Machine Systems
D375A-6
Lesson 2 Hydraulic Fan
Komatsu America Corp.
Cartersville Georgia USA
Copyright © 2009 All rights reserved.
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Objectives
By completing this lesson, you will:
● Better understand the
hydraulic cooling fan
system
● Better understand the
system features
● Be confident with diagnostic
and testing procedures
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Fan Pump Components
1. LPV 90
2. LPV 30 3
3
3. EPC Valves
4. Servo Piston
5. PC Valve
6. Pump Delivery 2
7. Pump Suction 6 5 1
4
7
6
7
See Attached D375A-6 SM Fan Pump [Link]
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Fan Control Hydraulic Components
1. Cooling Fan Pump LPV 30
2. Out to Self Pressure 3 2
Reducing Valve
3. EPC Valve
4. To Air Bleed
5. To Tank Drain
4 5
1
See Attached D375A-6 SM Fan Pump [Link]
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Fan Control Hydraulic Components
1. Servo Valve (LPV90)
2. PC Valve (LPV90) 3
3. EPC Valve (LPV90)
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Fan Control Hydraulic Components
1 3
1. Self Pressure Reducing
Valve
2. To Fan Motor
3. To PPC and EPC valves
4. To Tank
2
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Fan Control Hydraulic Components
3
1. Fan Hydraulic Motor
1
▪ LMF 150
2. Speed Sensor
3. On/Off Solenoid
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Fan Control Hydraulic Components
1. Suction Safety Valve
2. On/Off Pilot Valve
3. Reversible Valve Spool
1 2
2 3
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Fan Control Electronic Components
● Machine Monitor
● Controller
● Sensors
● EPC Valve
● ON/OFF Solenoid
● Speed Sensor
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Fan Control Electronic Components
1. Machine Monitor 2
2. Fan Reverse Icon
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Fan Control Electronic Components
● Controller 1 2
1. Work Equipment
2. Powertrain
3. Engine
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Fan Control Electronic Components
● Sensors
1. Engine Coolant Temperature
2. Power Train Oil Temperature
3. Hydraulic Oil Temperature
1
2 3
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Fan Control Electronic Components
● EPC Valve
1. LPV90
2. LPV30
1
2
See Attached D375A-6 SM Fan Pump [Link]
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Fan Control Electronic Components
1. ON/OFF Solenoid
See Attached D375A-6 SM Fan Motor [Link]
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Fan Control Electronic Components
1. Speed Sensor
See Attached D375A-6 SM Fan Motor [Link]
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Hydraulic Fan (Fan Operation Normal Mode)
1. Fan Pumps (LPV90 and 30) 3 5
2. Fan Motor
3. Self Pressure
Reducing Valve
4. Fan Pump EPC
5. Work Equipment
Hydraulic Pump 1
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Hydraulic Fan (Fan Operation Reverse Mode)
1. Fan Reverse
1
2. Stop Engine
3. Now Reverse
4. Set Parking Brake
3
2
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Testing (Measuring Fan Speed)
1. Testing Fan Speed Using
Adjustment Mode 1
2. Testing Fan Speed Using
Electronic Photo Tach
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Testing (Fan Circuit Oil Pressure)
1. Testing Fan Circuit Oil
pressure Using Test 2
Gauge
2. Using 100% Fan Speed
Mode of the Adjustment
Mode
Copyright © 2009 Training Presentation CTT0005609E0
Hydraulic Fan
Testing (Bleeding Air From Fan Pump)
1. Hydraulic Oil Level
2. Air Bleeder for HPV90
2 3
Pump
3. Air Bleeder for HPV30
Pump
Copyright © 2009 Training Presentation CTT0005609E0
Engine
FIN
Copyright © 2009 Training Presentation CTT0005609E0
