Seri Final Notes
Seri Final Notes
• Raising of mulberry under rainfed condition where area receives rainfall of 700 mm
is quite optimum for production of quality mulberry
• 3-4 crops/ year
Mulberry varieties recommended for rainfed condition are S-13 (Red loamy soil) , S-34
(Black cotton soil), RFS -135 , RFS- 175
Selection of Land
Land preparation
a)Cuttings
b) Saplings
During first year the recommended dose of fertilizer is 50 :25:25 kg NPK per ha/yr
Sowing of inter crops (Cow pea and horse gram Within 40-45days after sowing and before
-15 kg/ha/yr ) flowering incorporated into soil
First Leaf harvest 2 ½ months after pruning
First dose of fertilizer – 50:50:50 NPK kg/ha/yr 5-8 weeks after Organic manure or following of
first leaf harvest
Second leaf harvest 2 months after First leaf harvest
Second dose of fertilizer -50 kg/N 3 weeks after second leaf harvest
Second year onwards recommended dose of fertilizer is 100:50:50 kg NPK per ha/yr
Yield
Selection of Land
Planting method
• More popular
• Facilitates adoption of mechanization for intercultural operations using tractor / power
tillers
• More number of plants are accommodate compared to pit system of planting
Weeds
• Cyperus rotundus and Cyanodon dactylon are found common in mulberry plantation
• Weedicide : Glycel 0.71 %
• Spraying – 2-3 days after pruning in alternate crop ( 1st and 3rd crop)
Irrigation
Drip Irrigation
• The required quantity of water is supplied to root zone through micro tubes (40 %
water is saved )
• Fertigation is possible
• FYM/Compost : 20 MT
• Chemical fertilizer : 300:120:120 kg NPK/ha/yr
N P K N P K N P K
First 10 70 28 28 60 60 60 60 60 60
Second - 70 28 28 40 - - 60
Third - 70 28 28 40 - - 60 60 60
Fourth 10 70 28 28 60 60 60 60
Fifth - 70 28 28 40 - - 60
Sixth - - - - 40 - - - - -
Total 20 350 140 140 280 120 120 300 120 120
Nutrients
Yield
It is also known as trenching and mulching method developed from Dr. K. P. Chinnaswamy,
UAS, GKVK BENGALURU.
Objective :
Bottom pruning
Open small furrows on the closed trench and add Biofertilizer ( 2 kgs)
PRUNING
1.Place to place
2.Climate
3.Geographical location
4.Method of silkworm rearing
5.Type of training
6.Rainfed or irrigated condition
OBJECTIVES OF PRUNING
II. Pruning are classified into different groups based on planting system
a) Bottom pruning
b) Middle pruning
c) Top pruning
d) Kolar pruning
2. Middle pruning
• It is also called as high cut pruning where branches are cut around mid height of
about 1 meter
• Mulberry shoots should be pruned at 60-90 cm height above ground level at first
harvest
• It is carried out during winter season
• This facilitates sprouting of lower buds in the mulberry bush
3. Top pruning
➢ The branches are cut at the top confining to the green softwood portion
4. Kolar system
The shoots are cut at different heights, shoots are cut to the ground level once a year, and
middle cut is done after every two crops.
• Repeating pruning at the same height leads to sap oozes out from the cut ends
• Excessive loss of sap is harmful to the plant
a. STEP UP PRUNING
• Annual bottom pruning is carried out to the crown height of 15 cm combining with
shoot harvest for the first crop
• Primary branches are cut at an height of 15 cm to obtain second crop
• Secondary branches are cut 10 cm up, to obtain third crop
• Tertiary branches are cut further 10 cm up, to obtain Fourth crop
• The fifth and final crop, the branches are cut another 10 cm up
Pruning is done systematically to give specific shape to the tree is called training
A) Fist Form
A.FIST FORM
• Branches are cut at the base maintaining a constant height of 30 cm above the
ground level
• Repeated pruning of branches at the same height every year the top part of the trunk
gradually increases in diameter without an increase in its height.
• It resemble the shape of closed fist
• Branches are cut at level of higher than the branching point of every year (30-50
cm)
• Branching point of the shoot, increases in height every year
• Hence fist does not develop
• The success of silkworm rearing depends on the quality of leaf that is fed to silk
worms
• The method of harvesting leaves varies in different areas according to the rearing
method followed
• Harvesting of mulberry leaf is modified to suit the intensity of rearing and
availability of labour at a given time
(b) Shoot-harvest
A. LEAF PICKING
Advantages
Disadvantages
B.BRANCH CUTTING
• The entire branch is harvested and fed to silkworm after 3rd moult
• This method is adopted in Kashmir, parts of West Bengal and Karnataka
• This system of feeding in Kashmir is called “Batchi” system and in Japan it is known
as “Jossoiku”
• This is followed in where mulberry is maintained as tree and middling plantations
• This is also practiced in floor rearing and shoot rearing
Advantages
• The branches are cut down to the ground level (20-25 cm)
• The shoots are harvested with an interval of 10-12 weeks and it may extend to another
2-3 weeks depending upon the availability of water and favorable climatic conditions.
• In this type of harvesting method 5-6 leaf harvests are possible in a year
• This method is suitable where the sprouting takes place throughout the year
• In this method, harvesting of leaf and pruning of plants are carried out simultaneously
• This method is popular in Kolar district in Karnataka and Malda district in West
Bengal
• In Japan and Russia, whole shoot harvest is done with mechanical harvester
• The mulberry leaf should be harvested in the early morning, as the day passes the
quality of leaves in terms of moisture content comes down due to active
transpiration
• Leaves are picked up during the morning or evening hours and preserved carefully
Transportation of Leaves
• Transportation of leaf should be always done in the morning hours or late evening
• Transportation of leaf should be always in baskets covered with a wet gummy cloth
• Transported leaves should not be kept as a heap, but they must be scattered and
preserved in leaf chambers
• Generally, the leaves are harvested twice a day and are preserved for successive
feedings.
• Construction of rearing house in the mulberry garden itself is recommended
Preservation of Leaf
• The leaves transported should be preserved in moist, cool and clear places in order to
preserve their succulence.
• When the leaves are stored for a longer period, the proteins are broken into amino
acids and the carbohydrates are broken into simple sugars, leaves start withering
due to loss of water and deterioration of nutritive value.
• There is no net decrease of total nitrogen, The crude ash and fibre content are not
affected during storage period.
• The mulberry leaves should be stored at a R.H. of 90% or above and temperature
below 20°C.
Duration of storing
• The water content of the mulberry leaves is very high or if they are very soft and
immature, they are stored for 12 to 24 hours
• If the leaves are matured they should be stored for a period of 6-12 hours until
these leaves are fed to the silk worm.
Methods of storing
The harvested mulberry leaves can be stored for the young silk worms (Chawki Silkworm )
in pots or baskets.
• The tender leaves for young silk worms can be preserved in earthen pot and covered
with wet cloth.
• The pot should be kept on sand bed which is also kept moist.
b. Baskets:
• The leaves are stored in bamboo baskets lined with gunny cloth that can be kept wet
by sprinkling water at frequent intervals.
c. Flat moist sand bed method:
• Mulberry leaves required for chawki can be stored on a flat moist sand bed covered
with wet and clean white cloth.
• Again after arranging the leaves on the sand bed, they must be covered with wet white
cloth.
• Wooden leaf chambers measuring 1.5mx10mx0.8m which are lined with wet gunny
cloth are used for preserving leaves.
• The gunny cloth can be kept wet by sprinkling water at frequent intervals.
• Harvested leaves must be sprinkled with water in summer season. The leaves should be
heaped loosely and periodically turned to provide aeration and to prevent rise in
temperature inside the heap .
• Mulberry leaves meant for rearing late instars (IV &V) is stored in wet gunny cloth on
concrete or floor covered with straw mat
• In order to save the mulberry leaves from wilting during storage leaves placed on the floor
with wet gunny cloth is also practiced by rearers
• The mulberry shoots are stored by tied in to loose bundles and kept in a straight position
with the top ends upwards and covered with wet gunny cloth which should be periodically
moistened
MULBERRY DISEASES
I. FOLIAR DISEASES
1. Leaf Spot
2. Powdery Mildew
3. Leaf Rust
4. Leaf blight
1. LEAF SPOT
Occurrence :
• It is more prevalent in India especially South, during rainy season followed by winter
• The disease starts progressing 35-40 days after pruning (DAP)/leaf harvesting and becomes
severe on the 70th DAP
Symptoms
• Initial stage: Small Brownish necrotic, irregular spots appear on the leaf surface
• Later stage: Spots enlarge, extend and join together leaving characteristic ‘shot hole’
• Leaves become yellow and wither off as disease becomes severe
• The disease is air borne spreading by conidia primarily through rain droplets
• Temperature of 24-26 ºC and 70-80 % relative humidity are most congenial for the disease
development
2. POWDERY MILDEW
Occurrence :
• Disease is prevalent during winter and rainy seasons and progresses 40th DAP/leaf harvest
becoming severe on 70th DAP
• The disease is air borne spreading by conidia primarily through wind current
• Temperature of 24 - 28º C and high relative humidity (75-80 %) are responsible for infection
and disease development
Symptoms:
• Follow wider spacing of plantation (90 cm x 90 cm) or paired row planting system [(90
+150) × 60 cm]
• Resistant variety MR-2 and China white
• Spraying of 0.2 % Karathane (Dinocap 30% EC) / Bavistin on the lower surface of the leaves.
Safe period 5 days
• Or spray Sulfex (80WP) 0.2%, safe period 15 days
3. LEAF RUST
a) BLACK RUST
• It is very common under south Indian condition
Occurrence:
• The disease is air borne dispersing by uredospores through water droplets and wind current
• Temperature of 22-26°C and high relative humidity above 70 % are favourable for the disease
development
Symptoms
• Lower surface : Initially, numerous pinhead sized circular to oval brownish to black eruptive
eruptive lesions appear
• Upper surface :Small brownish spots
• later leaves become yellowing, drying and premature fall of leaf
Control measures to be adopted:
• Follow wider spacing of plantation (90 cm x 90 cm) or paired row planting system [(90+150)
× 60 cm]
• Avoid delayed leaf harvest
• Spraying 0.2% Kavach (Chlorothalonil 75 % WP) on the leaves
• Safe period: 5 days
b)RED RUST
Occurrence :
• The disease is air borne dispersing by uredospores through water droplets and wind current
• Temperature of 10-22°C and high relative humidity 77-85 % are favourable for the disease
development
Symptoms
Pathogen:
• Alternaria alternata and Fusarium pallidoroseum
Occurrence:
• The disease is air-borne and is prevalent during summer and rainy seasons
Symptoms:
• The disease starts as browning/ blackening of leaves from tips or margins of leaf
• When severe, Backening is spread to the leaf base covering the entire leaf lamina and petiole
• Severely affected leaf become yellow and fall off
Pathogen:
Occurrence:
• The disease is both air and soil-borne and is more prevalent during rainy and winter seasons
• High temperature (28-30 °C) and high humidity (>80 %)are favourable for the disease
development
• Primary source of infection : Soil
• Secondary source of infection :Irrigation and cultivation practices
Symptoms
• A small water soaked irregular brown spots appears on lower surface and later on upper
surface resulting in rotting of leaves
• In severe condition, veins and veinlets become necrotic and finally leaf become curled, rotten
& turned brownish black in colour
• On stem, dark irregular sunken lesions from which bacterial ooze comes out
In Nursery,
Occurrence:
• The disease is seen throughout the year and more common in sandy soils under irrigated
conditions
Crop loss: 15 %
• The disease spreads primarily through contaminated soil, farm implements and run-off
irrigation
• Plantation of infected saplings, cultivation of other susceptible crops along with mulberry and
growth of some susceptible weeds in and around the mulberry gardens act as the secondary
sources of infection
• Temperature from 20-30 ºC, soil moisture of more than 60 % and pH of 4-8 are favourable for
the development of the root knot disease
Symptoms:
• The severely affected mulberry plants show stunted growth with yellowing of foliage at leaf
margin
• Formation of knots/galls on the roots is the underground symptom
• Young, spherical and yellowish-white galls appear on roots
• Old galls are big and pale brown
• They are often mistaken with root nodules
• Root galls are bulging of roots at different places and root nodules appear on the root surfaces
Control Measures:
• Deep ploughing in summer helps to kill the nematode eggs and larvae
• Use disease free saplings for new plantation. If the saplings are having root knot symptoms,
treat them with hot water (48°C for 20 minutes)before plantation
• To avoid the cross contamination in healthy field, disinfect the farm implements either with
5% Formalin solution or dip in boiling water for 5 - 10 minutes before use
• Plant marigold (Tagetus patula) as inter-crop at distance of 30 cm in between mulberry rows
• Apply neem oil cake @ 2 mt/ha/yr in 4 split doses around the plant during fertilizer
application/ cultural operation
b)Chemical Method:
• Apply Furadan (Carbofuran 3 G) @ 40 kg/ha/yr in 4 split doses around the plant during
fertilizer application/cultural operations (safe period:40-45 days)
c)Integrated Method:
Pathogen:
• Throughout the year in all types of soils especially when the soil moisture and organic matter
in soil are less
• High temperature (26 - 35ºC), low moisture (below 40 %) and low organic matter
• Contaminated soil, farm implements and irrigation
• The secondary infestation is through diseased saplings
Control measures:
a)Physical Method
• Uproot the dead plants and burn. Heat the uprooted area by burning with dry leaves and
grasses
• Plough the infested land deeply and expose to hot sun for effective killing of the pathogens
• Apply sufficient quantity of organic manure to the affected soil
• Uproot the diseased plants and burn
b)Chemical Method
• Apply Dithane M-45 around the root system @ 10 g/plant after removing the soil from the
infected plants to a depth of 15 cm when withering of plant starts
• If the disease is very severe, uproot the affected plants and burn
• Apply 10 g of Dithane M-45/pit in the diseased pit and plant the new saplings after dipping
the root system with Dithane M-45 solution for 30 minutes
• Also apply Dithane M-45 to the surrounding plants of the diseased patchin four doses per year
• The wounds occurring during preparation of cuttings are the entry points for many soil-borne
pathogens to cause the diseases during nursery preparation
• Stem canker, Cutting rot, Collar rot and Dieback are the major diseases during nursery stage
• Stem canker and Cutting rot are affected during sprouting of the cuttings
• Diseases like Collar rot and Die back attack the saplings
Crop loss:
• The mortality is up to 35 % and will be high (more than 50 %) in high -yielding but poor
rooting mulberry varieties
STEM-CANKER
Symptoms:
• The disease appears as greenish-black eruptions on cuttings. The bark decays and dies
CUTTING ROT
Symptoms:
• The disease appears as decaying of bark and then rotting of the whole cutting resulting in
death of the sprouted cutting
COLLAR ROT
Pathogen:
Symptoms:
• The disease appears as brown or black discolouration of bark and rotting of cuttings near the
soil
DIE-BACK
Pathogen:
• Botryodiplodia theobromae
Symptoms:
• The saplings start wilting from the tip downwards resulting in death of the saplings
Control Measures:
Cultural Method
Chemical Method
Integrated Management
• This method involves the dipping of cuttings in Dithane M-45 (0.1%) solution and application
of bioformulation called as Nursery-Guard prepared by using Trichoderma pseudokoningii (a
product of CSRTI, Mysore)
Method of Application
• Mix 1 kg Nursery-Guard with 60 kg FYM (sufficient for 2000 cuttings) and store the mixture
under the shade for one week by adding 10 - 12 litres of water
• After one week, broadcast the mixture in nursery beds @ 2 kg/m2 and mixwell in the soil
• Soak the cuttings in Dithane M-45 (0.1 %) solution for half an hour and plant the soaked
cuttings in treated beds followed by irrigation
• For direct plantation of cuttings in main field, apply Nursery Guard mixture inpits @ 50 g/pit
before plantation
SAP SUCKERS
MEALYBUG
THRIPS
WHITEFLY
JASSID
SCALE INSECT,
Pink melaybug is popularly known as “Hard to Kill” Pest due to presence of mealy
substance which will prevents the entry of insecticides and act as protective layering
Occurrence
They occur on mulberry throughout the year, but the incidence is high in summer
months (March to August).
