Lever
Spring Torsion Spring

Connecting Rod Swivel

No. 1 Shift Lock Switch Plate

Shift Lever Boot


N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part
Apply MP grease
D11942

2003 LEXUS LS430 (RM988U)

Author: Date: 2443


AT−32
AUTOMATIC TRANSMISSION − AUTOMATIC TRANSMISSION UNIT

AUTOMATIC TRANSMISSION UNIT


AT03A−05

COMPONENTS
4.9 (50, 43 in.·lbf)
Oil Cooler Pipe

44 (450, 32) 79 (805, 58)

79 (805, 58)
Level Gauge Wire Harness and Connector
Propeller Shaft
Filler Pipe x6

z O−Ring 72 (730, 53)

Transmission Adjusting Washer

s
37 (375, 27)
Torque Converter Clutch Propeller Shaft

nt
Shift Control Rod
Heat Insulator
48 (490, 35) 37 (380, 27) 13 (130, 9)

ne
Plug for Accumulator
Back Pressure Test
x6 26 (270, 20) 5.4 (55, 48 in.·lbf)

Flywheel Housing
Under Cover
po Heat Insulator
om

18 (185, 13) 5.4 (55, 48 in.·lbf)


37 (380, 27)
Plug for Line Pressure Test

Engine Rear Mounting


C

5.4 (55, 48 in.·lbf) Member Bracket Plate


Pipe Support Bracket
3

z Gasket
z 43 (440, 32)
z
00

z
z z Oxygen Sensor
44 (450, 32)
-2

43 (440, 32)
Exhaust Pipe
z
01

z
Oxygen Sensor
Front TWC 44 (450, 32)
20

z
43 (440, 32)
13 (130, 9)
z 62 (630, 46)
z Gasket
Engine Under z 62 (630, 46) Center Floor
Cover Crossmember Brace

Front Suspension Protector

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part D08217

2003 LEXUS LS430 (RM988U)

Author: Date: 2454


BE−65
BODY ELECTRICAL − COMBINATION METER
BE0C1−08

COMPONENTS

Meter Cover
Panel Assembly

s
nt
ne
po Meter ECU
om

Meter Case
C
3
00

Meter Circuit
-2
01
20

Meter Plate

Meter Glass

I18941

2003 LEXUS LS430 (RM988U)

Author: Date: 2932


BE−184
BODY ELECTRICAL − OVERHEAD JUNCTION BLOCK
BE23D−01

COMPONENTS

Main Circuit Plate

s
nt
ne
po
om
C
3
00
-2
01
20

Circuit Plate
Circuit Plate (Garage Door Opener Switch)
(Sliding Roof Switch)

I20387

2003 LEXUS LS430 (RM988U)

Author: Date: 3051


BE−185
BODY ELECTRICAL − OVERHEAD JUNCTION BLOCK

w/o SLIDING ROOF TYPE

1 5
2 9
7

No. 1 Circuit Plate

s
nt
2 10 14 3 15

ne
11 4

po
13
om
12
No. 2 Circuit Plate

I20384
C

Parts No. Connector switch name Related to systems


3

1 Vehicle wire harness connector (Connector ”A”) −


00

2 Front personal light connector Interior light system (Front personal light)
3 Room light slide switch connector Interior light system (Room light)
-2

4 Garage door opener switch Garage door opener system


5 Garage door opener ECU connector (Connector ”C”) Garage door opener system
01

7 LEXUS link (mayday) connector (Connector ”D”) LEXUS link (mayday) system
9 Voice recognition connector (Connector ”B”) LEXUS link (mayday) system
20

Cellular mobile telephone system

10 Garage door opener substrate connector Garage door opener system


11 Garage door opener substrate flat harness connector Garage door opener system
12 Garage door opener illumination LED (Green) Garage door opener system
13 Garage door opener operate indicator LED (Red) Garage door opener system
14 Overhead console illumination connector (Unbar) Overhead junction block illumination
15 Light housing connector Overhead junction block illumination

2003 LEXUS LS430 (RM988U)

Author: Date: 3052


BE−186
BODY ELECTRICAL − OVERHEAD JUNCTION BLOCK

w/ SLIDING ROOF TYPE


No. 3 Circuit Plate
1 5
9
7 11

13

s
2 16 3
10

nt
17
12
4

ne
No. 1 Circuit Plate

15 14
po
No. 2 Circuit Plate
om

I20385
C

Parts No. Connector name Related to systems


3

1 Vehicle wire harness connector (Connector ”A”) −


00

2 Front personal light connector Interior light system (Front personal light)
3 Room light slide switch connector Interior light system (Room light)
-2

4 Garage door opener switch connector Garage door opener system


5 Garage door opener ECU connector (Connector ”C”) Garage door opener system
01

7 LEXUS link (mayday) connector (Connector ”D”) LEXUS link (mayday) system
9 Voice recognition connector LEXUS link (mayday) system
20

(Connector ”B”) Cellular mobile telephone system

10 Garage door opener substrate connector Garage door opener system


11 Moon roof switch substrate connector Sliding roof system
12 Garage door opener substrate flat harness connector Garage door opener system
13 Moon roof switch sunstrate flat harness connector Sliding roof system
14 Garage door opener illumination connector (Green) Garage door opener system
15 Garage door opener operate indicator connector (Red) Garage door opener system
16 Overhead console illumination connector (Unbar) Overhead junction block illumination
17 Light housing connector Overhead junction block illumination

2003 LEXUS LS430 (RM988U)

Author: Date: 3053


BO−4
BODY − FRONT BUMPER

FRONT BUMPER
BO40J−02

COMPONENTS

Headlight

s
Front Bumper Reinforcement

nt
13 (135, 10)

Front Bumper 13 (135, 10)


Energy Absorber

ne
Front Bumper Bracket

Front Bumper
po
Side Retainer
om

Front Bumper
w/ Fog light: Bar Reinforcement
Headlight
C
3

Front Bumper
00

Side Support
Fog Light
Front Bumper Side Retainer
-2
01

Hole Cover
20

Front Bumper Cover


Front Bumper Hole Cover
w/ Fog light:
Hole Cover

z Front Bumper Moulding

Fog Light

z Non−reusable part
N·m (kgf·cm, ft·lbf) : Specified torque H16938

2003 LEXUS LS430 (RM988U)

Author: Date: 3074


BO−5
BODY − FRONT BUMPER

w/ Headlight washer:

Front Washer Nozzle

Headlight Cleaner Hose


Headlight Washer Actuator

Front Washer Nozzle

s
nt
Headlight Washer

ne
Actuator

Front Bumper Cover


po
om
C
3

w/ LEXUS park assist system:


00

Front Bumper Cover


-2
01

Ultrasonic Sensor
(Front right side)
20

Ultrasonic Sensor
(Front right)

Ultrasonic Sensor
(Front right center)

Ultrasonic Sensor
(Front left center) Ultrasonic Sensor
Retainer

Ultrasonic Sensor
(Front left)
Ultrasonic Sensor
(Front left side)
H16940
H17004 H17178

2003 LEXUS LS430 (RM988U)

Author: Date: 3075


BO−6
BODY − REAR BUMPER

REAR BUMPER
BO40K−02

COMPONENTS

Quarter Panel Mudguard

s
nt
20 (200, 14)

ne
Rear Bumper

Quarter Panel
po 20 (200, 14)
Side Mounting
Bracket
Mudguard
om

Rear Bumper 20 (200, 14)


Reinforcement
C

Rear Bumper Energy Absorber


3

Rear Bumper Side No. 3 Retainer


00

Rear Bumper
Rear Bumper Rear Bumper Side Retainer
Side Mounting Side Moulding
-2

Bracket
01
20

Rear Bumper Cover

Rear Bumper Side No. 3 Retainer

z Rear Bumper Moulding


N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part H16941

2003 LEXUS LS430 (RM988U)

Author: Date: 3076


BO−7
BODY − REAR BUMPER

w/ LEXUS park assist system:

Rear Bumper Cover

Ultrasonic Sensor Retainer

s
nt
Ultrasonic Sensor Retainer

ne
Ultrasonic Sensor
po (Rear right center)
om

Ultrasonic Sensor
(Rear left center)
C
3
00

H17003
-2
01
20

2003 LEXUS LS430 (RM988U)

Author: Date: 3077


BO−8
BODY − HEADLIGHT

HEADLIGHT
BO2NB−03

COMPONENTS

Light Control Computer

s
nt
ne
Headlight Cover Seal
Headlight Assembly po
om

Headlight Cover Seal


C

Headlight Assembly Light Control Computer


3

Brackets used for repair:


00

Upper Headlight Retainer


-2
01

Upper Headlight Retainer


20

Headlight Bracket

Lower Headlight Retainer

Headlight Bracket

H15771

2003 LEXUS LS430 (RM988U)

Author: Date: 3078


BO−13
BODY − HOOD

HOOD
BO0NQ−04

COMPONENTS

Inside Radiator Grille

Radiator Grille Protector

s
Window Washer Nozzle

nt
ne
po
om

Hood Auxiliary Hood


Catch
C

Support Seal
3
00
-2

Hood Insulator
01

22 (225, 16)
20

Hood Support

Hood Hinge

22 (225, 16)

13 (135, 10)

N·m (kgf·cm, ft·lbf) : Specified torque


H17637

2003 LEXUS LS430 (RM988U)

Author: Date: 3083


BO−16
BODY − HOOD LOCK CONTROL

HOOD LOCK CONTROL


BO0NT−04

COMPONENTS

s
nt
8.0 (82, 71 in.·lbf)

ne
po
om

Cap Hood Lock

8.0 (82, 71 in.·lbf)


C
3
00
-2

Hood Lock Control Cable


01
20

Cap
Hood Lock Control Cable Cover
Hood Lock Release Lever

N·m (kgf·cm, ft·lbf) : Specified torque

H15897

2003 LEXUS LS430 (RM988U)

Author: Date: 3086


BO−21
BODY − FRONT DOOR

FRONT DOOR
BO0NW−05

COMPONENTS

Door Glass Door Glass Run


Front Door
Outside Handle Cover
Weatherstrip
Outside Handle
Hole Plug Door Belt Moulding

Outside Handle
Rear Pad Outside Handle
Front Pad

Door Lock Striker Cover 5.5 (56, 49 in.·lbf)

s
w/o Door closer: 26 (265, 19) Outside Rear

nt
View Mirror
23 (235, 17) 33 (335, 24)

ne
Door Lock Door Hinge
Door Window Door
Rear Guide po Check
33 (335, 24)
5.5 (56, 49 in.·lbf)

Door Glass Outer


Door Weatherstrip
om

8.0 (82, 71 in.·lbf) 8.0 (82, 71 in.·lbf) Hinge 27 (275, 20)


5.5 (56, 49 in.·lbf)
Outside 8.5 (87, 75 in.·lbf)
26 (265, 19)
Handle
C

Frame Window Frame


5.5 (56, 49 in.·lbf)
Door Window Front Moulding
Front Guide
3

Door Closer
00

5.5 (56, 49 in.·lbf)


Window Frame
Rear Moulding x6
-2

Door Frame Garnish Service Hole


Cover
Inside Door Handle
01

No. 1 Illumination
Light Assembly Duct
No. 2 Door Inside Front Door No. 2
20

Handle Bezel Weatherstrip


Upper and Lower
Armrest Base Panel Height Adjustable Window Regurator
Anchor Switch

x5

Vent Seal
Window Regurator
Master Switch
11 (115, 8)
Door Trim
Courtesy Light
Assembly Door Trim Pocket Assembly
Window Regurator Motor
N·m (kgf·cm, ft·lbf) : Specified torque Door Speaker
H15828

2003 LEXUS LS430 (RM988U)

Author: Date: 3091


BO−35
BODY − REAR DOOR

REAR DOOR
BO0O0−05

COMPONENTS
Outside Handle Plug w/ Rear curtain:
Rear Door
5.5 (56, 49 in.·lbf) Quarter Window
Outside Handle Glass Rear Door
Rear Pad Outside Weatherstrip
Handle Rear Curtain
Outside Handle
Front Pad Sub−assembly
Quarter Window
Weatherstrip Door Belt Moulding
Outside
Handle 23 (235, 17)
Frame
5.5 (56, 49 in.·lbf)
Door Glass

s
Door Closer Door Lock Striker Door
8.0 (82, 71 in.·lbf) Hinge 26 (265, 19)

nt
Door Glass
Run

ne
5.0 (51, 44 in.·lbf)
33 (335, 24)
5.5 (56, 49 in.·lbf)
Door Window Rear
Glass
Channel
Filler
po Door Hinge
Door Check

Guide Sub−assembly 27 (275, 20)


om

Laminated glass: 5.5 (56, 49 in.·lbf) Glass Channel Sub−assembly 26 (265, 19)

Window Frame
Window Regulator 33 (335, 24) Upper Moulding
C

8.0 (82, 71 in.·lbf) x6


Glass Channel Filler 8.0 (82, 71 in.·lbf)
3

w/ Rear side curtain:


00

w/o Door closer: No. 2 Rear Door


Window Regulator
Motor Weatherstrip
Door Lock
-2

Door window Front


01

Guide Sub−assembly
No. 1 Illumination Light Assembly Rear Side
No. 2 Door
Inside Door Curtain
Frame
20

No. 2 Door Inside Handle Assembly


5.5 (56, 49 in.·lbf) Garnish
Handle Bezel w/ Seat memory:
Seat Memory
Switch Door Frame
Upper Armrest Garnish
Base Panel
Window Frame
Front Moulding
Armrest Base
Panel Assembly w/ Tweeter:
Tweeter Speaker
Service Hole Cover
Courtesy Light Door Speaker
Assembly Door Trim
N·m (kgf·cm, ft·lbf) : Specified torque
H15855

2003 LEXUS LS430 (RM988U)

Author: Date: 3105


BO−51
BODY − OUTSIDE REAR VIEW MIRROR

OUTSIDE REAR VIEW MIRROR


BO0O4−04

COMPONENTS

Outside Rear View Mirror

Mirror

Door Frame Garnish

5.5 (56, 49 in.·lbf)

s
nt
ne
po
om

No. 2 Door Inside


Handle Bezel
C
3
00
-2

Armrest Base
Panel Assembly
01
20

Door Trim

Courtesy Light Assembly

N·m (kgf·cm, ft·lbf) : Specified torque

H15772

2003 LEXUS LS430 (RM988U)

Author: Date: 3121


BO−56
BODY − LUGGAGE COMPARTMENT DOOR AND HINGE

LUGGAGE COMPARTMENT DOOR AND HINGE


BO0O8−05

COMPONENTS
Luggage Compartment Door
w/ Rear A/C or airpurifier:
Front Luggage Compartment Trim Cover

Cover

Luggage Compartment

s
Trim Side Cover

nt
Door Trim Cover

ne
Door Hinge
Door Support Rear Combination
13 (135, 10) Light Service Cover

13 (135, 10)
Spare Wheel Cover po
om

Spare Wheel Guard Front Luggage


C

Luggage Compartment Compartment


Trim Side Cover Luggage Compartment Light Trim Cover
Luggage Compartment
3

Side Trim Tool Trim Inner Lower Cover


00

Bag Cover

Deck Trim Side Board


Rear Floor
-2

Luggage Hold Belt Striker Finish Plate


01
20

Luggage Compartment
Luggage Deck Trim Side Board Trim Side Cover
Compartment Floor Mat
Light Key Cylinder
Combination Door Hinge Cover
5.5 (56, 49 in.·lbf)
Luggage Door Light
Lock Opener Luggage Compartment
Assembly Door Lock Door Stopper Cushion Cover
Assist Grip
Door Inside
Handle Bezel
License Plate Light

