T-SB-0074-20 August 5, 2020

MIL ON With DTC P0A80/P1AC000 and/or

P0A7F/P1A8000 Due to Dust or Debris in the HV Battery
Cooling Fan/Filter
Service
Category Engine/Hybrid System

Section Hybrid/Battery Control System Market USA

Applicability

YEAR(S) MODEL(S) ADDITIONAL INFORMATION

2013 - 2020 Avalon HV

2007 - 2020 Camry HV

2020 Corolla HV

2006 - 2019 Highlander HV

2016 - 2020 Mirai, RAV4 HV

2003 - 2020 Prius, Prius C, Prius V

Introduction

Some 2003 – 2020 model year Prius, Prius C, Prius V; 2006 – 2019 model year Highlander
Hybrid Vehicle; 2007 – 2020 Camry Hybrid Vehicle; 2013 – 2020 model year Avalon Hybrid
Vehicle; 2016 – 2020 model year Mirai and RAV4 Hybrid Vehicle; and 2020 model year Corolla
Hybrid Vehicles may exhibit a MIL ON condition with Diagnostic Trouble Codes (DTCs)
P0A80/P1AC000 and/or P0A7F/P1A8000 stored due to dust or debris buildup in the HV battery
cooling fan and/or HV cooling filter. Follow the procedure in this bulletin to address
this condition.

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MIL ON With DTC P0A80/P1AC000 and/or P0A7F/P1A8000 Due to Dust or

Debris in the HV Battery Cooling Fan/Filter

Warranty Information

OP CODE PROCEDURE DESCRIPTION TIME OFP T1 T2

Clean HV Battery Cooling Fan,

Clean or Replace or Install a
EL2028 A 0.5
New HV Battery Cooling Fan
Intake Filter
Clean HV Battery Cooling Fan, G9510 - ##### 8A 99
Clean or Replace or Install a
EL2029 B* New HV Battery Cooling Fan 0.7
Intake Filter and Reprogram
Power Management ECU

*Procedure B is ONLY for applicable model years. Please see the Calibration Information section; then follow the Repair
Procedure in this bulletin.

APPLICABLE WARRANTY
 For 2020 model year Toyota vehicles, this repair is covered under the Toyota Hybrid system
Warranty. This warranty is in effect for 120 months or 150,000 miles, whichever occurs first, from
the vehicle's in-service date.
 For 2004 – 2017 model year Prius and 2007 – 2017 model year Camry HV vehicles, California
specification vehicles sold, registered, and operated in California, Arizona (2012 model year
ONLY), Connecticut (starting with 2005 model year), Maine, Maryland (starting with 2011 model
year), Massachusetts, New Jersey (starting with 2005 model year), New Mexico (2010 model year
and 2011 model year ONLY), New York, Oregon (starting with 2008 model year), Rhode Island
(starting with 2005 model year), and Vermont, warranty is in effect for 120 months or 150,000
miles, whichever occurs first, from the vehicle's in-service date.
 Other than the 2020 model year Toyota vehicles and as above models, this repair is covered
under the Toyota Hybrid system Warranty. This warranty is in effect for 96 months or 100,000
miles, whichever occurs first, ' from the vehicle's in-service date.
 Warranty application is limited to occurrence of the specified condition described in this bulletin.

NOTE
Choose the correct OFP for the vehicle being repaired by searching the parts in EPC using the EPC VIN
filter. Warranty claims MUST be submitted with the correct OFP with 10 digits.

© 2020 Toyota Motor Sales, USA

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MIL ON With DTC P0A80/P1AC000 and/or P0A7F/P1A8000 Due to Dust or

Debris in the HV Battery Cooling Fan/Filter

HV Battery Intake Filter Applicability

When DTC P0A80/P1AC000 and/or P0A7F/P1A8000 are input, replace the HV battery and
continue following the procedure. The following table is a general guideline for HV battery cooling
fan intake filter applicability. Some model and model year vehicles may NOT follow this table.
ALWAYS check the vehicle and refer to the appropriate Repair Manual BEFORE beginning service.
Table 1. HV Battery Cooling Fan Intake Filter Applicability
MODEL MODEL YEAR INTERNAL FILTER EXTERNAL FILTER