Important host plants are hibiscus, beans, pumpkin, croton, chrysanthemum, citrus,
grapevine, guava, coffee, sugarcane, soybean, mango, pigeon pea, maize, cotton, teak
etc.
• Clip off infested apical shoots and destroy by burning or dipping in soap solution(0.5
%)
• Do not grow alternate host plants of the mealybug in the vicinity of mulberry gardens.
Chemical
2.Spraying of 0.2% DDVP(76% EC)@ 2.63 ml/lit after 10-15 days after pruning
2. PAPAYA MEALYBUG,
Paracoccus marginatus
• Papaya mealy bug infestations are typically observed in clusters of cotton like
masses
• It has piercing-sucking mouth parts and feeding on phloem sap of mulberry both
from stem and leaf resulting in loss of moisture and decline in nutritional values
• The pest also injects a toxic substance into the plants while feeding.
• Damage and symptoms
• The symptoms appear on the leaves as
• chlorosis (yellowing)
• deformation (curling)
• pre mature drop
• stunted growth followed by death of plants.
• Growth of dense black sooty mould on leaves over the honeydew excreted by the
pest reduces the photosynthetic efficiency of the plants as well as pollutes entire
mulberry garden in case of severe infestation
Management practices
• Clipping off the infested twigs and leaves and burning during early stage of
infestation is the best method of eradication of the pest.
• All crop residues in the infested garden harbouring mealybug populations
should be removed and burnt.
• Water jetting involves physical force which hits on the infested plant parts to
dislodge and washout the insects
• Acerophagus papayae or
• Pseudleptomastix mexicana
3.MULBERRY THRIPS
Thrips, Pseudodendrothrips mori, is a major pest in Tamil Nadu and minor pest in Karnataka
& Andhra Pradesh.
• Phylum: Arthropoda
• Class: Insecta
• Order: Thysanoptera
• Family: Thripidae
• Genus: Pseudodendrothrips
• Species: mori.
Occurrence
• It occurs throughout the year and severe during summer (February - April).
• Nymphs and adults are found mainly on the underside of the leaf.
• They pierce the epidermis of mulberry leaves using their lacerating mouthparts
and extract the plant sap.
• During laceration, they secrete saliva which coagulates the sap resulting in the
formation of white streaks in the early stage followed by silvery blotches which
are mixed with small black spots of thrips faeces.
• This symptom helps in distinguishing damage by P. mori from that caused by
other mulberry pests.
• As the leaf tissue dries beneath the epidermis the silvery patches turn brown and
become depressed.
• In acute cases serious drying of the leaf tissues results in leaf curl and these leaves
shrink harden and ultimately fall.
• Stunting, leaf curling and deformation are also observed in severely affected
gardens.
Management practices
• Mulberry field should be thoroughly cleaned after harvest by removing small side
branches, dead leaves and weeds in order to eliminate any developmental stages of
thrips on them.
• Periodical ploughing and digging of mulberry field helps in exposing the thrips pupae
to hot sun and natural enemies.
• Water jetting or sprinkler irrigation is effective in reducing thrips population.
• Providing frequent irrigation helps in increasing the pupal mortality in soil thereby
reducing the thrips emergence.
• Spray of 0.1% Dimethoate 30% EC (3ml/litre) 15 days after pruning. Safe period is 20-
25 days.
• Release of S. coccivora @ 500 adults or Chrysoperla @ 1000 eggs / acre, a week after
the insecticide spray.
4.SPIRALLING WHITEFLY
Aleurodicus dispersus
• The eggs are laid along with deposit of waxy secretion is a characteristic spiraling
pattern, hence the name 'spiralling whitefly'.
Occurrence
• It is found to cause damage throughout the year with peak incidence during
summer(Mar-Jun and Oct-Dec.)
• Favourable climatic conditions are: prolonged dry spell followed by hot humid
condition.
• Remove and destroy the infested leaves and install yellow sticky traps @ 75 per
acre.
• Spray of a strong jet of water in the affected mulberry garden will help to reduce
the pest population
• Follow recommended spacing and optimum fertilizer dosage.
• Removal of alternate weeds ( papaya, banana, sweet potato, cassava, avocado,
guava, citrus, capsicum, brinjal, tomato, pepper, rose, hibiscus, coconut, etc. )
• Spray 0.05% Dimethoate 30% EC (1.5 ml/litre) about 15 days after pruning and
second spray with 0.15% DDVP 76% EC (2 ml/litre), one week after first spray
(safe period 20-25 days).
• Release S. coccivora @ 500 adults or Chrysoperla @ 1000 eggs / acre, a week
after the insecticides spray.
• Two parasitoids namely Encarsia quadeloupae and Encarsia haitiensis are known
to parasitise A. dispersus in India.
5. JASSIDS
Empoasca flavescens
Taxonomic position
• Phylum: Arthropoda;
• Class: Insecta;
• Order: Hemiptera;
• Family: Cicadellidae;
• Genus: Empoasca;
• Species: flavescens
• It is minor pest
• Both nymphs and adults damage the plant by sucking the sap of young leaves and
tender shoots.
• At the time of sucking cell sap inject toxins in to the plant tissues.
• The early symptoms are the appearance of yellow or brown patches at the margin of
the leaves followed by distortion of leaf veins.
• Finally, leaves curl upward becoming cup shaped, margins turn brown, dry and wither
off prematurely.
Management practices
• Set up light traps and yellow sticky traps to destroy adult population.
• Spray neem oil (3%) with fish oil rosin soap (2%). Safe period is 10-12 days.
6. SCALE INSECT
Black scale insect, Saissetia nigra
Soft scale insect, Megapulvinaria maxima
• Phylum: Arthropoda
• Class: Insecta
• Order:Hemiptera;
• Family: Coccidae
• Genus:Saissetia
• Species: nigra.
•
Occurrence
• Though it is a minor pest, occurs throughout the year, but severe during summer
months
• Both nymphs and adults suck the plant sap from the leaf as well as apical tender stem
portion.
• Feeding results in yellowing of leaves, stunted growth of plants and affected shoots
start drying from the distal end.
• The pest excrete copious amount of honey dew on which sooty moulds develop.
Management practices
• Scrape the stem with the help of wooden plate to dislodge the insect.
• Swabbing the affected stem with diesel oil and soap emulsion (1:3 ratio) to dislodge
the insect.
• Spray strong jet of water to washout the crawlers and clean the sooty moulds.
• Nymphs and adult females ingest the plant sap, which causes depletion of nutrient
value of the leaves.
• A large amount of honeydew secreted by the pest invites fungal growth and
development of black sooty mould on the leaf surface
1.LEAF WEBBER
Diaphania pulverulentalis
Taxonomic position
• Phylum: Arthropoda
• Class: Insecta
• Order: Lepidoptera
• Family: Pyralidae
• Genus: Diaphania
• Species: pulverulentalis
Occurrence
The infestation is observed on the onset of monsoon i.e. from June and lasts up to
February.
The target area of the leaf webber is the apical portion of the mulberry shoot.
The larva binds mulberry leaf blades in tender shoot portion by silken thread hide
inside and devours the soft green tissues of the leaf surface.
The grown up caterpillers disperse away from the web and feed on entire mulberry
leaves
Management practices
Clip off infested portion along with the larva into polythene bag and destroy by
burning or dipping in 0.5% soap solution (5 g of soap in 1 litre of water).
Install light traps @ 1-2 trap/acre to attract adult moths and destroy them.
Plant dry sticks in all the sides of the garden to attract birds which feed on the larvae.
Release Trichogramma chilonis egg th parasitoids from 5 day after chemical spray @
1 Trichocard /acre / week for 4 weeks.
Release of larval parasitoid Bracon brevicornis@ 200 adult wasps.
Release pupal parasitoid Tetrastichus howardii @ 1 pouch /ac. After the release of
these parasitoids, no insecticides should be sprayed in the garden.
Spilosoma obliqua
Taxonomic position
Phylum: Arthropoda
Class: Insecta
Order: Lepidoptera
Family: Arctiidae
Genus: Spilosoma
Species : obliqua.
It is a polyphagous pest with a wide host range.
Occurrence
Incidence of Bihar hairy caterpillar, S. obliqua in mulberry starts with the onset of
monsoon. It occurs throughout the year in certain pockets
Early instars are gregarious and hundreds of them are seen on ventral surface of single
leaf
Gregarious young caterpillars feed upon the chlorophyll layer mostly on the under
surface and skeletonize the leaves.
However, late age caterpillars are voracious feeders, consume entire leaf and cause
loss by way of defoliation.
Management practices
Collect the egg masses, caterpillars, affected leaves and destroy them by dipping in
0.5% soap solution or by burning.
Follow deep ploughing or digging so as to expose the pupae present in the soil to
predatory birds and scorching sun.
Release T. chilonis @ 4 cards per acre, a week after the spray of insecticide.
3.WINGLESS GRASSHOPPER
Neorthacris acuticeps
Occurrence
Incidence of this pest coincides with onset of monsoon and continues till post
monsoon periods.
Both nymphs and adults feed voraciously on sprouting buds and leaves of mulberry.
Branches of plants without leaves are observed in the mulberry garden in case of
severe incidence.
Management practices
During early morning hours, they are less active and hence can be collected and
destroyed.
Deep ploughing immediately after the onset of monsoon to expose egg masses to
sunlight and predators.
Field sanitation by keeping mulberry garden free from weeds which serves as
alternate host plants.
Spray 0.076% DDVP 76 % EC (1 ml/ litre) on mulberry foliage to kill the nymphs
and adults.
If infestation is severe, need second spray, 10 days after first spray. Safe period is 15
days.
4.CUTWORM
Spodoptera litura
Occurrence
The cutworm incidence occurs from August to February, mainly in winter season.
Damage and symptoms
The caterpillars attack shoots of young mulberry plants and cut them, hence the name
cutworm.
In heavily infested mulberry gardens, the plants are seen without branches and
sometimes with dried leaves.
Management Practices
Plough infested garden and dig near the base of mulberry plants to expose the pupae
present in the soil to sunlight and predators.
Spray 0.15% DDVP 76% EC (2 ml/litre) during evening hours, 20 days after
pruning. Safe period is 15 days.
5.MAY-JUNE BEETLE
Holotrichia serrata
May-June beetles are also known as cock chafer beetles or root grubs or white grubs.
Occurrence
Their infestation coincides with the onset of monsoon and an occasional pest to
mulberry crop in south India.
The early hatched grubs initially feed on organic matter and later start feeding on
roots or rootlets thereby causing damage to the host plants.
During night time, adult beetles enter into mulberry garden in swarms and feed
voraciously on the foliage, leaving only the stem portion.
It appears as cow grazing and lot of small black faecal pellets appear below the plants.
Management practices
Installation of light trap and collection of adult beetles during night in kerosene
mixed water.
Tying up of few fresh neem branches (with leaves) to mulberry plants in different
parts of the garden to attract the adults followed by their collection and destruction.
Ploughing just before monsoon helps in exposure of various stages of the pest to
natural enemies.
Spray 0.2% DDVP76% EC (2.5 ml/litre) with a safe period of 15 days preferably
during evening hours.
6.GREEN WEEVIL
Myllocerus viridanus
Occurrence
The weevils are found throughout the year but, more prevalent during summer season.
• Adults feed on leaves and buds whereas the grubs feed on the underground parts of
plant.
• Irregular serrated margin on the leaves are observed from the feeding by adults.
Management practices
• Ploughing helps in exposing all the life stages of weevils to scorching sun and natural
enemies mainly the birds.
• Flood irrigation immediately after digging or ploughing helps in killing the eggs,
grubs and the pupae.
• Apply Neem cake @ 500 kg/ha at the time of pruning of mulberry plants.
• Soil drenching with Chlorpyriphos 20% EC (2ml/litre) at the root zone help in
reducing their population as well as damage.
