2003 Lexus LS430 Air Conditioning Components
2003 Lexus LS430 Air Conditioning Components
COMPONENTS
Reinforcement
Instrument Panel
Driver Seat
V−Bank Cover
s
nt
Passenger Seat
ne
Console Box
po
Wire Harness
om
Floor Carpet
C
3
00
Air Ducts
A/C Unit
01
Air Ducts LH
Blower Unit
20
Wire
Harness
Wire
Harness
I18302
z O−Ring
s
(Driver Side)
Thermistor
nt
Cool Air Bypass
Damper Control
Servomotor (Driver Side)
ne
Cable
Plate
Evaporator Cover
C
3
00
Control Servomotor
Cool Air Bypass
Damper Control
01
Insulator
Servomotor
(Passenger Side)
Air Mix Servomotor
20
(Passenger Side)
Grommet
Clamp
Heater Radiator
COMPONENTS
s
Rear Seat Outer Belt Floor Anchor
nt
Rear Package Tray Trim
ne
Room Partition Trim Rear Seat Side Garnish RH
po Rear Door Opening Trim RH
z O−Ring
Deck Side Board LH
20
10 (100, 7)
Air Duct No.4
Cover
Wire Harness
Air Duct
Evaporator
3.5 (36, 31)
Air Duct
Expansion Valve
s
nt
Cooling Box
z O−Ring
ne
Insulator
Cover Plate
Drain Hose
Cooling Unit
3
00
Blower Resistor
-2
Smoke Sensor
Fan
Exhaust
01
Damper
Servomotor
A/C Amplifier
20
Cover
Blower Motor
Frame
Filter Case
BLOWER UNIT
AC0O8−05
COMPONENTS
No. 2 Garnish
s
nt
ne
ECU Assembly Finish Panel Assembly
po
om
Blower Unit
Blower Unit
00
A/C ECU
01
20
Frame
Blower Motor
Filter Cover
Bracket
I19282
COMPONENTS
10 (100, 7)
Suction Hose
Discharge Hose
10 (100, 7)
z O−Ring
s
nt
ne
Wire Harness
Compressor
po
om
49 (500, 36)
30 (300, 22)
Bracket
C
3
Bracket
20
Stator
13.2 (153, 9)
Compressor
COMPONENTS
Radiator Bracket
s
Air Cleaner Assembly Radiator Upper Seal
nt
ne
Wire Harness
Horn
po
om
Hood Lock
C
Condenser
20
Liquid Tube
z O−Ring
z O−Ring
Condenser
Dryer
Filter
s
nt
ne
Cap 12.3 (125, 9)
z Non−reusable part
Compressor oil ND−OIL 8 or equivalent
I21075
C
3
00
-2
01
20
COMPONENTS
s
nt
ne
po
om
Condenser Fan
C
Motor
Fan Shroud
Fan
I21779
COMPONENTS
Temperature Control
Switch (Driver Side)
s
nt
ne
A/C Control Panel
Assembly po
om
Temperature Control Switch
(Passenger Side)
Radio Assembly
C
3
Wire Harness
Bracket
-2
Bulb
01
20
Bracket
Intelligent Swing
Resistor Assembly
A/C Control
I19304
COMPONENTS
Temperature Control
Switch (Driver Side)
s
nt
ne
Multi Display
po
Temperature Control Switch
om
(Passenger Side)
Radio Assembly
C
3
Bracket
Electrical Multi Vision
-2
01
Bracket
Intelligent Swing
Resistor Assembly
I19326
COMPONENTS
s
nt
ne
Rear Seat Center Arm Rest Plate
po
om
C
I19402
COMPONENTS
s
nt
Shift Lever Assembly
ne
po
Shift Control Rod
om
13 (130, 9)
C
3
00
Consol Box
-2
01
20
13 (130, 9)
s
Heat Insulator
nt
ne
5.4 (55, 48 in.·lbf) x4
po
om
Heated Oxygen Sensor
44 (450, 33)
C
44 (450, 33)
z Gasket
3
z
00
-2
z
20
44 (450, 33)
Heated Oxygen Sensor
44 (450, 33)
z Gasket
z
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part
D10833
Spring Holder
s
nt
Shift Lever Detent Pin Bulb
z Spring Damper
ne
Compression Spring
Computer
z 19 (194, 14) Position Indicator
Housing Plate
Washer
3
00
Spacer
Housing
Spacer
01
Control Lever
Clip
Plate Washer z Spring
Lower Control
Shift Lock Holder
Shaft Piece
Release Link
Lower Control Shaft Bush Shift Lever
Spring Torsion Spring
COMPONENTS
4.9 (50, 43 in.·lbf)
Oil Cooler Pipe
79 (805, 58)
Level Gauge Wire Harness and Connector
Propeller Shaft
Filler Pipe x6
s
37 (375, 27)
Torque Converter Clutch Propeller Shaft
nt
Shift Control Rod
Heat Insulator
48 (490, 35) 37 (380, 27) 13 (130, 9)
ne
Plug for Accumulator
Back Pressure Test
x6 26 (270, 20) 5.4 (55, 48 in.·lbf)
Flywheel Housing
Under Cover
po Heat Insulator
om
z Gasket
z 43 (440, 32)
z
00
z
z z Oxygen Sensor
44 (450, 32)
-2
43 (440, 32)
Exhaust Pipe
z
01
z
Oxygen Sensor
Front TWC 44 (450, 32)
20
z
43 (440, 32)
13 (130, 9)
z 62 (630, 46)
z Gasket
Engine Under z 62 (630, 46) Center Floor
Cover Crossmember Brace
COMPONENTS
Meter Cover
Panel Assembly
s
nt
ne
po Meter ECU
om
Meter Case
C
3
00
Meter Circuit
-2
01
20
Meter Plate
Meter Glass
I18941
COMPONENTS
s
nt
ne
po
om
C
3
00
-2
01
20
Circuit Plate
Circuit Plate (Garage Door Opener Switch)
(Sliding Roof Switch)
I20387
1 5
2 9
7
s
nt
2 10 14 3 15
ne
11 4
po
13
om
12
No. 2 Circuit Plate
I20384
C
2 Front personal light connector Interior light system (Front personal light)
3 Room light slide switch connector Interior light system (Room light)
-2
7 LEXUS link (mayday) connector (Connector ”D”) LEXUS link (mayday) system
9 Voice recognition connector (Connector ”B”) LEXUS link (mayday) system
20
13
s
2 16 3
10
nt
17
12
4
ne
No. 1 Circuit Plate
15 14
po
No. 2 Circuit Plate
om
I20385
C
2 Front personal light connector Interior light system (Front personal light)
3 Room light slide switch connector Interior light system (Room light)
-2
7 LEXUS link (mayday) connector (Connector ”D”) LEXUS link (mayday) system
9 Voice recognition connector LEXUS link (mayday) system
20
FRONT BUMPER
BO40J−02
COMPONENTS
Headlight
s
Front Bumper Reinforcement
nt
13 (135, 10)
ne
Front Bumper Bracket
Front Bumper
po
Side Retainer
om
Front Bumper
w/ Fog light: Bar Reinforcement
Headlight
C
3
Front Bumper
00
Side Support
Fog Light
Front Bumper Side Retainer
-2
01
Hole Cover
20
Fog Light
z Non−reusable part
N·m (kgf·cm, ft·lbf) : Specified torque H16938
w/ Headlight washer:
s
nt
Headlight Washer
ne
Actuator
Ultrasonic Sensor
(Front right side)
20
Ultrasonic Sensor
(Front right)
Ultrasonic Sensor
(Front right center)
Ultrasonic Sensor
(Front left center) Ultrasonic Sensor
Retainer
Ultrasonic Sensor
(Front left)
Ultrasonic Sensor
(Front left side)
H16940
H17004 H17178
REAR BUMPER
BO40K−02
COMPONENTS
s
nt
20 (200, 14)
ne
Rear Bumper
Quarter Panel
po 20 (200, 14)
Side Mounting
Bracket
Mudguard
om
Rear Bumper
Rear Bumper Rear Bumper Side Retainer
Side Mounting Side Moulding
-2
Bracket