2013 – 2014 N
Avalon HV 2015 – 2018 Y
2019 – 2020 Y
2007 – 2013 N
Camry HV 2014 – 2017 Y
2018 – 2020 Y
Corolla HV 2020 Y
2006 – 2013 N
Highlander HV
2014 – 2019 Y
Mirai 2016 – 2020 Y
N*
2004 – 2011 N
2012 – 2013 N
Prius
2014 – 2015 Y
2016 – 2020 Y
2012 – 2013 N
Prius C
2014 – 2019 Y
2012 – 2013 N
Prius V
2014 – 2017 Y
2016 – 2018 Y
RAV4 HV
2019 – 2020 Y

*External filters are NOT factory installed; some external filters will NOT be shown in the Repair Manuals.

© 2020 Toyota Motor Sales, USA

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MIL ON With DTC P0A80/P1AC000 and/or P0A7F/P1A8000 Due to Dust or

Debris in the HV Battery Cooling Fan/Filter

Parts Information

PART NUMBER PART NAME QTY

00451-00001-LBL Authorized Modifications Labels 1

If the HV battery intake filter is damaged or in need of replacement, use the table below as a
general guideline.
Table 2. HV Battery Intake Filter Replacement Part Numbers
MODEL MODEL YEAR PART NUMBER QTY

2015 – 2018 G92DH-33040 1

Avalon HV
2019 – 2020 G92DH-33050 1
2014 – 2017 G92DH-33040 1
Camry HV
2018 – 2020 G92DH-33050 1
Corolla HV 2020 G92DH-12050 1
63655-0E010 2
Highlander HV 2014 – 2019
63655-0E010 1
Mirai 2016 – 2020 G92DH-62020 1
2014 – 2015 G92DH-47060 1
Prius
2016 – 2020 G92DH-47070 1
Prius C 2014 – 2019 G923G-52020 1
Prius V 2014 – 2017 G92DH-47090 1
RAV4 HV 2019 – 2020 G92DH-42010 1

Required Tools & Equipment

REQUIRED EQUIPMENT SUPPLIER PART NUMBER QTY

Techstream ADVI* TSADVUNIT

Techstream 2.0 TS2UNIT
ADE 1
Techstream Lite TSLITEPDLR01
Techstream Lite (Green Cable) TSLP2DLR01

*Essential SST.

NOTE
 Only ONE of the Techstream units listed above is required.
 Software version 15.00.028 or later is required.
 Additional Techstream units may be ordered by calling Approved Dealer
Equipment (ADE) at 1-800-368-6787.
 Use Techstream or an approved J2534 interface to perform flash reprogramming updates.
Visit techinfo.toyota.com for more information regarding J2534 reprogramming.

© 2020 Toyota Motor Sales, USA

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MIL ON With DTC P0A80/P1AC000 and/or P0A7F/P1A8000 Due to Dust or

Debris in the HV Battery Cooling Fan/Filter

Calibration Information

MODEL CALIBRATION ID
MODEL ECM (CPU) VDS
YEAR PREVIOUS NEW

896B30601000
896B30601200/
Camry HV LE 896B30601100 BD1FK
2012 896B53301100
896B53301000
Camry HV XLE 896B30603000 896B30603100 BD1FK
896B34701000
896B34701100
896B34701200
896B34701600*
2010 Power Management ECU 896B34701300
896B34701400
896B34701500
Prius ALL
896B54701000 896B54701100*
896B34714000
2011 896B34714100 896B34714300*
896B34714200
2012 896B34720000 896B34720100*

*Prius calibration files MUST be selected from Safety Recall J0V.

HV Battery Intake Filter Maintenance and Cleaning

1. Determine if the vehicle has an HV battery intake filter by using Tables 1 and 2.
Does the vehicle have an HV battery intake filter?

Figure 1. Example of a Camry Battery Figure 2. Example of a Prius Battery Intake Filter
Intake Filter

 YES — Continue to step 2.

 NO — Go to the HV Battery Cooling Fan Assembly Maintenance and
Cleaning subsection.

