JUL-12-99 OS:2! F,..:HITACHI SEIKI INt , SIC250eOOl T-i56 P.

40101 Jab-345

Bt, SUPER
AC SERVO SYS1'EM

BL860/S)1/862 (2-axle inteqtated tYPG)

Operation Manual

SANYO DE~KI CO., LTD.

 JUL-11-92 ~e:23 rrom:HITACHI SEIKI INC 6302609081 T-m P411S5 101>-345

"BL86 Series" AC Suvo Syst~m is a sPfled control unit that is

basically composed of a servo motor and servo amplifier.
This unit may require a 5eparaee regenerative reehtor unit
aep.. nding on load a",i working ccnditions of a driving machine.

Caref~l~y read this Manual for your proper application. Keep

thie Manual at an e,u;ily accessible place for your routine
maintenance anti slu'r1ce.

For further informa;ion, refer to Specification Ma"ual M-04569

and Maintenance Manlal M-04570.

AC ;servo' motor
powu
supply

!'OWer ol/on ",ontaetor

(to' be, prePared' by
the USE 1: I
\.. _ _ _ __ JRl!geneuUvel : ,
Servo amplifier Insisto,", i ;
, (1II1i1Y' have' to' be
separately installed)
Precautions for Unpackino

1. Never touch the p.inted circ~it board (PCB) while

unpacking the servo amplifier.

2. After unpaeklrq the servo motor and servo amplifier,

visually chec~ them for trouble which may have occurred
during shipmert.

3. Check to see if parts on the servo amplifier PCB are free

from notable ceformation.

- 1 ­
JUl-l!-!1 09,!3 F".:HIT~I SEIKI INC UO!509001 T-556 P4!155 Job-;45

4~ Ghe.ck to make certain that: both the servo motor and SIlrvo

amplifier have type Nos. spee1f!e4 by you.

Particular Precautit,ns before Use

1. Carefully protect the servo motor and servo amplifier from

a shock or impILct during installation. tlse partictJlllr

care eo handl~ the ssrvo motor, which is equipped with II

critical and fragile encoder.

2. Be sure to connect the servo motor and amplifier to power

supply oI 200;0 230 V (.10%. -15\) AC, SD/60 RZ.

Oth"rwise. ser,.ous trouble may r61sul t.

3. Make Slit!! of ,;,tfety in operation such IUS condition of the

load before tu:ning power ON and OFF for maintenance and

service ..

4. Never use the,ervo motor and amplifier in a place exposed

to corrosive (such as' acid and alkali), inflammable, or

explosive gas JI liquid.

5. Make certain tJat the servo motor and servo amplifier are

grounded in ac~ordance with electric standard, Grounding

Class 3 (100 11 or less).

6. ass the serVO ~otor within an ambient temperature range

from O· to 40":. and the servo amplifier from O· to 55°C.

Use them at a relative humidity of 90\ or less.

7. Protect the servo motor and servo amplifier from water,

cuttinq fluid, and rainwater, all of which would cause

current leakage and a shock.

8. Never carry out the withstand voltage test nor me9ser

test. If necessary, have contact with Sanyo Denki.

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JUL-I!-!! B9:24 fr.. :HITACHI $EIKI INC 6i6Z50S001 NI6 P43155 Job-345

9. Improper wirin~ could cause the servo motor and servo

amp1.ifier to bl"ealt down. Strictly £0110101 the airections
given in SpecHication Manual before and during widn.. _

10. SL860, BLS6l 0:: 862 serl/o motor is not: an induction motor.
Therefore, do !lot try to change rotary directions of tne
serl/o motor by exchanging phases of the motor or input
power. To chaugE! the "otaty direc:tiol'ls, refer to
SpQcification llanual.

11. Be surt!! to pro'ride the coil of the relay, electromagnetic

contacto): t sol,moH!", etc. with a surge aosorber.

- 3 ­
JUI.-12-S! 09:24 " ..,HITACHI S£IKI INC 530Z509001 T-556 P.44/55 JDb-'45

Caution on DelivEry

Se sure to identify the servo motor and servo amplifie( by type

No., as shown below

Never couple the se;vo amplifier with any motor having

differEnt rated pulles. Be sure to collate type No. of the
servo amplifier witl type No. of the servo motor soon atter
unpack ins.