STEM BORERS
1.STEM GIRDLER,
Sthenias grisator
Taxonomic position
Phylum: Arthropoda
Class: Insecta
Order: Coleoptera
Family: Cerambycidae
Genus: Sthenias
Species: grisator
Occurrence
Girdling of the young or green stem and subsequent wilting are the main symptoms of
infestation.
Such stems get dried up which enable the grubs to tunnel into the dry wood. Such
affected branches will die soon.
Management Practices
Swab the trunk and branches with a paste of 0.1% malathion 50% EC to avoid egg
laying
1.TERMITE
• Taxonomic position
• Phylum: Arthropoda
• Class: Insecta
• Order: Isoptera
• Family: Termitidae
• Genus: Odontotermes
Occurrence
• They occur when rain recede or from October onwards and continues till the onset of
monsoon rains.
• In mulberry nursery and new plantation, they attack below ground portion.
• They form foraging galleries inside the main stem and extending below the ground.
Management practices
• Locate the termite mounds if any nearby mulberry gardens and destroy by breaking
mounds and kill the queen. When once the queen is killed or destroyed the colony
gets abandoned by them.
• Prepare a solution of Chlorpyriphos 20% EC @ 3ml/litre and pour into the mound
followed by closing the mound hole with wet earth.
Achatina fulica
Occurrence
• Though snail activity is noticed from August to January (mostly during rainy season),
their incidence is severe from October to December.
• Giant African snails feed on tender leaves, tender bark & stem and cause damage.
• Such damage results in stunted growth of mulberry besides leaf yield loss.
• The presence of mucus like substance on the leaves is observed which is secreted by
the pest
Management practices
• Hand pick different stages of snails and destroy by burning or immersing in 25% salt
solution (1 kg salt in 4 litre of water).
• During rainy season, in the evening hours heaps of wet gunny sacks or papaya stem
waste may be placed near the hide outs in the mulberry garden.
• Next day morning the snails hiding below these may be col lected and destroyed by
immersing in salt solution.
• Regularly remove the debris and unnecessary waste materials from the garden and
maintain cleanliness to avoid snail population build up.
• Deep ploughing helps in exposing snails and their egg masses present in the soil to
their natural enemies.
• Use bran bait (Rice bran, jaggery & Methomyl @ 60:6:1 ratio) to attract and kill the
snails.
Laevicaulis alte
Occurrence
• The slugs occur mostly during rainy & winter seasons and also common in mulberry
gardens situated nearby canals and swamps.
Management practices
• Soil application of lime powder (20kg/ac) dehydrates the slug and brings about
mortality.
Tetranychus ludeni
• Taxonomic position
• Phylum : Arthropoda
• Class: Prostigmatta
• Order: Acarina
• Family: Tetranychidae;
• Genus: Tetranychus
• Species: ludeni.
Occurrence
• Although mites occur throughout the year, their incidence is severe during summer
months
• They suck the plant sap by piercing their stylet mouth parts into the tissue.
• The affected plant part turns greyish white and finally withers.
• Infested leaves also show white speckles at the place of feeding which later turns into
large patches.
• The undersurface of infested leaves show silken thread spun across them under which
they crawl and also lay eggs.
Management practices
• It is non-feeding stage
• During the transitional stage, the larval characters are destroyed and new adult
characters are appeared
Adult moth
• The quality of mulberry leaf which is fed to silkworm influences the disease incidence
in silkworm
• Pest incidence
❖ The longest larval duration is found in Pure Mysore races (26-27 days but it may
extend in winter season )
❖ Shortest larval duration – Second instar
❖ Longest larval duration – Fifth instar
❖ Early instar silkworms are resistant to high temp. & Humidity
Life cycle of silkworm
HEAD
▪ The second, fourth, fifth and sixth segments carry appendages which are modified
into antennae, mandibles, maxillae and labium respectively.
▪ There is a pair of antennae formed of five jointed segments and six pairs of ocelli
or larval eyes present at the base of antenna
▪ The mandibles are chitinized and well developed, act as a blades of scissors helps to
cut the mulberry leaves
▪ Maxillae has a basal portion made of two segments, the proximal cardo and distal
stipes. A maxillary lobe and 3 segmented maxillary palp are present on the stipes.
They help in discrimination of the taste of the food
▪ Labrum : it is an unsegmented projection of the ante clypeus forms the upper lip
▪ Labium: this is median organ forms the lower lip. The labium is located ventrally
carrying a big-sized, lightly chitinized mentum. The prementum is chitinized and
black. Distally the prementum carries a median process or spinneret through which
silk is expelled from the silk gland to form the silk bave or thread. The sensory labial
palpi are found on both sides of the spinneret
Mouth parts of silkworm larva
Thorax
• The thorax consists of three body segments called as pro, meso and meta thorax.
• Each of these thoracic segments carries ventrally a pair of legs each comprising in
turn three jointed segments.
• These are the true legs which are conical in shape and carry sharp distal claws.
• These claws are not used for crawling but for holding mulberry leaves while
feeding.
• All the silkworm larvae that show body larval markings carry the so-called eye
spot on the dorsal side of the mesothorax.
• One pair of spiracles is present in prothorax
Abdomen
• The abdomen is comprised of eleven body segments although only nine can be
distinguished as the last three are fused together to form the apparent ninth
segment, the anal plate and the caudal legs.
• The third to sixth and the last abdominal segments each bear a pair of abdominal
legs which are fleshy, unjointed muscular protuberances. At the extremity they
form a sort of disc with a series of hooks inwardly curved and arranged in a
semicircle.
• On the dorsal side of the eighth abdominal segment, the larva carries the caudal
horn.
• The crescents (Lunules) present on dorasal side of 2nd abdominal segment
• The star spot present on dorasal side of 5th abdominal segment
• The abdominal segments carry the sexual markings which develop distinctly in
the fourth and fifth instars in the eighth and ninth segments on the ventral side.
• In the female the sexual markings appear as a pair of milky white spots in each of
the eighth and ninth segments.
• The pair of spots on the eight segments is known as Ishiwata's fore glands and the
pair on the ninth segment is referred as Ishiwata's hind glands.
• In the male a small milky white body (Herold's gland) appears at the centre of the
ventral side between the eighth and ninth segments.
• There are nine pairs of spiracles placed laterally on either side of the body. They
are found on the first thoracic segment and the first eight abdominal segments.
These are the breathing or respiration pores.
• The larval skin or integument consists of the cuticle and the hypodermis. The
cuticle is made of chitin as well as protein and is covered with a thin layer of wax.
• The pupal stage is generally called the resting, inactive stage of the silkworm
when it is incapable of feeding and appears quiescent.
• The pupal stage is a transitional phase during which definite changes take place.
• During this period of biological activity the larval body and its internal organs
undergo a complete change and assume the new form of the adult moth.
• The mature silkworm larva passes through a short transitory stage of pre-pupa
before becoming a pupa.
• During the pre-pupal stage the dissolution of the larval organs takes place and this
is followed by the formation of adult organs during the pupal stage.
• Soon after pupation the pupa is white in colour and soft but gradually turns brown
to dark brown and the pupal skin becomes harder.
Head:
• a pair of large compound eyes, a pair of large antennae and vestigial mouth part
Thorax :
➢ Moths are dull white in colour with a wingspan of 3 to 4 cm. body is covered with
scales
➢ There is a pair of fleshy, yellow flap-like structures called ‘labin’ in female, while in
males there are two dark hook –like structures called ‘harpes’.
• Morphologically the female and male can be easily distinguished in the adult stage.
The female has comparatively smaller antennae, its body and the abdomen are fatter
and larger and it is generally less active than the male moth.
• At the caudal end, the male moth has a pair of hooks known as harpens where as
female moth has a knob-like projection with sensory hairs.
• These differences help to a large extent in separating the sexes for preparation of
hybrid eggs.
Male
Female
moth
moth
• UNIVOLTINE RACES
• BIVOLTINE RACES
• MULTIVOLTINE RACES
UNIVOLTINE RACES
BIVOLTINE RACES
II. Based on the number of larval moults, silkworms are classified into
❖ Periodical process of shedding the old cuticle accompanied by the formation of new
cuticle is known as moulting or ecdysis
• TRIMOULTERS
• TETRAMOULTERS
• PENTAMOULTERS
TRIMOULTERS
• This group includes silkworms which moult three times during larval period
• The larval growth is limited, the larval duration short ranging from 15-18 days
• Pupae & moths are small, cocoon weight is less
TETRAMOULTERS
Cocoon colour Green yellow white White, golden Flesh coloured or Green yellow
yellow, Flesh white white
coloured or red
• Most of the indigenous races have become extent, a few have degenerated
• One or two indigenous races are still dominate commercial rearing inspite o the
availability of superior hybrid races
• Univoltine, Bivoltine or Multivoltine
• Indigenous races often form the female parent for commercial hybrids
C- nichi :It was originally a bivoltine race of Japan introduced to India. Because of
continuous rearing, has become polyvoltine nature
14 CSR12× CSR6 Bi V× Bi V
15 CSR16 ×CSR17 Bi V× Bi V
19 Hemavathi Bi V× Bi V Favourable
months
20 Kalpataru Bi V× Bi V (August to
February)
Moulting
During larval period, the larva casts of its skin four times, the process is called as
moulting
Moulting duration ranges from 20 to 36 hours
2. Larva at moult
1
Feeding of silkworm
I 0.5-2.0 cm2
II 2-4.0 cm2
III 4 -6.0cm2
Spacing is another important aspect to which great care and attention should be given
Silkworm is very fast growing and attains 10,000 fold increase in body weight and about
7,000 fold increase in body size during larval period
Over crowded condition in the rearing bed leads to under nourishment and uneven
development of silkworm
It increases accumulation of gases, heat and fermentation of faecal matter takes place,
worms don't feed freely on the fresh and good quality of leaves
To avoid spread of the diseases
2
BED CLEANING SHEDULE
Removal of the accumulated unfed mulberry leaves, faecal matter, exuvia, dead and
unhealthy worms from the rearing is bed cleaning.
On sixth or seventh day of fifth instar, the silkworms show less appetite
The faeces become softer and can be crushed with fingertips
Few worms move their half of the body to front and back , keeping the caudal portion of
the body supported firmly with abdominal legs, searching for place to spin cocoon to the
periphery of the rearing bed
3
In newly mature silkworm, the front part of the body looks little transparent
Mounting
The process of transferring mature larvae to a suitable frame to spin cocoon is called
mounting
It is desirable to have a separate mounting hall with good aeration for keeping the
mountages
Mounting work requires the most intensive labour during a short period
After mounting, larva takes 48 hours for complete spinning of cocoon depending on the
environmental conditions
The protection of larvae for 3-4 days after mounting is necessary to harvest quality
cocoons
In a mass rearing, when 40 % of the larvae show characteristics of spinning, all the
larvae can be collected and mounted
A mountage for good quality reelable cocoon should have the following features
Mounting Methods
Natural
Pick up Netting Jobarai
Mounti
Method Method Method
ng
4
1.Pick up Method
The mature silkworm larvae are picked up by hand one by one and placed on a mountage
Silkworms are mounted at the right time and is the most ideal method for getting quality
cocoons
More labour requirement and economic loss
2. Natural Mounting
This method of mounting is also called self mounting as it makes use of the negative
geotropic character of the mature silkworms, the tendency to climb up.
When about 20 % of larvae get mature, mountages like plastic collapsible mountage,
bottle brush mountage and dried grass/ straw mountage are placed on the rearing bed.
Labour can be saved and changing of mountage becomes convenient
3.Netting method
When the considerable number of larvae get matured, straw rope mat or nets are placed
on the rearing bed and left for sometime
When mature larvae crawl about on the net , the net with larvae lifted from the bed and
mounted on the mountages
4. Jobarai Method
Shaking of few mulberry shoots to separate matured larvae from mulberry branches
Shaking can also be done manually or by using machine
Jobarai method is ideal for shoot rearing method and save 40 % labour.
Mounting Care
Quality of cocoons mainly depends on the type of mountage and the care taken during
mounting
The environmental conditions such as temperature, humidity, and light intensity are
maintained to produce good quality cocoons
The optimum temperature required for spinning cocoons is 25-27°C
Humidity of 60-70% is considered ideal
Dim light of 15 – 30 lux
Good ventilation should be provided
5
1. Bamboo Chandrike
Different types of bottle brush mountages are available depending on the material used,
like plastic, bamboo and coconut broomstick
It is a machine made plastic material with individual pieces
Normally, 50 such individual pieces are joined together by an iron rod and at the end it
has an iron stopper
Each bottle brush assembled is one meter long and can mount 350-400 larvae
When silkworm starts maturing, a thick layer of dried grass or straw is spread over the
rearing bed
Mature larvae crawl through the bed on the mountage and spin cocoons
For mounting 100 dfls of larvae, 80 m2 space is required
This method is simple, labour saving and is ideal for shoot rearing method
Formation of floss and deformed cocoons are more in this method
6
5.Rotary Card Board Mountage
Process of Spinning
The mature larvae can connect two points of about 4 to 5 cm with silk to stretch the upper
body from front to rear and right to left for supporting their bodies with abdominal legs.
The mature larvae can thus stretch silk to both sides when they are put in a space of 4 to 5
cm .
These are used as footage first to support a cocoon made by a larva keeping the body at
around the centre.
When a rough outline of the shape of cocoon is formed, the larva stretches the caudal end
to outside for discharging urine.
Urine falls in several drops along with semi solid excreta.
Single larva discharges about 0.5 ml of urine.
Alterwards the larvae continue spinning silk until the end. S
pinning direction is indefinite and is made in the shape of S or B.
7
The larvae swings the head in S or 8 shape inside the cocoon shell and crawls around to
make cocoon shell thicker gradually from inside
Time required to make cocoon lrom beginning to end is usually around 48 h at 25"C, but
it varies with race and temperature.
Spinning speed of liner and longer silk filament is faster compared to cocoons with
shorter silk filament.
A mature silkworm can spin around a range of 500 to 2000 m of silk filament depending
on the race, out of which 1 to 2 % of the filament are used to make a footage.
