In-Plane Permeability and Mechanical Properties of R-Glass/Aramid Hybrid Composites
In-Plane Permeability and Mechanical Properties of R-Glass/Aramid Hybrid Composites
[Link] 1059-9495/$19.00
The use of composite structures is ever-increasing due to the need of lightweight materials, and the com-
bination of different reinforcements in a single matrix expands even further the range of processing and
final characteristics compared to the use of a single-fiber type. This work investigates the effect of
hybridization on in-plane permeability and mechanical properties of R-glass/aramid/epoxy composites
manufactured by vacuum infusion. Five different fiber layups were studied, pure aramid, pure R-glass and
three hybrids. The inclusion of R-glass fabrics increased permeability compared to aramid, and a syner-
gistic effect was identified, i.e., one of the hybrids presented higher values than both single-fiber stacks.
Inclusion of R-glass fabrics leads to greater strength and stiffness in tensile and flexural tests. The hybrids
reached an increase of up to 50% in tensile modulus, and also higher compressive, flexural and short-beam
strengths. In all, the results have shown that hybridization or aramid composites with R-glass may lead to
enhanced processability by vacuum infusion and allow a range of improved mechanical properties, being an
alternative in expanding the range of applications for rigid aramid composites.
Employing R-glass fibers instead of the less-costly E-glass sequences used were selected in a way to maintain symmetry and
can also be interesting due to the higher strength of the former, the overall number of layers, but with increasing number of R-
even greater than Kevlar29 fibers. And a combination of glass layers. In Pandya et al. (Ref 24), the higher stiffness and
intermediate and high modulus fibers (Kevlar29 and R-glass, strength fibers (in this case, R-glass) were kept as the inner
respectively) may result in well-balanced components for (central) layers. In the present work, this was also chosen to allow
impact loading. Therefore, main goal of this work is to investigation of the role of R-glass layers as flow promoters.
investigate the effect of hybridizing Kevlar29 laminates with
R-glass fabrics focusing on the combined analysis of homo- 2.2 Apparent Permeability Evaluation
geneity of the plates, apparent permeability (and infusion time)
and mechanical properties, evaluating the suitability of the Infiltration was monitored during the actual molding of the
vacuum infusion process used and possible synergistic effects. laminates by vacuum infusion. One measurement of apparent
in-plane permeability for each stacking was carried out to
evaluate the influence of hybridization. In this experiment,
constant pressure ( 100 kPa) unidirectional (rectilinear) flow
2. Materials and Methods was used. It consisted of forcing the resin from one side-gate of
a rectangular reinforcement toward the opposite side-gate
2.1 Materials and Manufacturing (vent). Flow front position versus time was tracked by drawing
scaled marks on the vacuum bag at particular times, similar to
Plain-weave Kevlar29 aramid fabric (440 g/m2, thickness: Li et al. (Ref 8).
0.62 mm, 333 tex, 7 yarns per cm) from Dupont ([Link] As shown in Fig. 2, resin advance is mostly rectilinear and
[Link]/) and plain-weave R-glass fabric (814 g/m2, thick- the plotting of the square of the flow front position (xff) as a
ness: 0.66 mm, 1856 tex, 2,5 yarns per cm) from Owens function of time (t) resulted in the curves shown in Fig. 3a. In
Corning ([Link] were used as rein- all experiments, only the linear part of the curves was
forcements. Epoxy resin AR260 and AH260 hardener considered for the calculation of apparent permeability. The
(100:26 g ratio) were supplied by Barracuda. Its gel time was apparent in-plane permeability values were determined based
evaluated through ASTM D2471, being ca. 120 min, and its on DarcyÕs Law, which states that the flow velocity is
mean viscosity, 250 cP (at 30 ± 2 C), was evaluated with a proportional to the pressure gradient (Ref 25-27). An algebraic
Brookfield viscometer, S62 spindle. solution, based on DarcyÕs Law, is well-known for this problem
The laminates were manufactured by vacuum infusion. Prior and given by Rudd et al. (Ref 28) as:
to processing, the aramid fabrics were dried for 2 h at 100 C.