How to check type NJ.

1 Type No. of serVJ motor 00 aM 000 ~ 0 0 vv Q

:: :::::~::O::::~'::::,~' ...BL"~ ~ -r- ~"I ~ -r

3. Maximum continuoue torque (Te) (Note)
030 •••• 30k9-~m 040,04A••. 40kg-cm 060,06A••• 60Kq-cm
J III I
020 •••• S0~9-~m 090,09A..• 90kg-om 120 •••..• 120kg-cm
220 ••• 220kg-cm
4. Maximum revolutions lNml----------------------------~
B ••• 2000 rpm (M: 1500 rpm),
R••• 2500 rpm

5. Hold brake ----------------------------------------"

X••• Not provided (standard), B•.• Provided
6. ~ype of detector

E••• Encoder

7. Identification of specification----------------------~

8. Order of ae!ign----------------------~~----------------~

Note: Code Nos. 04A, 06A, and 09A indicate Tc 40, 60,
and ,0 kg-cm. respectively, but show that the
resp4ct~v8 motors are designed to partic~lar

speclfications incl~ding installation size.

- 4 ­

..

JUL-l!-!! nS:25 FrOl:HITACHI SEIKI INC 8302569001 T-5!6 P 45/55 Jalr345

2 Type No. of Servo amplifier 60 BS 000 F ¢ M \:IV...Q.

Type No. of !lervo motor _ _ _-11

T T 1 T"'"
-r
'IL_==== --'::"'::1·
I I
£Hl ••• SLS60

2. Symbol of "2, ..,,1. 1nt!l<3 • .,ted type Servo

'l'rans1stor cc,llectoI: clltrent: _ _ _ _ _ _ _ _ _ _ _....J
030 .••• 30A (SO ••.• 50A 075 •..• 75A
4. Control syst'.E·m--------------------'

F.•• 3-phase, full wave system

5. Cooling fan- I
X••• Ndnel natural air circulation
F••• Provided; forced air c ooling
II
6. Appearance/structure _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _---' I
W••• wall typE<. with built- in power supply : I
7. Identific.ati(,n of "pacification _ _ _ _ _ _ _ _ _ _ _.-----.Ji I
S. Ol'der of C1 ....,i.gn - - - - - - - - - - - - - - - - -_ _ _.....;

Accessor les of Serve, Amp111'ier

The servo amplifier is packed together with the following spare

tor accessory) partl.•
Carefully keep sparE parts (fuses) at user's responsibility.

PlIrt n.ame I Type 1

,
Manufacturer C'ty Application
ConnaetorT l'lR-SOt.F liona. Taushin 2 1/0 ci9nal oonnector
! Koqyo I i
(ClUj

i Connector : MR-20LF Honda Tsushin

K09Yo
I
!
2 ·1 Encoder si9nal
: ",o"neotor (CN2j

FUIiEl DM.16A (J .6A) Dilito T&u:;hinki 1 Spare fus" of PC:!l 1"1

IFl)

Fuse MFSlA ( ,II) Kowa Tanshiban 1 I Spate fuse for

.1
Seho Iprotectin9 control
I
power supply (Fl)
I

- 5 ­

JUl-1Z-99 09:25 Froo,HITACHI SEIII INC 630<509001

Regenerative Resist(.r
Th", r .. q .. nerative rel;istor optionally available must be
a<:lditionlllly instal:.ed outside the servo !llllPlifier for special
"'pplication.. , for .u:alllPl<!, the load bas great inertia, the motor
ill started and stopped repeatedly and frequently within II short
period, or the motol' is applj."d to a minus load.
For further informal;1on, refer to Specification Manual and
drawings submi tted :'or approval.