01
20
s
nt
Ultrasonic Sensor Retainer
ne
Ultrasonic Sensor
po (Rear right center)
om
Ultrasonic Sensor
(Rear left center)
C
3
00
H17003
-2
01
20
HEADLIGHT
BO2NB−03
COMPONENTS
s
nt
ne
Headlight Cover Seal
Headlight Assembly po
om
Headlight Bracket
Headlight Bracket
H15771
HOOD
BO0NQ−04
COMPONENTS
s
Window Washer Nozzle
nt
ne
po
om
Support Seal
3
00
-2
Hood Insulator
01
22 (225, 16)
20
Hood Support
Hood Hinge
22 (225, 16)
13 (135, 10)
COMPONENTS
s
nt
8.0 (82, 71 in.·lbf)
ne
po
om
Cap
Hood Lock Control Cable Cover
Hood Lock Release Lever
H15897
FRONT DOOR
BO0NW−05
COMPONENTS
Outside Handle
Rear Pad Outside Handle
Front Pad
s
w/o Door closer: 26 (265, 19) Outside Rear
nt
View Mirror
23 (235, 17) 33 (335, 24)
ne
Door Lock Door Hinge
Door Window Door
Rear Guide po Check
33 (335, 24)
5.5 (56, 49 in.·lbf)
Door Closer
00
No. 1 Illumination
Light Assembly Duct
No. 2 Door Inside Front Door No. 2
20
x5
Vent Seal
Window Regurator
Master Switch
11 (115, 8)
Door Trim
Courtesy Light
Assembly Door Trim Pocket Assembly
Window Regurator Motor
N·m (kgf·cm, ft·lbf) : Specified torque Door Speaker
H15828
REAR DOOR
BO0O0−05
COMPONENTS
Outside Handle Plug w/ Rear curtain:
Rear Door
5.5 (56, 49 in.·lbf) Quarter Window
Outside Handle Glass Rear Door
Rear Pad Outside Weatherstrip
Handle Rear Curtain
Outside Handle
Front Pad Sub−assembly
Quarter Window
Weatherstrip Door Belt Moulding
Outside
Handle 23 (235, 17)
Frame
5.5 (56, 49 in.·lbf)
Door Glass
s
Door Closer Door Lock Striker Door
8.0 (82, 71 in.·lbf) Hinge 26 (265, 19)
nt
Door Glass
Run
ne
5.0 (51, 44 in.·lbf)
33 (335, 24)
5.5 (56, 49 in.·lbf)
Door Window Rear
Glass
Channel
Filler
po Door Hinge
Door Check
Laminated glass: 5.5 (56, 49 in.·lbf) Glass Channel Sub−assembly 26 (265, 19)
Window Frame
Window Regulator 33 (335, 24) Upper Moulding
C
Guide Sub−assembly
No. 1 Illumination Light Assembly Rear Side
No. 2 Door
Inside Door Curtain
Frame
20
COMPONENTS
Mirror
s
nt
ne
po
om
Armrest Base
Panel Assembly
01
20
Door Trim
H15772
COMPONENTS
Luggage Compartment Door
w/ Rear A/C or airpurifier:
Front Luggage Compartment Trim Cover
Cover
Luggage Compartment
s
Trim Side Cover
nt
Door Trim Cover
ne
Door Hinge
Door Support Rear Combination
13 (135, 10) Light Service Cover
13 (135, 10)
Spare Wheel Cover po
om
Bag Cover
Luggage Compartment
Luggage Deck Trim Side Board Trim Side Cover
Compartment Floor Mat
Light Key Cylinder
Combination Door Hinge Cover
5.5 (56, 49 in.·lbf)
Luggage Door Light
Lock Opener Luggage Compartment
Assembly Door Lock Door Stopper Cushion Cover
Assist Grip
Door Inside
Handle Bezel
License Plate Light
FUEL LID
BO0OF−02
COMPONENTS
s
nt
ne
po
om
C
z Non−reusable part
H16971
COMPONENTS
5.5 (56, 49 in.·lbf)
Front Wiper Arm
Front Wiper Arm
20 (205, 15)
s
nt
ne
5.5 (56, 49 in.·lbf)
Wiper Motor and Link Assembly
Wiper Motor Cover
po
om
C
Wiper Motor
01
20
Wiper Link
COMPONENTS
s
nt
ne
po
om
Moulding
00
Moulding
Rear Door
01
Outside Moulding
20
Rear Door
w/ Mudguard: Outside Lower Moulding
Front Fender Moulding
Front Mudguard
H16520
COMPONENTS
s
nt
ne
po
om
H16587
COMPONENTS
s
nt
ne
po Roof Drip Side
Finish Moulding Clip
om
C
3
00
-2
01
20
H16515
COMPONENTS
s
nt
ne
po
om
No.5 Protector
C
Rear Rocker
Panel Moulding
20
H16532
WINDSHIELD
BO0V2−07
COMPONENTS
w/ Rain sensor:
Map Light
z Rain Sensor Tape Assembly
Roof Headlining
Front Door
Opening trim
Front Pillar Garnish
Rain Sensor Sun Visor
Holder
Windshield Upper
Moulding Cap
Inner Rear
s
View Mirror
Sun Visor
nt
ne
Cap
Stoppers for Lens
initial assembly: Sun Visor Holder
z Stopper z Dam
Windshield Outside
po Windshield Outside
Moulding
z Windshield
Moulding
om
Glass Seal
zRetainer
Windshield Glass
C
Front Door
Stoppers used for repair:
Opening Moulding
z Retainer
3
No. 1 Stopper
z Rivet
00
zWindshield
Glass Seal Front Pillar Garnish
-2
Wiper Arm
No. 2 Stopper
01
20 (205, 15)
20 (205, 15)
COMPONENTS
Stoppers used
for repair:
Rear Assist Grip
No. 1
Stopper
No. 2 Stopper
s
nt
Back Window
ne
Rear Door Opening
Glass
Trim
Rear Door Scuff Plate
z Back Window
Outside Moulding
po Rear Seat
Side Garnish
om
Rear Door Scuff Plate
Rear Speaker Grille Package Tray
Trim Panel
C
Rear Seat
Side Garnish
Roof Side Inner
3
Garnish
00
w/ Rear sunshade:
Packing Tray
Trim Panel
-2
High−mounted
Stop Light
01
Rear Seatback
z Non−reusable part
H16537
COMPONENTS
Sliding Roof Side Garnish
Sliding Roof
Glass Assembly
Rear Roof Drip Channel
Sliding Roof Front Garnish
Roof Wind
Deflector Panel
Sliding Roof Side Garnish
Drive Cable
s
nt
5.5 (56, 49 in.·lbf)
ne
Guide Block
po
Sliding Roof Housing
om
Drive Gear
3
Guide Rail
Stopper
20
INSTRUMENT PANEL
BO3ZO−03
COMPONENTS
Instrument Panel Reinforcement B
B or C B
B or
B C
A
J J
B J
Instrument Panel No. 1 Brace No. 2 Brace
K
E
Front Pillar
K C Garnish
C
Instrument
s
No. 2 Garnish
Panel Plate
nt
L
20 (205, 15)
ne
L
L E Glove Compartment
Door Stopper I I
Front Pillar
Garnish
G
Cluster Finish Panel
po
Center Cluster Finish Panel
Finish Panel I
om
w/ LEXUS navigation
system: L
D
I D
I I D
C
Lower Cover
Center Lower Cluster
3
Lower Cluster
Finish Panel Cluster Finish Finish Panel
00
End Panel I
Center Cluster Finish Panel
I Cluster Finish Panel
-2
I F
D F
I D Console Box
D
20
I
No. 1 Defroster Nozzle Garnish
No. 2 Speaker Panel
Instrument Panel
No. 1 Speaker Panel I
s
No. 1 Side
nt
Defroster Nozzle
ne
No. 2 Side
Defroster Nozzle
po
om
I
No. 2 Side Defroster Nozzle Duct
I
M M No. 1 Garnish Defroster Nozzle I
I I
C
No. 5 Heater to I
Register Duct
-2
I
Heater to Register Duct I
01
I I
L I
I
20
I I
I
H16970
HINT:
Screw shapes and sizes are indicated in the table below. The codes (”A”−”M”) correspond to those indicated
on the previous pages.
mm (in.)