8
GROUND PLAN OF MODEL REARING HOUSE AND REARING EQUIPMENTS
Rearing house should be a rat proof building with a ledge all around
Building should have verandah all round with glass windows, ventilators and doors to
provide good ventilation and aeration
The ceiling of the rearing house should be generally be made of wood or concrete
It should have separate rooms for chawki rearing, leaf storage and late age rearing
Rearing house is designed based on the brushing capacity, the method of rearing and
availability of mulberry leaf
In general, 2 sq.ft/dfl floor area is required for tray rearing method and 3 sq.ft/dfl in the
case of shoot feeding method
In tropical – East West direction (To avoid direct falling of sunlight on rearing house )
Temperate/Sub tropical– the long axis of the building should be in North south
direction(To expose more area to sunlight)
Selection of site
Rearing house should be away from places of livestock as the chemicals used may harm
them.
It is also necessary to avoid damp areas which facilitate easy multiplication of disease
causing germs and spread of diseases.
Areas closer to tobacco barrens and industrial establishments emanating dust, smoke and
other noxious gaseous are unfit for rearing activities.
It should be gardens or fields where excessive pesticides are sprayed is also not advisable
Shaded areas under large trees are good for locating rearing houses as they provide cool
environment and fresh and clean air in the areas where the temperature and humidity is
high.
It is ideal to have the rearing house closer to the mulberry garden as it will be convenient
to feed fresh leaves with very little moisture loss that occurs during transportation.
9
Model rearing house
REARING HOUSE
10
Outline for Late age Silkworm Rearing House
REARING EQUIPMENTS
Rearing stand
Rearing trays
11
Feather
Brushing of newly hatched silkworm larvae from egg card to rearing trays
Chopsticks
Paraffin paper
Thick craft paper coated with wax paper with melting point of 55˚C
Silkworm beds covered during rearing to prevent withering of leaves
To maintain required humidity in rearing bed
Antwell
Room heaters: Are required to raise the room temperature when it falls below the optimum.
Baskets
Wash basin with stands
Exhaust fans
Flame gun
12
Gunny bags
Mats
Mats usually 1.2 x 1.8m are used for collecting the leaves when chopping is done and
they prevent dust and dirt on the floor getting mixed in with leaves.
Feeding stand
These are small wooden stands 9m height used for holding the tray during feeding and
cleaning
Leaf preservation
Basket
Earthen Pot
Leaf preservation chamber
Mulberry leaves harvested from the field are stored and preserved fresh for feeding the
worms at set intervals during the day.
Size of the chamber is 1.5m long, 0.9m wide, 0.8m deep. The sidewall and bottom are
made of wooden strips, 7.5cm wide and placed 7.5 cm apart. The chamber is covered on
all the sides with gunny cloth, which is kept wet.
Cleaning nets
These are made of cotton thread or nylon woven into nets of different meshes to suite the
size variations of different stages of the silkworm.
They are used for cleaning the rearing beds, at least two nets are required for each of the
rearing tray beds
Size of mesh at different at stages of worms are as follows.
Chawki – I instar and II instar -2 mm2
III instar – 10mm2
IV and V instar – 20mm2
13
Equipment’s used in Grainage
Cellule
It is used to crush the abdomen of the female moth to examine pebrine infection
Incubation frame
Rearing stand, Rearing trays, Feather, Chopsticks, Paraffin paper, Foam Rubber Strips,
Chopping Board and knife, Mats, Cleaning nets, Antwell, Feeding stand, Leaf preservation
chamber, Hygrometer, Thermometer, Room heaters, Sprayers, Wash basin with stands Exhaust fans,
Flame gun,Gunny bags are also used in grainages.
14
DISINFECTION AND HYGIENE
Methods of disinfection
1) Physical methods :
Formalin
Bleaching powder
Slaked lime powder
Chlorine dioxide etc.
PHYSICAL METHODS
Sunlight is used mainly for disinfection of wooden rearing apparatus such as trays that
can be removed from the room and exposed to it.
The bactericidal effect of sunlight is mainly due to its ultraviolet rays that kill the
pathogens by denaturation of their proteins as well as inducing lethal mutations.
The action of UV rays is supplemented by the infra-red and visible components of
sunlight that kill the pathogens by heating and drying them.
1
This simple but effective method of disinfection is used for small rearing tools such as
nets, chopsticks and brushes
These are put into boiling water 30 minutes dried and then used
3. Disinfection by steam:
Steam at high pressure denatures the proteins of pathogens and is a good sterilizing
agent
Steaming is carried out in special steaming cabinets in which rearing tools are piled.
Water is added in a special through at the bottom of the cabinet.
After closing, the temperature of the cabinet is raised and maintained at 100˚C for half
an hour.
To increase the efficiency of steaming, formalin is added at the rate of 12.5 ml per
cubic meter water, the temperature raised to 88˚C and maintained at that point for 40
min.
4. Disinfection by hot air:
Hot air is blown into the room containing the apparatus to be sterilized.
DISINFECTANTS
a) General Disinfectant
Disinfectants which are used for disinfection of entire rearing house, equipment's and
surrounding area
Eg. Sanitech
Decol
b)Bed Disinfectant
Eg. Amruth
Vijetha Vetcare
Vijetha supplement
GENERAL DISINFECTANT
1. Formalin:
2
FOR BEST RESULT: AIR TIGHT CONDITION, RH- 70 % and temperature above
20 ºC
2. Bleaching Powder :
=140 lit
3
Additional height :
1000×2×0.014 = 28 lit
=14 lit
Actual requirement :
168 lit +14 lit =182 lit
Additional height :
1000×2×0.014 = 28 lit
Total =140+28=168 lit
=49 lit
Actual requirement :
168 lit +49 lit =217 lit
2 per cent Formalin solution
=10.11 lit
= 171.89 lit water +10.11 lit formalin
Names of General disinfectatns
4
Required concentration = 500 ppm
50g of activator crystals is added to 500 ml of Sanitech and dissolved till the colour of
the solution changes to yellow (Solution A).
Mix 100g of slaked lime powder in 19.5 liters of water (Solution B).
Powder Disinfectant
Soon after harvest of cocoons, spray Seri Swachh inside the cleaned rearing house
Two days prior to brushing or bringing chawki larvae conduct drenching spray with
Seri Swachh inside the rearing house along with equipment’s
@ 1½ lt / m2 or 140 ml / sq.ft. floor area and 10 % of usable solution for outside the
rearing house
4.Decol
5
Quantity of disinfectants required @ 200 ml/sq. ft or
@ 2 lit/ sq. mt floor area
It is chlorine based broad spectrum germicide with a pleasant smell with pH 7.5 -8
It can be diluted to 1:39 times
The shelf life is one year
It is highly effective against all pathogens of silkworm.
It is a contact type disinfectant suitable to any type of rearing house and appliances.
It is less toxic, non irritant and user friendly and cost effective.
Based on the rearing room floor area calculate required solution @ 1.5 lts/sq. mt.
Prepared Chlorofect solution is sprayed
After 12 hrs of spraying, the appliances are taken out, washed with water and dried
for 8-10 hrs and stored in the rearing room.
Second disinfection is done a day before brushing with the above mentioned method.
Disinfection tank: Disinfection tank is filled with diluted Chlorofect solution (1:49
dilution).
Immerse appliances for 25-30 minutes, take out and then dry under sun light and
store.
6
6.SERIPHENE
component 3 is booster.
Then use this solution for disinfection at @ 1.5 lt/ sq.mt. floor area.
7
DISINFECTION OF REARING HOUSE AND EQUIPMENT'S
(First disinfection)
(Second disinfection)
Immediately after the completion of the silkworm rearing (Disposal of dead larvae
and pupae, left over material in the bed)
Disinfect the rearing house with 5% bleaching power solution
Dispose the debris by burning or burying 2 ft deep in soil
Bamboo, wooden and plastic trays are soaked in 2 % bleaching powder in 0.3 %
slaked lime solution by dipping them in a disinfection tank for 10 min
Tank = Length ×Width × height
=4×4×2
= 32 c. ft.
For 1 c.ft required solution is 28 lit
Filling upto ¾th level = ¾×32 = 24 c. ft.
= 24×28= 672 L.
Disinfection of mountages
2 % formalin
Flame gun
Don’t use bleaching powder solution for disinfection of mountages
8
3 days before brushing
2nd disinfection
2.5 % Sanitech/Serichlor in 0.5 % slaked lime
Or
2 % Bleaching powder in 0.3 % slaked lime solution
After spraying close the room preferably for 24 hours
Dust 5 % Bleaching powder in slaked lime powder @200 g/ sq. ft. Floor area
(entrance )
Hand Wash Basin : 2 % Bleaching powder in 0.3 % slaked lime solution or Suchi
Foot Mat: Gunny cloth dipped in 2 % Bleaching powder in 0.3 % slaked lime
solution
Open all the windows of rearing house and ventilators (drive off all the odor of
disinfectants)
POINTS TO REMEMBER
BED DISINFECTANTS
objective
To prevent the secondary infection, occurrence and spread of the diseases in
rearing bed
9
Lime - dusted on silkworm, when the larvae settle for moult
General bed disinfectants dusted, when the silkworm come out of moult before
resuming the feeding (Half an hour before )
The quantity of bed disinfectant recommended per square feet is 3-5 g
6 kg bed disinfectant is required for 100 DFL’s
10
Vijetha
Vijetha supplement
11
Ankush
POINTS TO REMEMBER
Estimated quantity of disinfectants solution prepared and sprayed to the inner surface
of rearing house with all the required appliances inside the rearing house
Disinfectant solution should reach all the crevices and corners uniformly
Should wear mask, coat , hand gloves and shoes
Keep the bed disinfectants away from children
Feed the silkworm 30 min after dusting
Donot dust on the larvae under moult
12
SILKWORM REARING
Availability of
mulberry leaf
Economic The
condition of availability
the farmer of labour
CHAWKI REARING
The rearing of second and third instar is called " chawki rearing"
Young age worms are more resistance to high temperature and humidity and grow
healthier, ensuring success of cocoon crop
Out of the total consumption of leaf, only 6.33 percent is consumed during chawki
stage
But body weight increases by 400 times, while 300 times increase in body size and
500 times increases in silk gland weight
1. Box rearing
2. Stand rearing
3. Isolation chamber rearing
1. BOX REARING
This method is practiced where the temperature and humidity are low
Wooden trays / Plastic trays are used (4’×3’×4” or 3’×2’×4”)
Trays are piled upto a convenient height one above the other on chawki rearing stand
It helps to increases the temperature and humidity upto desired level
Paraffin paper is used as a seat and also used to cover rearing trays
Paraffin paper is removed, 30 min before feeding and during moult and arranged in
criss-cross pattern for air circulation
Ideal for chawki rearing centres as a minimal space is required for large scale
production
2. STAND REARING
The isolation chamber rearing is useful when temperature and humidity are very low
Chambers are made of plywood sheets with wooden frames of size 6’×4’×5’ with
double door
Provided with heater and humidifier inside
Rearing is done inside the chamber by piling up the trays on a chawki stand or on
small rearing stand
Paraffin paper is used as a seat and cover or by wrapping in Paraffin paper
Maintenance of temperature and humidity is easy inside the chamber
The chamber is provided with ventilators on the upper surface and lower side through
which aeration inside the chamber is achieved
Each chamber accommodates 300 DFL’s till second moult
The tender, soft and succulent leaves with around 80% moisture and high nutritive
value
Mulberry leaves having 27% protein, 11% carbohydrates, minerals and vitamins are
considered good for rearing
On a mulberry shoot, four leaves below the largest glossy leaf are well suited for the
first instar larvae and the next four leaves for the second instar
Environmental conditions
A. Temperature
Rise in temperature increases various functions and with a fall the activities are
decreases
Increased temperature accelerates larval growth and shortens the larval period
At low temperature the growth is slow and larval period is prolonged
The optimum temperature for normal growth of silkworms is between 20˚C and 28 ˚
C and the desirable temperature for maximum productivity ranges from 23 ˚ C to 28 ˚
C
The temperature above 30 ˚ C directly affects the health of the worm
If the temperature is below 20 ˚C all the physiological activities are retarded,
especially in early instars, as a result worms become too weak and susceptible to
diseases
The temperature requirements during the early instars(I,II,III) is high and the worms
feed actively and grow very vigorously
Such vigorous worms, can stand better even at adverse conditions in later instars
B. Humidity
C. Air
D. Light
Silkworms are photosensitive. They have a tendency to crawl towards dim light
Silkworm do not like either strong light or complete dark-ness
The larval moult is uniform when silkworms are reared in 16 hours light and 8 hours
darkness
The rearing of third, fourth and fifth instar is called "late age silkworm rearing"
The late age silkworms consume more quantity of leaf
Out of the total consumption of leaf, 94% of the leaf is consumed during the late age
silkworms
The silkworm body size increases by 133 times, weight by 125 times and silk gland
by 1000 times
Late age rearing needs almost 50% of the total labour in fifth stage alone
A separate rearing house with adequate rearing space and sufficient ventilation and
light are essential for effective disinfection and maintenance of required
environmental conditions during late age silkworm rearing
Low tolerance to high temperature, high humidity and poor ventilation
Requires coarser and matured leaves rather than tender leaves
Amount of mulberry leaves ingested and digested greatly increases
Reduction in feeding affect the cocoon size and larval duration is prolonged
More resistant to disinfectants and other chemicals
Susceptible to pests because of increased larval size
Rearing methods
Bamboo rearing trays are arranged in tiers on rearing stand for rearing and is called
shelf rearing
The stands are arranged in rows leaving a convenient space for attending cleaning,
feeding
Generally round bamboo trays (Plastic trays)are used for this method
In each stand ten trays are arranged
The worms are fed with individual leaves
Four or five feeds are given per day
nets are used for bed cleaning
small scale and marginal farmers, as it needs less space for conducting rearing
70-80 trays /100DFL’s
Advantages
Advantages
Disadvantages
Shoot rearing racks are made of wood, iron or bamboo and can be easily assembled
by the farmer
A shoot rack of 5 ft width and as long as rearing house (26-30 ft)
3-4 tiers are used for rearing silkworms(Made up of nylon rope fixed in both
horizontal and vertical direction with a gap of 4-5 inches)
The gap between the tiers is kept at 2 to 2 ½ feet to facilitate easy feeding of larvae
The height of the rearing rack will be 6-7 ft
The bottom tier will be 1 ft above ground level
Each shelf should be provided with 6 inch border
While assembling the rack, a distance of 2 ½ ft is made between the wall and the rack
and 3ft between the racks.