The aramid and/or R-glass fabrics (420 9 310 mm2) were x2ff ¼ ð2P0 =eljÞt ðEq 1Þ
stacked in a layup on the one-sided mold, a layer of peel ply
was added, and a flow mesh was placed covering a small region where xff is the flow front position (m), P0 the injection pressure
of the reinforcement to aid in resin lateral distribution. The inlet (100 kPa), e the preform porosity (e = 1 – VF), l the resin
and outlet gates (spiral tubes) were positioned in the mold, viscosity (250 cP); j the apparent permeability (m2) and t time (s).
which was sealed using tacky tape on its periphery and the The resin temperature during the experiments was 30 C.
vacuum bag. The cavity was then evacuated, removing air and Based on previously evaluated viscosity versus time curves,
compacting the reinforcement. viscosity was considered constant (250 cP) throughout the
Resin entered the sealed cavity through the inlet due to the infiltration period, including the 15 min needed for mixing and
imposed vacuum ( 100 kPa = 1 bar), infiltrating the stack of degassing. The thickness variation within each cured laminate
layers. After infiltration, it was allowed to cure for 24 h under was small and the reinforcement height used in the calculations
vacuum; then, the composite was extracted and subjected to of apparent permeability was the thickness of each final
post-curing (16 h at 65 C). All laminates were later analyzed laminate (Table 1).
using C-scan ultrasonic inspection (NDT Systems equipment,
Raptor model), with 2.25 MHz (0.5 inch) transducer and water 2.3 Analysis and Characterization
as coupling medium. Contact angle was measured for both R-glass and
Five stacks (laminates) were manufactured, three of them Kevlar29 fibers with the epoxy resin as proposed by Wagner
hybrids. Figure 1 illustrates the composites and the adopted et al. (Ref 29), which is based on the shape of a liquid droplet
nomenclature, K5, K2GK2, KGKGK, KG3K and G5 for on a cylindrical monofilament. A polarized light optical
Fig. 1 Studied laminates and adopted nomenclature: (K: aramid fabric; G: R-glass fabric)
a2
k2 ¼ 1 : ðEq 5Þ
n2
Density of the composites was evaluated according to
ASTM D792. Their constituentÕs content (overall fiber (VF),
aramid (VF_K), glass (VF_G), matrix (VM) and void (Vv) volume
fraction) were determined by acidic matrix digestion (with
(b) nitric acid), according to ASTM D3171, procedure A (bath
temperature: 65 ± 3 C, digestion time: 6 h). For the
hybrids, aramid and glass fibers were manually separated after
resin digestion, dried and separately weighed to determine each
volumetric fraction. The same microscope and image analyzer
were used to obtain cross section images of the laminates.
Tensile tests were performed according to ASTM D3039
using five specimens (250 mm 9 25 mm) for each laminate,
which were tested until rupture at a crosshead speed of 2 mm/
min. Longitudinal and transverse strains were obtained with a
video extensometer. Flexural tests were performed according to
ASTM D7264, using five specimens (dimensions: 127 mm 9
12.7 mm) for each laminate, at a speed of 1.0 mm/min (up to
5% strain) and span:thickness ratio of 16:1. Compression tests,
according to ASTM D6641, were carried using eight specimens
(dimensions: 140 mm 9 12.7 mm) for each laminate, at a
Fig. 3 Permeability evaluation: (a) squared flow front position vs. crosshead speed of 1.3 mm/min. Short-beam tests were carried
injection time; (b) calculated apparent permeability values
out according to ASTM D2344 at 1 mm/min, using span-
thickness ratio of 4:1 and with 12 specimens (18 mm 9 6 mm)
microscope coupled with Carl Zeiss axio Lab. A1 image for each laminate. The samples were obtained from different
analyzer was used to collect micrographs of around 10 epoxy areas of the laminate in a way to also assess processing quality.
droplets formed along the length of each fiber, which were later All mechanical tests were performed in an Instron universal
analyzed with Image J software. The drop profile is described test machine model 3382. The obtained properties were
by three linear parameters, L (length), h (height) and rf (fiber submitted to normality and homogeneity of variances tests
radius). An analytical expression (Eq 2) was used to evaluate prior to applying single variance analyses (ANOVA), with
the reduced drop length (l = L/rf) as a function of the reduced rejection of the null hypothesis. The FisherÕs LSD method with
maximum drop thickness (n = h/rf) and the macroscopic 5% significance was used to compare averages. The software
contact angle h (Ref 29): The Laminator (Ref 30) was used to estimate the elastic
l ¼ 2½aF ðw; k Þ þ nEðw; k Þ ðEq 2Þ properties of the hybrid laminates using the properties of the
pure laminates of aramid and R-glass as input and the laminated
for plate theory (LPT) (Ref 31).