Code Shape Size
L = 100
(3.94)
ø=8
(0.31)
s
L = 20 L = 20 L = 25
nt
(0.79) (0.79) (0.98)
ø=8 ø=8 ø=6
(0.31) (0.31) (0.24)
ne
L = 20 L = 16 L = 16
(0.79)
ø=6
po(0.63)
ø=6
(0.63)
ø=6
(0.24) (0.24) (0.24)
om
L = 14 L = 14
(0.55) (0.55) ø=8
C
FLOOR CARPET
BO0P9−04
COMPONENTS
s
42 (430, 31) Center Pillar Lower Garnish
nt
Seat Leg
Anchor Cover Cover Rear Seat Cushion RH
ne
Rear Seat Cushion LH
Seat Leg Center Pillar Lower Garnish
37 (375, 27)
Cover po Rear Door
Opening Trim
Front
om
Seat LH
Seat Leg Seat Leg Cover
Cover 42 (430, 31) Rear Seat
C
37 (375, 27)
Scuff Plate
No. 2 Under x7
Finish Panel Fuse Box
-2
Carpet
Rear x7
Cluster Finish Console
20
Panel Armrest
Lower Center
Finish Panel Fuse Box
Upper Console Panel Cover
Center Cluster
Lower Cluster Finish Panel Rear Door
Finish Panel Opening
Console Box Plate Trim
Cluster Finish Rear Seat
Console Box End Panel Side Garnish
Cluster Finish Panel
Rear Door Scuff Plate
No. 1 Safety Pad No. 1 Under Cover Front Door Scuff Plate
ROOF HEADLINING
BO0PC−05
COMPONENTS
Rear Personal Light
Assist Grip
Assist Grip
Sun Visor
Assist Grip
Cap Map Light
s
Assembly
nt
Sun Visor Holder Rear Personal Light
Assist Grip
ne
Inner Rear Sun Visor
View Mirror Lens
Cap
Sun Visor Holder
po
Rear Door Opening Trim
Center Pillar Upper
om
Front Door
Roof Side
Opening Trim
-2
Garnish
Center Pillar
Front Door Scuff Plate Lower Garnish
Rear Door Scuff Plate
H16502
FRONT SEAT
BO0PF−07
COMPONENTS
Headrest
No. 1 Duct
Climate control seat: Passenger seat:
Front
Headrest Motor Seatback
Rear No. 6
Headrest Board
Air Duct
Seatback Pad Support
5.2 (54, 47 in.·lbf)
Front Seat
Climate Reclining Switch
Control Seat
s
Blower Cushion
nt
Peltier
Seatback Cover
ne
Seat Cushion Cover
Seatback Frame
5.2 (54, 47 in.·lbf) 43 (440, 32)
po
z Hog Ring z Hog Ring
om
37 (375, 27)
Seat Position Sensor
8.0 (82, 71 in.·lbf)
20
Front Seat
Travel No. 1 Link
Power Reclining
Adjuster Assembly
s
nt
ne
Reclining Motor
Tilt Motor
3
Lifter Motor
-2
01
20
Slide Motor
COMPONENTS
Headrest
Center Headrest
Armrest Hinge Cover Headrest
Support
Headrest
Armrest Cover
Seat Belt Guide
s
Headrest Support
nt
ne
Seat Belt Guide
Armrest Plate
Seatback Pad
po
om
Armrest Box
18 (185, 13)
C
18 (185, 13)
3
Seatback
-2
Cover
01
18 (185, 13)
COMPONENTS
RH side:
Headrest
Support
Headrest
Power Headrest
Adjuster
18 (185, 13)
Seat Position ECU
Seatback Frame
Seat Belt Guide
s
nt
ne
Seat Vibrator
Seatback Cover po Control ECU
om
C
z Hog Ring
3
Seatback Pad
00
18 (185, 13)
18 (185, 13)
LH side:
Armrest Cover Center Headrest
Headrest Headrest
Support
Power
Headrest
Adjuster
Armrest
Plate
s
nt
Seatback Pad
ne
po Seat Position
ECU
om
Seatback Cover
Armrest 18 (185, 13)
C
Cover
00
Pad
01
20
Seat Cushion
Rear Seat Vibrator
Frame Wire
18 (185, 13)
18 (185, 13)
21 (214, 15)
42 (430, 31)
s
nt
ne
Rear Seat
Outer Track
po
om
Rear Seat
Inner Track
Rear Seat
Outer Track
SEAT BELT
BO3Z7−01
COMPONENTS
Front seat:
Power Adjustable Anchor
42 (430, 31)
42 (430, 31)
s
7.5 (75, 67 in.·lbf)
nt
Rear Door Opening Trim
ne
Seat Belt Retractor
po Rear Door Scuff Plate
Cover
om
42 (430, 31)
Front Door
Opening Trim
3
Seat Leg
-2
Cover
Center Pillar Lower Garnish
01
42 (430, 31)
37 (375, 27)
37 (375, 27)
42 (430, 31)
Rear seat:
Rear Speaker Grille
High−mounted
Stop Light w/ Rear sunshade:
Rear Speaker Grille
Roof Side
Inner Garnish
Rear Door Opening Trim
Rear Seat
Side Garnish
s
21 (214, 15)
nt
CRS Anchor Bracket
Rear Door Scuff Plate
33 (337, 24)
Room Partition
ne
Trim
42 (430, 31)
Rear Seatback
Assembly LH Seat Belt Retractor
C
Rear Seat
Inner Belt RH Cover
Rear Seatback 42 (430, 31)
Assembly RH
3
42 (430, 31)
00
Center Rear
Seat Belt 33 (337, 24)
18 (185, 13)
-2
42 (430, 31)
Cushion RH Center Rear Seat Rear Seat Outer Inner CRS Anchor
Inner Belt Assembly Belt LH Bracket
Rear Seat
Cushion LH Rear Seat Inner Belt 33 (337, 24)
18 (185, 13)
Power Seat
Adjuster RH 42 (430, 31)
18 (185, 13)
GENERATOR
CH0GH−03
COMPONENTS
Air Cleaner inlet
Drive Belt
s
nt
ne
po
om
Generator
Wire
C
3
Generator
00
Connector
-2
Cord Clip
01
Generator
20
Ground Cable
Stay
Wire
PS Oil Hose
Clamp Engine Under Cover x 18
Generator Washer
Bearing Cover
z Front Bearing
Drive End Frame
Bearing Cover
Pulley
z Rear Bearing
Rotor
Cord Clip
Retainer
s
nt
Brush Holder
ne
Terminal Insulator Front Seal Plate
po
Rear End Cover
om
Coil Assembly
3
00
WATER PUMP
CO16P−02
COMPONENTS
s
nt
Air Cleaner Inlet
ne
Radiator Upper
Support
po V−bank Cover
Radiator
om
Radiator Lower
00
Support
-2
Drive Belt
01
20
16 (120, 12)
Camshaft Position
Sensor Connector
No.2 Timing Belt Cover
s
Gasket
nt
ne
LH No.3 Timing Belt Cover
po
om
Engine Wire
C
Cover Plate
-2
01
20
39 (400, 29)
16 (160, 12)
32 (330, 24)
Fan Bracket
A/C Compressor
49 (500, 36)
Generator Wire
Generator Connector
s
Crankshaft Pulley
nt
ne
Generator
39 (400, 29) po
om
Housing Assembly
3
z Gasket
00
-2
01
20
Water Pump
Timing Belt
THERMOSTAT
CO07I−05
COMPONENTS
s
nt
ne
po
om
C
3
00
-2
01
20
Water Inlet
Thermostat
19 (195, 14)
z Gasket
N·m (kgf·cm, ft·lbf) : Specified Torque
z Non−reusable part B12775