© 2020 Toyota Motor Sales, USA

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MIL ON With DTC P0A80/P1AC000 and/or P0A7F/P1A8000 Due to Dust or

Debris in the HV Battery Cooling Fan/Filter

HV Battery Intake Filter Maintenance and Cleaning (continued)

2. Is the HV battery cooling intake filter clogged with dust or debris buildup?

Figure 3. Example of a Dirty Prius C HV Battery Figure 4. Example of a Clean Prius C HV Battery
Cooling Intake Filter Cooling Filter

Figure 5. Example of a Dirty RAV4 HV Battery Figure 6. Example of a Clean RAV4 HV Battery
Cooling Intake Filter Cooling Intake Filter

 YES — Go to step 3.
 NO — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.

3. Inspect, clean, and determine if the HV battery intake filter requires replacement.
Refer to TIS, applicable model and model year Repair Manual:
 2014 / 2015 / 2016 / 2017 Camry HV:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Duct (W/ Filter): Inspection”
 2018 / 2019 / 2020 Camry HV:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Filter: Inspection”

© 2020 Toyota Motor Sales, USA

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MIL ON With DTC P0A80/P1AC000 and/or P0A7F/P1A8000 Due to Dust or

Debris in the HV Battery Cooling Fan/Filter

HV Battery Intake Filter Maintenance and Cleaning (continued)

 2020 Corolla HV:

General – Maintenance – “Maintenance: Battery Cooling Filter: Inspection”
 2014 / 2015 Prius:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Duct (W/Filter): Inspection”
 2016 / 2017 / 2018 / 2019 / 2020 Prius:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Filter: Inspection”
 2014 / 2015 / 2016 / 2017 / 2018 / 2019 / 2020 Prius C:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Blower: Inspection”
 2014 / 2015 / 2016 / 2017 / 2018 Prius V:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Filter: Inspection”
 2016 / 2017 / 2018 Avalon HV:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Filter: Inspection”
 2019 / 2020 Avalon HV:
General – Maintenance – “Maintenance: Battery Cooling Filter: Inspection”
 2014 / 2015 / 2016 / 2017 / 2018 / 2019 Highlander HV:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Filter: Inspection”
 2016 / 2017 / 2018 / 2019 / 2020 RAV4 HV:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Filter: Inspection”
 2016 / 2017 / 2018 / 2019 / 2020 Mirai:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Duct: Inspection”
4. Does the HV battery intake filter require replacement?

NOTE
If the HV battery intake filter is damaged, it MUST be replaced.

 YES — Continue to step 5.

 NO — Go to step 6.

© 2020 Toyota Motor Sales, USA

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MIL ON With DTC P0A80/P1AC000 and/or P0A7F/P1A8000 Due to Dust or

Debris in the HV Battery Cooling Fan/Filter

HV Battery Intake Filter Maintenance and Cleaning (continued)

5. Replace the HV battery intake filter.

A. Remove the HV battery intake filter.
Refer to TIS, applicable model and model year Repair Manual:
 2014 / 2015 / 2016 / 2017 Camry HV:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Duct (W/Filter): Removal”
 2018 / 2019 / 2020 Camry HV:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Filter: Removal”
 2020 Corolla HV:
General – Maintenance – “Maintenance: Battery Cooling Filter: Removal”
 2014 / 2015 Prius:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Duct (W/Filter): Removal”
 2016 / 2017 / 2018 / 2019 / 2020 Prius:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Filter: Removal”
 2014 / 2015 / 2016 / 2017 / 2018 / 2019 / 2020 Prius C:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Blower: Removal”
 2014 / 2015 / 2016 / 2017 / 2018 Prius V:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Filter: Removal”
 2016 / 2017 / 2018 Avalon HV:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Filter: Removal”
 2019 / 2020 Avalon HV:
General – Maintenance – “Maintenance: Battery Cooling Filter: Removal”
 2014 / 2015 / 2016 / 2017 / 2018 / 2019 Highlander HV:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Filter: Removal”
 2016 / 2017 / 2018 / 2019 / 2020 Mirai:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Duct: Removal”

© 2020 Toyota Motor Sales, USA

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MIL ON With DTC P0A80/P1AC000 and/or P0A7F/P1A8000 Due to Dust or