K5 2.82 ± 0.05 1.20 ± 0.00 58.35 ± 1.15 … 58.35 ± 1.15 29.99 ± 1.42 11.66 ± 0.01
K2GK2 2.86 ± 0.05 1.37 ± 0.00 60.09 ± 0.42 12.44 ± 0.51 47.64 ± 0.11 30.67 ± 0.99 9.25 ± 0.01
KGKGK 2.89 ± 0.03 1.46 ± 0.04 59.40 ± 1.02 23.84 ± 0.09 35.57 ± 1.11 28.51 ± 1.18 12.08 ± 0.15
KG3K 2.93 ± 0.05 1.63 ± 0.02 59.21 ± 0.83 34.38 ± 0.15 24.83 ± 0.69 33.32 ± 1.16 7.47 ± 0.01
G5 3.07 ± 0.09 1.92 ± 0.02 55.28 ± 1.12 55.28 ± 1.12 … 43.26 ± 2.43 1.46 ± 1.31
Greater homogeneity was observed in the hybrid composites composite (Fig. 8e) was also of the DGM type, with layer
with more R-glass layers, i.e., less resin accumulation, espe- rupture and delamination. Indeed, delamination was observed
cially for KG3K, indicating better processing quality, partly due in all laminates.
to the higher permeability. Table 2 compiles the experimental TS, Et, emax and m values
for all composites. For the G5 composite, tensile strength was
3.2 Mechanical Properties 578 MPa, modulus of elasticity 29.7 GPa, maximum strain
2.46% and the PoissonÕs coefficient 0.20. Ma et al. (Ref 34)
Representative tensile stress–strain curves of all composites
studied R-glass/epoxy composites, equivalent to the G5 com-
are shown in Fig. 7. The pure glass and pure aramid laminates
posite and reported somewhat close values for TS and Et,
showed an abrupt drop at maximum stress. On the other hand,
490 MPa and 27.0 GPa, respectively.
K2GK2 showed first the rupture of the middle glass layer (due
With the increase in the number of glass layers, there was an
to its lower ultimate strain) at 316 MPa. After that, stress
increase in Et and a decrease in emax and m. As for TS, when a
increased again until the aramid layers failed, at 288 MPa. The
single central layer of R-glass was used, there was a reduction
failure mode exhibited by the K2GK2 composite was the same
in TS compared to pure aramid (K5). The first layer that
of K5, DGM, fiber rupture and delamination, as shown in
ruptured was R-glass ( 316 MPa), and the remaining four
Fig. 8a and b.
layers of aramid were not sufficient to overcome the TS of the
The KGKGK hybrid also exhibited two load drops, for the
K5 composite. With the increase in R-glass layers, there was an
two glass fiber layers (at 384 MPa), and then for the aramid
increase in strength, and two layers of R-glass (KGKGK)
layers (at 217 MPa). Figure 8c shows the final breaking of all 5
exhibited TS similar to that of the pure K5, but with 54% higher
plies. The behavior of KG3K (Fig. 7) was closer to that of G5,
stiffness. There was no statistically significant difference
and only the R-glass layers ruptured at first, but the aramid
among the TS values of K5, K2GK2 and KGKGK (according
layers were unable to promote an increase in load. There was
to ANOVA with p factor > 0.05).
delamination of the outer layers of aramid and rupture of the
Similar behavior was reported for carbon/basalt hybrid
glass layers with little delamination (see Fig. 8d).
laminates (Ref 35), i.e., the carbon fiber layers failed first due to
For K5, failure was of the DGM type, with fiber rupture and
the lower maximum strain, with a stress drop, but the basalt
delamination, as shown in Fig. 8a, and the plies failed at
layers were able to support the load until the ultimate load was
different times, until complete failure. Failure of the G5
reached. The TS obtained for some hybrids was lower than that
Fig. 6 C-scan images of the composites: (a) K5; (b) K2GK2; (c) KGKGK, (d) KG3K, and (e) G5
Et, GPa 15.559 ± 0.698 (A) 18.588 ± 0.610 (B) 21.800 ± 1.744 (C) 23.933 ± 1.198 (D) 29.735 ± 1.519 (E)
TS, MPa 387.68 ± 16.23 (B) 316.59 ± 17.12 (A) 384.83 ± 15.56 (B) 398.83 ± 21.23 (C) 578.72 ± 18.59 (D)
emax, % 4.75 ± 0.09 (D) 3.58 ± 0.53 (C) 3.33 ± 0.09 (C) 2.73 ± 0.27 (B) 2.46 ± 0.06 (A)
m 0.36 ± 0.05 (B) 0.28 ± 0.07 (A, B) 0.23 ± 0.12 (A) 0.27 ± 0.09 (A, B) 0.20 ± 0.05 (A)
CS, MPa 95.58 ± 9.10 (A) 128.1 ± 4.83 (B) 154.14 ± 8.71 (C) 212.41 ± 12.90 (D) 336.33 ± 18.34 (E)
Ef, GPa 11.698 ± 1.047 (A) 12.494 ± 0.868 (B) 14.407 ± 0.523 (C) 15.980 ± 0.478 (D) 24.013 ± 1.372 (E)
FS, MPa 199.58* ± 11.22 (A) 258.29* ± 19.87 (B) 285.97 ± 20.99 (B) 338.88 ± 26.61 (C) 533.89 ± 24.78 (D)
SBS, MPa 18.50 ± 3.13 (A) 23.02 ± 1.34 (B) 24.46 ± 1.77 (B) 28.22 ± 2.14 (C) 43.04 ± 3.74 (D)
(A), (B), (C), (D) and (E) represent different families according to ANOVA (p < 0.05)
*Stress at 5% strain
Acknowledgments
The authors would like to acknowledge DuPont and Owens
Corning for the fiber supply and CNPq and CAPES for the
financial support.