COMPONENTS
s
Air Cleaner Hose
nt
Radiator Upper
Support
ne
V−bank Cover
Radiator po
om
Radiator Lower
Support
3
00
-2
01
20
Radiator Assembly
Electric Cooling Fan Assembly
s
nt
ne
Radiator Cap
Core
po Upper Tank
z Packing
om
z O−Ring
C
z O−Ring
3
z O−Ring
Inlet Sub−assembly
00
11.8 (120, 9)
-2
11.8 (120, 9)
01
z Packing
20
Drain Plug
Lower Tank
COMPONENTS
s
nt
ne
po
om
Motor
Fan Shroud
Fan
N·m (kgf·cm, ft·lbf) : Specified torque
B13649
COMPONENTS
s
nt
V−Bank Cover
ne
po PCV Hose
om
PCV Valve
3
Grommet
00
-2
01
20
B12783
COMPONENTS
83 (850, 61)
s
nt
ne
po
om
C
50 (510, 37)
-2
01
20
COMPONENTS
s
z Gasket
nt
z z
ne
z Gasket
TWC
po
z
om
62 (630, 46)
z
z
C
z Gasket
z Gasket
3
00
z TWC
-2
01
TWC
20
44 (440, 32)
TIMING BELT
EM0DV−04
COMPONENTS
V−Bank Cover
Air Cleaner
Assembly
Engine Room
s
Side Cover LH
Radiator and Electric
nt
Cooling Fan Computer
Cooling Fan Assembly
Connector
ne
Electric Cooling
Fan Connector
po
om
C
Intake Air
Connector Pipe
3
00
-2
Drive Belt
x 18
A14357
Camshaft Position
No.3 LH Timing
Sensor Connector
Belt Cover
s
Grommet Connector Gasket
nt
Holder
ne
Timing 7.5 (80, 66 in.·lbf)
Belt
po
om
Dust
Engine Boot
3
Wire
Timing Belt
00
Cover Plate
01
20
39 (400, 29)
Engine Wire
for Crankshaft
245 (2,500, 181) Position Sensor
A/C
Compressor
Connector
Stay
Wire Clamp
N·m (kgf·cm, ft·lbf) : Specified torque
A16016
Generator Connector
s
Ground Cable Generator
nt
ne
Stay
po
om
Crankshaft Pulley
C
PS Pump Pulley
3
00
43 (440, 32)
-2
Plate Washer
No.1 Timing Belt Idler Pulley
01
20
Crankshaft Timing
Pulley
Timing Belt
CYLINDER HEAD
EM0DZ−04
COMPONENTS
MAF Connector Air Cleaner Inlet
V−Bank Cover
PS Air Hose
Air Cleaner Cooling Fan Engine Room
s
Assembly Computer Connector Side Cover LH
nt
ne
PCV Hose
Intake Air
Connector Pipe
po
Electric Cooling
om
Oil Cooler
Hose for A/T
3
00
Drive Belt
z Gasket
20
z Gasket
62 (630, 46)
z Gasket
x 18
TWC
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part A14360
Ground Strap
V−Bank Cover Engine Wire
Bracket Protector
PS Air Hose
Engine Wire
Clamp
s
V−Bank Cover
nt
18 (185, 13)
Bracket
Fuel Inlet Hose
(Rear Fuel Pipe)
ne
po
Upper and Lower
om
z Gasket
3
00
s
nt
ne
po
om
C
3
00
-2
01
20
Wire
Clamp
A03333
Air Tube
18 (185, 13)
8.5 (85, 75 in.·lbf)
z Gasket
x 13
Intake Air
Control Valve
Actuator
s
nt
VSV for EVAP
ne
Intake Air Control Valve
Fuel Pressure
C
Pulsation Damper
3
* 33 (340, 24)
39 (400, 29)
00
18 (185, 13)
Fuel Pressure
RH Delivery Pipe
z Upper Gasket Pulsation
-2
Damper
Rear
01
z Lower
Gasket
No.2 Timing
Belt Cover
Grommet LH Camshaft
Timing Pulley
Camshaft Position No.3 LH Timing
Sensor Connector Belt Cover
s
Gasket
nt
ne
Connector
Holder Timing
Belt 7.5 (80, 66 in.·lbf)
po
Dust
Boot
om
No. 3 Water
C
Bypass Pipe
Engine
3
Wire
Timing Belt
00
26 (270, 19)
20
37 (380, 27)
Engine Wire
for Crankshaft
No.1 Drive Belt
Idler Pulley Position Sensor
Wire Clamp
N·m (kgf·cm, ft·lbf) : Specified torque
A14427
s
z Gasket
nt
z Gasket
ne
No.2 Engine
PS Oil Pressure VVT Sensor
Hanger
Switch Connector (Bank 1)
Connector
z Gasket po
z Gasket VVT Sensor
om
PS Pump (Bank 1)
VVT Sensor
(Bank 2)
No.1
C
Wire z O−Ring
Clamp
20
RH No.2 Timing
Belt Rear Plate
LH No.1 Timing
Belt Rear Plate Oil Dipstick
Camshaft Position and Guide
Sensor for Engine
LH No.2 Timing Grommet z O−Ring
Belt Rear Plate
PCV Valve and Hose
Assembly
Engine
z Spark Plug Tube LH Cylinder Wire
Camshaft Timing Gasket Head Cover Clamp
Oil Control Valve Camshaft Timing
(Bank 2) Connector Oil Control Valve x9
x9 (Bank 1) Connector Seal
Seal washer
RH Cylinder washer Camshaft
Head Cover Timing Oil
Gasket
Control Valve
(Bank 1)
16 (160, 12)
z O−Ring
Engine z
Wire z O−Ring
s
Clamp Gasket 7.5 (80, 66 in.·lbf) z
nt
Bracket
Camshaft Timing z Oil
Oil Control Valve z Seal
ne
z Feed
(Bank 2) Washer Pipe
z
z 7.5 (80, 66 in.·lbf)
Camshaft
Bearing Cap
Camshaft Bearing Cap po
om
z RH Intake
Camshaft LH Intake LH Exhaust
(with Timing Camshaft Camshaft
Tube) (with Timing
C
RH Exhaust Tube)
Camshaft
Spark Plug
x 10 See page EM−61
3
Ground Wire
Engine
Wire
01
Semi−Circular
Filter Oil Plug
Control Valve
Engine
20
s
nt
15 (150, 11) Wave Washer Camshaft Gear Spring
Camshaft Driven Sub−Gear
ne
N·m (kgf·cm, ft·lbf) : Specified torque Snap Ring
z Non−reusable part A04110
po
om
Valve Lifter
Keeper Adjusting Shim
RH Cylinder Head Spring Retainer
C
z Gasket Bushing
00
Valve
RH Exhaust Manifold
-2
44 (450, 32)
LH Cylinder Head
01
20
z Gasket
LH Exhaust Manifold
Heat Insulator
44 (450,32)
Heat Insulator
ENGINE UNIT
EM0E6−07
COMPONENTS
MAF Connector
Air Cleaner Inlet
Engine Room
Side Cover RH
PCV Hose
s
V−Bank Cover
nt
Engine Room
ne
Side Cover LH
Air Cleaner
Assembly
po
om
Intake Air
Connector Pipe
C
3
00
-2
01
Drive Belt
20
EVAP Hose
PCV Hose
Radiator Upper Hose
s
nt
PS Oil Reservoir
ne
po
Radiator Lower Hose
om
ECM Connector
A14371
-2
01
Shock Absorber
Shock Absorber
20
Lower Arm
23 (235, 17)
54.9 (560, 40)
98 (1,000, 72)
N·m (kgf·cm, ft·lbf) : Specified torque 23 (235, 17) A14372
PS
Pump
Steering
Intermediate Engine Rear
Shaft Mounting Insulator
s
A/C
nt
Compressor
ne