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 JUL-12-~9 09:26 Fros:HITACHI SEI(I INC 530mSOOl T-55a P4TI$! Job-145

B~B6 Series r Combinations of Motors with Devices

Identify your servo motor and servo amplifier by type No. for
saoyo's maintenance service.
1. Standard specifjcation 1

motor ~spe"1fiClition "*-l' SUppl.y ~; (l:~'i","i ty

Servo, amplifier 5""\10 ~h.ypeor ,
l«f1rO Ql\J.1ti.: C'Oj\taetar or
'rYpe'lio. ' .'fY'Pe No.:
01>....1 • ...,... fu..
'/~'" IIV...
6000
"
SOBB080FXWOOA. GlJIM06DBCJEDO (5000 ___ ) 1.8 4.6

~. __ 4 • • ~_______ .*_* __•.AA.liQ. ... __ ........... _---_ .. -- ...... --- ........ _­

*------------~--------
6000

GOBBOSOFXWOlA 6lBM090BDEOO ( 5000 ) 2..2 6.4

...-------_... -_ .. _---- -.. -.-~-----.---.~---- -- 6000

--

4000

...... ........... !-........ ~ ......- ........ --

,.~ _........... - ............

GOBBOSOFXW02A
_~___ • _ _ _ _ _ _ _ _ _ u _ _ _ ... _
alHM060RQEClO
- - ___ ~ __ ~v __________ *. (~gog)
_____ J!!. ____ 1.4 4.0

... _---_ .. _---_ ... -.... ....... -.... -- .

~

6000

GOBB030FXW03A 6111M04AROEDO ( 5000 ) 1.4 . 4.0

~_._. ____-_-M--..W.w- ---------------~-~---~

--
__3.PJl.Q __ •• ..... -.... ...... ... ~.-- ---------- ...- ..
SOBBOaOFXW70A G11IM06AMXEOO 20000 1.3 2.8 ,
___________ w __
M
______

... ------------­--- .... -....... _-

-------_ 1-----_...__.. _­ .. 'i" .. _ _ _ _ _ _ _ .......

..----.._------------ *--.~.--------------* . .... ----_ .......... .......... -... --- ... -... -. -......-....

~ ----~

----.-_ ....---.-------- -~--- ..... --------"-----­ --- ...... -... -- .. .............. _-_ ........ -- ----_ .. - .. _---.

--------------------- --------.~-- .. --------. r---------..... ..-------t""---... --- ... --... -- . --~

-------._.-----.----- .. _---- .. _-------------- ------.-_..--­ ---_.......... _... - ... - ....... -- .. __ ...._­

- 7 ­
 Jut-a-ss OS:26 Fr...:HITACKI S£lkl IrIC r-m P 46/11 J.ll-i45

2. standard specification 2
Cuneftt ".,aci ty
Ih.tVO .mplHi~~ p*l' .inpitt
Type 110. - _tHto~ OJ'
fil••

6000
SOBB050FXWOOA 6l.3M120BOEClO
~_M ~ (5000 ) 11.1 9.0
__ ___ _____________
___ JJtQ.Q •__• ..... _- .................. .. ..... _.. - ..... _.......

~--..~------~---.----- 6000

60BB060P'XW01A GlJlM09ClROEOO ( 6000) 2.0 6.8

.-----_ ...... ------------ -...--~--- ... ------.---- __.AOJlq...

6000
....-- ...... _.. _-- ......-.................
~

. 60BBOSOFXW1OA 6.2l1M080BXEClCl ( 5000) .1.7 4.9

..---**-#_..--.-------. -----------------.- ... ..........4000
_.......... -.'" .. ...- .... - ... --_ ...... ------...... _... __ .

SOOO
60BB075FXW02A 61l:M220BClEClO (~ggo ) 5.2 15.0
-------Q----------------­
6000

60l3111l75FXW03A lUI MUORQEClO . (:gog) 3.0 8.7

-...... ---~-----~-
6000
.... -~~~-.. -­
6pBB075FXWIOA
-_ --_
62EM080BXEOCl
_-_
........ -- ... ... - ... ................... _.. .. _--- ........- ......----
(:ggU) .2.2
.......... ---q---.. ..-.. -.~----- . . . ..... ---- ........ __ ...
6.4

--........- ............._-_ ............- .........,.--......---..............----- ........-- ..... - ... - .. 1-.......-- .. __ ..... -- --_... --- ......._­

.
....... ----.. -_ ........ ------..... ... ...... ------------ .......... -
-~ --- -- ------- --_ .... _... _-- .. _...... -_ .. -- .. - .... --_.