Conflict of interest
The authors declare that there is no conflict of interest.
References
1. C.N. Kumar, M.N. Prabhakar, and J. Song, Effect of Interface in
Hybrid Reinforcement of Flax/Glass on Mechanical Properties of Vinyl
Ester Composites, Polym. Test., 2019, 73, p 404–411
Fig. 9 Typical flexural stress–strain (a) and short-beam stress– 2. A.K. Bandaru, L. Vetiyatil, and S. Ahmad, The Effect of Hybridization
deflection (b) curves of the laminates on the Ballistic Impact Behavior of Hybrid Composite Armors,
Compos. Part B Eng., 2015, 76, p 300–319
3. J.H. Song, Pairing Effect and Tensile Properties of Laminated High-
noticed. However, all other composites showed a coefficient of Performance Hybrid Composites Prepared Using Carbon/Glass and
variation lower than 10%, which is within the expected range, Carbon/Aramid Fibers, Compos. Part B Eng., 2015, 79, p 61–66
with an increase in SBS for more R-glass layers. Furthermore, 4. M.V. Hosur, U.K. Vaidya, C. Ulven, and S. Jeelani, Performance of
the SBS of K2GK2 and KGKGK showed no statistically Stitched/Unstitched Woven Carbon/Epoxy Composites Under High
Velocity Impact Loading, Compos. Struct., 2004, 64, p 455–466
significant difference.
5. S.G. Nunes, W.F. de Amorim, A. Manes, and S.C. Amico, The Effect
of Thickness on Vacuum Infusion Processing of Aramid/Epoxy
Composites for Ballistic Application, J. Compos. Mater., 2019, 53, p
383–391
4. Conclusions 6. N.K. Naik, M. Sirisha, and A. Inani, Permeability Characterization of
Polymer Matrix Composites by RTM/VARTM, Prog. Aerosp. Sci.,
Overall results have shown that R-glass fabrics acted as 2014, 65, p 22–40
flow-promoting layers when interleaving aramid (Kevlar) 7. J.H. Kim, D.J. Kwon, P.S. Shin, Y.M. Beak, H.S. Park, K.L. DeVries,
and J.M. Park, Interfacial Properties and Permeability of Three
fabrics. The inclusion of a single R-glass layer increased in Patterned Glass Fiber/Epoxy Composites by VARTM, Compos. Part
ca. 40% the permeability of the original pure aramid layup. B Eng., 2018, 148, p 61–67
Interestingly, some R-glass/aramid hybrid reinforcement pre- 8. Y. Li, L. Xie, and H. Ma, Permeability and Mechanical Properties of
sented a synergistic hybrid effect, with higher permeability than Plant Fiber Reinforced Hybrid Composites, Mater. Des., 2015, 86, p
both pure composites, which was associated with resin flow at 313–320
9. M. Puttegowda, S.M. Rangappa, M. Jawaid, P. Shivanna, Y. Basave-
the R-glass fabric layers (architecture with different yarns sizes gowda, and N. Saba, Potential of Natural/Synthetic Hybrid Composites
and tortuosity) and at the interface between layers, decreasing for Aerospace Applications, Elsevier Ltd, Amsterdam, 2018
processing time, a crucial factor for VI processing. Greater 10. Á. González-Jiménez, L.E. Caldeira, R. Scazzosi, A. Manes, S.C.
homogeneity in the hybrid composites was found, with less Amico, and M. Giglio, Low Velocity Impact Response of R-Glass/
resin-accumulated areas than in the pure aramid composite, and Epoxy Composites Produced by Vacuum Infusion, Multiscale Mul-
tidiscip. Model. Exp. Des., 2019, 2, p 89–96
the amount of voids was reduced, also indicating an improve-
11. Fibra aramida Kevlar_DuPont_DuPont Brasil. [Link]
ment in the final composite. [Link]/produtos-e-servicos/tecidos-fibras-e-nao-tecidos/[Link]