News paper is used as a rearing seat (silkworm, left over material and litter )
Each tier -75 DFL’s (30000 silkworm upto spinning )
From 1 acre mulberry garden – 250 to 300 DFL’s
Advantages
Disadvantages
a.Temperature
b.Humidity
Comparatively, low humidity in the range of 65 -70 % gives superior quality cocoons
High humidity and high temperatures are predisposing factors for infection by various
pathogens
Humidity also indirectly influences driage of leaves in rearing bed
Hence, during feeding, high humidity is maintained and it has to be reduced during
moult to facilitate easy removal of skin
c. Air Current
d. Light
b.Rope Method
Depending upon length of the shoot rearing rock 2 or 3 ropes of 6 feet length are
spread parallel to one another leaving 1.5 feet margin both the sides
After two feeds silkworms are climb and reach the surface layer of shoots with leaves
Both the ends of ropes lifted together with shoots in the centre and removed. Place it
in the another side of rock and remove the left over material in the rearing bed
Helps in separating the old bed easily without causing damage to the larvae
After removing the old bed, the bundles of fresh shoot with larvae are opened and
spreaded on the rearing bed
Rope remain below the bed which helps in removing the bed, when all the larvae are
mounted for spinning
Leaf quality
Growth of silkworms is directly related to the quality and quantity of mulberry leaves
fed to it
The late age silkworms require relatively less moisture in leaves, but the leaves should
be nutritious
Hence, it is essential that great care should be taken to provide the leaves of required
maturity
Leaves from 55 - 65 days old shoots are ideal
Over-mature leaves, above 70 days old and tender leaves less 28 Incubation and
Silkworm Rearing than 35 days old should be avoided for late age silkworms
Maturation of mulberry leaves depend on the season
Hence, it is advisable to delay the shoot harvest by 15-20 days to enhance the leaf
maturation during winter season and vice-versa in summer
CHAWKI REARING CENTRES (CRC)/ CO-OPERATIVE REARING CENTRES
The purpose of chawki rearing is to grow good quality silkworms, under disease free
environment, to reduce the cost and silkworm rearing duration with famers, and to
improve the cocoon quality and productivity
In the developed silk producing countries like China, Korea and Japan, the farmers
(95%) receive silkworm as chawki worms
The CRCs facilitate the farmers to purchase healthy and uniform chawki worms after
2nd moult at a reasonable rate, saving them nine days’ labour and from the delicate
task of incubation, brushing and young age rearing
It is recorded that the cocoon productivity from CRC supplied worms is about 20-
25% higher
The CRCs also promotes batch rearing among the farmers, and also helps to increase
the number of crops per year for more sustainable economic returns
Chawki rearing must be carried out scientifically with technical skill and expertise,
which is now provided to the famers by the commercial enterprises known popularly
as Chawki Centres or Commercial Chawki Rearing Centres (CRCs)
In recent years several commercial CRCs have been established by private and
government entrepreneurs across India, especially in the traditional sericulture areas
Supply of chawki worms is an integral part of bivoltine silk promotion programmes of
the Central Silk Board
The basic requirements for successful commercial chawki rearing centre (CRC) are
Improved mulberry variety garden with wider spacing grown under assured nutrition
management and irrigation etc.
Exclusive chawki rearing house with required space equipments and other appliances
Well trained and skilled manpower for efficient management of chawki rearing
Mulberry garden
Advantages
INSECT PESTS
1. Uzi fly
2. Earwig
3. Dermestid beetle
4. Ants
1. Straw itchmite
2. Rats
3. Squirrels
4. Lizards
INSECT PESTS
UZI FLY
Among the insect pests of silkworm, the most important one is a dipteran parasitoid,
Exorista sorbillans (=Exorista bombycis= Trycolyga bombycis = Exorista sorbillans),
tachinid fly otherwise is called the Uzi fly, is a major pest of silkworm.
The presence of this pest has been reported in India, China, Japan, Bangladesh, South
Korea, Thailand and Viet Nam.
The incidence of this fly is very high in the topical Sericultural region
The extent of damage ranges from 10-30 percent
Uzi fly, Exorista bombycis (Louis) is an endo-larval parasitoid of the silkworm,
Bombyx mori L. parasitisation of silkworm larvae by tachinid fly was first reported
from Japan in the year 1868
In India , uzifly has been reported first in West Bengal
This fly was first noticed in Bylanarasipura village of Hosakote Taluk of Bangalore
district during 1982 in the month of May
Systematic position
Kingdom : Animalia
Phylum : Arthropoda
Group : Invertebrata
Class : Insecta
Division : Pterygota
Su-division : Endopterygota
Order : Diptera
Sub-order : Cyclorrhapha
Family : Tachinidae
Genus : Exorista
Species : bombycis
1
LIFE CYCLE OF UZIFLY
Uzifly egg
A single mated female uzi fly lays about 300-4,00 eggs over a period of about 9-25
days depending upon the seasons
The fertilized eggs are laid by uzifly on intersegmental region of silkworm larval
body
Eggs are macro type and creamy white in colour with reticulate pattern on the surface
of chorion
The eggs measures 0.45-0.56 mm in length and 0.25-0.30 mm in width
They are oblong in shape
It hatches in about 2-5 days after oviposition depending upon the climatic condition
Uzi maggot
Uzi Adult
2
Male can be distinguished from the female by the presence of external genitalia
covered with brownish orange hairs on the ventral side of the abdominal tip
Lateral region of the abdomen are covered with bristles more dense in male than in
female and in the latter restricted mostly to last two segments
The width of the frons of the male fly is narrower than that of the female one
Longitudinal lines on the dorsum of the thorax of the male are more vivid than female
The pulvilli of male is larger than female
Period of occurrence
In the southern sericultural belt (Karnataka, Andhra Pradesh and Tamil Nadu), the uzi
fly is prevalent throughout the year
Maximum infestation is recorded during rainy season followed by winter
The infestation is least during summer months
Nature of Damage
The Uzi fly lays one or two cream coloured eggs (measuring the size of a pin head) on
the silkworm larva
Generally, it prefers grown up larva (i.e.,4th or 5th instars) for egg laying
The eggs hatch in 48 to 62 hours
A black scar is formed at the point where the egg hatches and the uzi larva (maggot)
enters the body of the silkworm using the hooks (pro-thoracic hook) attached to the
mouth
Maggot feed on the internal tissues of silkworm especially fat bodies
Fully grown maggot punctures the larval body and comes out, pupates in the cracks
and crevices
Uzi pierced cocoons are unfit for reeling
Management Practices
a) Cultural / Mechanical
Collect and destroy the uzi infested silkworms and uzi maggots and pupa
Keep the rearing house floor free from cracks and crevices
Uzi infested larvae spin cocoons a day or two earlier than other silkworms and such
cocoons are flimsy and bad quality
3
Fixing wire mesh or nylon mesh to the window of the rearing house
Use nylon net enclosure to the rearing stand
Construct anteroom would physically prevent uzi fly entering the rearing house
Ensure for the uzifly before shifting mulberry leaf from outside to inside the rearing
house
Physical Method
1. Uzitrap
Attract the adult uzifly towards light source in the rearing room two hours after
keeping the room dark and placing a sticky board below the light source to trap the
adults uzifly
Chemical Method
1.Uzi Powder
It is an ovicidal dust formulation used to kill the eggs of uzifly on silkworm larval
body
It is developed by KSSR & DI
It is dusted on the body of silkworms (3 g/sq.ft)
2nd day of 3rd instar to spinning stage on alternate days except during moulting
Uzi powder should be dusted after bed cleaning and silkworms should be fed half an
hour after dusting.
5 kg uzi powder is required for 100 dfls
2. Uzicide
4
5 liters is required for rearing 100 dfls.
DERMESTID BEETLES
Life cycle
Nature of damage
5
Preventive measures
Storage of rejected cocoons and perished eggs for long period should be avoided
Rearing house & cocoon storage rooms should be cleaned periodically
Grainage premises should be cleaned before & after moth emergence
Provide wire mesh to door & windows in pierced cocoon (PC) storage rooms
Wooden articles of storage room & grainage should be dipped in 0.2% malathion
solution for 2-3 minutes. Trays etc., should be thoroughly washed & sun dried for 2-3
days before reusing.
Mechanical control
Collect the grubs and adults by sweeping or by using a vacuum cleaner, destroy by
burning or dipping in soap water
Chemical control
Store pierced cocoons in Deltamethrin treated bags ie., soak the bags in 0.028 %
Deltamethrin solution (1 ltr : 100 ltr water) and dry in shade
Spray 0.028% Deltamethrin solution on walls and floor of PC room once in 3 months
Sprinkle bleaching powder (200 gm/sq.mt) all around inner wall of PC room to
prevent crawling of grubs from PC room
EARWIG
ANTS
The ants causes considerable damage to rearers by attacking the silkworms while
rearing, mounting, pupae, adults and eggs in grainage and cocoons in the market yard,
reeling unit and in filature
Fire ants :Solenopsis geminate known to infest the stored cocoons
Ants damage the stifled and stored cocoons by cutting the silk fibre making holes of
3.50-3.65 mm and feed on dead pupae
6
Management :
Ant wells filled with water is used to prevent the damage of ants
Raksha rekha is used to avoid ants
Straw itchmite
Management
Treating the material with acaricide before taking into rearing house
LIZARDS
Lizards pick and eat the first and second instar silkworms in the rearing house cause
considerable damage
RATS
Rats eat grown up silkworms in rearing trays and ripe silkworms on mountages
During spinning , cut the cocoons and feed on spinning silkworms leaving a silkgland
on mountages
In grainage and filature units, Pupae inside the cocoons are eaten by rats
Both eat the silkworm and pupae after biting open cocoons
7
SILKWORM DISEASES
• Fungal diseases
• Bacterial diseases
• Viral diseases
• Protozoan diseases
FUNGAL DISEASES
The fungal disease of silkworm is commonly known as Muscardine disease. The word
Muscardine is originated from Italian word “ Muscardino” means “musk-comfit”.
There are different types of muscardine diseases named according to the colour of the
conidia viz .,
• This white muscardine diseases is commonly known as Sunna kattu roga or Sunna
kaddi roga in Karnataka and Chena ketu or Chitti in West Bengal
• Fourth and fifth instar larvae, moulting worms are more susceptible to white
muscardine
• In 1835 Italian scientist Agostino Bassi de Lodi showed that the disease actually
caused by fungus and later named as Beauveria bassiana
Seasonal Occurrence
• The disease prevails during winter and rainy season
Source of Infection
• Mummified/diseased silkworms in the rearing bed
• Pathogen persisting in the silkworm rearing house and appliances and air-borne germs
in rearing environment
• Several agriculture pests and wild insects serve as an alternate hosts (The alternate
host of Beauveria bassiana have a great significance in developing an epizootic in
the silkworm rearing during the favorable seasons. It infects over 400 species of
lepidopteran insects, Spodoptera litura, Diacrisia oblique, Diaphania indica, Diaphania
pulverulentalis, Plusia sp. Plusia festucae)
• Contaminated mulberry leaves
Route of infection
• The mode of infection is per cutaneous (through skin), tracheae and wounds
• The infectious conidia grow and penetrate through the integument and establish
infection in silkworm larval body
Factors responsible for disease incidence
• Low temperature (22-24 ⁰C) and high humidity (above 80 %)
• Overcrowding of silkworm in the rearing bed/ tray
• Irregular bed cleaning, irregular feeding (Under feeding and starvation)
SYMPTOMS
Egg stage
• Infected eggs are paler and conidia may be observed on the egg surface
• Fungal mycelium may also be observed inside and outside the infected egg
• Infected eggs do not hatch
Larval stage
• The infected larvae loses appetite, inactive and on death flaccid
• Vomiting and diarrhoea is also be observed
• The larval body becomes less elastic and oil stain like or black marks without clear
border seen on the body surface at the entry of fungal spore
• Dead larvae gradually become harder and mummifies
• The fungus overgrow the larvae, develops fruiting body and produce conidia on the
surface giving white colour to the mummified diseased silkworm
• The entire larval body except head become covered with powdery material (Mycelial
growth) and look like white stick
• Larvae don't rotten
Pupal stage
• The thoracic region shrinks and abdomen become wrinkle
• The pupa may have black spots and the mummified pupa is hard, lighter and white.
• The fungus seen coming out through inter-segmental region
Moth stage
• Infected moths are sluggish with deformed wings
• The dead moth becomes hard, light, mummified and white
ASPERGILLUS
• Aspergillus species have been known to be pathogenic to silkworms since the latest
part of 19th century
• Aspergillosis was first noticed in Japan (Aoki, 1971), Thailand (Aoki,1973) then in
India
• This disease is commonly called `Kojic kabi’ in Japan and also known as brown
muscardine
• This disease is common in Japan, Thailand and China
• First and second instar silkworms are more susceptible compared to fourth and fifth
instar silkworm
• Favorable conditions high temperature (27-28 ⁰C) and high humidity (85-90 %)
SYMPTOM
PEBRINE
• The microsporidiosis in silkworm is commonly known as Pebrine
• It is known as “GANTU ROGA” in Karnataka , “KATA” OR “MATAKATA” in
West Bengal
• During 1845, pebrine disease was first noticed in France
• “Dequadrefagues” named the disease as pebrine during1860
• In India, during1866 was reported from Mysuru
• Causal organism : Nosema bombycis
Seasonal Occurrence
• The pebrine disease incidence appears to more during summer season compared to
winter and rainy season
Source of infection
• The vomited fluid and faeces of the diseased silkworms and dead larvae
• Pathogen persisting in rearing environment, rearing house, rearing bed and appliances
• Contaminated mulberry and surface contaminated egg shell.