Luggage Compartment Door Outside Garnish


Door Lock Striker
N·m (kgf·cm, ft·lbf) : Specified torque
H15886

2003 LEXUS LS430 (RM988U)

Author: Date: 3126


BO−65
BODY − FUEL LID

FUEL LID
BO0OF−02

COMPONENTS

s
nt
ne
po
om
C

z Rivet Fuel Filler Opening Lid


3
00

Fuel Lid Opening Spring


-2

z Rivet Fuel Filler Opening Lid Lock Retainer


01

Fuel Tank Cap


Ring
Fuel Filler Shield
20

Fuel Lid Control

z Non−reusable part
H16971

2003 LEXUS LS430 (RM988U)

Author: Date: 3135


BO−71
BODY − FRONT WIPER AND WASHER

FRONT WIPER AND WASHER


BO0OJ−05

COMPONENTS
5.5 (56, 49 in.·lbf)
Front Wiper Arm
Front Wiper Arm
20 (205, 15)

Cowl Top Ventilator Louver

s
nt
ne
5.5 (56, 49 in.·lbf)
Wiper Motor and Link Assembly
Wiper Motor Cover
po
om
C

Hood to Cowl Top Seal Washer Nozzle


3
00
-2

Wiper Motor
01
20

Wiper Link

5.5 (56, 49 in.·lbf)

N·m (kgf·cm, ft·lbf) : Specified torque


H17643

2003 LEXUS LS430 (RM988U)

Author: Date: 3141


BO−76
BODY − BODY OUTSIDE MOULDING

BODY OUTSIDE MOULDING


BO0OO−02

COMPONENTS

s
nt
ne
po
om

Hole Rear Door Outside


Cover Upper Moulding
Front Door Outside
Upper Moulding
C

Front Door Outside


3

Moulding
00

Front Fender Hole Cover


-2

Moulding
Rear Door
01

Outside Moulding
20

Rear Door
w/ Mudguard: Outside Lower Moulding
Front Fender Moulding

Front Door Outside Lower Moulding

Front Mudguard
H16520

2003 LEXUS LS430 (RM988U)

Author: Date: 3146


BO−83
BODY − WHEEL ARCH MOULDING

WHEEL ARCH MOULDING


BO13E−03

COMPONENTS

s
nt
ne
po
om

Quarter Wheel Opening Moulding


C
3
00

Front Fender Wheel Opening Moulding


-2
01
20

H16587

2003 LEXUS LS430 (RM988U)

Author: Date: 3153


BO−86
BODY − ROOF DRIP SIDE FINISH MOULDING

ROOF DRIP SIDE FINISH MOULDING


BO0X8−05

COMPONENTS

Roof Drip Side Finish Moulding

s
nt
ne
po Roof Drip Side
Finish Moulding Clip
om
C
3
00
-2
01
20

H16515

2003 LEXUS LS430 (RM988U)

Author: Date: 3156


BO−90
BODY − ROCKER PANEL MOULDING

ROCKER PANEL MOULDING


BO0PX−04

COMPONENTS

s
nt
ne
po
om

No.5 Protector
C

Front Fender Front Rocker


Moulding Panel Moulding
3
00
-2
01

Rear Rocker
Panel Moulding
20

w/ Mudguard: Front Fender Moulding


Front Mudguard

H16532

2003 LEXUS LS430 (RM988U)

Author: Date: 3160


BO−94
BODY − WINDSHIELD

WINDSHIELD
BO0V2−07

COMPONENTS

w/ Rain sensor:
Map Light
z Rain Sensor Tape Assembly
Roof Headlining
Front Door
Opening trim
Front Pillar Garnish
Rain Sensor Sun Visor
Holder
Windshield Upper
Moulding Cap
Inner Rear

s
View Mirror
Sun Visor

nt
ne
Cap
Stoppers for Lens
initial assembly: Sun Visor Holder
z Stopper z Dam

Windshield Outside
po Windshield Outside
Moulding
z Windshield
Moulding
om

Glass Seal
zRetainer
Windshield Glass
C

Front Door
Stoppers used for repair:
Opening Moulding
z Retainer
3

No. 1 Stopper
z Rivet
00

zWindshield
Glass Seal Front Pillar Garnish
-2

Wiper Arm
No. 2 Stopper
01

20 (205, 15)

5.5 (56, 49 in.·lbf)


20

20 (205, 15)

Cowl Top Ventilator Louver

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part H16552

2003 LEXUS LS430 (RM988U)

Author: Date: 3164


BO−105
BODY − BACK WINDOW GLASS

BACK WINDOW GLASS


BO22L−07

COMPONENTS
Stoppers used
for repair:
Rear Assist Grip

No. 1
Stopper
No. 2 Stopper

Roof Headlining Rear Door Opening Trim


Rear Personal Rear Assist Grip
Light Roof Side
Inner Garnish
z Stopper

s
nt
Back Window

ne
Rear Door Opening
Glass
Trim
Rear Door Scuff Plate

z Back Window
Outside Moulding
po Rear Seat
Side Garnish
om
Rear Door Scuff Plate
Rear Speaker Grille Package Tray
Trim Panel
C

Rear Seat
Side Garnish
Roof Side Inner
3

Garnish
00

w/ Rear sunshade:
Packing Tray
Trim Panel
-2

High−mounted
Stop Light
01

No. 2 Packing Tray Trim Panel 18 (185, 13)


20

Rear Seat Cushion

Rear Seatback

N·m (kgf·cm, ft·lbf) : Specified torque 18 (185, 13)

z Non−reusable part
H16537

2003 LEXUS LS430 (RM988U)

Author: Date: 3179


BO−117
BODY − SLIDING ROOF
BO0M2−05

COMPONENTS
Sliding Roof Side Garnish
Sliding Roof
Glass Assembly
Rear Roof Drip Channel
Sliding Roof Front Garnish

Roof Wind
Deflector Panel
Sliding Roof Side Garnish
Drive Cable

s
nt
5.5 (56, 49 in.·lbf)

Guide Block 5.5 (56, 49 in.·lbf) Drive Cable

ne
Guide Block

po
Sliding Roof Housing
om

5.5 (56, 49 in.·lbf)


C

Drive Gear
3

5.5 (55, 48 in.·lbf) 5.5 (56, 49 in.·lbf)


00

Sliding Roof Panel Stopper


8.0 (82, 71 in.·lbf) Sunshade Trim
Sliding Roof
Bracket
-2
01

Guide Rail
Stopper
20

5.5 (56, 49 in.·lbf)


Sliding Roof Rail
8.0 (82, 71 in.·lbf)
Rear Frame

Sliding Roof Bracket


Sliding Roof Bracket
5.5 (56, 49 in.·lbf)

8.0 (82, 71 in.·lbf) 8.0 (82, 71 in.·lbf)

N·m (kgf·cm, ft·lbf) : Specified torque


H16488

2003 LEXUS LS430 (RM988U)

Author: Date: 3191


BO−125
BODY − INSTRUMENT PANEL

INSTRUMENT PANEL
BO3ZO−03

COMPONENTS
Instrument Panel Reinforcement B
B or C B
B or
B C
A
J J
B J
Instrument Panel No. 1 Brace No. 2 Brace
K
E
Front Pillar
K C Garnish
C
Instrument

s
No. 2 Garnish
Panel Plate

nt
L
20 (205, 15)

ne
L
L E Glove Compartment
Door Stopper I I
Front Pillar
Garnish
G
Cluster Finish Panel
po
Center Cluster Finish Panel
Finish Panel I
om
w/ LEXUS navigation
system: L
D
I D
I I D
C

Lower Cover
Center Lower Cluster
3

Lower Cluster
Finish Panel Cluster Finish Finish Panel
00

End Panel I
Center Cluster Finish Panel
I Cluster Finish Panel
-2

No. 1 Safety Pad I Glove Compartment Door


01

I F
D F
I D Console Box
D
20

No. 2 Under Cover


D
D Upper Column
D Cover
Cup Holder
Steering
Mirror Control Wheel
Console Box Plate
Switch
Upper Rear Panel 50 (510, 37)
D
D F
F F D
x4 Console Box Carpet
No. 1 Under
Cover

Coin Box Steering Wheel Pad


Lower Column
N·m (kgf·cm, ft·lbf) : Specified torque Rear Console Armrest Cover
H17639

2003 LEXUS LS430 (RM988U)

Author: Date: 3199


BO−126
BODY − INSTRUMENT PANEL

Front Passenger Airbag Assembly

I
No. 1 Defroster Nozzle Garnish
No. 2 Speaker Panel

Meter Hood No. 1 Retainer

Instrument Panel
No. 1 Speaker Panel I

s
No. 1 Side

nt
Defroster Nozzle

ne
No. 2 Side
Defroster Nozzle

po
om
I
No. 2 Side Defroster Nozzle Duct
I
M M No. 1 Garnish Defroster Nozzle I
I I
C

No. 4 Finish Panel I


Mounting Bracket I
3

No. 3 Heater to Register Duct


00

No. 5 Heater to I
Register Duct
-2

I
Heater to Register Duct I
01

I I
L I
I
20

No. 4 Heater to Register Duct

w/ LEXUS navigation system:


I
I No. 3 Heater to Register Duct

I I
I

No. 2 Heater to Register Duct

H16970

2003 LEXUS LS430 (RM988U)

Author: Date: 3200


BO−127
BODY − INSTRUMENT PANEL

HINT:
Screw shapes and sizes are indicated in the table below. The codes (”A”−”M”) correspond to those indicated
on the previous pages.

mm (in.)
Code Shape Size
L = 100
(3.94)
ø=8
(0.31)

Code Shape Size Code Shape Size Code Shape Size

s
L = 20 L = 20 L = 25

nt
(0.79) (0.79) (0.98)
ø=8 ø=8 ø=6
(0.31) (0.31) (0.24)

ne
L = 20 L = 16 L = 16
(0.79)
ø=6
po(0.63)
ø=6
(0.63)
ø=6
(0.24) (0.24) (0.24)
om

L = 14 L = 14
(0.55) (0.55) ø=8
C

ø=6 ø=5 (0.31)


(0.24) (0.20)
3
00

ø=6 ø=6 ø=6


(0.24) (0.24) (0.24)
-2
01
20

2003 LEXUS LS430 (RM988U)

Author: Date: 3201


BO−141
BODY − FLOOR CARPET

FLOOR CARPET
BO0P9−04

COMPONENTS

Rear power seat: Rear Seatback


Assembly RH
Power Seat 18 (185, 13)
Adjuster RH
Rear
Seatback
Assembly LH
Front Seat RH

18 (185, 13) 18 (185, 13)

Power Seat Adjuster LH

s
42 (430, 31) Center Pillar Lower Garnish

nt
Seat Leg
Anchor Cover Cover Rear Seat Cushion RH

ne
Rear Seat Cushion LH
Seat Leg Center Pillar Lower Garnish

37 (375, 27)
Cover po Rear Door
Opening Trim
Front
om

Seat LH
Seat Leg Seat Leg Cover
Cover 42 (430, 31) Rear Seat
C

37 (375, 27) Side Garnish


Anchor Cover
Cap
3

Seat Leg Cover Rear Door Scuff Plate Cap


No. 2 Garnish Front Door
00

37 (375, 27)
Scuff Plate
No. 2 Under x7
Finish Panel Fuse Box
-2

Cover Cup Air Duct Floor Carpet


Assembly Holder Cover
01

Carpet
Rear x7
Cluster Finish Console
20

Panel Armrest
Lower Center
Finish Panel Fuse Box
Upper Console Panel Cover
Center Cluster
Lower Cluster Finish Panel Rear Door
Finish Panel Opening
Console Box Plate Trim
Cluster Finish Rear Seat
Console Box End Panel Side Garnish
Cluster Finish Panel
Rear Door Scuff Plate
No. 1 Safety Pad No. 1 Under Cover Front Door Scuff Plate

N·m (kgf·cm, ft·lbf) : Specified torque


H16550

2003 LEXUS LS430 (RM988U)

Author: Date: 3215


BO−148
BODY − ROOF HEADLINING

ROOF HEADLINING
BO0PC−05

COMPONENTS
Rear Personal Light
Assist Grip
Assist Grip

Sun Visor

Assist Grip
Cap Map Light

s
Assembly

nt
Sun Visor Holder Rear Personal Light
Assist Grip

ne
Inner Rear Sun Visor
View Mirror Lens
Cap
Sun Visor Holder
po
Rear Door Opening Trim
Center Pillar Upper
om

Garnish Roof Side Inner Garnish

Front Pillar Garnish


C
3

Rear Seat Side Garnish


00

Front Door
Roof Side
Opening Trim
-2

Rear Door Scuff Plate Inner Garnish


01

Rear Door Opening Trim


Center Pillar Upper
Front Door Garnish
Scuff Plate Center Pillar Lower
20

Garnish

Front Pillar Garnish

Front Door Opening Trim Rear Seat Side


Garnish

Center Pillar
Front Door Scuff Plate Lower Garnish
Rear Door Scuff Plate
H16502

2003 LEXUS LS430 (RM988U)

Author: Date: 3222


BO−154
BODY − FRONT SEAT

FRONT SEAT
BO0PF−07

COMPONENTS
Headrest
No. 1 Duct
Climate control seat: Passenger seat:
Front
Headrest Motor Seatback
Rear No. 6
Headrest Board
Air Duct
Seatback Pad Support
5.2 (54, 47 in.·lbf)

Front Seat
Climate Reclining Switch
Control Seat

s
Blower Cushion

nt
Peltier
Seatback Cover

ne
Seat Cushion Cover
Seatback Frame
5.2 (54, 47 in.·lbf) 43 (440, 32)
po
z Hog Ring z Hog Ring
om

Power Lumber Support


Spacer
5.2 (54, 47 in.·lbf)
Wire Harness
C

Seat Cushion Pad


Front Seat Cushion
3

5.2 (54, 47 in.·lbf)


Inner Shield
00

Seat Cushion Frame

Lower Seat Cushion Shield


-2

42 (430, 31) Front Seat


Under Tray Rail
01

37 (375, 27)
Seat Position Sensor
8.0 (82, 71 in.·lbf)
20

Seat Track Cover


Seat Track
Power Seat Adjuster
Cover
z Front Seat
Under Tray
21 (214, 15)
37 (375, 27)
Power Belt Anchor Cover
w/ Dual lumber support:
Seat
Power
Switch
Lumber
21 (214, 15)
Switch
Front Seat
Cushion
Front Shield Power
Lumber Seat Hinge Front Seat
z Non−reusable part SwitchCover Outer Shield
N·m (kgf·cm, ft·lbf) : Specified torque Power Seat Switch Knob H19323

2003 LEXUS LS430 (RM988U)

Author: Date: 3228


BO−155
BODY − FRONT SEAT

No. 1 Seat Cushion Plate

Front Seat
Travel No. 1 Link
Power Reclining
Adjuster Assembly

2.5 (25, 22 in.·lbf)

s
nt
ne
Reclining Motor

Seat Adjuster Assembly


po
om

2.5 (25, 22 in.·lbf)