A/C Compressor
Connector
po
om
Heat Insulator
-2
37 (375, 27)
01
Pipe
Support Heat Insulator
Bracket TWC
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part A14373
Solenoid
Connector
Direct Clutch
Speed Sensor
Connector
s
for Transmission
nt
Transmission (with Torque
Converter Clutch) x 10
ne
Oil Dipstick and Guide
for Transmission
po 37 (380, 27) for 14 mm Head
72 (730, 53) for 17 mm Head
om
z O−Ring
Engine
C
Lz
See page EM−85
1st 49 (500, 36)
3
Rear Spacer
-2
x8
01
20
48 (490, 35) L
Front Spacer
CYLINDER BLOCK
EM0E9−14
COMPONENTS
Engine Wire
RH Engine Mounting Bracket Starter Protector
Water Pump (with Insulator)
Knock Sensor 1
Connector
Engine Wire
Starter
Cable
x5 Starter
45 (450, 33) Connector
Water Seal Plate Knock Knock Sensor 2
s
Sensor 2 Connector
nt
36 (370, 27) Knock Sensor 1
L RH Engine
Engine Wire
ne
Coolant
Cover
Oil Pump Drain Union
30.5 (310, 22)
z O−Ring po
om
Crankshaft Position
Sensor Connector LH Engine Mounting
z Crankshaft
01
Piston
Connecting Rod
z Connecting Rod Bushing
s
Connecting Rod Bearing
See page EM−111
nt
1st 24.5 (250, 18)
Connecting Rod Cap
2nd Turn 90°
ne
z Crankshaft
z O−Ring Rear Oil Seal
po
om
C
Cylinder Block x7
Rear Oil Seal Retainer
3
00
Upper Crankshaft
-2
Thrust Washer
Upper Main Bearing
01
20
Crankshaft
z Seal Washer
49 (500, 36)
EXHAUST SYSTEM
EM0EE−14
COMPONENTS
Heat Insulator Ring Bracket Heat
Ring Insulator
RH Tailpipe
s
remove oxygen sensor and reinstall it.
nt
Center Exhaust Pipe
ne
LH Tailpipe
Center Front Floor Brace Ring
po Heat Insulator
om
C
Heat Insulator
44 (450, 32)
3
Heat
00
Heat Insulator
01
z Gasket
20
z Gasket
Front Exhaust Pipe
TWC
44 (450, 32)
62 (630, 46) z Heated Oxygen Sensor
(Bank 1 Sensor 2)
z Gasket
44 (440, 32)
z Gasket Heat Insulator
Pipe Support
Bracket TWC
Heat Insulator
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part A14382
IGNITION COIL
IG063−05
COMPONENTS
Engine Room
Side Cover
V−Bank Cover
s
nt
PS Air Hose
ne
po
om
PCV Hose
C
Ignition Coil
Connector
3
00
Oil Dipstick
and Guide
B12293
COMPONENTS
V−Bank Cover
s
Camshaft Position
nt
Sensor Connector
ne
Connector Holder
Gasket
po
om
Grommet
C
Engine Wire
00
B12295
COMPONENTS
s
nt
ne
po
om
C
3
00
-2
Connector
Crankshaft Position
Sensor
20
B12296
OIL PUMP
LU05Q−08
COMPONENTS
No.3 RH Timing Belt Cover Gasket
s
Camshaft Position
nt
Sensor Connector No.3 LH Timing
Grommet
Belt Cover
ne
Gasket
po Timing
Connector
om
Holder Belt
C
Pipe
00
Engine
Dust Boot
Wire
-2
Cover Plate
20
Engine wire
No.1 Drive Belt
for Crankshaft
Idler Pulley
Position Sensor
Generator
Connector
No.1 Timing
Dord Clip Belt Cover
s
nt
Generator
ne
Stay
po
Crankshaft Pulley
om
C
3
00
Plate
Timing Belt Washer
No.1 Timing Belt
-2
Idler Pulley
01
20
Oil Pump
s
Oil Dipstick
Oil Strainer and Guide
nt
z Gasket
ne
15.5 (160, 11)
z Gasket
Oil Filter and Filter
po
7.5 (80, 66 in.·lbf)
7.5 (80, 66 in.·lbf)
Bracket Assembly
om
z O−Ring
Crankshaft Sensor
Position
3
Sensor
00
Crankshaft Position
Sensor Connector z Gasket
-2
Oil Pressure
Switch Connector
01
20
z Gasket
Drain Plug
No.2 Oil Pan
7.5 (80, 66 in.·lbf)
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part B13043
z Gasket
2003 LEXUS LS430 (RM988U)
10 (105, 8)
Driven Rotor x 10
Drive Rotor
s
x 10
nt
ne
po
om
z Crankshaft
-2
Compression Spring
Plug
49 (500, 36)
COMPONENTS
Propeller Shaft Assembly
Adjusting Washer
79 (805, 58)
s
37 (375, 27)
nt
ne
5.4 (55, 48 in.·lbf)
Heat Insulator
om
Oxygen Sensor
z Gasket 44 (450, 33)
3
z z
00
z
Exhaust Pipe
-2
z Oxygen Sensor
01
44 (450, 33)
z Dust Deflector
Propeller Shaft
z Snap Ring
COMPONENTS
Column Upper Cover
Torx Screw
8.8 (90, 78 in.·lbf)
s
nt
ne
Steering Wheel
po
om
Spiral Cable
Steering Wheel Lower
C
No. 2 Cover
3
50 (510, 37)
00
-2
01
20
Torx Screw
8.8 (90, 78 in.·lbf)
COMPONENTS
No. 4 Heater to Register Duct
No. 2 Side Defroster Nozzle Duct
Front Passenger
Airbag Assembly
Instrument Panel
s
20 (205, 15)
nt
ne
No. 2 Garnish
po
om
Finish Panel
3
00
-2
01
No. 3 Heater to
Register Duct Center Cluster Finish Panel
COMPONENTS
Headrest
Seatback Board
Headrest Support
Seatback Frame
s
(w/ Airbag)
nt
ne
Seatback Cover with Pad
po
om
37 (375, 27)
42 (430, 31)
COMPONENTS
s
nt
9.8 (100, 86 in.·lbf)
ne
po
om
C
3
00
-2
01
COMPONENTS
20 (205, 15)
No. 2 Garnish
Cluster Finish Panel
Lower Center Finish Panel
Center Lower
s
Cluster Finish Panel
nt
Lower Cluster Finish Panel
ne
Finish Panel
Cluster Finish Panel
po
om
C
Console Box
-2
Mirror Control
01
20
COMPONENTS
s
nt
20 (205, 15)
ne
20 (205, 15)
Front Airbag
Sensor (RH) po
Front Airbag Sensor (LH)
om
C
3
00
-2
01
20
COMPONENTS
20 (205, 15)
s
nt
7.4 (75, 65 in.·lbf)
ne
Retractor Cover
po
om
20 (205, 15)
C
42 (430, 31)
00
COMPONENTS
s
nt
ne
Rear Seat Side Garnish
po
om
C
3
00
-2
20 (205, 15)
COMPONENTS
s
nt
37 (375, 27)
ne
Seat Track Cover 37 (375, 27)
po
om
37 (375, 27)
C
COMPONENTS
Brake Caliper
s
nt
ne
69 (700, 51)
po
om
Axle Hub
C
3
Dust Cover
00
z Speed Sensor
-2
Axle Hub
01
20
STEERING KNUCKLE
SA21N−01
COMPONENTS
87 (885, 64)
z Clip
Brake Caliper
s
nt
ne
69 (700, 51)
po Dust Cover
om
C
Axle Hub
3
00
-2
01