• Mulberry and agricultural pests and wild insects as alternate hosts for the pathogen
Route of infection:
Egg stage
• The number of eggs laid by infected moth is less and do not firmly attach to the egg
sheet
• Eggs laid in clumps
• The number of dead and unfertilized eggs is higher
• The hatching is irregular and number of hatched eggs is fewer
• Slightly infected eggs do not show any specific symptoms
Larval stage
Pupal stage
• Cocoons spun by the pebrinised silkworms are flimsy, malformed and less coloured
with thin ends and less raw silk content
• Diseased pupa becomes lusterless and relatively less reactive to tactile stimulus
• The abdomen softens and irregular black spots appear on the body wall
• Highly infected pupae may fails to metamorphose into adults
Moth stage
• Follow strict mother moth microscopic examination method to produce disease free
layings
• Individual moth examination or group moth examination for industrial seed must be
resorted to, in order to eradicate pebrinized layings
• Periodical microscopic examination of silkworm larvae during rearing
• If pebrine spores are detected, the whole lot should be discarded /rejected
• Carry out surface sterilization of disease free layings by dipping egg cards in 2%
formalin solution for 10 minutes followed by washing in running water
• Follow strict disinfection of rearing room, appliances and surroundings of rearing area
• Maintain strict sanitation and hygienic conditions during rearing
• Apply bed disinfectant as per recommended schedule and quantity
• Infected silkworm faeces and bed refuse are important source of infection and should
be disposed off to prevent cross infection and spread of disease
• Control alternate insect host for Nosema bombycis in and around mulberry garden
BACTERIAL DISEASES
❖ Bacterial flacherie
❖ It is a syndrome characterized by flaccidity of the larval body
❖ Flaccidity is caused by bacteria is referred as bacterial flacherie
❖ Both certain bacteria and viruses are individually or in combination causes syndrome
1.Bacteremia
• The multiplication of bacteria takes place in digestive organ
• Disease development is chronic type
Symptoms
✓ Cephalic region become translucent and develop diarrhoea
• In advance stage
• Posterior region become translucent
• Loss of appetite
• Sluggishness
• Retarded growth
3. Bacterial Septicemia
• Acute disease
• Bacterial multiply rapidly in the haemolymph
Symptoms
o Larvae become sluggish and less appetite
o Swollen thorax and Vomiting
o Shrinkage of abdominal segments with dark green colour
o Larva loose clasping power of leg
o Body of diseased silkworm become soft, discoloured and body wall ruptures easily
liberating foul smell
o Silkworm shortly after death develop dark greenish tinge on dorso thoracic region
later extend to whole body
4. Bacterial toxicosis
• Endotoxin is produced by the Bacillus thuringiensis var. sotto
• Acute disease
Symptoms
❖ Loose appetite and sluggish
❖ Dorsal blood vessel pulsate at rapid rate
❖ Larvae wriggle because of severe pain
❖ Larvae lifts its head up and develop spasm, Vomit juice, paralyse, collapse and dies
❖ Head appears to be bend hook shaped
❖ Dead larvae hard to touch and produce foul smell
Route of Infection
• The mode of infection is per os (through mouth)
VIRAL DISEASES
• Nuclear polyhedrosis Virus
• Cytoplasmic Virus
• Infectious flacherie Virus
• Densonucleus virus
Source of Infection
• The grasserie diseased silkworms and their body fluid.
• Pathogen persisting in silkworm rearing house, appliances and silkworm waste in the
rearing environment.
• Alternate hosts
Route of Infection
• The mode of infection is per os (through mouth).
Symptoms
a) The race of the silkworm reared should be superior and spin commercially good quality of
cocoon
b) Healthy and hygienic rearing must be carried out by providing optimum conditions and
quality of leaves
2. Industrial seeds : this is used for commercial silkworm rearing (Reeling purpose)
A) REPRODUCTIVE SEEDS
Reproductive seeds, which are used for the purpose of producing the parents of the
seeds used for commercial seeds (Industrial seeds)
The main objective is to maintain racial purity
These are produced only in special breeding centres by the technically qualified
persons
These are often multiplied in number in a series of breeding centres called as
BREEDING STATIONS
Multiplication includes three or four stages in order to ensure that racial characters are
not diluted during multiplication stages
Generally, three stage and four stage (tier) multiplication is carried out
a) In order to preserve the racial character
b) To avoid mixing up of the races
Each stage of multiplications are carried out in different stations rather than in same
place
Three tier system : production of reproductive seeds of multivotine races(Cross
breed or pure breed )
Four tier system : production of reproductive seeds of exotic pure breed races of
bivoltine and rare multivoltine races
B) INDUSTRIAL SEEDS/ COMMERCIAL SEEDS
a) Race of parents
b) Date of egg layings
c) Expected date of hatching
d) Certificate : Disease free layings
• Breeders stock
• Basic seed multiplication
• Industrial seed production
BREEDERS STOCK
The breeder's stocks will be multiplied 3-4 times in a year (favourable months) and
the different multiplication levels are designated as P4, P3, P2 and P1
A three tier system is considered more ideal and efficient which is followed in all
sericulturally advanced countries
The breeder's stock and multiplication centres should be under the control of
Government agencies and well trained persons
This level of multiplication is carried out only in India and that too, only for the exotic
pure breed races of biovoltine and for rare multivoltine races
They are also called as Race Breeding Stations and represent the major germplasm
sources of the races preserved in these stations
Their organisation and functioning are similar to the P3 stations of other countries
The number of races preserved, maintained and multiplied in these stations is very
few
P3 BREEDING STATIONS/ RACE BREEDING STATION
Normally, the seeds of multivoltine mulberry silkworm races are multiplied in a three-
tier system starting from the P3 stations
These stations, functioning under government control, are the major germplasm banks
of the races and undertake breeding research also
They are the places where the great grand parents of the commercial seeds are
multiplied
They rear only pure breeds and no hybridisation is done in this stations
Each laying of a pure race is reared by the cellular method and mounted separately
and there is no mass rearing of even the same race
Only technically qualified persons are entrusted with rearing
The number of layings brushed at a time is dependent on the number of seed cocoons
required for commercial preparation of hybrid layings
In the case of bivoltine cocoons, 20% cocoons are selected for P2 laying preparation
and for multivoltine 40% selection is considered ideal
Selection is done by visual observation of cocoon size, shape, grains, compactness
and quantitative cocoon assessment
A large number of P2 farms have been established for this purpose in addition to
licenced seed rearers, they receive the seed cocoons for rearing from the breeding
station above them, i.e. P3 stations
Here also multiplication of pure races is done and no hybridisation carried out
Mass brushing (5 dfls per bed) is conducted and the quantum decided in proportion to
the requirement of parent seed (P1)
The number of layings brushed each time should not exceed 100-150
About 40% of the bivoltine cocoons and 60% of the multivoltine cocoons are visually
selected for preparation of P1 dfls
P2 stations send 25% of their best cocoons of each laying to the next station
The remainder is used either for replenishing the stock or for reeling
P1/FOUNDATION HYBRIDS
The success of sericulture industry mainly depend upon the seed organizations for
raising the parental seed cocoons for both the bivoltine and multivoltine races to
produce free layings
Objectives
Legally restricted are where pure multivoltine silkworm eggs are produced on scientific basis
under strict supervision
Seed cocoon markts are located in Huliyurdurga, Magadi, Solur and Kempanahalli
Government of Karnataka has also established bivoltine seed area to cater the needs
of the private licensed seed producers (LSP‟s)
Silkworm seed production centre (SSPCs) also involved in the production of
bivoltine hybrids/ cross breeds dfl‟s
Most of the seed cocoons from Anekal, K.R pet and Hassan seed area
GRAINAGAE
Grainages are the centres for production of large scale quantities of disease free
layings (dfls) of silkworm.
These centres are more popular as commercial egg production centres because they
have a direct link with seed rearers.
These centres encourage progressive farmers and seed rearers to produce seeds
commercially.
Farmers always intense to produce good quality cocoons, hence the they look forward
to the Grainage for the supply of high vigour disease free commercial seeds.
These seeds produce cocoons with rich silk content and high yield.
Usually, industrial grainages are located in the cooler areas of the sericultural belt.
It will be ideal, if the grainages are located in the heart of the sericulturally
concentrated areas to enable quick transportation of eggs or larvae.
lf the grainage is located at a far-off place, it might be necessary to have a number of
lncubation centres or sales points to supply the seed to rearers. This arrangement may
prove expensive.
lt is cheaper and convenient to locate it near the sericultural areas
The industrial grainage cannot be located in seed areas which are isolated by seed
legislation.
The grainage should be located where basic facilities like water, power, labour,
transport and adequate space for construction of the building are available.
Facilities in Grainage
3. Moth emergence
a. Moth emergence occurs mainly during morning hours i.e., 12-14 days after spinning
Multivoltine : 10-12 days
Bivoltine : 12-15 days
b. On the day of moth emergence, light is provided during morning hours i.e., at 5 am mainly
to induce emergence
c. Emergence of moths starts from 5-6 am
d. Male emerges first followed by female
e. Sexing can also be done at moth stage
4. Pairing (Coupling)
5. Depairing (Decoupling)
After 4 hours of pairing, depairing is done by holding the abdomen of the both male and
female moths by twisting on anti-clockwise direction
Depaired female moths are place on the egg card or sheet for 24 hours
It should be covered with individual or composite cellules
Oviposition is allowed in darkness, temperature of 25±1 °C and RH of 75±5 per
cent
Depaired female moths first placed on sieve or on paper to discharge of waste fluid
(Meconium)
Eggs are produced in
1. Egg card
2. Loose egg production
7. Mother moth examination
1. Collection of moth :
Collect 20 moths and add 80 ml of 0.6 per cent K2Co3 solution (6 g in 1 l of
water)
2. Crushing of moths :
For 2 min at medium speed to release spores from infected tissues
3. Setting :
Transfer the homogenate from mixture cups onto the plastic beakers, allow
the content to settle for 2-3 min
4. Filtering :
Arrange 8 centrifuge tube serially in the centrifuge tube stand. Arrange the
funnels over each tubes and place cotton wad in each funnel
Filter the separated layer slowly through absorbent cotton placed in funnel into
centrifuge tubes. Leave it for one or two minutes to complete the filtering
process
5. Centrifugation:
Balance the centrifuge tubes by using 0.6 % K2CO3 solution
Place centrifuge tube in centrifuge
Centrifuge the filtrate @ 3000 rpm for 3 min
6. Suspension / dissolving the sediment :
Slowly decant solution without disturbing the sediment
Dissolve the sediment in 5-6 drops of 0.6 % K2CO3 solution
6. Microscopic examination :
Place a droplet of sediment on clean micro slide and cover with micro covers
Examine under 600 x magnification
Examine 5 fields per smear
7. Certification :
Lot should be certified as DFL‟s for further processing if it is infected whole
batch is rejected
8.Egg treatment :
temp days
25 ºC 10
20 ºC 3
15 ºC 3
10 ºC 2
5 ºC 50
2.5 ºC 60
10 ºC 1
15 ºC 2
Releasing 131
of eggs
Six Months Schedule
Bivoltine eggs can safely be released 30 days before the actual due date
Preservation of parental breeds can be safely prolonged to 30 days and their hybrids
for 45 days without scarifying economic traits and hatching rate
temp days
25 ºC 10
20 ºC 5-7
15 ºC 5-7
10 ºC 5-7
5 ºC 40
2.5 ºC 96-100
10 ºC 1
15 ºC 2
Releasing 184
of eggs
Bivoltine breeds and their hybrids preserved under 10 month schedule can be safely
released 50 days early from the actual due date of release
Prolongation of eggs from the due to preserved under 10 month schedule is not
advisible
This is mainly due to the weakness occurring after the depletion of cryoprotectants
(Sorbitol and glycerol) in hibernated eggs after prolonged cold storage
temp days
25 ºC 60
20 ºC 40
15 ºC 20
10 ºC 20
5 ºC 60
2.5 ºC 60
5 ºC 1
15 ºC 3
5 ºC 1
2.5 ºC 40
10 ºC 1
15 ºC 2
Releasing 298
of eggs
10.Postponement of egg hatching
Eggs can be cold stored at 5⁰C upto 20 days to post pone hatching
In cold storage humidity of 75-80 % is maintained
SILKWORM EGG PRODUCTION
1. Loose Egg Production
Loose egg production getting more popular because of
a)Standard and uniform egg number
b) Increased egg recovery
c)Easy and better management
1
10. Removal of acid traces
11. Winnowing of eggs
12. Packing of eggs
a) Procurement of seed cocoons from the P1 seed rearers to produce F1 dfl’s (Cross
breed / bivoltine hybrids)
b) Immediately after receiving the seed cocoons, they are spread in thin layer to expel
the heat, moisture and carbon dioxide which is accumulated during the course of
transportation
The seed cocoons purchased from seed rearers should satisfy all the norms given by the
grainages because
P1 seed cocoon quality determines the quality of the hybrid seed
Seed cocoons are purchased only after complete pupation at the grainage
There should be no mixing of other races
Seed cocoons to be purchased only after confirming disease freeness and after
fulfilling the norms
a)Live pupae must be above 80 % in the lot
b)Number of cocoons per kg must be between 550-700
c)Average cocoon yield per 100 DFL’s must be above 45 kg
2
Mix 100-120 g arrow root powder(or ordinary starch powder or corn flour) + 1 litre
water
Boil 3 litre of water, while boiling add the starch mixture
Add 10-15 g of boric acid to prevent fungal growth
Continue boiling for 10 minute and allow the content to cool down at room
temperature
Spread the craft paper on the table, using a foam pad give a thin coating of the starch
paper and dry the papers under shade
4. Pairing and Depairing
Pairing
Male and female moths collected separately
Each male and female is placed in cellule and allowed to pairing for 3-4 hours
When the number of male moths are less, males can be preserved at 5 °C for 3-5 days
and used for pairing for 2nd mating for 2 days
Depairing
After 4 hours of pairing, depairing is done by holding the abdomen of the both male
and female moths by twisting on anti-clockwise direction
5.Oviposition
Spread the starched egg sheets in the oviposition tray
Spread the female moths uniformly at the rate of 40-50 (Bivoltine) or 50-60
(multivoltine) moths per square foot in the ovipoistion tray
Keep the trays on the oviposition stand and allow the moths to oviposit under the
dark condition
Maintain optimum temperature of 25 ±1 ⁰C and relative humidity of 75 ± 5 % for
better egg recovery
8.Drying of eggs
3
Collect the eggs in nylon bag
Gently squeeze out the water
Spread the eggs in thin layer on the platform of the drying unit
Switch on the fan
9.Acid treatment (BivoltineEggs)
Bivoltine eggs are subjected for acid treatment to prevent the diapause
Treating the eggs with hydrochloric acid , Commercial hydrochloric acid is available
with commercial grade 1.15 -1.18 specific gravity and 30 per cent hydrogen chloride
How to prepare required Hcl solution?