C

Tilt Motor
3

Power Seat Switch


00

Lifter Motor
-2
01
20

Seat Cushion Slide Motor

Slide Motor

N·m (kgf·cm, ft·lbf) : Specified torque


H19522

2003 LEXUS LS430 (RM988U)

Author: Date: 3229


BO−168
BODY − REAR SEAT (Fixed Type)

REAR SEAT (Fixed Type)


BO3ZT−01

COMPONENTS

Headrest

Center Headrest
Armrest Hinge Cover Headrest
Support
Headrest

Armrest Cover
Seat Belt Guide

s
Headrest Support

nt
ne
Seat Belt Guide
Armrest Plate
Seatback Pad
po
om

Armrest Box
18 (185, 13)
C

18 (185, 13)
3

z Hog Ring Seatback Wire


00

Seatback
-2

Cover
01

18 (185, 13)

Seat Cushion Cover


20

Seat Cushion Pad

Seat Cushion Wire

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part H16984

2003 LEXUS LS430 (RM988U)

Author: Date: 3242


BO−173
BODY − REAR SEAT (Power Adjuster Type)

REAR SEAT (Power Adjuster Type)


BO3ZY−01

COMPONENTS
RH side:
Headrest
Support
Headrest

Power Headrest
Adjuster
18 (185, 13)
Seat Position ECU
Seatback Frame
Seat Belt Guide

s
nt
ne
Seat Vibrator
Seatback Cover po Control ECU
om
C

z Hog Ring
3

Seatback Pad
00

Rear Seat Vibrator


Seat Cushion Cover
18 (185, 13)
z Hog Ring
-2

Seat Cushion Pad


01

Seat Cushion Frame Wire


20

18 (185, 13)
18 (185, 13)

Rear Seat Adjuster

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part H16987

2003 LEXUS LS430 (RM988U)

Author: Date: 3247


BO−174
BODY − REAR SEAT (Power Adjuster Type)

LH side:
Armrest Cover Center Headrest
Headrest Headrest
Support

Power
Headrest
Adjuster
Armrest
Plate

Center Armrest Center Armrest


Hinge Seatback Frame
Audio and Hinge Cover Seat Vibrator
Rear A/C Control ECU
Switch
Power Seat
Switch

s
nt
Seatback Pad

ne
po Seat Position
ECU
om

Seatback Cover
Armrest 18 (185, 13)
C

Seat Cushion z Hog Ring


3

Cover
00

Seat Cushion z Hog Ring


-2

Pad
01
20

Seat Cushion
Rear Seat Vibrator
Frame Wire

18 (185, 13)
18 (185, 13)

N·m (kgf·cm, ft·lbf) : Specified torque Rear Seat Adjuster


z Non−reusable part H16988

2003 LEXUS LS430 (RM988U)

Author: Date: 3248


BO−175
BODY − REAR SEAT (Power Adjuster Type)

21 (214, 15)

42 (430, 31)

s
nt
ne
Rear Seat
Outer Track
po
om

21 (214, 15) 42 (430, 31)


C

Rear Seat Inner Track


3
00
-2
01
20

Rear Seat
Inner Track

Rear Seat
Outer Track

N·m (kgf·cm, ft·lbf) : Specified torque H16989

2003 LEXUS LS430 (RM988U)

Author: Date: 3249


BO−186
BODY − SEAT BELT

SEAT BELT
BO3Z7−01

COMPONENTS
Front seat:
Power Adjustable Anchor

42 (430, 31)

Power Adjuster Motor

Center Pillar Upper Garnish

42 (430, 31)

s
7.5 (75, 67 in.·lbf)

nt
Rear Door Opening Trim

ne
Seat Belt Retractor
po Rear Door Scuff Plate
Cover
om

42 (430, 31)

Front Seat Outer Belt


C

Front Door
Opening Trim
3

Front Door Scuff Plate Front Seat


00

Seat Leg
-2

Cover
Center Pillar Lower Garnish
01

Anchor Cover Seat Leg Cover


20

42 (430, 31)

37 (375, 27)

Seat Leg Cover Front Seat Inner Belt

37 (375, 27)
42 (430, 31)

Seat Leg Cover


37 (375, 27)

N·m (kgf·cm, ft·lbf) : Specified torque


H17190

2003 LEXUS LS430 (RM988U)

Author: Date: 3260


BO−187
BODY − SEAT BELT

Rear seat:
Rear Speaker Grille
High−mounted
Stop Light w/ Rear sunshade:
Rear Speaker Grille

Package Tray Trim Panel


Package Tray
Trim Panel

Roof Side
Inner Garnish
Rear Door Opening Trim
Rear Seat
Side Garnish

s
21 (214, 15)

nt
CRS Anchor Bracket
Rear Door Scuff Plate
33 (337, 24)
Room Partition

ne
Trim

Rear Seat Shoulder


Inner CRS Anchor
Bracket
po CRS Tether
Anchor Bracket
Belt Guide 33 (337, 24)
om

42 (430, 31)
Rear Seatback
Assembly LH Seat Belt Retractor
C

Rear Seat
Inner Belt RH Cover
Rear Seatback 42 (430, 31)
Assembly RH
3

42 (430, 31)
00

Center Rear
Seat Belt 33 (337, 24)

18 (185, 13)
-2

Rear Seat CRS


Inner Belt RH 42 (430, 31)
Anchor Bracket
01

42 (430, 31)

Rear Seat 18 (185, 13)


20

Cushion RH Center Rear Seat Rear Seat Outer Inner CRS Anchor
Inner Belt Assembly Belt LH Bracket
Rear Seat
Cushion LH Rear Seat Inner Belt 33 (337, 24)
18 (185, 13)
Power Seat
Adjuster RH 42 (430, 31)

18 (185, 13)

18 (185, 13) Rear Seat Inner Belt


18 (185, 13) 42 (430, 31)

Rear power seat: Power Seat Adjuster LH

N·m (kgf·cm, ft·lbf) : Specified torque


H17085

2003 LEXUS LS430 (RM988U)

Author: Date: 3261


CH−4
CHARGING − GENERATOR

GENERATOR
CH0GH−03

COMPONENTS
Air Cleaner inlet

Drive Belt

s
nt
ne
po
om

Generator
Wire
C
3

Generator
00

Connector
-2

Cord Clip
01

Generator
20

Ground Cable

Stay

Wire

PS Oil Hose
Clamp Engine Under Cover x 18

N·m (kgf·cm, ft·lbf) : Specified torque B12300

2003 LEXUS LS430 (RM988U)

Author: Date: 2411


CH−5
CHARGING − GENERATOR

Generator Washer
Bearing Cover
z Front Bearing
Drive End Frame

Bearing Cover
Pulley
z Rear Bearing

Rotor
Cord Clip
Retainer

s
nt
Brush Holder

ne
Terminal Insulator Front Seal Plate

po
Rear End Cover
om

Rear Seal Plate


C

Coil Assembly
3
00

z Non−reusable part B12330


-2
01
20

2003 LEXUS LS430 (RM988U)

Author: Date: 2412


CO−4
COOLING − WATER PUMP

WATER PUMP
CO16P−02

COMPONENTS

Air Cleaner Inlet


Air Connector Assembly

s
nt
Air Cleaner Inlet

ne
Radiator Upper
Support
po V−bank Cover
Radiator
om

A/T Oil Cooler Hose


C
3

Radiator Lower
00

Support
-2

Drive Belt
01
20

Engine Under Cover

N·m (kgf·cm, ft·lbf) : Specified Torque


B13641

2003 LEXUS LS430 (RM988U)

Author: Date: 2335


CO−5
COOLING − WATER PUMP

RH No.3 Timing Belt Cover 18 (185, 13)


Gasket
Throttle Body Gasket
7.5 (80, 66 in.·lbf)

16 (120, 12)

Camshaft Position
Sensor Connector
No.2 Timing Belt Cover

s
Gasket

nt
ne
LH No.3 Timing Belt Cover

po
om

Engine Wire
C

Timing Belt Tensioner


3
00

Drive Belt Idler Pulley

Cover Plate
-2
01
20

39 (400, 29)

16 (160, 12)

32 (330, 24)

Fan Bracket

A/C Compressor

49 (500, 36)

N·m (kgf·cm, ft·lbf) : Specified Torque


B13642

2003 LEXUS LS430 (RM988U)

Author: Date: 2336


CO−6
COOLING − WATER PUMP

Drive Belt Tensioner

Generator Wire

Generator Connector

No.1 Timing Belt Cover

s
Crankshaft Pulley

nt
ne
Generator

39 (400, 29) po
om

Water Inlet and Inlet 43 (440, 32)


PS Pump Pulley
C

Housing Assembly
3

z Gasket
00
-2
01
20

Water Pump

34.5 (350, 25)

Timing Belt

No.2 Idler Pulley


Timing Belt Guide Gasket
(Crankshaft Angle Sensor Plate)

N·m (kgf·cm, ft·lbf) : Specified Torque Timing Belt cover


Spacer
z Non−reusable part B13643

2003 LEXUS LS430 (RM988U)

Author: Date: 2337


CO−11
COOLING − THERMOSTAT

THERMOSTAT
CO07I−05

COMPONENTS

Air Cleaner Inlet

s
nt
ne
po
om
C
3
00
-2
01
20

Water Inlet

Thermostat
19 (195, 14)

z Gasket
N·m (kgf·cm, ft·lbf) : Specified Torque
z Non−reusable part B12775

2003 LEXUS LS430 (RM988U)

Author: Date: 2342


CO−18
COOLING − RADIATOR
CO07O−05

COMPONENTS

Air Cleaner Inlet


Air Cleaner Assembly

13.5 (135, 10)

s
Air Cleaner Hose

nt
Radiator Upper
Support

ne
V−bank Cover
Radiator po
om

A/T Oil Cooler Hose


C

Radiator Lower
Support
3
00
-2
01
20

Engine Under Cover

N·m (kgf·cm, ft·lbf) : Specified Torque


B12770

2003 LEXUS LS430 (RM988U)

Author: Date: 2349


CO−19
COOLING − RADIATOR

Radiator Assembly
Electric Cooling Fan Assembly

5.0 (50, 44 in.·lbf)

s
nt
ne
Radiator Cap

Core
po Upper Tank
z Packing
om

z O−Ring
C

z O−Ring
3

z O−Ring
Inlet Sub−assembly
00

11.8 (120, 9)
-2

11.8 (120, 9)
01

z Packing
20

z Packing Oil Cooler


z O−Ring z O−Ring

Drain Plug
Lower Tank

N·m (kgf·cm, ft·lbf) : Specified Torque


z Non−reusable part B13648

2003 LEXUS LS430 (RM988U)

Author: Date: 2350


CO−27
COOLING − ELECTRIC COOLING FAN
CO16X−02

COMPONENTS

Air Cleaner Assembly

Air Inlet Duct

5.0 (50, 44 in.·lbf)

s
nt
ne
po
om

Electric Cooling Fan


C

Cooling Fan Computer


3
00
-2

Cooling Fan Computer


01
20

Motor

Fan Shroud

Fan
N·m (kgf·cm, ft·lbf) : Specified torque
B13649

2003 LEXUS LS430 (RM988U)

Author: Date: 2358


EC−4 EMISSION CONTROL − POSITIVE CRANKCASE VENTILATION (PCV)
SYSTEM

POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM


EC0IL−01

COMPONENTS

s
nt
V−Bank Cover

ne
po PCV Hose
om

PCV Valve Cover


C

PCV Valve
3

Grommet
00
-2
01
20

B12783

2003 LEXUS LS430 (RM988U)

Author: Date: 2232


EC−6
EMISSION CONTROL − EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM

EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM


EC0II−02

COMPONENTS

RH Rear Drive Shaft

83 (850, 61)

s
nt
ne
po
om
C

Rear Suspension Member Brace


3
00

50 (510, 37)
-2
01
20

Charcoal Canister Assembly

N·m (kgf·cm, ft·lbf) : Specified torque


B12848

2003 LEXUS LS430 (RM988U)

Author: Date: 2234


EMISSION CONTROL − THREE−WAY CATALYTIC CONVERTER (TWC) EC−13
SYSTEM

THREE−WAY CATALYTIC CONVERTER (TWC) SYSTEM


EC03Y−03

COMPONENTS

s
z Gasket

nt
z z

ne
z Gasket

TWC
po
z
om

62 (630, 46)
z
z
C

z Gasket
z Gasket
3
00

z TWC
-2
01

TWC
20

44 (440, 32)

Front Exhaust Pipe

N·m (kgf·cm, ft·lbf) : Specified torque


z−Non−reusable part B13238

2003 LEXUS LS430 (RM988U)

Author: Date: 2241


EM−13
ENGINE MECHANICAL − TIMING BELT

TIMING BELT
EM0DV−04

COMPONENTS

MAF Connector Air Cleaner Inlet


Engine Room Side Cover RH

V−Bank Cover

Air Cleaner
Assembly
Engine Room

s
Side Cover LH
Radiator and Electric

nt
Cooling Fan Computer
Cooling Fan Assembly
Connector

ne
Electric Cooling
Fan Connector

po
om
C

Intake Air
Connector Pipe
3
00
-2

Oil Cooler Hose


for A/T
01
20

Drive Belt

Engine Under Cover

x 18
A14357

2003 LEXUS LS430 (RM988U)

Author: Date: 2122


EM−14
ENGINE MECHANICAL − TIMING BELT

No.3 RH Timing Gasket


RH Camshaft Timing Pulley
Belt Cover

7.5 (80, 66 in.·lbf)


No.2 Timing
Belt Cover
LH Camshaft
Timing Pulley

Camshaft Position
No.3 LH Timing
Sensor Connector
Belt Cover

s
Grommet Connector Gasket

nt
Holder

ne
Timing 7.5 (80, 66 in.·lbf)
Belt
po
om

No. 3 Water Bypass


Pipe
C

Dust
Engine Boot
3

Wire
Timing Belt
00

No.2 Drive Belt Tensioner


Idler Pulley 26 (270, 19)
-2

Cover Plate
01
20

39 (400, 29)
Engine Wire
for Crankshaft
245 (2,500, 181) Position Sensor

No.1 Drive Belt


Idler Pulley A/C Compressor

A/C
Compressor
Connector

Stay

Wire Clamp
N·m (kgf·cm, ft·lbf) : Specified torque
A16016

2003 LEXUS LS430 (RM988U)

Author: Date: 2123


EM−15
ENGINE MECHANICAL − TIMING BELT

Drive Belt Tensioner

Generator Connector

Cord Clip No.1 Timing


Belt Cover

s
Ground Cable Generator

nt
ne
Stay
po
om

Crankshaft Pulley
C

PS Pump Pulley
3
00

43 (440, 32)
-2

Plate Washer
No.1 Timing Belt Idler Pulley
01
20

34.5 (350, 25)

Crankshaft Timing
Pulley

Timing Belt

34.5 (350, 25)

No.2 Timing Belt Idler Pulley


Timing Belt Guide Gasket
(Crankshaft Angle Sensor Plate)
Timing Belt Cover Spacer
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part A14428

2003 LEXUS LS430 (RM988U)

Author: Date: 2124


EM−29
ENGINE MECHANICAL − CYLINDER HEAD

CYLINDER HEAD
EM0DZ−04

COMPONENTS
MAF Connector Air Cleaner Inlet

Engine Room Side Cover RH

V−Bank Cover

PS Air Hose
Air Cleaner Cooling Fan Engine Room

s
Assembly Computer Connector Side Cover LH

nt
ne
PCV Hose
Intake Air
Connector Pipe
po
Electric Cooling
om

Lower Fan Connector


Radiator
Support
C

Oil Cooler
Hose for A/T
3
00

Radiator and Electric


Cooling Fan Assembly
-2
01

Drive Belt
z Gasket
20

RH Engine Under Cover

z Gasket
62 (630, 46)