Debris in the HV Battery Cooling Fan/Filter

HV Battery Intake Filter Maintenance and Cleaning (continued)

B. Install the NEW HV battery intake filter.

Refer to TIS, applicable model and model year Repair Manual:
 2014 / 2015 / 2016 / 2017 Camry HV:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Duct (W/Filter): Installation”
 2018 / 2019 / 2020 Camry HV:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Filter: Installation”
 2020 Corolla HV:
General – Maintenance – “Maintenance: Battery Cooling Filter: Installation”
 2014 / 2015 Prius:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Duct (W/Filter): Installation”
 2016 / 2017 / 2018 / 2019 / 2020 Prius:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Filter: Installation”
 2014 / 2015 / 2016 / 2017 / 2018 / 2019 / 2020 Prius C:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Blower: Installation”
 2014 / 2015 / 2016 / 2017 / 2018 Prius V:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Filter: Installation”
 2016 / 2017 / 2018 Avalon HV:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Filter: Installation”
 2019 / 2020 Avalon HV:
General – Maintenance – “Maintenance: Battery Cooling Filter: Installation”
 2014 / 2015 / 2016 / 2017 / 2018 / 2019 Highlander HV:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Filter: Installation”
 2016 / 2017 / 2018 / 2019 / 2020 RAV4 HV:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Filter: Installation”
 2016 / 2017 / 2018 / 2019 / 2020 Mirai:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Cooling Duct: Installation”

© 2020 Toyota Motor Sales, USA

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MIL ON With DTC P0A80/P1AC000 and/or P0A7F/P1A8000 Due to Dust or

Debris in the HV Battery Cooling Fan/Filter

HV Battery Intake Filter Maintenance and Cleaning (continued)

6. Refer to the Calibration Information section to determine if the vehicle is applicable for a
power management ECU update.
Is the vehicle applicable for power management ECU update?
 YES — Go to the Power Management ECU Calibration Update subsection.
 NO — Continue to step 7.
7. Continue with the Repair Procedure for DTC P0A80/P1AC000 and/or P0A7F/P1A8000.
HV Battery Cooling Fan Assembly Maintenance and Cleaning

NOTICE
 Do NOT attempt to clean the HV battery cooling fan while it is installed, doing so may cause
dust and debris to enter the battery case.
 Failure to secure the fan blades while cleaning the HV battery cooling fan assembly may
result in electronic circuit failure due to overturning.

1. Remove the HV battery cooling fan assembly.

Refer to TIS, applicable model and model year Repair Manual:
 2013 / 2014 / 2015 / 2016 / 2017 / 2018 Avalon HV:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Blower: Removal”
 2007 / 2008 / 2009 / 2010 / 2011 / 2012 / 2013 Camry HV:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Blower: Removal”
 2006 / 2007 / 2008 / 2009 Prius:
Engine/Hybrid System – Hybrid/Battery Control System – “P112 Hybrid Battery Control:
Battery Blower: Removal”
 2010 / 2011 / 2012 / 2013 Prius:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Blower: Removal”
 2012 / 2013 Prius C:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Blower: Removal”
 2006 / 2007 / 2008 / 2009 / 2010 Highlander HV:
Engine/Hybrid System – Hybrid/Battery Control System – “P310 Hybrid Battery Control:
Battery Blower: Removal”
 2011 / 2012 / 2013 Highlander HV:
Engine/Hybrid System – Hybrid/Battery Control System – “P313 Hybrid Battery Control:
Battery Blower: Removal”

© 2020 Toyota Motor Sales, USA

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MIL ON With DTC P0A80/P1AC000 and/or P0A7F/P1A8000 Due to Dust or

Debris in the HV Battery Cooling Fan/Filter

HV Battery Cooling Fan Assembly Maintenance and Cleaning (continued)

2. Using compressed air and/or a vacuum, remove ANY dust, lint, or debris buildup from the
HV battery cooling fan blades and air duct.
NOTICE
Failure to secure the fan blades while cleaning the HV battery cooling fan assembly may
result in electronic circuit failure due to overturning.