11.Winnowing of eggs
Feed the eggs into the hopper of winnowing unit and switch on the fan
Discard the lighter eggs which are blown away
After winnowing collect the eggs in trays
4
d) Date of laying
e) Probable date of hatching
2. Cellular card method
Method and materials required for the cellular egg card method is similar to loose egg
production but egg cards are used instead of craft paper
Importance of Incubation :
To ensure proper development of the embryo.
To ensure more than 95% hatching in a single day
To maintain voltinism of a race
To maintain vigour of the larvae
To ensure quality and quantity of cocoon
Surface Sterilization
Egg should be dipped in 2% formalin solution for 10-15 minute
If eggs are not properly sterilized, the larvae become weak and die due to diseases
and form the source of secondary contamination for other larvae
Silkworm eggs can be safely surface sterilized on any day of development except
during pin head and blue egg stage
In case of eggs in sheets, dip the sheets in 2% formalin solution for 10 minutes and
wash in running water and dry in shade
In case of loose eggs they have to be taken out from the container, transferred into a
cloth bag and dipped in 2% formalin solution, wash and dry in shade
Before incubation bivoltine eggs are disinfected with 2 percent formalin
N1V1=N2V2
V1× 36=1000 × 2
1000 × 2
36
5
=55.55 ml of formalin +945.5 ml of water
Egg sheets are dipped in 2 percent formalin for 5-10 min and air dried under shade
condition
Temperature 25 ⁰C and 75 % RH
Incubation Methods
1. Incubation chamber
2. Earthen pot
3. Hydrodynamic incubator
4. Double brick walled chamber
1.Incubation chamber
3. Earthen pot
3.Hydrodynamic incubator
It is recommended for large scale by big farmers, Chawki rearing centre and
Grainages
Chamber is constructed by using by burnt bricks , sand and cement
The gap between inner and outer wall is 3 inches and it is filled with loose clean sand
6
Wire mesh, shutter may be fixed at the top to avoid the entry of rodents and other
predators
The standard size of outer wall is 6×4×3 feet
Inner wall is 4×2×3 feet
Incubation device accommodates 5000-6000 DFL’s
Egg sheets are tied to a metal rod with sufficient gap between them
Multivoltine eggs
Multivoltine eggs are also incubated for the uniform development of embryo
Place the paraffin paper on rearing tray
Placing a egg card on the paraffin paper in the middle of tray
Wet foam rubber is placed on the rearing tray to maintain humidity
Another paraffin paper is used to cover the tray
2. Black boxing
“The eggs at pinhead stage(>60 %) are kept under total darkness either by wrapping
them in black paper or keeping them in a black box or dark room for the next two days.
This process is called black boxing”
This will helps in uniform hatching on a single day within 2 hour of exposure of
light during morning hours
During black boxing, the embryos in advanced stage of development will stop the
further development and facilitates other embryo to develop faster
Black boxing is done to achieve uniform hatching at the end of incubation
Incubation is done for uniform and healthy development of embryo
Covering the silkworm eggs with black paper or with black cloth to ensure black
boxing
To avoid escape of newly hatched larvae from the egg sheet, it must be wrapped in a
tissue paper during head pigmentation stage
Postponing of Hatching
If hatching of incubated eggs has to be postponed, the following measures are to be
taken.
1. One day after incubation - eggs are to be kept at 5⁰C for postponing
hatching for a period of 10 days.
7
2. More than two days passed after incubation started - incubation should be
continued till the body pigmentation stage and afterwards they can be preserved
at 5⁰C for a period of 3 days without any damage to the physiology of embryo.
3. Brushing
“The process of transferring of newly hatched silkworm larvae from egg sheet on to
rearing seat is known as brushing”
b. Net Method
This method is suitable for loose egg production
The loose eggs are spread thinly on a paper in the tray since the very beginning of the
process of incubation followed by black boxing.
After hatching, a net is spread over the larvae and fed with the chopped mulberry
leaves and left for half an hours.
The larvae crawl on to the leaves and start feeding.
The net along with the leaves and larvae are then transferred to the rearing tray.
High density polyethelyne monofilament shade net of 35 % is used for brushing of
silkworm
8
ANATOMY OF SILKWORM
SILK GLANDS
Middle region
It is the widest of the three regions
The middle region is again divided into three functionally different sections:
The middle region acts as a reservoir for the maturation of fibroin and also
secretes sericin around the fibroin as below. Sericin I, the innermost sericin, is
secreted from the posterior section of the middle region; sericin II, the middle-layered
sericin, from the middle section of the middle region; sericin III, the outermost sericin
from the anterior section of the middle region.
FIBROIN
Sericin I
Sericin II
Sericin III
Anterior region:
The digestive system is more or less a straight tube from the mouth to the anus.
It is divisible into
1.Anterior fore gut or stomodeum ,
2 .Middle midgut or mesentron
3. Posterior hindgut or proctodeum.
The circulatory system is an open one with a dorsal vessel, extending from the head to
the last abdominal segment along the dorsal median line of the body.
The dorsal blood vessel is slender tube which open anteriorly near the head region in
front of brain and posteriorly closed
In Anterior region of the dorsal blood vessel, aorta is present and posterior region
heart is present
Each of the segments from the second thorax to the ninth abdominal segment has a
pair of lateral opening called as ostia.
There are eight pairs of alary muscles which are attached to the body wall along the
lateral parts of the dorsum
Systole (contraction) and diastole (expansion) of the heart are effected by alary
muscles and the musculature of the heart
The blood enters the heart mainly through the ostia in the seventh and eighth
abdominal segments and to a slight extent only through the ostia in the first six
abdominal segments during diastole, and is forced forward during systole
The direction of flow of blood in the dorsal blood vessel is from posterior to anterior
where as in haemocoel blood flows from anterior to posterior
a)Aorta
b)Alary muscle
c)Heart
d)Ostium
Circulating system
EXCRETORY SYSTEM OF SILKWORM
The malphigian tubules /tubes are the primary organs of the excretion.
Three pairs of malphigian tubules are present on each side
One is on dorsal
One is on dorso lateral 3 pairs
One is on ventral
In the larva the malphigian tubes arise at the junction of small intestine (midgut)and
colon in the hindgut of the digestive tract.
Malphigian tubes are cryptonephridial type i.e., part of the tubules lie hidden within
the wall of the rectum
Each malphigian tubes is having two limbs
a)Ascending limb
b)Descending limb
which are connected anteriorly to form inverted U shaped structure.
Ascending limb of dorsa and dorsolateral tube unite to form a single duct, which in
turn unite with ascending limb of ventral tubule to form single duct.
This common duct enlarges to form common urinary bladder
Descending limbs of malphigian tube become highly coiled and penetrate into the
wall of rectum
Proximal 2/3rd of each tube excretory in function and absorbs waste present in the
blood
Excretory product are dumped into digestive system along with digestive waste
Distal 1/3rd region is secretory in function helps in reabsorption of water ions and
amino acid
Nitrogenous compounds like protein are metabolised by these tubes and excreted
principally as uric acid and calcium oxalate
The tubules of the mature larva are light yellow and their walls contain large
quantities of vitamin B2 extracted from the food
RESPIRATORY SYSTEM
Type of respiratory system –peripneustic type
9 spiracles are present on silkworm larva
Respiratory system is also known as tracheal system
The external opening of the respiratory system is through spiracles
The spiracle is Atriate type
Spiracle is surrounded by the strong circular cuticular, chitinous ring called peritreme
A sieve plate is present within the peritreme which prevents the entry of dust and
unwanted air
The spiracle leads into an air chamber called as atrium
A bunch of short tracheal tubes arise from atrium is called as tracheal bush
Each tracheal bush is connected to main longitudinal tracheal trunks which run on the
either side of the body in the antero-posterior region
Two longitudinal tracheal trunk are connected by segmental transverse trachae
Spiracles are closed by the valve present @ the junction of atrium and tracheal bush
Trachea are ectodermal invagination of the cuticle
2 layer
a) Non cellular layer – tunica intima
b) Cellular layer- Epidermal layer
The trachea are supported by chitinous rings is called as taenidia
The trachea ramify and form smaller tracheae is called as tracheoles
Tracheoles are less than 1µ diameter and lack tunica intima
Tracheae and tracheoles supply oxygen directly to various parts of tissues and cells of
the body
Respiratory system
The central nervous system of the silkworm larva is divided into the brain or Supra-
oesophageal (cerebral) ganglion, the sub-oesophageal and the ventral nerve card.
The brain lies in the head, dorsal to the oesophagus and consists of two pear shaped
lobules.
It is formed by fusion of protocerebrum, duetocerebrum and tritocerebrum and it is the
dorsal ganglionic centre of the head.
In the larval stages, these three regions of the brain are not marked externally.
The brain innervates the ocelli of the larvae, antenna and labrum
The ganglia of the mandibules, maxillary and labial segments have coalesced to form the
sub-oesophageal ganglion located below the oesophagous
The brain and sub-oesophageal ganglion is connected by a pair of circum-oesophageal
connectives that encircling the oesophagus
The sub oesophageal commisure arises from the circum-oesophageal connectives, very
near to brain innervates the mandible, maxillae and labium with paired nerves
Typically in insects the central nervous system consists of a double series of ganglia but
the pair are usually so closely fused that they appear to be a single ganglion.
In silkworm larva, the ventral nerve card is formed by a series of ganglia on the floor of
the thorax and abdomen below the alimentary canal.
These are connected in a longitudinal chain by paired connectives arising from the
posterior end of the sub-oesophageal ganglion.
The thorax consists of 3 ganglion, one in each thoracic segments and eight ganglia in the
abdomen, one in each in the 1st to 8th abdominal segments.
Last abdominal ganglion is large and is formed by fusion of ganglia of the succeeding
segments
From each thoracic ganglion the pairs of principal nerves arise of which one pair
innervates the general musculature and the other pair innervates to the leg muscles.
Each abdominal ganglion has a pair of principal nerves that innervates the muscle of the
corresponding segment.
It is divided into
a)Oesophageal sympathetic
b) Ventral sympathetic system
c) ) Sympathetic nervous system
a)Oesophageal sympathetic
It is associated with the brain
Median triangular frontal ganglion present in front of brain
A median nerve called the frontal nerve arising from the frontal ganglion supplies to
clypeus
Recurrent nerve connected to hypocerebral ganglion at the posterior end of the
oesophagous
Nerve innervates to midgut salivary gland and dorsal blood vessel
c) Ventral sympathetic system
It is associated with ganglia of the ventral nerve cord of the central nervous system
In each segment there is a transverse nerve which innervates to the spiracle
These nerves linked by median longitudinal nerve in each segment
d) Sympathetic nerve
Arising from last abdominal segment constitute the caudal sympathetic system
innervates to reproductive system and hindgut
REPRODUCTIVE SYSTEM
A pair of testis is present in fifth abdominal segment in either side of the ventral nerve
cord
Each testis is formed by a number of seminiferous tubules
Vas efferentia of each side unite to form vas deferens
Two vas deferentia have an enlarged ampulla at distal end and open into the enlarged
seminal vesicle situated in the middle
From Seminal vesicle arises ejaculatory duct opening into the male genitalia
(aedeagus)
A pair of accessory gland opens by common duct into the seminal vesicle
The secretion of accessory gland serve to pack the sperms in a membranous sac to
form spermatophores
HARVESTING AND MARKETING OF COCOONS
Harvesting of cocoons
TRANSPORTATION OF COCOONS
SORTING OF COCOONS
The process of removal of odd shaped and defective cocoons from fresh cocoon lots is
called sorting of cocoons
Defective cocoons affect the reeling performance and quality of the silk
Therefore, unsuitable cocoons are to be sorted out from the good cocoons to get
optimum result during reeling
1
Cocoon sorting s done at two level
Methods of sorting
a. Visual Method
Before the reeling process, all the defective cocoons are to be sorted by spreading the
cocoons on the floor and defective cocoons are separated by hand picking method
15-20 per cent of the defective cocoons can be separated by this method
This method of sorting cocoons is not suitable for producing better quality silk yarn
b) Sorting table
The cocoons are spread on a cocoon sorting table which is fitted with a semi-
transparent conveyor belt
Beneath, the conveyor belt is fitted with a 500 watts flourescent lamp
As the cocoons are carried over the conveyor belt, light passes through the cocoons and
defective cocoons are identified and separated
The defective cocoons are picked by the sorters and collected in the containers placed
beside the sorting table
Low temperature and high humidity during the grownup silkworm rearing stage and low
temperature and dry conditions during cocooning can also produce this type of defect.
1. Double cocoon
2. Immature cocoon
2
3. Fragile/ Flimsy cocoon
4. Mal formed cocoon
5. Under sized cocoons
6. Black stained / inside stained cocoons
7. Mute cocoons
8. Rust / outside soiled cocoons
9. Urinated cocoons
10. Calcified cocoons
In this case, the pupa is dead and sticks to the inside shell of the cocoon causing a stain
Melted cocoons are called mutes because they do not make a sound when shaken
These cocoons are difficult to process and will result in silk, which is dull in colour
These are recognized by a rusty colour spot on the cocoon shell caused by absorption
of intestinal fluid/urine of the mature worm formed during mounting.
