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962G Wheel Loader Maintenance Guide

This document provides maintenance schedules and part numbers for a 962G wheel loader. It lists maintenance tasks to be performed every 10 hours, 50 hours, 100 hours, 250 hours, 500 hours, 1000 hours, 2000 hours, 3000 hours, 6000 hours, 12000 hours and replacement part numbers and quantities. Key maintenance includes changing engine oil and filters, hydraulic oil and filters, transmission oil and filters, cooling system coolant, air filters, lubricating components and sampling fluids.

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Mohamed Saied
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0% found this document useful (0 votes)
121 views2 pages

962G Wheel Loader Maintenance Guide

This document provides maintenance schedules and part numbers for a 962G wheel loader. It lists maintenance tasks to be performed every 10 hours, 50 hours, 100 hours, 250 hours, 500 hours, 1000 hours, 2000 hours, 3000 hours, 6000 hours, 12000 hours and replacement part numbers and quantities. Key maintenance includes changing engine oil and filters, hydraulic oil and filters, transmission oil and filters, cooling system coolant, air filters, lubricating components and sampling fluids.

Uploaded by

Mohamed Saied
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

962G Wheel Loader

FILTER TYPE P. N . REPLACMENT P.N QTY. Hr. OIL OIL TYPE QTY. Hr.
OIL FILTER 1R-1807 LF3973 P551807 1 250 Engine oil 15W40 30L 250
FUEL FILTER 1R-0762 FF5624 P550625 1 500 HYD. OIL 1330 153 L 2000
sep. FUEL 326-1644 FS20007 P551110 1 500 TRANS. OIL HD 50 34 L 1000
outter AIR FILTER 132-7165 AF25129M P532503 1 AS REQ diff. oil HD 50 2*36 L 2000
inner AIR FILTER 6I-2504 AF25130M P532504 1 AS REQ GREASING mobile XHP 222 4K AS REQ
TRANS. FILTER 1G-8878 HF6553 P164378 1 500 Engine coolant MOBILE COOLANT 55 L 2000
HYD. FILTER 1G-8878 HF6553 P164378 1 500 FUEL 260 L AS REQ
HYD. FILTER.2 Belt Size: FAN - ALTERNATOR BELT & AC
Air condition

Every 10 Service Hours or Daily Every 50 Service Hours or Weekly Every 100 Service Hours or 2 Weeks

Backup Alarm - Test Bucket Lower Pivot Bearings - Lubricate Axle Oscillation Bearings - Lubricate
Bucket Cutting Edges - Inspect/Replace Cab Air Filter - Clean/Replace Bucket Linkage and Loader Cylinder Bearings - Lubricate
Bucket Tips - Inspect/Replace Fuel Tank Water and Sediment - Drain Bucket Upper Pivot Bearings - Lubricate
Cooling System Coolant Level - Check Tire Inflation - Check Logging Fork Clamp - Lubricate
Engine Oil Level - Check Steering Cylinder Bearings - Lubricate
Fuel System Primary Filter (Water Separator) - Drain
Hydraulic System Oil Level - Check
Quick Coupler - Check
Seat Belt - Inspect
Transmission Oil Level - Check
Windows - Clean
Every 250 Service Hours or Monthly Every 500 Service Hours or 3 Months Every 1000 Service Hours or 6 Months

Battery - Clean Cooling System Coolant Sample (Level 1) - Obtain Articulation Bearings - Lubricate
Belts - Inspect/Adjust/Replace Differential and Final Drive Oil Sample - Obtain Battery Hold-Down - Tighten
Brake Accumulator - Check Engine Crankcase Breather - Clean Case Drain Screen (Strainer) (Steering Pump, Hydraulic Fan Pump, Motor) - Clean
Braking System - Test Engine Oil (High Speed) and Oil Filter - Change Drive Shaft Support Bearing - Lubricate
Differential and Final Drive Oil Level - Check Fuel System Primary Filter (Water Separator) Element - Replace Drive Shaft Universal Joints - Lubricate
Drive Shaft Spline (Center) - Lubricate Fuel Tank Cap and Strainer - Clean Fuel System Secondary Filter - Replace
Engine Oil (High Speed) and Oil Filter - Change Hydraulic System Biodegradable Oil Filter Element - Replace Hood Tilt Actuator - Lubricate
Engine Oil and Filter - Change Hydraulic System Oil Filter - Replace Roading Fender Hinges - Lubricate
Quick Coupler - Lubricate Hydraulic System Oil Sample - Obtain Rollover Protective Structure (ROPS) - Inspect
Engine Oil and Filter - Change Transmission Oil Filter - Replace Steering Pilot Oil Screen (Command Control Steering) - Clean/Replace
Transmission Oil Sample - Obtain Transmission Oil - Change
Cooling System Coolant Sample (Level 2) - Obtain

Every 2000 Service Hours or 1 Year Every 3000 Service Hours Every 6000 Service Hours or 3 Years

Brake Discs - Check Engine Auxiliary Air Filter - Replace Cooling System Coolant Extender (ELC) - Add
Differential and Final Drive Oil - Change Seat Belt - Replace Cooling System Water Temperature Regulator - Replace
Engine Valve Lash - Check
Fuel Injection Timing - Check
Hydraulic System Oil - Change Every 12 000 Service Hours or 6 Years
Hydraulic Tank Breaker Relief Valve - Clean
Receiver Dryer (Refrigerant) - Replace Cooling System Coolant (ELC) - Change
Service Brake Wear Indicator - Check
Steering Shaft (Command Control Steering) - Lubricate

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