3. Reinstall the HV battery cooling fan AFTER cleaning it.

Refer to TIS, applicable model and model year Repair Manual:
 2013 / 2014 / 2015 / 2016 / 2017 / 2018 Avalon HV:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Blower: Installation”
 2007 / 2008 / 2009 / 2010 / 2011 / 2012 / 2013 Camry HV:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Blower: Installation”
 2006 / 2007 / 2008 / 2009 Prius:
Engine/Hybrid System – Hybrid/Battery Control System – “P112 Hybrid Battery Control:
Battery Blower: Installation”
 2010 / 2011 / 2012 / 2013 Prius:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Blower: Installation”
 2012 / 2013 Prius C:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid / Battery Control:
Battery Blower: Installation”
 2006 / 2007 / 2008 / 2009 / 2010 Highlander HV:
Engine/Hybrid System – Hybrid/Battery Control System – “P310 Hybrid Battery Control:
Battery Blower: Installation”
 2011 / 2012 / 2013 Highlander HV:
Engine/Hybrid System – Hybrid/Battery Control System – “P313 Hybrid Battery Control:
Battery Blower: Installation”
4. Refer to the Calibration Information section to determine if the vehicle is applicable for a
power management ECU update.
Is the vehicle applicable for power management ECU update?
 YES — Continue to the Power Management ECU Calibration Update subsection.
 NO — Continue to step 5.
5. Continue with the Repair Procedure for DTC P0A80/P1AC000 and/or P0A7F/P1A8000.

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MIL ON With DTC P0A80/P1AC000 and/or P0A7F/P1A8000 Due to Dust or

Debris in the HV Battery Cooling Fan/Filter

Power Management ECU Calibration Update

1. Check for the Authorized Modifications Label affixed to the vehicle in the location shown
below. Confirm if the Power Management ECU calibration has been updated.
Is the calibration ID listed the latest Power Management ECU calibration?
 YES — Do not continue with this bulletin.
 NO — Continue to step 2.

Figure 7. Location of Authorized Modifications Label on 2012 Camry HV LE and Camry HV XLE
and 2010 – 2012 Prius

TOYOTA MOTOR CORPORATION

AUTHORIZED MODIFICATIONS
THE FOLLOWING MODIFICATIONS HAVE BEEN MADE:
1
2
THESE MODIFICATIONS HAVE BEEN APPROVED
AS APPROPRIATE BY EPA AND CARB
3 DEALER CODE: DATE: 4
CHANGE AUTHORITY: 5

Replacement ECM (PCM) Part Number

1 4 Date Completed
(e.g., G92DH-33040)

2 New Calibration ID (e.g., 896B30601200) 5 This SB Number

3 Dealer Code

© 2020 Toyota Motor Sales, USA

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MIL ON With DTC P0A80/P1AC000 and/or P0A7F/P1A8000 Due to Dust or

Debris in the HV Battery Cooling Fan/Filter

Power Management ECU Calibration Update (continued)

3. Flash reprogram the Power Management ECU.

NOTE
 The battery diagnostic tool MUST be used in Power Supply Mode to maintain battery voltage at
13.5V while flash reprogramming the vehicle.
 For details on how to use the battery diagnostic tool, refer to the DCA-8000 Instruction Manual
located at TIS – Diagnostics – Tools & Equipment – Battery Diagnostics.

Follow the procedures outlined in Service Bulletin T-SB-0134-16 Techstream ECU Flash
Reprogramming Procedure, and flash the Power Management ECU with the NEW
calibration file update.

4. Prepare and install the Authorized Modifications Label.

A. Using a permanent marker, enter the following information on the label:
 Power Management ECU part number [Refer to the Parts Information section for
the NEW PART NUMBER]
 Calibration ID(s) [Refer to the Calibration Information section for the NEW
CALIBRATION ID]
 Dealer Code
 Repair Date
 Change Authority [This bulletin number]
B. Affix the Authorized Modifications Label to the vehicle at the location shown in Figure 7.
The Authorized Modifications Label is available through the MDC,
P/N 00451-00001-LBL.

5. Clear ANY DTCs that have set during the repair procedure and test-drive the vehicle to
confirm proper operation.

6. Continue with the Repair Procedure for DTC P0A80/P1AC000 and/or P0A7F/P1A8000.

© 2020 Toyota Motor Sales, USA