Disc
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part F12980
COMPONENTS
z 28 (280, 20)
Suspension
Support
s
nt
ne
Shock Absorber
with Coil Spring po Insulator
om
C
Shock Absorber
3
00
87 (885, 64)
Height Control z Clip
Sensor Link
COMPONENTS
58 (590, 43)
Actuator Cover
s
nt
ne
Suspension Support
Air Tube po
z O−Rings
om
z Plate
3
00
87 (885, 64)
z Clip
Height Control
Sensor Link
COMPONENTS
58 (590, 43)
Actuator
Cover
Suspension
Control
Actuator
s
58 (590, 43) 58 (590, 43)
nt
Air Tube Suspension
Support
ne
z O−Rings
po
Shock Absorber
om
z Plate
C
z Connector No. 2
157 (1,600, 116)
3
00
53 (540, 39)
01
Upper
Suspension
Arm
20
Height Control
Sensor Link
87 (885, 64)
z Clip
COMPONENTS
s
Height Control
60 (612, 44)
nt
Sensor Link
ne
Stabilizer Bar Link 162 (1,645, 119)
59 (600, 43)
3
z Clip
00
COMPONENTS
z Clip
162 (1,645, 119)
s
nt
ne
Tie Rod End
po
om
z Clip
3
00
COMPONENTS
55 (570, 41)
55 (570, 41)
s
nt
Bushing
ne
Stabilizer Bar
Bracket
po 55 (570, 41)
55 (570, 41)
om
C
F12978
00
-2
01
20
COMPONENTS
z 70 (720, 52)
s
nt
8.0 (82, 71 in.·lbf)
ne
Sensor Link
Toe Control Link
z 70 (720, 52)
po 5.4 (55, 48 in.·lbf)
No.2 Lower
om
Suspension Arm
z 70 (720, 52)
z 70 (720, 52)
C
z 70 (720, 52)
Backing Plate
COMPONENTS
Washer
83 (850, 61)
s
Suspension Member Brace
nt
50 (510, 37)
Ring
ne
Under Cover
po
om
Lock Cap
5.4 (55, 48 in.·lbf)
C
Tailpipe
z Gasket
z Snap Ring
3
z Cotter Pin
00
z End Cover
z Boot Clamp
01
Inboard Joint
20
z Boot
Outboard Joint
with Drive Shaft
COMPONENTS
To May, 2003 From May, 2003
w/ Differential Carrier Retainer w/o Differential Carrier Retainer
w/o Oil Information Label w/ Oil Information Label
s
nt
ne
Oil Information Label
Differential Carrier Retainer
po
om
C
3
00
F18669
-2
01
20
z Snap Ring
Washer
Rear Drive Shaft
s
nt
ne
po
om
z Cotter Pin
00
50 (510, 37)
-2
Tailpipe
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part F12989
COMPONENTS
To May, 2003 From May, 2003
w/ Differential Carrier Retainer w/o Differential Carrier Retainer
w/o Oil Information Label w/ Oil Information Label
s
nt
ne
Oil Information Label
Differential Carrier Retainer
po
om
C
3
00
F18669
-2
01
20
Snap Ring
Washer
83 (850, 61)
ɟ6
Oil Seal
Drive Shaft
s
nt
Differential Side Gear Shift
ne
po 289 (2,950, 213)
Cotter Pin
Lock Cap
C
3
00
50 (510, 37)
110 (1,120, 81)
-2
01
78 (765, 55)
20
COMPONENTS
HINT:
The differential was changed in May 2003. For details, refer to the illustration below.
s
nt
ne
Oil Information Label
Differential Carrier Retainer
po
om
C
3
00
F18669
-2
01
20
Washer
s
nt
83 (850, 61)
z 147 (1,500, 108)
ne
Lower Mount
Stopper
po
Propeller Shaft
om
C
79 (805, 58)
3
00
37 (375, 28)
79 (805, 58)
-2
z
01
Exhaust Pipe
z Gasket
20
z 43 (440, 32)
Thrust Washer
Pinion Gear
Straight Pin
Side Gear
s
Thrust Washer
nt
zL 64 (650, 47)
ne
z Adjusting Plate Washer
po x10
Drive Pinion
om
Differential Case
Side Bearing
C
z Side Bearing
Breather Plug
00
21 (210, 15)
z Drain Plug
49 (500, 39) Oil Deflector
-2
Filler Plug x8
49 (500, 39) Differential
20
COMPONENTS
HINT:
The differential was changed in May 2003. For details, refer to the illustration below.
s
nt
ne
Oil Information Label
Differential Carrier Retainer
po
om
C
3
00
F18669
-2
01
20
Differential
Washer
ɟ6
83 (850, 61)
s
nt
Lower Mount Stopper
ne
123 (1,250, 90)
50 (510, 37)
om
75 (765, 55)
79 (805, 58)
Propeller Shaft
C
3
00
37 (375, 27)
-2
Heat Insulator
01
ɟ6
20
s
nt
X10
Drive Pinion
ne
Outer Race Ring Gear
Side Bearing
C
Breather Plug
Drain Plug
3
21 (210, 15)
49 (500, 39)
Oil Deflector
00
Filler Plug X8
49 (500, 39) Differential
01
z Oil Seal
z Oil Seal
z Dust Cover
z Spacer
Outer Race z Snap Ring
COMPONENTS
Package Tray Rear Speaker Grille
Trim Panel
Roof Side
Rear Door Inner Garnish
Scuff Plate
s
nt
25 (260, 18)
ne
Rear Seat Rear Seat
Cushion Side Garnish
z 27 (280, 20)
Suspension
Support
C
Rebound
Stopper
Coil Spring
3
Shock Absorber
00
z 70 (720, 52)
01
Height Control
Sensor Link Insulator
20
COMPONENTS
Rear Speaker Grille High−mounting
Stop Light
Package Tray
Trim Panel
Rear Door Rear
Opening Trim Seatback
s
nt
25 (260, 18)
Actuator Cover
ne
Rear Seat
Cushion
Suspension Control Rear Seat
Actuator
64 (650, 47)
po Side Garnish
om
C
z O−Rings
3
No. 2 Connector
00
Air Tube
-2
z 70 (720, 52)
Height Control
20
Sensor Link
z Cotter Pin
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part z 290 (2,960, 214)
F13014
COMPONENTS
70 (720, 52)
78 (800, 58)
s
nt
Height Control
8.0 (82, 71 in.·lbf) Sensor Link
ne
ABS Speed Sensor
Brake Caliper
Toe Control Link po 5.4 (55, 48 in.·lbf)
om
70 (720, 52)
No. 1 Lower 70 (720, 52)
Suspension Arm z Cotter Pin
3
00
Lock Cap
Parking Brake Cable
290 (2,960, 214)
-2
01
Disc
z 70 (720, 52)
COMPONENTS
90 (910, 66)
s
nt
ne
Stabilizer
90 (910, 66) Bar Link
Height Control
po Sensor Link
65 (660, 48)
om
C
No. 1 Lower
No. 2 Lower
Suspension Arm
Suspension Arm
3
z 70 (720, 52)
z 70 (720, 52)
00
-2
COMPONENTS
s
nt
Toe Control Link
ne
po
om
z 50 (510, 37)
C
F13007
00
-2
01
20
COMPONENTS
Stabilizer Bar
Stabilizer Bar Link
s
Bushing
nt
Stasilizer Bar
Bracket
ne