--......... _--_ ....... _--_ ................- .,.- .. ~,--- .. ---- ......... --- .. -.... -_ ..... ---- ............... _--_ ......... ----- -..... --- .. --- ..... ~

------~------~--.----~----
, I
- S ­
JUL-!!-!9 a9:~r Froo:HITACHI SEIKI INC 6302509001 T-15S P.491i5 Job-lAS

Name of Each part

. , '~~,I":.J.!19 hole
{(2).lIpper
sid,,)

Chnnlictor
(012)"

!If--+- Ct:.tn.n.ector
(CNl)

liMe of Ilach P~rt oj ,4._·un<>I'9 notch

servo. Motoz: ( (2.)" lowei:'
Mdn Side 1
plate ZX~Qrnal terminal

Name 'of Each,part

of Selvt> AmpI'ifier
Adjustments

~he servo amplifier is adjusted hafora shipment that a $0

combination of the servo amplifier with an applicable servo motor

assures optimum charaoteristics. Therefore, never touch each
adjusting resistor unless necessary. Carefully read Maintenance
Manual M-04570 befera making necessary a~jusrments.

Precaution -- Cheo) the adjusting resistor for position.

Check to 5ee i f ea<:h adjusting resistor points the painted llIark

betor. ma1ntenance or troub~e~hootins.

P05it~on of painteo matk

- 9 ­
 JUL-12-99 09:21 From:HITACHI SIIKI INC T-55I P 50"& Job-US
\

!
IF"r
axl.. 2 I ~E2~ i
rR18
%ero

aClju$tl!IlInt
'c.:r.. .
rn.........

=§ CN3

VR12
1'1 eU:i:
..""..1:a ~~.
.j
\
.
.:....,."
..t. ..,.
u 50112 lLl(2

VlU4

VRll
Gain,

Spaecl $C..

Current lililit
1. . . /8...
./' ".w
-
r:J..r:J..

5'"
VR.20

~OSW2 .
_______ ____ . __ ___________ ____________
_-
... ...... - ... -----_ .....
._~w~~~ ~_~ ~ ~~_
-----.---_ .. _-­
RESET
I
r axle 1
tJ rf n.
'--

~OSWI SN8 ~ Alarm lamp

'" 8-1e<Jl1Ient L
0: {'~I
VR'

Gain

\
- ITt] ,
1- AXle 2 alarm
~ {Rea)
..; . .:. "'"
ZerO .. 1-' ALI(
adjustment WI /J~e 1 alar..
r:f IIlIP (Redl
CUrrent lilltH,. Vtt YIn VR$ BSN2
INa
Ji, AX2/
AXI

~,. ftJ \"" ~T

VBIl}
Pl time
constAnt
0150
o M RST

'%% . oo VMOI ILOU

VR2

VRI
Speecl scale

/MOI
veNDI CNI P:::l
El[jJ
~

Groll",!!nq tet:lli.!.nal /

o Cheek terminal):( 1 nClicaUon .

lamp(u:l)l
o Jl.lUIpper pin

(G,"een)
Layout of PCB PI

- 10 ­
JUL-IN9 01,21 From,HtTACIII SEIKI IMe BSm09001 T-m P5UU Job-145

:2 To Check the m01.or for revolutions and current!;; (torques),

oblll!lrve the wav~lform with the speed monitor and cur rent
monitor of the c!onnector CN~.
u •• iii measuring device with input impedance of 1 Mn or mOre
to observe the ",we form.

(
Speed monito; (VMOil ••••• ilV iSi/1000rpm

l
C·)n t ae t or CN 3' . ..r>I ... n

pl.ns Van... 'l:.)I

pin 0 is a OO1ll1llon pin.)
. Current rnoni~or (IMO~) .•• TlOV +20%/Maximum continuous
armature current
Clntactor CNi, pins ~ and {9
( ?in 0 is a cOMon pin.)
When VMO volta:e and 1)010 voltage are measuted, revolutions
(N) and a load torque tTL) may be found in the following
equations.

r . Revolutions (N) , N = 1000 x 'lKO voltage

3
(rpm)

i. Load torque tTL) : Tr.. .. 'l'PS X

( kg-clII)

(whete TpS
IMO volta5le
10

= maximum continuous torque)

- 12 ­
 JUl-12-Sa ne:zs F,..:HITACHI SElkl IftC 6302109001

Servo Error

1 Trouble indicatir ... lamp

when the trouble inoicAting lAmp (B-se,ment LED. rea) turna

ON, identify the indicated trouble by the lighting segment
according to the following table. Pre!s the RESET (iWl)
push-button I or l;urn power lIupply OFF.