Engine Under Cover z Gasket

z Gasket
x 18
TWC
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part A14360

2003 LEXUS LS430 (RM988U)

Author: Date: 2138


EM−30
ENGINE MECHANICAL − CYLINDER HEAD

Throttle Body z Gasket


18 (185, 13)

Ground Strap
V−Bank Cover Engine Wire
Bracket Protector

PS Air Hose

Engine Wire
Clamp

s
V−Bank Cover

nt
18 (185, 13)
Bracket
Fuel Inlet Hose
(Rear Fuel Pipe)

ne
po
Upper and Lower
om

Intake Manifolds 18 (185, 13)


x6
Assembly * 31.2 (318, 23)
Injector
Connector
C

z Gasket
3
00

VSV for EVAP


VSV Connector
for EVAP
-2

EVAP Hose Engine Wire Protector


01
20

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part
* For use with SST A14361

2003 LEXUS LS430 (RM988U)

Author: Date: 2139


EM−31
ENGINE MECHANICAL − CYLINDER HEAD

s
nt
ne
po
om
C
3
00
-2
01
20

Wire
Clamp

Vacuum Tank and VSV


Assembly for ACIS

A03333

2003 LEXUS LS430 (RM988U)

Author: Date: 2140


EM−32
ENGINE MECHANICAL − CYLINDER HEAD

Air Tube
18 (185, 13)
8.5 (85, 75 in.·lbf)

z Gasket

Upper Intake Manifold

x 13
Intake Air
Control Valve
Actuator

s
nt
VSV for EVAP

ne
Intake Air Control Valve

8.5 (85, 75 in.·lbf) x6


po
z Gasket
om

Fuel Pressure
C

Pulsation Damper
3

* 33 (340, 24)
39 (400, 29)
00

18 (185, 13)
Fuel Pressure
RH Delivery Pipe
z Upper Gasket Pulsation
-2

Damper
Rear
01

Spacer Fuel z Upper


z Lower Gasket Pipe Gasket
Spacer
20

z Lower
Gasket

Lower Intake Manifold


z O−Ring
z Grommet
Injector Cover
(Nos. 5, 6, 7, 8)
LH Delivery Pipe Spacer
Spacer Injector z Insulator
N·m (kgf·cm, ft·lbf) : Specified torque
z O−Ring
z Non−reusable part
* For use with SST A14362

2003 LEXUS LS430 (RM988U)

Author: Date: 2141


EM−33
ENGINE MECHANICAL − CYLINDER HEAD

No.3 RH Timing Gasket


7.5 (80, 66 in.·lbf) RH Camshaft
Belt Cover
Timing Pulley

No.2 Timing
Belt Cover

Grommet LH Camshaft
Timing Pulley
Camshaft Position No.3 LH Timing
Sensor Connector Belt Cover

s
Gasket

nt
ne
Connector
Holder Timing
Belt 7.5 (80, 66 in.·lbf)

po
Dust
Boot
om

No. 3 Water
C

Bypass Pipe

Engine
3

Wire
Timing Belt
00

No.2 Drive Belt Tensioner


Idler Pulley
Cover Plate
-2
01

26 (270, 19)
20

37 (380, 27)

Engine Wire
for Crankshaft
No.1 Drive Belt
Idler Pulley Position Sensor

A/C Compressor A/C


Compressor
Connector
Stay

Wire Clamp
N·m (kgf·cm, ft·lbf) : Specified torque
A14427

2003 LEXUS LS430 (RM988U)

Author: Date: 2142


EM−34
ENGINE MECHANICAL − CYLINDER HEAD

VVT Sensor (Bank 2)


Connector

Heater Outlet Engine Wire Clamp


Hose (for Knock Sensor)
Front Water
Bypass Joint
Water Bypass
ECT Switch Pipe Heater
Water Inlet and Connector Inlet Hose
Inlet Housing
Assembly z O−Ring Rear
Water
Bypass
z O−Ring Joint

s
z Gasket

nt
z Gasket

ne
No.2 Engine
PS Oil Pressure VVT Sensor
Hanger
Switch Connector (Bank 1)
Connector
z Gasket po
z Gasket VVT Sensor
om

PS Pump (Bank 1)
VVT Sensor
(Bank 2)
No.1
C

RH No.1 Timing Engine


Belt Rear Plate Hanger
3
00
-2
01

Wire z O−Ring
Clamp
20

RH No.2 Timing
Belt Rear Plate

Engine Oil Dipstick


Wire and Guide
for A/T

LH No.1 Timing
Belt Rear Plate Oil Dipstick
Camshaft Position and Guide
Sensor for Engine
LH No.2 Timing Grommet z O−Ring
Belt Rear Plate
PCV Valve and Hose
Assembly

z Non−reusable part A14364

2003 LEXUS LS430 (RM988U)

Author: Date: 2143


EM−35
ENGINE MECHANICAL − CYLINDER HEAD

Engine
z Spark Plug Tube LH Cylinder Wire
Camshaft Timing Gasket Head Cover Clamp
Oil Control Valve Camshaft Timing
(Bank 2) Connector Oil Control Valve x9
x9 (Bank 1) Connector Seal
Seal washer
RH Cylinder washer Camshaft
Head Cover Timing Oil
Gasket
Control Valve
(Bank 1)
16 (160, 12)
z O−Ring
Engine z
Wire z O−Ring

s
Clamp Gasket 7.5 (80, 66 in.·lbf) z

nt
Bracket
Camshaft Timing z Oil
Oil Control Valve z Seal

ne
z Feed
(Bank 2) Washer Pipe
z
z 7.5 (80, 66 in.·lbf)
Camshaft
Bearing Cap
Camshaft Bearing Cap po
om

z RH Intake
Camshaft LH Intake LH Exhaust
(with Timing Camshaft Camshaft
Tube) (with Timing
C

RH Exhaust Tube)
Camshaft
Spark Plug
x 10 See page EM−61
3

Camshaft Semi−Circular Plug 1st 59 (600, 44)


Filter Oil Camshaft
Housing Ground Strap 2nd Turn 90°
00

Control Valve Housing


Plug
Plug
Ground Wire
-2

Ground Wire
Engine
Wire
01

Semi−Circular
Filter Oil Plug
Control Valve
Engine
20

RH Cylinder Head Wire


and Exhaust Manifold Bracket
Assembly
z RH Cylinder
Head
LH Cylinder Head and
Gasket
Exhaust Manifold Assembly

Heated Oxygen z LH Cylinder Head Gasket


Sensor (Bank 2 Sensor 1)
Connector Heated Oxygen Sensor
(Bank 1 Sensor 1) Connector

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part A16017

2003 LEXUS LS430 (RM988U)

Author: Date: 2144


EM−36
ENGINE MECHANICAL − CYLINDER HEAD

Camshaft Drive Gear

Camshaft Timing Tube Intake Camshaft

7.5 (80, 66 in.·lbf)


Seal Washer
Exhaust Camshaft

z Camshaft Oil Seal Camshaft Driven Sub Gear


Screw Plug
78 (790, 58)

s
nt
15 (150, 11) Wave Washer Camshaft Gear Spring
Camshaft Driven Sub−Gear

ne
N·m (kgf·cm, ft·lbf) : Specified torque Snap Ring
z Non−reusable part A04110

po
om

Valve Lifter
Keeper Adjusting Shim
RH Cylinder Head Spring Retainer
C

Wire Clamp Spring Seat Valve Spring


z Oil Seal
z Valve Guide
3

z Gasket Bushing
00

Valve
RH Exhaust Manifold
-2

44 (450, 32)
LH Cylinder Head
01
20

z Gasket

LH Exhaust Manifold

Heat Insulator
44 (450,32)

Heat Insulator

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part A13962

2003 LEXUS LS430 (RM988U)

Author: Date: 2145


EM−77
ENGINE MECHANICAL − ENGINE UNIT

ENGINE UNIT
EM0E6−07

COMPONENTS

MAF Connector
Air Cleaner Inlet
Engine Room
Side Cover RH

PCV Hose

s
V−Bank Cover

nt
Engine Room

ne
Side Cover LH
Air Cleaner
Assembly
po
om

Intake Air
Connector Pipe
C
3
00
-2
01

Drive Belt
20

Oil Cooler Hose


for A/T
RH Engine Under Cover

Engine under Cover

Oil Pan Protector


x 18
N·m (kgf·cm, ft·lbf) : Specified torque A14370

2003 LEXUS LS430 (RM988U)

Author: Date: 2186


EM−78
ENGINE MECHANICAL − ENGINE UNIT

Heater Hose Brake Booster Fuel Inlet Hose


Vacuum Hose

EVAP Hose

PCV Hose
Radiator Upper Hose

s
nt
PS Oil Reservoir

ne
po
Radiator Lower Hose
om
ECM Connector

Cooling Fan Computer


Electric Cooling Fan Connector Connector
C
3
00

A14371
-2
01

Shock Absorber
Shock Absorber
20

Lower Arm 156.8 (1.600, 116)


156.8 (1.600, 116)
5.4 (55, 48 in.·lbf)

Level Height Sensor


Linkage
98 (1,00, 72)
Stabilizer Bar

Lower Arm

23 (235, 17)
54.9 (560, 40)

98 (1,000, 72)
N·m (kgf·cm, ft·lbf) : Specified torque 23 (235, 17) A14372

2003 LEXUS LS430 (RM988U)

Author: Date: 2187


EM−79
ENGINE MECHANICAL − ENGINE UNIT

Engine and Transmission Control Rod


Transmission Assembly
PS Oil Pressure
Switch Connector

PS
Pump

Steering
Intermediate Engine Rear
Shaft Mounting Insulator

s
A/C

nt
Compressor

ne
A/C Compressor
Connector
po
om

Front Suspension Member


(w/PS Gear Housing) 79 (805, 58)
C

Adjusting Washer Propeller Shaft


3
00

Heat Insulator
-2

37 (375, 27)
01

Heated Oxygen Sensor


(Bank 2 Sensor 2) Heat Insulator
44 (450, 32)
20

Heat Insulator Heat


z Gasket Insulator Center Exhaust
Pipe
Center Front
Floor Brace

z Gasket Front Exhaust Pipe


TWC
44 (450, 32)
Heated Oxygen Sensor (Bank 1 Sensor 2)
z Gasket

Pipe
Support Heat Insulator
Bracket TWC
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part A14373

2003 LEXUS LS430 (RM988U)

Author: Date: 2188


EM−80
ENGINE MECHANICAL − ENGINE UNIT

Oil Lever Sensor PNP Switch Engine Wire


Connector Stay VSS Connector
Stay Connector

Solenoid
Connector

Direct Clutch
Speed Sensor
Connector

Oil Cooler Pipe Ground Strap

s
for Transmission

nt
Transmission (with Torque
Converter Clutch) x 10

ne
Oil Dipstick and Guide
for Transmission
po 37 (380, 27) for 14 mm Head
72 (730, 53) for 17 mm Head
om

z O−Ring

Engine
C

Lz
See page EM−85
1st 49 (500, 36)
3

2nd Turn 90°


00

Rear Spacer
-2

x8
01
20

48 (490, 35) L

Front Spacer

Flywheel Housing Under Cover

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part
L Pre−coated part A14374

2003 LEXUS LS430 (RM988U)

Author: Date: 2189


EM−90
ENGINE MECHANICAL − CYLINDER BLOCK

CYLINDER BLOCK
EM0E9−14

COMPONENTS
Engine Wire
RH Engine Mounting Bracket Starter Protector
Water Pump (with Insulator)
Knock Sensor 1
Connector
Engine Wire
Starter
Cable

x5 Starter
45 (450, 33) Connector
Water Seal Plate Knock Knock Sensor 2

s
Sensor 2 Connector

nt
36 (370, 27) Knock Sensor 1
L RH Engine
Engine Wire

ne
Coolant
Cover
Oil Pump Drain Union
30.5 (310, 22)

z O−Ring po
om

Oil Engine Wire


Strainer
L LH Engine
C

z Gasket Coolant Drain


Union
3
00

15.5 (160, 11) 7.5 (80, 66 in.·lbf)


28 (290, 31)
-2

Crankshaft Position
Sensor Connector LH Engine Mounting
z Crankshaft
01

Front Oil Seal Bracket


No.1 Oil Pan (with Insulator)
20

Oil Pressure 7.5 (80, 66 in.·lbf) 36 (370, 27)


Switch Connector 28 (290, 31)

7.5 (80, 66 in.·lbf)


Oil Pan Baffle Plate
z Gasket
Drain Plug
No.2 Oil Pan

N·m (kgf·cm, ft·lbf) : Specified torque


7.5 (80, 66 in.·lbf)
z Non−reusable part
L Precoated part A14426

2003 LEXUS LS430 (RM988U)

Author: Date: 2199


EM−91
ENGINE MECHANICAL − CYLINDER BLOCK

No.1 Piston Ring


No.2 Piston Ring
Side Rail
Oil Ring Expander
Side Rail

Piston

z Snap Ring z Snap Ring


Piston Pin

Connecting Rod
z Connecting Rod Bushing

s
Connecting Rod Bearing
See page EM−111

nt
1st 24.5 (250, 18)
Connecting Rod Cap
2nd Turn 90°

ne
z Crankshaft
z O−Ring Rear Oil Seal
po
om
C

Cylinder Block x7
Rear Oil Seal Retainer
3
00

Upper Crankshaft
-2

Thrust Washer
Upper Main Bearing
01
20

Crankshaft

Lower Main Bearing Lower Crankshaft


Thrust Washer

z Seal Washer

See page EM−111 Main Bearing Cap


1st 27 (275, 20)
2nd Turn 90°
z Seal Washer

49 (500, 36)

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part A16925

2003 LEXUS LS430 (RM988U)

Author: Date: 2200


EM−119
ENGINE MECHANICAL − EXHAUST SYSTEM

EXHAUST SYSTEM
EM0EE−14

COMPONENTS
Heat Insulator Ring Bracket Heat
Ring Insulator
RH Tailpipe

Heated Oxygen Sensor z


z
(Bank 2 Sensor 1, 2)
z
HINT:
D Before installing oxygen sensor, twist z z
sensor wire counterclockwise 3 and 1/2 Bracket
turns.
Ring
D After installing oxygen sensor, check that
sensor wire is not twisted. If it is twisted, Ring

s
remove oxygen sensor and reinstall it.

nt
Center Exhaust Pipe

ne
LH Tailpipe
Center Front Floor Brace Ring
po Heat Insulator
om
C

Heat Insulator

44 (450, 32)
3

Heat
00

Heated Oxygen Sensor Insulator


(Bank 2 Sensor 2)
-2

Heat Insulator
01

z Gasket
20

z Gasket
Front Exhaust Pipe
TWC
44 (450, 32)
62 (630, 46) z Heated Oxygen Sensor
(Bank 1 Sensor 2)
z Gasket
44 (440, 32)
z Gasket Heat Insulator
Pipe Support
Bracket TWC