65 (660, 48)
Stabilizer Bar Link
18 (180, 13)
po
om
C
65 (660, 48)
18 (180, 13)
N·m (kgf·cm, ft·lbf) : Specified torque
3
F13001
00
-2
01
20
COMPONENTS
s
Connector
nt
Air Tube
ne
po
om
19 (195, 14) z Clip Holder
Height Control z O−Rings
Compressor and Dryer
C
3
Bracket
00
-2
01
Dryer
20
Bushing z O−Ring
COMPONENTS
Front:
Spacer
To Right Front Cushion
Pneumatic Cylinder
Connector
Front Height
Control Valve
5.4 (55, 48 in.·lbf)
To Rear Height
Control Valve
z Plate z O−Ring
Air Tube
Height
z Clip
s
Control z No. 2 Connector
nt
From Height Valve
Control Compressor Holder
ne
To Left Front
Pneumatic Cylinder
po
Front Right Fender Liner
om
C
Rear Height
Control Valve To Left Rear
Pneumatic Cylinder
3
Rear:
Height Control
00
Valve
z O−Rings
-2
Air Tube
01
20
z Plate
Connector
z No. 2 Connector
From Front 5.4 (55, 48 in.·lbf)
Height Control Valve
z Plate z O−Ring
To Right Rear
z No. 2 Connector
Pneumatic Cylinder
COMPONENTS
s
Front Left Fender Liner
nt
ne
po
om
C
3
00
-2
01
COMPONENTS
s
nt
ne
po
om
C
3
00
Connector
20
Rear Height
Control Sensor
COMPONENTS
s
nt
Rear Acceleration Sensor
ne
po
om
Floor Mat
COMPONENTS
s
Floor Service Hole Cover
nt
ne
Fuel Tank Main Tube
Fuel Pump & Sender Gauge
Connector po
om
Gauge Assembly
-2
z Gasket
01
20
z O−Ring
s
nt
ne
po Fuel Pressure
Regulator and Fuel
om
z O−Ring
01
20
Rubber Cushion
z Non−reusable part
B11115
COMPONENTS
s
nt
Floor Service Hole Cover
ne
Fuel Pump & Sender
Gauge Connector
po Fuel Tank Main Tube
om
Gauge Assembly
01
z Gasket
20
s
nt
ne
po
om
C
3
00
Rubber Cushion
01
z O−Ring
20
Fuel Pressure
Regulator
z Non−reusable part
B11124
COMPONENTS
Intake Air Connector
V−Bank Cover
s
nt
ne
po
om
C
3
00
-2
01
20
B12788
Engine Wire
Fuel Pressure
Pulsation Damper
s
Fuel Pressure
nt
z Gasket Pulsation Damper
ne
z Gasket
z Gasket
Noise Filter
po
om
Connector
PS Air Hose
C
3
z Gasket
00
Brake Booster
Vacuum Hose
-2
01
20
VSV
Connector
for EVAP
EVAP Hose
EVAP Hose
z Non−reusable part
B12822
Engine wire
Delivery Pipe
Delivery Pipe
Spacer z O−Ring
z Grommet
s
Spacer
nt
Spacer
Injector w/ Cover
z O−Ring (for 5, 6, 7 and 8
Spacer
ne
Cylinders)
z Grommet
Injector z Insulator
Injector Connector
(for 1, 2, 3 and 4
Cylinders)
po z O−Ring
VVT Sensor Connector
om
z O−Ring
C
3
00
V−Bank Cover
Bracket w/
01
Noise Filter
20
COMPONENTS
V−Bank Cover
s
nt
Engine Wire Protector
ne
Fuel Pressurepo
Pulsation Damper
om
Fuel Pressure
Pulsation Damper
z Upper Gasket
* 33 (340, 24)
39 (400, 29)
z Upper Gasket
C
z Lower Gasket
3
00
No. 2 V−Bank
20
Cover Bracket
(with Noise Filter)
No.7 Injector
PCV Hose Connector
COMPONENTS
CAUTION:
S Always use new gaskets when replacing the fuel tank or component parts.
S Apply the proper torque to all parts tightened.
Shield
Charcoal Canister
Ring
s
nt
ne
1.5 (15, 13 in.·lbf)
x5
po
Fuel Sender
om
Tube Joint
Clip
01
Sender Gauge
Fuel Sub−suction Hose Assembly
Fuel Tank
z Gasket
39 (400, 29)
COMPONENTS
s
nt
ne
z O−Ring
po
om
C
3
00
-2
01
20
z Non−reusable part
B12808
COMPONENTS
Intake Air connector
V−Bank Cover
s
nt
ne
po
om
C
3
00
-2
01
20
B12788
Throttle Body
z Gaslet
s
nt
18 (185, 13)
ne
po
om
C
3
00
-2
01
20
B12807
COMPONENTS
s
nt
ne
po
om
C
3
00
-2
01
20
B12788
Throttle Body
z Gasket
z O−ring
Camshaft Oil Control Valve
(Bank2)
7.5 (80, 66 in.·lbf)
s
18 (185, 13)
nt
z O−ring
ne
7.5 (80, 66 in.·lbf)
po
om
C
3
00
-2
01
20
COMPONENTS
Intake Air connector
V−Bank Cover
s
nt
ne
po
om
C
3
00
-2
01
20
B12788
Engine Wire
Heater Pipe
Noise Filter
Connector
s
nt
Engine Wire
ne
Brake Booster Hose
Throttle Body
po Injector Connector
om
L 35 (360, 26)
00
-2
01
z Gasket
20
s
nt
ne
po
om
C
3
00
Vacuum Hose
01
(from Lower
Intake Manifold)
Port A
20
Port E
Port F
Vacuum Hose
(from Actuator)
VSV Connector for ACIS
B02263
Vacuum Hose
s
nt
ne
po
om
x6
C
z Gasket
-2
01
20
COMPONENTS
s
nt
ne
po
om
C
3
00
-2
01
20
COMPONENTS
V−Bank Cover
s
nt
ne
VSV for EVAP
po
om
VSV Connector
C
for EVAP
3
00
-2
B12797
01
20
COMPONENTS
Intake Air connector
V−Bank Cover
s
nt
ne
po
om
C
3
00
-2
01
20
B12788
Engine Wire
Heater Pipe
Noise Filter
Connector
s
nt
Engine Wire
ne
Brake Booster Hose
Throttle Body
po Injector Connector
om
18 (185, 13)
z Gasket EVAP
3
L 35 (360, 26)
00
-2
01
z Gasket
20
s
nt
ne
po
om
C
3
00
Vacuum Hose
01
(from Lower
Intake Manifold)
Port A
20
Port E
Port F
Vacuum Hose
(from Actuator)
VSV Connector for ACIS
B02263
COMPONENTS
s
nt
ne
po
Air Cleaner Assembly
om
C
3
00
-2
01
20
COMPONENTS
RH Drive Shaft
Washer
s
nt
83 (850, 61)
ne
po
om
C
Suspension Member
00
Brace
50 (510, 37)
-2
01
20
Vapor Pressure
Sensor
Charcoal Canister
COMPONENTS
Intake Air Connector
V−Bank Cover
s
nt
ne
po
om
C
3
00
-2
01
20
B12788
Throttle Body
z Gasket
ECT Sensor
s
nt
z Gasket
ne
po
om
C
3
00
-2
01
20
B12794
KNOCK SENSOR
FI0YK−01
COMPONENTS
Intake Air connector
V−Bank Cover
s
nt
ne
po
om
C
3
00
-2
01
20
B12788
Engine Wire
Heater Pipe
PS Air Hose
Engine Wire
s
nt
Engine Wire
Throttle Body
ne
Brake Booster Hose
Injector Connector
po
om
18 (185, 13)
z Gasket
VSV Connector for
C
EVAP
L 35 (360, 26)
3
00
LH Knock Sensor
44 (450, 33)
-2
z Gasket