;2 Type anll abbreviat.ion of alarm

Refer to Mainten,lnce Manual for trOUbleshooting in detail.

Abbre- Sl1"iment Content of alarm Action with

viation j indioation $'U'VOAmplifier
I

oc lOver cunent in the

I motOr and V bllS

I
01. i
!]] Moto~ is overloaded. I

I Oli 1 [jJ Heat sink :is

overheateo.
I
I
I

CB [!) MCB (circuit. pro-

i
I
tector) is opened.
Servo amplifier has
power Circuit opened
at the base. I
OV I rn 'Regenerative resistor

is in trouble
I

I
(voltage. time). '

OS 1 ~ OlTer.peed • Servo amplifier iii

self-maintaining
until being reset,
Pl!! [1J Power supply trouble
, (!15V)
1

DE rnJ tensor trouble Tha serlTo alarm is

I' OUtPllt.
l'IPI:: [iJ iMain circuit (DC)

1IT01tage drops.
I

- 13 ­
 JUl-12-ii 09,29 Fr.. :HITACHI SEIKI IHe samOiOOl T-Ie, P·!4/5! Joo-I45

Abbre-
,riation
Segment
indication Content of ~larm
Action with
!!Iel"VO amplifier
I
FP [ID Main power supply · The alal"m is turned
, lacks ill pha'I"" into II code signal
I output to the
: i interface. I

I
SE @j lo errl.ln
1t

~.
OFF
[] Turnea'cpu trQuble • Servo ~mplifier
power circuit
has

opened at the base.

Servo amplifier is
· self-maintaining
until being ~e5et.
· The signal 'Servo
Alarm" is output.
I i

Gl A dot keeps lighting I

during normal .
operation. i

Note: Classifica~ion between axle 1 and axle 2 is performed

by the inaicator (LED, RED).

- 14 ­
 JUl-ll-!! 09,ID Fr.. ,HITACHI SEIKI INC

Maintenance

Neither the servo m"tor ncr servo amplifier requires special

maintenance. Perfo:m the Simplest maintenance shown below for
longer service life of the s.r~o motor and servo amplifi.r.

Check procedure

I
Object ,
Check cond ltionl;;
Check Check Counter­
Inter- OUt i'9 During item met.hoO measures
val ioper,- ill stop
'tion !

j Servo Routine 0 Vibratlon ICheck whether

motor vibration is
,larger than ,
I iusual. Eave contact
with
Routine 0 i Sound Check whether Sanyo Danki.
unusual sound
oocurs.
,1
1
i
,

I
I A"
, re-
j 0 Cleaning ,Chack Clean with

iappearance rags or

I qui.:...;! :ior $011 anCi oomp.... "".d

, ldirt. air •• 1

i One
year
0 Measure
: insulation '
I
I resistance. Have contact with
sanyo Oellk i .
I

servo! As
i
5000

hour!!i*2

{)

0
I Replace oil
~
~
seal.
I Cleaning Check whether Clean with
I
ampli~' re­ !dirt deposits compressed I
fier quired 'on mounted :"ir.*1
, parts.

One 0 Loosen ..a : Check the IHe-tighten

1
. year
I, screws ;e~ternal
Iminal and
ter- loosened
screws.
; i connectors
I
I
leNl and CN2
I
I
!
I Ifor screws.

*1 Checl< totlH1Ke certain that COllll?,,,...,, ..<l ai" is free from oil.
mist, moisture, and other foreign matter before cleaning.
*2 Indicates that the" servo motor is intended for II
waterproof or oil-proof application and should therefore
be checked or replaced at thiS interval.

- 15 ­