Heat Insulator
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part A14382

2003 LEXUS LS430 (RM988U)

Author: Date: 2228


IG−4
IGNITION − IGNITION COIL

IGNITION COIL
IG063−05

COMPONENTS

Engine Room
Side Cover

V−Bank Cover

s
nt
PS Air Hose

ne
po
om

PCV Hose
C

Ignition Coil
Connector
3
00

Intake Air Ignition Coil


Connector Pipe (with Igniter)
-2
01
20

Oil Dipstick
and Guide

B12293

2003 LEXUS LS430 (RM988U)

Author: Date: 2385


IG−6
IGNITION − CAMSHAFT POSITION SENSOR

CAMSHAFT POSITION SENSOR


IG065−04

COMPONENTS

V−Bank Cover

s
Camshaft Position

nt
Sensor Connector

ne
Connector Holder
Gasket

po
om

Grommet
C

LH No.3 Timing Belt Cover


3

Engine Wire
00

Engine Room Side


Cover LH
-2
01
20

Upper Radiator Hose

Camshaft Position Sensor

B12295

2003 LEXUS LS430 (RM988U)

Author: Date: 2387


IG−8
IGNITION − CRANKSHAFT POSITION SENSOR

CRANKSHAFT POSITION SENSOR


IG067−06

COMPONENTS

s
nt
ne
po
om
C
3
00
-2

Crankshaft Position Sensor


01

Connector
Crankshaft Position
Sensor
20

Engine Under Cover


x 18

B12296

2003 LEXUS LS430 (RM988U)

Author: Date: 2389


LU−5
LUBRICATION − OIL PUMP

OIL PUMP
LU05Q−08

COMPONENTS
No.3 RH Timing Belt Cover Gasket

No.2 Timing Belt Cover

s
Camshaft Position

nt
Sensor Connector No.3 LH Timing
Grommet
Belt Cover

ne
Gasket

po Timing
Connector
om

Holder Belt
C

No.3 Water Bypass


3

Pipe
00

Engine
Dust Boot
Wire
-2

No.2 Drive Belt Timing Belt


37 (380, 27) Idler Pulley Tensioner
01

Cover Plate
20

245 (2,500, 181)

Engine wire
No.1 Drive Belt
for Crankshaft
Idler Pulley
Position Sensor

N·m (kgf·cm, ft·lbf) : Specified torque B13041

2003 LEXUS LS430 (RM988U)

Author: Date: 2368


LU−6
LUBRICATION − OIL PUMP

Drive Belt Tensioner

Generator
Connector
No.1 Timing
Dord Clip Belt Cover

s
nt
Generator

ne
Stay
po
Crankshaft Pulley
om
C
3
00

Plate
Timing Belt Washer
No.1 Timing Belt
-2

Idler Pulley
01
20

34.5 (350, 25)


Crankshaft Timing
Pulley

34.5 (350, 25)

No.2 Timing Belt Idler Pulley


Timing Belt Guide
Gasket
(Crankshaft Angle Sensor Plate)
Timing Belt Cover Spacer
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part B13042

2003 LEXUS LS430 (RM988U)

Author: Date: 2369


LU−7
LUBRICATION − OIL PUMP

30.5 (310, 22)


z O−Ring

Oil Pump

s
Oil Dipstick
Oil Strainer and Guide

nt
z Gasket

ne
15.5 (160, 11)

z Gasket
Oil Filter and Filter
po
7.5 (80, 66 in.·lbf)
7.5 (80, 66 in.·lbf)

Bracket Assembly
om

z O−Ring

Oil Level No.1 Oil Pan


C

Crankshaft Sensor
Position
3

Sensor
00

Crankshaft Position
Sensor Connector z Gasket
-2

Oil Pressure
Switch Connector
01
20

Oil Pan Baffle Plate

7.5 (80, 66 in.·lbf)

z Gasket

Drain Plug
No.2 Oil Pan
7.5 (80, 66 in.·lbf)
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part B13043
z Gasket
2003 LEXUS LS430 (RM988U)

Author: Date: 2370


LU−8
LUBRICATION − OIL PUMP

10 (105, 8)

Oil Pump Body

Driven Rotor x 10

Drive Rotor

s
x 10

nt
ne
po
om

Oil Pump Body Cover


C
3
00

z Crankshaft
-2

Front Oil Seal


Relief Valve
01
20

Compression Spring

Plug
49 (500, 36)

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part B02608

2003 LEXUS LS430 (RM988U)

Author: Date: 2371


PR−2
PROPELLER SHAFT − PROPELLER SHAFT ASSEMBLY

PROPELLER SHAFT ASSEMBLY


PR02A−06

COMPONENTS
Propeller Shaft Assembly
Adjusting Washer

79 (805, 58)

79 (805, 58) Propeller Shaft


Heat Insulator

s
37 (375, 27)

nt
ne
5.4 (55, 48 in.·lbf)

po 5.4 (55, 48 in.·lbf)

Heat Insulator
om

Pipe Support Bracket


43 (440, 32)
C

Oxygen Sensor
z Gasket 44 (450, 33)
3

z z
00

z
Exhaust Pipe
-2

z Oxygen Sensor
01

44 (450, 33)

43 (440, 32) 13 (130, 9)


20

z Gasket Adjusting Nut


50 (515, 37) Center Floor
Intermediate Shaft *69 (700, 51) Crossmember Brace
Dust Boot

z Dust Deflector
Propeller Shaft
z Snap Ring

N·m (kgf·cm, ft·lbf) : Specified torque Center Support Bearing


z Non−reusable part
* For use without SST
F14250

2003 LEXUS LS430 (RM988U)

Author: Date: 2462


RS−14
SUPPLEMENTAL RESTRAINT SYSTEM − STEERING WHEEL PAD AND SPIRAL CABLE

STEERING WHEEL PAD AND SPIRAL CABLE


RS0MK−04

COMPONENTS
Column Upper Cover
Torx Screw
8.8 (90, 78 in.·lbf)

s
nt
ne
Steering Wheel

po
om

Spiral Cable
Steering Wheel Lower
C

No. 2 Cover
3

50 (510, 37)
00
-2
01
20

Steering Wheel Pad


Column Lower Cover

Torx Screw
8.8 (90, 78 in.·lbf)

N·m (kgf·cm, ft·lbf) : Specified torque


H19249

2003 LEXUS LS430 (RM988U)

Author: Date: 2788


RS−28
SUPPLEMENTAL RESTRAINT SYSTEM − FRONT PASSENGER AIRBAG ASSEMBLY

FRONT PASSENGER AIRBAG ASSEMBLY


RS0MQ−03

COMPONENTS
No. 4 Heater to Register Duct
No. 2 Side Defroster Nozzle Duct
Front Passenger
Airbag Assembly

Instrument Panel

s
20 (205, 15)

nt
ne
No. 2 Garnish
po
om

No. 3 Heater to Register Duct Center Cluster Finish Panel


C

Finish Panel
3
00
-2
01

w/ LEXUS navigation system:


20

No. 3 Heater to
Register Duct Center Cluster Finish Panel

No. 2 Under Cover

N·m (kgf·cm, ft·lbf) : Specified torque


H17188

2003 LEXUS LS430 (RM988U)

Author: Date: 2802


RS−42
SUPPLEMENTAL RESTRAINT SYSTEM − SIDE AIRBAG ASSEMBLY

SIDE AIRBAG ASSEMBLY


RS0MW−03

COMPONENTS

Headrest

Seatback Board
Headrest Support

Seatback Frame

s
(w/ Airbag)

nt
ne
Seatback Cover with Pad

po
om

5.2 (54, 47 in.·lbf) 43 (440, 32)


C

Front Seat Cushion


Inner Shield
3

Seat Cushion Assembly


00

Seat Track Cover


-2
01

37 (375, 27)

Front Seat Outer Belt Anchor


20

42 (430, 31)

Front Seat Cushion Shield


37 (375, 27)

Front Seat Outer


Belt Anchor Cap
Seat Track Cover

Power Seat Switch Knob


N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part H17189

2003 LEXUS LS430 (RM988U)

Author: Date: 2816


RS−55
SUPPLEMENTAL RESTRAINT SYSTEM − CURTAIN SHIELD AIRBAG ASSEMBLY

CURTAIN SHIELD AIRBAG ASSEMBLY


RS0N2−09

COMPONENTS

Curtain Shield Airbag Assembly

s
nt
9.8 (100, 86 in.·lbf)

ne
po
om
C
3
00
-2
01

9.8 (100, 86 in.·lbf)

9.8 (100, 86 in.·lbf)


20

N·m (kgf·cm, ft·lbf) : Specified torque


H18874

2003 LEXUS LS430 (RM988U)

Author: Date: 2829


RS−66
SUPPLEMENTAL RESTRAINT SYSTEM − AIRBAG SENSOR ASSEMBLY

AIRBAG SENSOR ASSEMBLY


RS0N8−06

COMPONENTS

Airbag Sensor Assembly

20 (205, 15)
No. 2 Garnish
Cluster Finish Panel
Lower Center Finish Panel

Center Lower

s
Cluster Finish Panel

nt
Lower Cluster Finish Panel

Cluster Finish End Panel

ne
Finish Panel
Cluster Finish Panel
po
om
C

No. 1 Safety Pad


No. 2 Under Cover
3
00

Console Box
-2

Mirror Control
01
20

Cup Holder Console Box Plate

Upper Rear Panel

Console Box Carpet


No. 1 Under Cover
Rear Console Armrest

N·m (kgf·cm, ft·lbf) : Specified torque


H19324

2003 LEXUS LS430 (RM988U)

Author: Date: 2840


RS−71
SUPPLEMENTAL RESTRAINT SYSTEM − FRONT AIRBAG SENSOR

FRONT AIRBAG SENSOR


RS0ND−03

COMPONENTS

Air Cleaner Assembly

No. 1 Air Cleaner Inlet

s
nt
20 (205, 15)

ne
20 (205, 15)

Front Airbag
Sensor (RH) po
Front Airbag Sensor (LH)
om
C
3
00
-2
01
20

N·m (kgf·cm, ft·lbf) : Specified torque


H17078

2003 LEXUS LS430 (RM988U)

Author: Date: 2845


RS−76 SUPPLEMENTAL RESTRAINT SYSTEM − SIDE AND CURTAIN SHIELD AIRBAG SENSOR
ASSEMBLY

SIDE AND CURTAIN SHIELD AIRBAG SENSOR ASSEMBLY


RS0NI−05

COMPONENTS

Side and Curtain Shield


Airbag Sensor Assembly

20 (205, 15)

s
nt
7.4 (75, 65 in.·lbf)

ne
Retractor Cover

po
om

20 (205, 15)
C

Rear Door Scuff Plate


3

42 (430, 31)
00

Front Seat Outer


Belt Retractor
-2
01

Center Pillar Lower Garnish


20

Front Door Scuff Plate

N·m (kgf·cm, ft·lbf) : Specified torque


H19222

2003 LEXUS LS430 (RM988U)

Author: Date: 2850


RS−81
SUPPLEMENTAL RESTRAINT SYSTEM − CURTAIN SHIELD AIRBAG SENSOR ASSEMBLY

CURTAIN SHIELD AIRBAG SENSOR ASSEMBLY


RS0SH−03

COMPONENTS

Roof Inner Side Garnish

Rear Door Opening Trim

s
nt
ne
Rear Seat Side Garnish

po
om
C
3
00
-2

Rear Door Scuff Plate


01
20

Curtain Shield Airbag Sensor

20 (205, 15)

N·m (kgf·cm, ft·lbf) : Specified torque


H19224

2003 LEXUS LS430 (RM988U)

Author: Date: 2855


RS−86
SUPPLEMENTAL RESTRAINT SYSTEM − SEAT POSITION SENSOR ASSEMBLY

SEAT POSITION SENSOR ASSEMBLY


RS0UU−01

COMPONENTS

Front Driver’s Seat


Seat Track Cover

s
nt
37 (375, 27)

Seat Track Cover

ne
Seat Track Cover 37 (375, 27)

po
om

37 (375, 27)
C

Seat Track Cover 37 (375, 27)


3
00

Seat Position Sensor


-2

8.0 (82, 71 in.·lbf)


N·m (kgf·cm, ft·lbf) : Specified torque
H19226
01
20

2003 LEXUS LS430 (RM988U)

Author: Date: 2860


SA−13
SUSPENSION AND AXLE − FRONT AXLE HUB

FRONT AXLE HUB


SA0IP−05

COMPONENTS

Brake Caliper

z 110 (1,122, 81)

s
nt
ne
69 (700, 51)
po
om
Axle Hub
C
3

Dust Cover
00

z Speed Sensor
-2

Axle Hub
01
20

N·m (kgf·cm, ft·lbf) : Specified torque


Disc
z Non−reusable part
F12964

Author: Date: 2486


SA−19
SUSPENSION AND AXLE − STEERING KNUCKLE

STEERING KNUCKLE
SA21N−01

COMPONENTS

Upper Suspension Arm

87 (885, 64)
z Clip
Brake Caliper

z 110 (1,122, 81)


Steering Knuckle

s
nt
ne
69 (700, 51)
po Dust Cover
om
C

Axle Hub
3
00
-2
01

113 (1,150, 83)


20

Disc
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part F12980

Author: Date: 2492


SA−22
SUSPENSION AND AXLE − FRONT SHOCK ABSORBER

FRONT SHOCK ABSORBER


SA0IV−05

COMPONENTS

z 28 (280, 20)

Coil Spring Rebound Stopper


58 (590, 43)

Suspension
Support

s
nt
ne
Shock Absorber
with Coil Spring po Insulator
om
C

Shock Absorber
3
00

157 (1,600, 116)


-2

Upper Suspension Arm


01
20

87 (885, 64)
Height Control z Clip
Sensor Link

5.4 (55, 48 in.·lbf)

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part
F12962

Author: Date: 2495


SA−29
SUSPENSION AND AXLE − FRONT PNEUMATIC CYLINDER

FRONT PNEUMATIC CYLINDER


SA0J2−05

COMPONENTS
58 (590, 43)

Actuator Cover

Suspension Control Actuator


58 (590, 43)

s
nt
ne
Suspension Support

Air Tube po
z O−Rings
om

z Connector No. 2 Pneumatic Cylinder


C

z Plate
3
00

Upper Suspension Arm


-2

157 (1,600, 116)


01
20

5.4 (55, 48 in.·lbf)

87 (885, 64)
z Clip
Height Control
Sensor Link

N·m(kgf·cm, ft·lbf) : Specified torque


z Non−reusable part
F12972

Author: Date: 2502


SA−35
SUSPENSION AND AXLE − FRONT UPPER SUSPENSION ARM

FRONT UPPER SUSPENSION ARM


SA0JB−05

COMPONENTS

w/ Electronic Modulated Air Suspension

58 (590, 43)

Actuator
Cover

Suspension
Control
Actuator

s
58 (590, 43) 58 (590, 43)

nt
Air Tube Suspension
Support

ne
z O−Rings

po
Shock Absorber
om

with Coil Spring

z Plate
C

z Connector No. 2
157 (1,600, 116)
3
00

157 (1,600, 116)


-2

53 (540, 39)
01

Upper
Suspension
Arm
20

Height Control
Sensor Link
87 (885, 64)
z Clip

5.4 (55, 48 in.·lbf)

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part
F12973

Author: Date: 2508


SA−39
SUSPENSION AND AXLE − FRONT LOWER SUSPENSION ARM

FRONT LOWER SUSPENSION ARM


SA0JF−05

COMPONENTS

Adjusting Cam Bolt Bracket


172 (1,755, 127)
Adjusting Cam Bushing
137 (1,395, 101)

5.4 (55, 48 in.·lbf)