01
RH Knock Sensor
44 (450, 33)
20
OXYGEN SENSOR
FI0YL−01
COMPONENTS
Bank 1 Sensor 1
Heated Oxygen
Heated Oxygen Sensor Sensor Connector
s
44 (450, 32)
nt
ne
po
om
C
Bank 2 Sensor 1
3
00
Heated Oxygen
Heated Oxygen Sensor Sensor Connector
-2
44 (450, 32)
01
20
B11129
B11128
Bank1 Sensor2
Accelerator Pedal
s
nt
ne
Heated Oxygen Sensor
44 (450, 32)
po
om
Bank2 Sensor2
C
3
00
-2
Instrument Panel
Under Cover
01
20
VVT SENSOR
FI0YM−01
COMPONENTS
Intake Air connector
V−Bank Cover
s
nt
ne
po
om
C
3
00
-2
01
20
B12788
Engine Wire
Heater Pipe
s
nt
Engine Wire
Throttle Body
Brake Booster Hose
ne
po Injector Connector
om
18 (185, 13)
z Gasket VSV Connector for
EVAP
C
L 35 (360, 26)
3
00
VVT Sensor 2
-2
z Gasket
01
VVT Sensor 1
20
COMPONENTS
s
nt
ne
ECU Cover
po
om
z Gasket
01
20
ECM
COMPONENTS
Steering Wheel pad
Steering Wheel
Pad Switch Modulator Spiral Cable
Torx Screw
s
8.8 (90, 78 in.·lbf)
nt
50 (510, 37)
ne
Column Upper Cover
Combination Switch
Steering Wheel
Lower No. 2 Cover Torx Screw
po
8.8 (90, 78 in.·lbf)
om
Finish Plate
35 (360, 26)
Steering Column Assembly
00
Clamp
-2
Return Spring
No. 2 Intermediate Shaft Assembly
01
25 (260, 19)
Sliding Yoke No. 1 Safety Pad
20
Sub−assembly
Key Cylinder
w/ Key unlock warning switch:
Key Unlock
Warning Switch Column Upper
Bracket
Column Tube Stopper Turn Signal Bracket
19 (190, 14)
Ignition Switch
s
Column Upper
Tilt Steering Support Tube Sub−assembly
z
nt
Bond Cable
z Support Stopper
Column Upper Bolt Bushing
ne
z Energy Absorbing Tube Assembly
Plate 20 (210, 15) Power Tilt Motor
Bushing
z Support Stopper
z Energy Absorbing Guide
Column Tube
po Bolt Bushing
z
15 (150, 11) z E−Ring
om
z Bearing
z Snap Ring
z Snap Ring
Ignition Switch Column Tube Stopper Turn Signal Bracket
19 (190, 14)
s
z Support Stopper
nt
Column Upper
Tube Assembly Bolt Bushing
z Energy Absorbing 20 (210, 15) Power Tilt Motor
ne
Bushing
Plate Column Tube z Support Stopper
Bolt Bushing z
z Energy Absorbing Guide
Column Tube
15 (150, 11) po
Connector Bracket
Support Telescopic Steering Slider
om
z E−Ring
Telescopic Steering Adjusting Nut No. 1
Bushing
Stopper No. 1 Tilt Steering Shaft
Steering Column z
C
Tube Attachment
Bracket Spacer Stopper Spring
No. 1 Steering Lower
Support Stopper Bolt
3
11 (110, 8)
z Tapered−head Bolt
Steering Lock Wedge
Telescopic Steering Screw
-2
Telescopic Steering z
Wedge Lock Spring Compression Spring
01
Cushion
Bearing Thrust
Telescopic Steering Bearing Collar
Column Cable
Power Telescopic Motor Bearing
z Snap Ring
N·m (kgf·cm, ft·lbf) : Specified torque
z Non−reusable part
Molybdenum disulfide lithium base grease
F13503
COMPONENTS
s
nt
Suction Hose
ne
Vacum Hose
Clip Clip
po
om
43 (440, 32)
z Gasket
3
44 (450, 33)
* 40 (410, 30) Drive Belt
39 (400, 29)
-2
01
Clamp
20
12 (120, 9)
z O−Ring
Flow Control Valve z O−Ring
Spring
s
nt
ne
Front Housing
z Oil Seal po
om
22 (220, 16)
C
30 (310, 22)
3
00
Rear Housing
-2
z Snap Ring
Vane Pump Rotor
01
Side Plate
20
z O−Ring
X10
z O−Ring
Vane Plate 22 (220, 16)
Cam Ring
COMPONENTS
z Gasket
Union Bolt
49 (500, 36)
z Gasket
Return Tube
Union Bolt
49 (500, 36)
Sliding Yoke
35 (360, 26)
s
Pressure Feed Tube 35 (360, 26)
nt
No. 3 Intermediate Shaft
ne
59 (600, 43)
PPS Solenoid Connector
z Clip
po
om
PS Gear Assembly
C
59 (600, 43)
z Clip
-2
01
20
Wire
Rack Boot
Lock Nut
Clip
56 (570, 41)
Rack Housing
s
nt
z Claw Washer
Rack End
ne
127 (1,300, 94)
*95 (970, 70)
Steering Rack
po
om
z Teflon Ring
C
z Oil Seal
3
z O−Ring
00
z Claw Washer
Cylinder End
20
Stopper
z Oil Seal
Tie Rod End
Lock Nut
56 (570, 41)
Clip
Rack Boot
: Specified torque
N·m (kgf·cm, ft·lbf)
Wire
z Non−reusable part
Molybdenum disulfide lithium base grease
Power steering fluid
* For use with SST
F13508
18 (180, 13)
Dust Cover
18 (180, 13)
34 (350, 25)
34 (350, 25)
z O−Ring
z Gasket Control
Valve
Housing
Turn Pressure Tube z O−Ring
s
nt
z Teflon Ring
z O−Ring
z Oil Seal
ne
z Gasket
34 (350, 25)
z Bearing
25 (255, 18)
*23 (235, 17) po Control Valve Assembly
om
z Bearing
3
z Oil Seal
00
Tube Clamp
-2
01
Rack Housing
Rack Guide
20
Spring
L Rack Guide
Spring Cap
Lock Nut
69 (700, 51)
*50 (510, 37) L Rack Guide Rack Guide
Spring Cap Sub−assembly Spacer
z Bearing
STARTER
ST0MJ−02
COMPONENTS
V−Bank Cover
s
PS Air Hose
nt
PCV Hose
ne
po
om
Intake Air
Connector Pipe
z Gasket
C
Engine Room
Side Cover
3
00
18 (185, 13)
-2
01
Throttle
Body
20
PS Air Hose
Engine Wire Clamp
Fuel Inlet
Hose (Rear
18 (185, 13)
Fuel Pipe)
s
nt
Heater
ne
Inlet Hose
Injector
Connector Fuel Main Tube
z Gasket
C
Rear Water
Heater
Bypass Joint
Outlet Hose z Gasket
3
for EVAP
EVAP Hose
-2
Engine Wire
Starter Protector
01
Starter Connector
Water Bypass Pipe
Starter Cable
20
z O−Ring
Starter Housing
Idler Gear
Bearing
Magnetic Switch
Assembly
z O−Ring
Armature
Steel Ball
s
z Rear Bearing
nt
Return Spring
z O−Ring
z Front Bearing
ne
z O−Ring
po Field Frame
om
Brush Holder
End Cover
C
z Dust Protector
Magnetic Switch Assembly
3
00
Contact Plate
Terminal z Terminal C Kit Part
-2
Bolt
Terminal Nut
01
Plunger
z Gasket O−Ring
Contact Plate
Terminal
Bolt