137 (1,395, 101)

s
Height Control
60 (612, 44)

nt
Sensor Link

157 (1,600, 116) z Clip

ne
Stabilizer Bar Link 162 (1,645, 119)

Lower Suspension Arm po


om
Tie Rod End
C

Lower Ball Joint

59 (600, 43)
3

z Clip
00

113 (1,150, 83)


-2

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part F14070
01
20

Author: Date: 2512


SA−44
SUSPENSION AND AXLE − FRONT LOWER BALL JOINT

FRONT LOWER BALL JOINT


SA0JJ−05

COMPONENTS

z Clip
162 (1,645, 119)

s
nt
ne
Tie Rod End

po
om

Lower Ball Joint


59 (600, 43)
C

z Clip
3
00

113 (1,150, 83)


-2

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part
F14068
01
20

Author: Date: 2517


SA−48
SUSPENSION AND AXLE − FRONT STABILIZER BAR

FRONT STABILIZER BAR


SA0JN−06

COMPONENTS
55 (570, 41)
55 (570, 41)

Stabilizer Bar Stabilizer Bar Link

s
nt
Bushing

ne
Stabilizer Bar
Bracket
po 55 (570, 41)

55 (570, 41)
om
C

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part 23 (235, 17)
3

F12978
00
-2
01
20

Author: Date: 2521


SA−52
SUSPENSION AND AXLE − REAR AXLE CARRIER

REAR AXLE CARRIER


SA0JR−06

COMPONENTS

z 70 (720, 52)

Rear Drive Shaft


90 (910, 66)

Brake Caliper 78 (800, 58)

s
nt
8.0 (82, 71 in.·lbf)

ABS Speed Sensor Height Control

ne
Sensor Link
Toe Control Link
z 70 (720, 52)
po 5.4 (55, 48 in.·lbf)

No.2 Lower
om

Suspension Arm

z 70 (720, 52)
z 70 (720, 52)
C

No.1 Lower Suspension Arm

Parking Brake Cable Lock Cap


3

290 (2,960,214) z Cotter pin


00

Upper Suspension Arm Disc


-2
01

z Dust Deflector 65 (663, 48)


20

z 70 (720, 52)

Backing Plate

Parking Brake Cable


Support Bracket Axle Carrier
Axle Hub
N·m (kgf·cm, ft·lbf) : Specified torque
z Non reusable part
F12982

Author: Date: 2525


SA−59
SUSPENSION AND AXLE − REAR DRIVE SHAFT

REAR DRIVE SHAFT


SA0JX−07

COMPONENTS

Washer

83 (850, 61)

Rear Drive Shaft

s
Suspension Member Brace

nt
50 (510, 37)

Ring

ne
Under Cover
po
om

Lock Cap
5.4 (55, 48 in.·lbf)
C

Tailpipe
z Gasket
z Snap Ring
3

z Cotter Pin
00

z Inboard Joint Cover


z 290 (2,960, 214)
z Boot
-2

z End Cover
z Boot Clamp
01

Inboard Joint
20

z Boot

Outboard Joint
with Drive Shaft

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part
F12986

Author: Date: 2532


SUSPENSION AND AXLE − REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL SA−67
(to 05−31−03)

REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL (to May,


2003)
SA2CK−01

COMPONENTS
To May, 2003 From May, 2003
w/ Differential Carrier Retainer w/o Differential Carrier Retainer
w/o Oil Information Label w/ Oil Information Label

s
nt
ne
Oil Information Label
Differential Carrier Retainer
po
om
C
3
00

F18669
-2
01
20

Author: Date: 2540


SA−68 SUSPENSION AND AXLE − REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL
(to 05−31−03)

z Snap Ring

COMPONENTS Differential Side Gear Shaft

z Oil Seal 83 (850, 61)

Washer
Rear Drive Shaft

s
nt
ne
po
om

Suspension Member Brace


C

z 290 (2,960, 214)


Lock Cap
3

z Cotter Pin
00

50 (510, 37)
-2

Under Cover Ring


01
20

5.4 (55, 48 in.·lbf)

Tailpipe
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part F12989

Author: Date: 2541


SUSPENSION AND AXLE − REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL SA−71
(from 05−31−03)

REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL (from


May, 2003)
SA2CM−01

COMPONENTS
To May, 2003 From May, 2003
w/ Differential Carrier Retainer w/o Differential Carrier Retainer
w/o Oil Information Label w/ Oil Information Label

s
nt
ne
Oil Information Label
Differential Carrier Retainer
po
om
C
3
00

F18669
-2
01
20

Author: Date: 2544


SA−72 SUSPENSION AND AXLE − REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL
(from 05−31−03)

 Snap Ring
Washer
83 (850, 61)

ɟ6

 Oil Seal
Drive Shaft

s
nt
Differential Side Gear Shift

ne
po 289 (2,950, 213)

Suspension Member Brace


om

 Cotter Pin
Lock Cap
C
3
00

50 (510, 37)
110 (1,120, 81)
-2
01

78 (765, 55)
20

N·m (kgf·cm, ft·lbf) : Specified torque


 Non−reusable part
F03422

Author: Date: 2545


SA−75
SUSPENSION AND AXLE − REAR DIFFERENTIAL CARRIER (to 05−31−03)

REAR DIFFERENTIAL CARRIER (to May, 2003)


SA2CL−01

COMPONENTS
HINT:
The differential was changed in May 2003. For details, refer to the illustration below.

To May, 2003 From May, 2003


w/ Differential Carrier Retainer w/o Differential Carrier Retainer
w/o Oil Information Label w/ Oil Information Label

s
nt
ne
Oil Information Label
Differential Carrier Retainer
po
om
C
3
00

F18669
-2
01
20

Author: Date: 2548


SA−76
SUSPENSION AND AXLE − REAR DIFFERENTIAL CARRIER (to 05−31−03)

Upper Mounting Stopper


Stabilizer Bar
Differential Carrier
Assembly 18 (180, 13)
Differential
Mounting Cushion

z 142 (1,450, 105)

Washer

s
nt
83 (850, 61)
z 147 (1,500, 108)

ne
Lower Mount
Stopper

po
Propeller Shaft
om
C

79 (805, 58)
3
00

37 (375, 28)
79 (805, 58)
-2

z
01

Exhaust Pipe
z Gasket
20

Heated Oxygen Sensor


44 (450, 33)
z Gasket

z 43 (440, 32)

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part F12990

Author: Date: 2549


SA−77
SUSPENSION AND AXLE − REAR DIFFERENTIAL CARRIER (to 05−31−03)

Pinion Gear Shaft

Thrust Washer
Pinion Gear

Straight Pin

Side Gear

s
Thrust Washer

nt
zL 64 (650, 47)

ne
z Adjusting Plate Washer

po x10

Drive Pinion
om

Outer Race Ring Gear

Differential Case
Side Bearing
C

z Drive Pinion Rear Bearing Outer Race


z
3

z Side Bearing
Breather Plug
00

21 (210, 15)
z Drain Plug
49 (500, 39) Oil Deflector
-2

7.0 (70, 62 in.·lbf) 47 (475, 34)


x8 z Gasket
01

Filler Plug x8
49 (500, 39) Differential
20

z Gasket Carrier Cover


Differential
Carrier
z Oil Seal Differential Carrier Retainer
z Oil Seal
z Spacer z Dust Cover
Outer Race
Adjust Plate z Snap Ring
Drive Pinion Front Bearing Washer
Oil Slinger z O−ring
z Dust Deflector
x8
Companion Flange
z See page SA−85 22 (225, 16)

Side Gear Shaft


N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part
L Precoated part
F01950

Author: Date: 2550


SA−97
SUSPENSION AND AXLE − REAR DIFFERENTIAL CARRIER (from 05−31−03)

REAR DIFFERENTIAL CARRIER (from May, 2003)


SA2CN−01

COMPONENTS
HINT:
The differential was changed in May 2003. For details, refer to the illustration below.

To May, 2003 From May, 2003


w/ Differential Carrier Retainer w/o Differential Carrier Retainer
w/o Oil Information Label w/ Oil Information Label

s
nt
ne
Oil Information Label
Differential Carrier Retainer
po
om
C
3
00

F18669
-2
01
20

Author: Date: 2570


SA−98
SUSPENSION AND AXLE − REAR DIFFERENTIAL CARRIER (from 05−31−03)

142 (1,450, 105)

Upper Mount Stopper

Differential

Washer

ɟ6
83 (850, 61)

s
nt
Lower Mount Stopper

ne
123 (1,250, 90)

Suspension Member Brace


po 110 (1,120, 80)

50 (510, 37)
om

75 (765, 55)
79 (805, 58)
Propeller Shaft
C
3
00

79 (805, 58) Heat Insulator

37 (375, 27)
-2

Heat Insulator
01

ɟ6
20

5.4 (55, 48 in.·lbf)

Front Floor Center Brace


Exhaust Pipe

7.4 (75, 65 in.·lbf)


N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part
F03423

Author: Date: 2571


SA−99
SUSPENSION AND AXLE − REAR DIFFERENTIAL CARRIER (from 05−31−03)

z Adjusting Washer zL See page SA−109

s
nt
X10

Drive Pinion

ne
Outer Race Ring Gear

Drive Pinion Rear Bearing


po
Differential Case
Side Bearing
Outer Race
om

Side Bearing
C

Breather Plug
Drain Plug
3

21 (210, 15)
49 (500, 39)
Oil Deflector
00

7.0 (70, 62 in.·lbf) 47 (475, 34)


z Gasket
-2

Filler Plug X8
49 (500, 39) Differential
01

z Gasket Carrier Cover


Oil Slinger
20

z Oil Seal
z Oil Seal
z Dust Cover
z Spacer
Outer Race z Snap Ring

Drive Pinion Front Bearing

z Dust Deflector Snap Ring


Companion Flange
z See page SA−109
Side Gear Shaft

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part MP Grease
L Pre−cauted part Hypoid Gear Oil LSD
F17340

Author: Date: 2572


SA−131
SUSPENSION AND AXLE − REAR SHOCK ABSORBER

REAR SHOCK ABSORBER


SA0KB−04

COMPONENTS
Package Tray Rear Speaker Grille
Trim Panel

Rear Door High−mounting


Opening Trim Rear
Seatback Stop Light

Roof Side
Rear Door Inner Garnish
Scuff Plate

s
nt
25 (260, 18)

ne
Rear Seat Rear Seat
Cushion Side Garnish

64 (650, 47) Shock Absorber


Cap
po
om

z 27 (280, 20)
Suspension
Support
C

Rebound
Stopper
Coil Spring
3

Shock Absorber
00

with Coil Spring


-2

z 70 (720, 52)
01

Height Control
Sensor Link Insulator
20

8.0 (82, 71 in.·lbf)

5.4 (55, 48 in.·lbf)

ABS Speed Sensor

Lock Cap 78 (800, 58)

Rear Shock Absorber


z Cotter Pin
z 290 (2,960, 214)
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part F13013

Author: Date: 2604


SA−139
SUSPENSION AND AXLE − REAR PNEUMATIC CYLINDER

REAR PNEUMATIC CYLINDER


SA0KI−04

COMPONENTS
Rear Speaker Grille High−mounting
Stop Light
Package Tray
Trim Panel
Rear Door Rear
Opening Trim Seatback

Rear Door Roof


Scuff Plate Side
Inner
Garnish

s
nt
25 (260, 18)

Actuator Cover

ne
Rear Seat
Cushion
Suspension Control Rear Seat
Actuator
64 (650, 47)
po Side Garnish
om
C

z O−Rings
3

No. 2 Connector
00

Air Tube
-2

Pneumatic Cylinder z Plate


01

z 70 (720, 52)
Height Control
20

Sensor Link

8.0 (82, 71 in.·lbf)


5.4 (55, 48 in.·lbf)

ABS Speed Sensor

Lock Cap 78 (800, 58)

z Cotter Pin
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part z 290 (2,960, 214)
F13014

Author: Date: 2612


SA−145
SUSPENSION AND AXLE − REAR UPPER SUSPENSION ARM

REAR UPPER SUSPENSION ARM


SA0KN−05

COMPONENTS

70 (720, 52)

Drive Shaft 90 (910, 66)

78 (800, 58)

s
nt
Height Control
8.0 (82, 71 in.·lbf) Sensor Link

ne
ABS Speed Sensor
Brake Caliper
Toe Control Link po 5.4 (55, 48 in.·lbf)
om

70 (720, 52) No. 2 Lower


Suspension Arm
C

70 (720, 52)
No. 1 Lower 70 (720, 52)
Suspension Arm z Cotter Pin
3
00

Lock Cap
Parking Brake Cable
290 (2,960, 214)
-2
01

Disc

Upper Suspension Arm


20

z 70 (720, 52)

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part
F12997

Author: Date: 2618


SA−149
SUSPENSION AND AXLE − REAR LOWER SUSPENSION ARM

REAR LOWER SUSPENSION ARM


SA0ST−06

COMPONENTS

90 (910, 66)

5.4 (55, 48 in.·lbf)

s
nt
ne
Stabilizer
90 (910, 66) Bar Link
Height Control
po Sensor Link
65 (660, 48)
om
C

No. 1 Lower
No. 2 Lower
Suspension Arm
Suspension Arm
3

z 70 (720, 52)
z 70 (720, 52)
00
-2

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part
F13000
01
20

Author: Date: 2622


SA−154
SUSPENSION AND AXLE − TOE CONTROL LINK

TOE CONTROL LINK


SA0SW−06

COMPONENTS

Camplate 50 (510, 37)

s
nt
Toe Control Link

ne
po
om

z 50 (510, 37)
C

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part
3

F13007
00
-2
01
20

Author: Date: 2627


SA−158
SUSPENSION AND AXLE − REAR STABILIZER BAR

REAR STABILIZER BAR


SA0KV−04

COMPONENTS

Stabilizer Bar
Stabilizer Bar Link

s
Bushing

nt
Stasilizer Bar
Bracket

ne
65 (660, 48)
Stabilizer Bar Link

18 (180, 13)
po
om
C

65 (660, 48)
18 (180, 13)
N·m (kgf·cm, ft·lbf) : Specified torque
3

F13001
00
-2
01
20

Author: Date: 2631


SA−166
SUSPENSION AND AXLE − HEIGHT CONTROL COMPRESSOR AND DRYER

HEIGHT CONTROL COMPRESSOR AND DRYER


SA0L1−05

COMPONENTS

Front Right Fender Liner

s
Connector

nt
Air Tube

ne
po
om
19 (195, 14) z Clip Holder
Height Control z O−Rings
Compressor and Dryer
C
3

Bracket
00
-2
01

Dryer
20

6.4 (65, 56 in.·lbf)

Bushing z O−Ring

5.9 (60, 52 in.·lbf)

N·m (kgf·cm, ft·lbf) : Specified torque Height Control Compressor


z Non−reusable part F13006

Author: Date: 2639


SA−170
SUSPENSION AND AXLE − HEIGHT CONTROL VALVE

HEIGHT CONTROL VALVE


SA0L4−04

COMPONENTS
Front:
Spacer
To Right Front Cushion
Pneumatic Cylinder
Connector
Front Height
Control Valve
5.4 (55, 48 in.·lbf)
To Rear Height
Control Valve
z Plate z O−Ring

Air Tube
Height
z Clip

s
Control z No. 2 Connector

nt
From Height Valve
Control Compressor Holder

ne
To Left Front
Pneumatic Cylinder
po
Front Right Fender Liner
om
C

Rear Height
Control Valve To Left Rear
Pneumatic Cylinder
3

Rear:
Height Control
00

Valve
z O−Rings
-2

Air Tube
01
20

z Plate
Connector
z No. 2 Connector
From Front 5.4 (55, 48 in.·lbf)
Height Control Valve
z Plate z O−Ring
To Right Rear
z No. 2 Connector
Pneumatic Cylinder

N·m (kgf·cm, ft·lbf) : Specified torque Air Tube


z Non−reusable part
F13018

Author: Date: 2643


SUSPENSION AND AXLE − FRONT HEIGHT CONTROL SENSOR AND SA−173
ACCELERATION SENSOR

FRONT HEIGHT CONTROL SENSOR AND ACCELERATION


SENSOR
SA1I6−02

COMPONENTS

s
Front Left Fender Liner

nt
ne
po
om
C
3
00
-2
01

Front Height Control Sensor


and Acceleration Sensor
20

7.8 (80, 69 in.·lbf)

5.4 (55, 48 in.·lbf)

N·m (kgf·cm, ft·lbf) : Specified torque


F13015

Author: Date: 2646


SA−176
SUSPENSION AND AXLE − REAR HEIGHT CONTROL SENSOR

REAR HEIGHT CONTROL SENSOR


SA1I9−02

COMPONENTS

s
nt
ne
po
om
C
3
00

5.4 (55, 48 in.·lbf)


-2
01

Connector
20

Rear Height
Control Sensor

7.8 (80, 69 in.·lbf)

N·m (kgf·cm, ft·lbf) : Specified torque


F13016

Author: Date: 2649


SA−179
SUSPENSION AND AXLE − REAR ACCELERATION SENSOR

REAR ACCELERATION SENSOR


SA1IC−03

COMPONENTS

s
nt
Rear Acceleration Sensor

ne
po
om

5.4 (55, 48 in.·lbf)


Rear Luggage Compartment
Trim Side Cover Front Luggage
Compartment Trim Cover
C
3
00
-2

Luggage Compartment Light


01

Deck Trim Side Board


20

Rear Floor Finish Panel

Floor Mat

N·m (kgf·cm, ft·lbf) : Specified torque


F14064

Author: Date: 2652


SF−8
SFI − FUEL PUMP
FI0XT−02

COMPONENTS

Rear Seat Cushion

s
Floor Service Hole Cover

nt
ne
Fuel Tank Main Tube
Fuel Pump & Sender Gauge
Connector po
om

3.5 (36, 31 in.·lbf)

Tube Joint Clip


C
3

Fuel Tank Vent Tube


Set Plate Fuel Pump and Sender
00

Gauge Assembly
-2

z Gasket
01
20

Fuel Sub−suction Hose

N·m (kgf·cm, ft·lbf) : Specified Torque


z Non−reusable part
B12827

2003 LEXUS LS430 (RM988U)

Author: Date: 2249


SF−9
SFI − FUEL PUMP

Fuel Suction Plate

Fuel Sender Gauge


Assembly

z O−Ring

Fuel Filter Assembly

s
nt
ne
po Fuel Pressure
Regulator and Fuel
om

Return Jet Tube


Assembly
C
3
00

Fuel Pump Assembly


-2

z O−Ring
01
20

Rubber Cushion

No.2 Fuel Suction


Support

z Non−reusable part
B11115

2003 LEXUS LS430 (RM988U)

Author: Date: 2250


SF−14
SFI − FUEL PRESSURE REGULATOR

FUEL PRESSURE REGULATOR


FI0XW−01

COMPONENTS

Rear Seat Cushion

s
nt
Floor Service Hole Cover

ne
Fuel Pump & Sender
Gauge Connector
po Fuel Tank Main Tube
om

3.5 (36, 31 in.·lbf)


C

Tube Joint Clip


3
00

Fuel Tank Vent Tube


Set Plate Fuel Pump and Sender
-2

Gauge Assembly
01

z Gasket
20

Fuel Sub−suction Hose

N·m (kgf·cm, ft·lbf) : Specified Torque


z Non−reusable part B12827

2003 LEXUS LS430 (RM988U)

Author: Date: 2255


SF−15
SFI − FUEL PRESSURE REGULATOR

s
nt
ne
po
om
C
3
00

Fuel Return Jet Tube


-2

Rubber Cushion
01

z O−Ring
20

No.2 Fuel Suction


Support

Fuel Pressure
Regulator

Fuel Pressure Regulator


and Fuel Return Jet Tube
Assembly

z Non−reusable part
B11124

2003 LEXUS LS430 (RM988U)

Author: Date: 2256


SF−19
SFI − INJECTOR
FI0XZ−01

COMPONENTS
Intake Air Connector

V−Bank Cover

Air Cleaner Inlet

s
nt
ne
po
om
C
3
00
-2
01
20

B12788

2003 LEXUS LS430 (RM988U)

Author: Date: 2260


SF−20
SFI − INJECTOR

Engine Wire

Fuel Pressure
Pulsation Damper

s
Fuel Pressure

nt
z Gasket Pulsation Damper

Rear Fuel Pipe

ne
z Gasket
z Gasket

Noise Filter
po
om
Connector

PS Air Hose
C
3

z Gasket
00

Brake Booster
Vacuum Hose
-2
01
20

VSV
Connector
for EVAP

EVAP Hose

EVAP Hose
z Non−reusable part
B12822

2003 LEXUS LS430 (RM988U)

Author: Date: 2261


SF−21
SFI − INJECTOR

Engine wire

Delivery Pipe

Delivery Pipe

Spacer z O−Ring

z Grommet

s
Spacer

nt
Spacer
Injector w/ Cover
z O−Ring (for 5, 6, 7 and 8
Spacer

ne
Cylinders)
z Grommet
Injector z Insulator
Injector Connector
(for 1, 2, 3 and 4
Cylinders)
po z O−Ring
VVT Sensor Connector
om

VSV for EVAP


z Insulator

z O−Ring
C
3
00

V−Bank Cover Bracket


-2

V−Bank Cover
Bracket w/
01

Noise Filter
20

VVT Sensor Connector

z Non−reusable part B12821

2003 LEXUS LS430 (RM988U)

Author: Date: 2262


SF−27
SFI − FUEL PRESSURE PULSATION DAMPER

FUEL PRESSURE PULSATION DAMPER


FI0Y0−01

COMPONENTS

V−Bank Cover

s
nt
Engine Wire Protector

ne
Fuel Pressurepo
Pulsation Damper
om
Fuel Pressure
Pulsation Damper
z Upper Gasket
* 33 (340, 24)
39 (400, 29)
z Upper Gasket
C

VSV for EVAP

z Lower Gasket
3
00

Rear Fuel Pipe z Lower Gasket


-2

EVAP Hose Engine


Wire
Clamp
01

No. 2 V−Bank
20

Cover Bracket
(with Noise Filter)

No.7 Injector
PCV Hose Connector

N·m (kgf·cm, ft·lbf) : Specified torque


No. 3 V−Bank No.5 Ignition
z Non−reusable part
Cover Bracket Coil Connector
* For use with SST B12545

2003 LEXUS LS430 (RM988U)

Author: Date: 2268


SF−30
SFI − FUEL TANK AND LINE

FUEL TANK AND LINE


FI0Y1−03

COMPONENTS
CAUTION:
S Always use new gaskets when replacing the fuel tank or component parts.
S Apply the proper torque to all parts tightened.

Location of Fuel Tank Cushion


Fuel Tank Cap

Shield
Charcoal Canister
Ring

s
nt
ne
1.5 (15, 13 in.·lbf)

x5
po
Fuel Sender
om

Gauge 18 (185, 13)


Fuel Filler Pipe
C

Fuel Inlet Hose


3

z Gasket Fuel Tank Vent


00

x8 Tube Set Plate


-2

Tube Joint
Clip
01

3.5 (36, 31 in.·lbf)

Fuel Pump and


20

Sender Gauge
Fuel Sub−suction Hose Assembly

Fuel Tank
z Gasket

39 (400, 29)

Fuel Tank Main Tube


Fuel Tank Band
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part
B12845
2003 LEXUS LS430 (RM988U)

Author: Date: 2271


SF−32
SFI − MASS AIR FLOW (MAF) METER

MASS AIR FLOW (MAF) METER


FI0Y3−02

COMPONENTS

Mass Air Flow (MAF) Meter

Mass Air Flow (MAF) Meter Connector

s
nt
ne
z O−Ring

po
om
C
3
00
-2
01
20

z Non−reusable part
B12808

2003 LEXUS LS430 (RM988U)

Author: Date: 2273


SF−36
SFI − THROTTLE BODY
FI0Y6−01

COMPONENTS
Intake Air connector

V−Bank Cover

Air Cleaner Inlet

s
nt
ne
po
om
C
3
00
-2
01
20

B12788

2003 LEXUS LS430 (RM988U)

Author: Date: 2277


SF−37
SFI − THROTTLE BODY

Throttle Body
z Gaslet

s
nt
18 (185, 13)

ne
po
om
C
3
00
-2
01
20

B12807

2003 LEXUS LS430 (RM988U)

Author: Date: 2278


SF−43
SFI − CAMSHAFT TIMING OIL CONTROL VALVE
FI0YA−01

COMPONENTS

Intake Air Connector


V−Bank Cover

Air Cleaner Inlet

s
nt
ne
po
om
C
3
00
-2
01
20

B12788

2003 LEXUS LS430 (RM988U)

Author: Date: 2284


SF−44
SFI − CAMSHAFT TIMING OIL CONTROL VALVE

Throttle Body

z Gasket

z O−ring
Camshaft Oil Control Valve
(Bank2)
7.5 (80, 66 in.·lbf)

Camshaft Oil Control Valve


(Bank2)

s
18 (185, 13)

nt
z O−ring

ne
7.5 (80, 66 in.·lbf)

po
om
C
3
00
-2
01
20

N·m (kgf·cm, ft·lbf) : Specified Torque


z Non−reusable part
B12805

2003 LEXUS LS430 (RM988U)

Author: Date: 2285


SF−49
SFI − ACOUSTIC CONTROL INDUCTION SYSTEM (ACIS)
FI0YB−01

COMPONENTS
Intake Air connector

V−Bank Cover

Air Cleaner Inlet

s
nt
ne
po
om
C
3
00
-2
01
20

B12788

2003 LEXUS LS430 (RM988U)

Author: Date: 2290


SF−50
SFI − ACOUSTIC CONTROL INDUCTION SYSTEM (ACIS)

Engine Wire

Heater Pipe

Engine Wire PS Air Hose

Noise Filter
Connector

s
nt
Engine Wire

ne
Brake Booster Hose
Throttle Body

po Injector Connector
om

VSV Connector for


C

18 (185, 13) EVAP


z Gasket
3

L 35 (360, 26)
00
-2
01

z Gasket
20

N·m (kgf·cm, ft·lbf) : Specified Torque


z Non−reusable part
L For use with SSt
B12796

2003 LEXUS LS430 (RM988U)

Author: Date: 2291


SF−51
SFI − ACOUSTIC CONTROL INDUCTION SYSTEM (ACIS)

s
nt
ne
po
om
C
3
00

Port B Vacuum Tank


-2

Vacuum Hose
01

(from Lower
Intake Manifold)
Port A
20

VSV for ACIS


Vacuum Hose

Port E
Port F

Vacuum Hose
(from Actuator)
VSV Connector for ACIS

B02263

2003 LEXUS LS430 (RM988U)

Author: Date: 2292


SF−52
SFI − ACOUSTIC CONTROL INDUCTION SYSTEM (ACIS)

Intake Air Control


Valve Actuator
18 (185, 13) x 13
Upper Intake
Manifold z Gasket

8.5 (85, 75 in.·lbf)

Vacuum Hose

s
nt
ne
po
om

Intake Air Control Valve

x6
C

8.5 (85, 75 in.·lbf)


3
00

z Gasket
-2
01
20

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part
B12555

2003 LEXUS LS430 (RM988U)

Author: Date: 2293


SF−60
SFI − FUEL PUMP RESISTOR

FUEL PUMP RESISTOR


FI0YF−01

COMPONENTS

s
nt
ne
po
om
C
3
00
-2
01
20

Fuel Pump Resistor

N·m (kgf·cm, ft·lbf) : Specified Torque


B12799

2003 LEXUS LS430 (RM988U)

Author: Date: 2301


SF−62
SFI − VSV FOR EVAPORATIVE EMISSION (EVAP)

VSV FOR EVAPORATIVE EMISSION (EVAP)


FI0YG−01

COMPONENTS

V−Bank Cover

s
nt
ne
VSV for EVAP

po
om

VSV Connector
C

for EVAP
3
00
-2

B12797
01
20

2003 LEXUS LS430 (RM988U)

Author: Date: 2303


SF−64 SFI − VSV FOR ACOUSTIC CONTROL INDUCTION
SYSTEM (ACIS)

VSV FOR ACOUSTIC CONTROL INDUCTION SYSTEM (ACIS)


FI0YH−01

COMPONENTS
Intake Air connector

V−Bank Cover

Air Cleaner Inlet

s
nt
ne
po
om
C
3
00
-2
01
20

B12788

2003 LEXUS LS430 (RM988U)

Author: Date: 2305


SFI − VSV FOR ACOUSTIC CONTROL INDUCTION SF−65
SYSTEM (ACIS)

Engine Wire

Heater Pipe

Engine Wire PS Air Hose

Noise Filter
Connector

s
nt
Engine Wire

ne
Brake Booster Hose
Throttle Body

po Injector Connector
om

VSV Connector for


C

18 (185, 13)
z Gasket EVAP
3

L 35 (360, 26)
00
-2
01

z Gasket
20

N·m (kgf·cm, ft·lbf) : Specified Torque


z Non−reusable part
L For use with SSt
B12796

2003 LEXUS LS430 (RM988U)

Author: Date: 2306


SF−66 SFI − VSV FOR ACOUSTIC CONTROL INDUCTION
SYSTEM (ACIS)

s
nt
ne
po
om
C
3
00

Port B Vacuum Tank


-2

Vacuum Hose
01

(from Lower
Intake Manifold)
Port A
20

VSV for ACIS


Vacuum Hose

Port E
Port F

Vacuum Hose
(from Actuator)
VSV Connector for ACIS

B02263

2003 LEXUS LS430 (RM988U)

Author: Date: 2307


SF−69
SFI − VSV FOR CANISTER CLOSED VALVE (CCV)

VSV FOR CANISTER CLOSED VALVE (CCV)


SF195−02

COMPONENTS

Air Cleaner Inlet


VSV for Canister
Closed Valve (CCV)

s
nt
ne
po
Air Cleaner Assembly
om
C
3
00
-2
01
20

z Non−reusable part B12844

2003 LEXUS LS430 (RM988U)

Author: Date: 2310


SF−71
SFI − VSV FOR PRESSURE SWITCHING VALVE

VSV FOR PRESSURE SWITCHING VALVE


SF1MY−01

COMPONENTS

RH Drive Shaft

Washer

s
nt
83 (850, 61)

ne
po
om
C

VSV for Pressure


Switching Valve
3

Suspension Member
00

Brace
50 (510, 37)
-2
01
20

Vapor Pressure
Sensor

Charcoal Canister

N·m (kgf·cm, ft·lbf) : Specified torque


B12849

2003 LEXUS LS430 (RM988U)

Author: Date: 2312


SF−73
SFI − ENGINE COOLANT TEMPERATURE (ECT) SENSOR

ENGINE COOLANT TEMPERATURE (ECT) SENSOR


FI0YI−03

COMPONENTS
Intake Air Connector

V−Bank Cover

Air Cleaner Inlet

s
nt
ne
po
om
C
3
00
-2
01
20

B12788

2003 LEXUS LS430 (RM988U)

Author: Date: 2314


SF−74
SFI − ENGINE COOLANT TEMPERATURE (ECT) SENSOR

Throttle Body
z Gasket

ECT Sensor Connector

ECT Sensor

s
nt
z Gasket

ne
po
om
C
3
00
-2
01
20

B12794

2003 LEXUS LS430 (RM988U)

Author: Date: 2315


SF−77
SFI − KNOCK SENSOR

KNOCK SENSOR
FI0YK−01

COMPONENTS
Intake Air connector

V−Bank Cover

Air Cleaner Inlet

s
nt
ne
po
om
C
3
00
-2
01
20

B12788

2003 LEXUS LS430 (RM988U)

Author: Date: 2318


SF−78
SFI − KNOCK SENSOR

Engine Wire

Heater Pipe

PS Air Hose
Engine Wire

s
nt
Engine Wire
Throttle Body

ne
Brake Booster Hose
Injector Connector
po
om

18 (185, 13)
z Gasket
VSV Connector for
C

EVAP
L 35 (360, 26)
3
00

LH Knock Sensor
44 (450, 33)
-2

z Gasket
01

RH Knock Sensor
44 (450, 33)
20

N·m (kgf·cm, ft·lbf) : Specified Torque


z Non−reusable part
L For use with SSt
B12793

2003 LEXUS LS430 (RM988U)

Author: Date: 2319


SF−80
SFI − HEATED OXYGEN SENSOR

OXYGEN SENSOR
FI0YL−01

COMPONENTS
Bank 1 Sensor 1

Heated Oxygen
Heated Oxygen Sensor Sensor Connector

s
44 (450, 32)

nt
ne
po
om
C

Bank 2 Sensor 1
3
00

Heated Oxygen
Heated Oxygen Sensor Sensor Connector
-2

44 (450, 32)
01
20

B11129
B11128

N·m (kgf·cm, ft·lbf) : Specified Torque


B12792

2003 LEXUS LS430 (RM988U)

Author: Date: 2321


SF−81
SFI − HEATED OXYGEN SENSOR

Bank1 Sensor2

Accelerator Pedal

Heater Air Duct Guide

s
nt
ne
Heated Oxygen Sensor
44 (450, 32)
po
om

Bank2 Sensor2
C
3
00
-2

Instrument Panel
Under Cover
01
20

Heater Air Duct Guide

Heated Oxygen Sensor


44 (450, 32)

N·m (kgf·cm, ft·lbf) : Specified Torque


B12791

2003 LEXUS LS430 (RM988U)

Author: Date: 2322


SF−83
SFI − VVT SENSOR

VVT SENSOR
FI0YM−01

COMPONENTS
Intake Air connector

V−Bank Cover

Air Cleaner Inlet

s
nt
ne
po
om
C
3
00
-2
01
20

B12788

2003 LEXUS LS430 (RM988U)

Author: Date: 2324


SF−84
SFI − VVT SENSOR

Engine Wire

Heater Pipe

Engine Wire PS Air Hose

s
nt
Engine Wire
Throttle Body
Brake Booster Hose

ne
po Injector Connector
om

18 (185, 13)
z Gasket VSV Connector for
EVAP
C

L 35 (360, 26)
3
00

VVT Sensor 2
-2

z Gasket
01

VVT Sensor 1
20

N·m (kgf·cm, ft·lbf) : Specified Torque


z Non−reusable part
L For use with SSt
B12787

2003 LEXUS LS430 (RM988U)

Author: Date: 2325


SF−86
SFI − ENGINE CONTROL MODULE (ECM)

ENGINE CONTROL MODULE (ECM)


FI0YN−02

COMPONENTS

s
nt
ne
ECU Cover
po
om

5.5 (56, 49 in.·lbf)


C
3
00
-2

z Gasket
01
20

ECM

N·m (kgf·cm, ft·lbf) : Specified Torque


B12786

2003 LEXUS LS430 (RM988U)

Author: Date: 2327


SR−12 STEERING − POWER TILT AND POWER TELESCOPIC STEERING
COLUMN

POWER TILT AND POWER TELESCOPIC STEERING


COLUMN
SR1HR−02

COMPONENTS
Steering Wheel pad

Steering Wheel
Pad Switch Modulator Spiral Cable
Torx Screw

s
8.8 (90, 78 in.·lbf)

nt
50 (510, 37)

ne
Column Upper Cover
Combination Switch

Steering Wheel
Lower No. 2 Cover Torx Screw
po
8.8 (90, 78 in.·lbf)
om
Finish Plate

Pad Switch Modulator Cover


C

Column Lower Cover


3

35 (360, 26)
Steering Column Assembly
00

Clamp
-2

Return Spring
No. 2 Intermediate Shaft Assembly
01

25 (260, 19)
Sliding Yoke No. 1 Safety Pad
20

Sub−assembly

35 (360, 26) 35 (360, 26)

Engine Hood Release Lever

Air Sealed Plate


No. 1 Under Cover
No. 5 Heater to Register Duct
N·m (kgf·cm, ft·lbf) : Specified torque
F16172

2003 LEXUS LS430 (RM988U)

Author: Date: 2728


STEERING − POWER TILT AND POWER TELESCOPIC STEERING SR−13
COLUMN

w/o Smart key system:


Transponder Key Amplifier Coil

Key Cylinder
w/ Key unlock warning switch:
Key Unlock
Warning Switch Column Upper
Bracket
Column Tube Stopper Turn Signal Bracket
19 (190, 14)

z Energy Absorbing z Snap Ring


Clip Tilt Steering Bolt
Key Interlock 20 (210, 15)
Solenoid

Ignition Switch

s
Column Upper
Tilt Steering Support Tube Sub−assembly
z

nt
Bond Cable
z Support Stopper
Column Upper Bolt Bushing

ne
z Energy Absorbing Tube Assembly
Plate 20 (210, 15) Power Tilt Motor
Bushing
z Support Stopper
z Energy Absorbing Guide
Column Tube
po Bolt Bushing
z
15 (150, 11) z E−Ring
om

Telescopic Steering Slider


Column Tube Connector Bracket
Support Telescopic Steering Adjusting Nut No. 1
Bushing
C

Steering Column Stopper No. 1 z Tilt Steering Shaft


Tube Attachment Bracket Spacer Stopper Spring
3

Support Stopper Bolt


No. 1 Steering Lower Column Upper Clamp
00

Telescopic Steering Slider Support


Tube Bracket Bushing
11 (110, 8)
Steering Lock Wedge
z Tapered−head Bolt
-2

Telescopic Steering Screw


Telescopic Steering
01

Wedge Lock Spring z


Compression Spring
Telescopic Lever Bearing
20

Lock Bolt Energy Absorber


20 (210, 15) Bearing Thrust
Cushion
Collar
Bearing

z Bearing

Power Telescopic Motor Telescopic Steering


Column Cable
Main Shaft Assembly

z Snap Ring

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part
Molybdenum disulfide lithium base grease F13502

2003 LEXUS LS430 (RM988U)

Author: Date: 2729


SR−14 STEERING − POWER TILT AND POWER TELESCOPIC STEERING
COLUMN

w/ Smart key system:

Starter Switch Knob


Steering Lock Swtich and Actuator

z Snap Ring
Ignition Switch Column Tube Stopper Turn Signal Bracket
19 (190, 14)

Tilt Steering Support


Bond Cable
z Energy Absorbing Clip
20 (210, 15)

Column Upper Tube


Sub−assembly

s
z Support Stopper

nt
Column Upper
Tube Assembly Bolt Bushing
z Energy Absorbing 20 (210, 15) Power Tilt Motor

ne
Bushing
Plate Column Tube z Support Stopper
Bolt Bushing z
z Energy Absorbing Guide

Column Tube
15 (150, 11) po
Connector Bracket
Support Telescopic Steering Slider
om

z E−Ring
Telescopic Steering Adjusting Nut No. 1
Bushing
Stopper No. 1 Tilt Steering Shaft
Steering Column z
C

Tube Attachment
Bracket Spacer Stopper Spring
No. 1 Steering Lower
Support Stopper Bolt
3

Tube Bracket Column Upper Clamp


Bushing Telescopic Steering Slider Support
00

11 (110, 8)

z Tapered−head Bolt
Steering Lock Wedge
Telescopic Steering Screw
-2

Telescopic Steering z
Wedge Lock Spring Compression Spring
01

Telescopic Lever Bearing


Lock Bolt
20 (210, 15)
Energy Absorber
20

Cushion
Bearing Thrust
Telescopic Steering Bearing Collar
Column Cable
Power Telescopic Motor Bearing

Main Shaft Assembly

z Snap Ring
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part
Molybdenum disulfide lithium base grease
F13503

2003 LEXUS LS430 (RM988U)

Author: Date: 2730


SR−27
STEERING − POWER STEERING VANE PUMP

POWER STEERING VANE PUMP


SR19E−04

COMPONENTS

Air Cleaner Inlet


Air Cleaner Assembly
with Air Cleaner Hose

s
nt
Suction Hose

ne
Vacum Hose
Clip Clip
po
om

Union Bolt Clamp


49 (500, 36)
C

43 (440, 32)
z Gasket
3

PS Vane Pump Assembly


Pressure Feed Tube
00

44 (450, 33)
* 40 (410, 30) Drive Belt
39 (400, 29)
-2
01

Clamp
20

Engine Under Cover

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part
* For use with SST
F12868

2003 LEXUS LS430 (RM988U)

Author: Date: 2743


SR−28
STEERING − POWER STEERING VANE PUMP

12 (120, 9)

Suction Port Union


Pressure Port Union
69 (700, 51)

z O−Ring
Flow Control Valve z O−Ring
Spring

Vane Pump Shaft with


Vane Pump Pulley

s
nt
ne
Front Housing
z Oil Seal po
om

22 (220, 16)
C

30 (310, 22)
3
00

Rear Housing
-2

z Snap Ring
Vane Pump Rotor
01

Side Plate
20

z O−Ring

X10
z O−Ring
Vane Plate 22 (220, 16)

Cam Ring

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part
Power steering fluid
F13519

2003 LEXUS LS430 (RM988U)

Author: Date: 2744


SR−39
STEERING − POWER STEERING GEAR

POWER STEERING GEAR


SR0BW−08

COMPONENTS

z Gasket

Union Bolt
49 (500, 36)

z Gasket
Return Tube
Union Bolt
49 (500, 36)
Sliding Yoke
35 (360, 26)

s
Pressure Feed Tube 35 (360, 26)

nt
No. 3 Intermediate Shaft

ne
59 (600, 43)
PPS Solenoid Connector
z Clip
po
om

118 (1,200, 87)

PS Gear Assembly
C

118 (1,200, 87)


3
00

59 (600, 43)
z Clip
-2
01
20

Engine Under Cover

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part F12869

2003 LEXUS LS430 (RM988U)

Author: Date: 2755


SR−40
STEERING − POWER STEERING GEAR

Wire

Rack Boot

Lock Nut
Clip
56 (570, 41)

Tie Rod End

Rack Housing

s
nt
z Claw Washer

Rack End

ne
127 (1,300, 94)
*95 (970, 70)

Steering Rack
po
om

z Teflon Ring
C

z Oil Seal
3

z O−Ring
00

Rack End Snap Ring


-2

127 (1,300, 94)


*95 (970, 70)
01

z Claw Washer

Cylinder End
20

Stopper
z Oil Seal
Tie Rod End

Lock Nut
56 (570, 41)
Clip

Rack Boot
: Specified torque
N·m (kgf·cm, ft·lbf)
Wire
z Non−reusable part
Molybdenum disulfide lithium base grease
Power steering fluid
* For use with SST
F13508

2003 LEXUS LS430 (RM988U)

Author: Date: 2756


SR−41
STEERING − POWER STEERING GEAR

Pressure Control Valve

18 (180, 13)

Dust Cover
18 (180, 13)
34 (350, 25)
34 (350, 25)
z O−Ring
z Gasket Control
Valve
Housing
Turn Pressure Tube z O−Ring

s
nt
z Teflon Ring
z O−Ring
z Oil Seal

ne
z Gasket
34 (350, 25)
z Bearing
25 (255, 18)
*23 (235, 17) po Control Valve Assembly
om

z Teflon Ring z Teflon


Ring
z O−Ring
Turn Pressure Tube
C

z Bearing
3

z Oil Seal
00

Tube Clamp
-2
01

Rack Housing

Rack Guide
20

Spring
L Rack Guide
Spring Cap
Lock Nut
69 (700, 51)
*50 (510, 37) L Rack Guide Rack Guide
Spring Cap Sub−assembly Spacer
z Bearing

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part L Rack Housing Cap z Self−locking Nut
L Precoated part 69 (700, 51) 39 (400, 29)
Molybdenum disulfide lithium base grease
Power steering fluid
* For use with SST F13509

2003 LEXUS LS430 (RM988U)

Author: Date: 2757


ST−2
STARTING − STARTER

STARTER
ST0MJ−02

COMPONENTS

V−Bank Cover

Intake Air Connector Pipe

s
PS Air Hose

nt
PCV Hose

ne
po
om

Intake Air
Connector Pipe
z Gasket
C

Engine Room
Side Cover
3
00

18 (185, 13)
-2
01

Throttle
Body
20

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part B12297

2003 LEXUS LS430 (RM988U)

Author: Date: 2392


ST−3
STARTING − STARTER

Ground Strap Engine Wire Protector

PS Air Hose
Engine Wire Clamp

Fuel Inlet
Hose (Rear
18 (185, 13)
Fuel Pipe)

s
nt
Heater

ne
Inlet Hose

Upper and Lower


Intake Manifolds
Assembly
po
x6
18 (185, 13)

* 31.2 (318, 23)


om

Injector
Connector Fuel Main Tube
z Gasket
C

Rear Water
Heater
Bypass Joint
Outlet Hose z Gasket
3

VSV for EVAP


z Gasket
VSV Connector
00

for EVAP
EVAP Hose
-2

Engine Wire
Starter Protector
01

Starter Connector
Water Bypass Pipe
Starter Cable
20

z O−Ring

Engine Wire Clamp


(for Knock Sensor)

N·m (kgf·cm, ft·lbf) : Specified torque


z Non−reusable part
* For use with SST B12298

2003 LEXUS LS430 (RM988U)

Author: Date: 2393


ST−4
STARTING − STARTER

Starter Housing
Idler Gear

Bearing

Starter Clutch Assembly

Magnetic Switch
Assembly
z O−Ring
Armature
Steel Ball

s
z Rear Bearing

nt
Return Spring
z O−Ring

z Front Bearing

ne
z O−Ring

po Field Frame
om
Brush Holder

End Cover
C

z Dust Protector
Magnetic Switch Assembly
3
00

Contact Plate
Terminal z Terminal C Kit Part
-2

Bolt

Terminal Nut
01

Magnetic Switch Housing


Washer
20

O−Ring z Terminal 30 Kit Part

Plunger
z Gasket O−Ring

End Cover Washer


Terminal Nut

Contact Plate
Terminal
Bolt

z Non−reusable part B12317

2003 LEXUS LS430 (RM988U)

Author: Date: 2394

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