3.Printed/Pressed cocoons
4. Malformed cocoons
These are abnormal shaped cocoons with impressions of mountage, cocoons with
nonuniform texture of the shell
Due to defects in the mountage, lack of proper spacing in mountage and fluctuation in
environment during spinning
5. Immature cocoons
When unripe silkworm is mounted, it wanders about for sometime in search of food and
settles to spin when food is not available
6. Calcified Cocoons
These cocoons contain pupa or chrysalides which are destroyed by fungus Beauveria
bassina.
3
When the cocoons are stored at damp room and ill ventilated condition
Fungus grow on the surface, stain them and render them unreelable
7.Flimsy cocoons
The shell is loosely spun in layers and has a low silk content due to silkworm infected
with disease
9. Double cocoons
A double cocoon is spun by two worms, producing a filament, which can not unwind
smoothly and tangles easily
As these cannot be reeled along with normal cocoons, double cocoons are used for
manufacture of a coarse, non-uniform, stubby yarn called “dupion”
This happens when emergence of moths and also due to beetle and uzifly maggots
Pierced cocoons are unfit for reeling and can be used only for hand spinning or as raw
material for spun silk yarn
These are the cocoons from which silk moths are emerged
The percentage od defective cocoons in a lot should not exceed more than 5
percent
Defective cocoon %
COCOON MARKETING
The cocoons are harvested and marketed as early as possible before the moths emerge
from them.
The live pupa contains water to the extent of 60 to 70 percent of its weight.
Delay in transport and marketing causes water loss and reduction of weight OR
otherwise results in loss.
4
It is therefore every rearer should know about the nearest markets, transport facilities,
market timing.
The rearer should know about safe transport of cocoons, price fixation details, rules and
acts of marketing.
1. Both farmer and reeler should have license issued by Dept. of sericulture, Govt. of
Karnataka, to transact cocoons.
2. Cocoons produced by any licensed rearer should be transacted only at Govt. cocoon
markets.
3. First the cocoons brought by the farmer to the cocoon market, issued a bidding slip in
triplet. After auctioning, in the triplet one will be issued for reeler one is issued to rearer or
LSPs, one is kept by the marketing officer.
6. Department personnel will inspect each lot for quality and fix base price on visual
examination.
7. Reelers or LSPs will start bidding in presence of market officials and rearer.
8. The highest bidder will have to take the approval of rearer of that lot, in presence of market
officials and put their respective consent signature.
9. In case the farmer is not satisfied with the price offered he can opt for second auctioning.
10. If the both parties agree, the cocoons, will be weighed in presence of reeler and farmer
and put their signatures on the bidding slips for weighment.
11. The reelers has to deposit in cash the total amount incurred for cocoons purchased and
1% market fee on total transaction.
12. The rearer in turn gets the money from specified counters in the market, the officials pay
to the rearer by deducting 1% market fee on total transaction.
QUALITY OF COCOON
5
1. To maintain optimum temperature and humidity conditions during cocoon spinning
2. To maintain proper density during mounting
3. Care after mounting
4. Timely harvesting of cocoons
Cocoon Colour
It is a racial character
It depends on the presence of colouring pigments in the sericin layer of the bave
In India generally bivoltine cocoons are white and multivoltine cocoons are golden
yellow, greenish yellow light green colour
Cocoon shape
It is a racial character
It is influenced by type of mountage and care taken during spinning of silkworm
The shapes are oval, spindle, spherical or peanut
Shape of cocoon helps to evaluate the quality and reelability
The cocoons with too deep constriction in the middle or with too much pointed are not
suitable for good reeling
The oval cocoons with slight constriction are good for reeling
Size of Cocoons
Hardness or compactness
This parameter indicates the shell texture and hardness of cocoon layer
When a cocoon is lightly pressed between the fingers, it should feel firm, compact and
elastic
A loosely built cocoons with poor reelability becomes compressed when pressed by the
fingers
Grain or Wrinkle
The wrinkles and irregularities on the surface of the cocoons are termed grains
Grains/Wrinkles may be coarse or fine
6
They are caused by conditions maintained during rearing and spinning
Cocoons with grains or wrinkles are not reeled easily
The granulation is not uniform but varies with race
Course granular cocoons make poor reeling and contain thick bave
For better reeling fine granular cocoons are selected
Cocoon weight
Higher the weight of the cocoon shell, more is the raw silk content
The weight of cocoon shell is different in different varieties of breeds and also in the
same breed
This parameter is influenced by care taken during rearing and mounting
In Indian multivoltine hybrids the shell weights is 200 to 300 mg., while it is 180 to 250
mg in multivoltine pure races.
Indian univoltine cocoons have 200 and 300 mg of shell
Shell ratio
In indicates the quantity of raw silk that can be reeled from fresh cocoons
It varies with breed of silkworms and care taken in rearing and mounting. The
percentage of shell ratio varies with the age of cocoons.
Indian multivoltine hybrids contain 12 to 15 per cent shell ratio. In newly evoled
hybrids 16 to 19 per cent and pure multivoltine have 10 to 12 per cent. It is calculated
using the following formulae.
7
It is measured by reeling silk thread from a single cocoon on a single cocoon reeling
machine called Eupprouvette
The average total length of filament in a single cocoon is
Denier
Denier is used to estimate the number of cocoons required to reel the silk of specific
denier
It can be measures on denier scale also
Raw silk denier is pre-determined and standardized into three different categories.
This is the percentage of the quantity of raw silk reeled in relation to the quantity of
fresh cocoons used for reeling
or
It is the ultimate percentage of the quantity of raw silk reeled in relation to the quantity
of fresh cocoon utilized for reeling it
8
Reelability percentage
The reelability of cocoons depends on the care taken during spinning, methods of
cocoon stifling, storage, skill in processing the cocoons.
The percentage ratio of unbroken filament to the whole filament length represents the
reelability of the cocoon
Compared to bivoltine, multivoltines have poor reelability.
Renditta
It is the value derived from liter of cocoons required to produce one unit (1 kg) of raw
silk
Multovoltines have a renditta value of 8 to 14 while bivoltine have a value of 6 to 8
It is the average length of the filament from a cocoon that can be unwound without any
breaks
Floss id an entangled loose filament around the cocoon shell and it is unreelable
Multivoltines have higher floss percentage (8-12 %) as compared to bivoltine cocoons
(2-5 %)
9
SILK REELING
1. Purchase of cocoons
2. Stifling
3. Storage of cocoons
4. Sorting of cocoons
5. Deflossing
6. Cocoon riddling
7. Cocoon mixing
8. Cocoon cooking
9. Brushing
10. Reeling
11. Re-reeling
1.Purchase of cocoons
2.Cocoon Stifling
STIFLING ?
Cocoons in their fresh condition with the pupae alive in them cannot be stored for a
long time as the living pupae are soon transformed into moths which emerge from the
cocoons by piercing the shell through one end
Cocoons from which moths have emerged are called pierced cocoons
I.Sun drying
Cocoons are dried in bright sunlight for a period of 8-10 hours (this is only possible in
tropical and sub-tropical zones)
Fresh cocoons are spread in thin layers on mat and exposed to direct sunlight.
Depending on the intensity of the sunlight the process takes 2-3 days
The method is simple.
It will be followed for several days till the pupae are killed, cocoons become light and
when shaken they make a rattling sound that indicates the cocoon is dry and the pupae
is dead.
Advantages
Disadvantages
II.Steam stifling
Steam stifling means killing the pupa inside the cocoon by exposing the fresh cocoons to
very hot wet steam for the required period
a) Basket steaming
10-15 kg Fresh cocoons are loosely filled in a bamboo basket
A thick wet cloth is then tightly stretched over the top of the basket and tired at the
sides leaving the bottom free
The basket filled with cocoons is placed over the mouth of the vessel in which water
is boiled
While boiling the water, steam is going to pass through the cocoons
Steaming is stopped when dense fumes of steam starts coming out of the basket
Pupa inside the cocoons is going to kill in an about half an hour
b) Barrel Steaming
When the water starts steaming, the basket loaded with about 10-20 kg fresh cocoons
is placed n the platform in the barrel and the barrel lid securely closed to prevent
escape of steam
Due to increasing temperature and pressure of the steam building up, cocoons are
stifled in 10 -15 min
c) Chamber steaming
The cocoons are stifled more uniformly and quickly than in sun drying
Stifling can be done in all seasons
Large quantities of cocoons can be stifled
The moisture content makes the pupa fragile and weak. When such cocoons are stored
in thick layers, the pupae of lower layers are crushed under the weight of cocoons
above. Thus leading to the leakage of body fluids and spoiling the silk of cocoons.
Steamed cocoons require lot of space for aeration.
More labour is required for giving frequent turning of stored cocoons so as to prevent
attack of fungus and to ensure uniform and quick drying.
Wet hot steam also denatures sericin, affecting the reeling resulting in silk wastage,
quality of reeled silk
Steamed cocoons can not be reeled immediately after steaming , as the sericin will be
wet and fibroin comes out in lumps during reeling
III. HOT AIR DRYING
(2)a fan or blower to supply a steady current of air to pass through the different layers of
cocoons and carry off the products of desiccation during the drying process
(5) chamber is provided with adequate ventilation for rapid removal of products of
desiccation i.e., moisture, volatile gases (ammonia).
In this method the pupae become dry and the cocoon weight is reduced to about 1/3 of
the original weight
ADVANTAGES
DISADVANTAGES
The equipment is costly and suitable for large very large establishments
Require skilled labour with technical knowledge
3.STORAGE OF COCOONS
Cocoons can be stored for one month when steam stifled and for 4-6 months when hot
air dried
To protect the cocoons from fungal attack, the inside temperature and relative
humidity of the store need to be maintained at 27⁰ C to 30⁰ 6C with 60-70 per cent
relative humidity
Storage room should be disinfected with 2% formalin
Cocoons should always be kept in thin layers on trays and kept open for natural
evaporation
Store room must possess good ventilation
Cocoons should be given regular and frequent turning during storage
4.SORTING OF COCOONS
After stifling, second sorting is a must before reeling, to get good, quality, uniform
cocoons
Cocoons such as double, stained, crushed, flimsy, malformed, fluffy, insect damaged,
mould attacked are found in small quantities which are removed and rejected, for
production of high grade raw silk
5.DEFLOSSING
Floss is the unreelable tangled mass of silk found on the outer side of the cocoon
Removing of the flossy layer from the cocoon is called Deflossing
The cocoons with floss obstructions in mechanical processes and results in slowing
the operation and increases wastage of material, labour and time
6.COCOON RIDDLING
The cocoons are made to fall on a set of parallely arranged vibrating bars with definite
space between them
The cocoons are separated according to their size as
1. Large
2. Medium
3. Small cocoons
7.COCOON MIXING
The riddled cocoons are mixed in a certain proportion prior to reeling. This process of
combining cocoons is called cocoon mixing or blending
8.COCOON COOKING
The cooking process is done for softening the sericin to facilitate easy unwinding of
the silk filament at the same time
The sericin content of the silk filament ranges from 25 to 30 per cent, which varies in
different races.
In cooking process 7 to 8 per cent of sericin is dissolved
Proper cooking of cocoons for making them easily reelable with minimum waste of
silk
1.Top reeling or floating system: In this method, the cocoon outer shell becomes wetted and
still impervious to water and float in water in reeling basin, cocoon gets filled with water
inside to the extent of less than 95 percent
2.Sunken system: In sunken system, the shell is cooked and in this process cocoon cavity
filled with water (97-98 per cent) and makes the cocoon heavy and sink in the reeling water
The top reeling is a old method whereas sunken reeling is a latest method
FLOATING SYSTEM
In this method, cooking is carried in pans or vessels of copper or earthen pots filled
with water
The vessel is heated from firewood, charcoal or electric heater
When the water starts to boil (90-95 °C), handful of cocoons is put into water and
kept immersed for 3-4 minutes using perforated ladle
When the cocoon turn into translucent, dull in colour, feel soapy to touch , when
filaments come off on pulling, the cocoons (indicates proper cooking) are taken out
for reeling
This is ideal for bivoltine cocoon cooking effectively and produce gradable raw silk
Steps:
5.Cage is left in the same pan for further one min and steam inlet is closed
It is carried with three large size porcelain basins fitted in a row on a platform or table
SUNKEN SYSTEM
Brushing is carried out in order to find the correct end of the filament which is
embedded in the flossy layer of the cocoon shell from the cooked cocoons are
groped to facilitate reeling.
• The brush is made of fibre bristles which are thick and flexible and not too stiff
• It is generally made from Khus-Khus grass (Vetiveria izaniodes) or paddy straw
• The brush is about 15-20 cm long, circular brushing surface about 6-8 cm in diameter
Types of brushing
• 1.Manual brushing(Stick method and hand method)
• 2.Mechanical Brushing
Manual brushing
Stick method
• In manual brushing/Stick brushing the cooked cocoons are brushed manually in
cooking basin itself by using stick/paddy husk
Hand Brushing
• The brush is made of fibre bristles which are thick and flexible and not too stiff
• It is generally made from Khus-Khus grass (Vetiveria izaniodes) or paddy straw
• The brush is about 15-20 cm long, circular brushing surface about 6-8 cm in diameter
2.Mechanical Brushing
• After ladling the cocoons into the cooking vessel for a few minutes, the mechanical
brush is lowered into the basin
• After a definite number of movements (20- 24) the brush is lifted out of the basin
either by cooking operative or automatically
It is the process of unwinding of the filament from the cooked and brushed cocoons with the
help of reeling machine to obtain raw silk of desired thickness
Or
It is process of unwinding of the filament from known number of cocoons and reel on to the
machine to get desired thickness of raw silk
It is the device which facilitates the new cocoon filament to join the group of
filaments being unwinded in the event of filament breaks
Button
This is a circular ceramic device 20 to 25 mm diameter with concave and convex surfaces an
a hole of definite size in the centre
The button is mounted in a button holder just above the jetteboutte, such that the filament is
passed through the hole
Functions:
Croissure
The filaments from the buttons are made to pass over plastic pulleys and coiled with itself or
with the neighbouring end. This portion of the filament which is coiled is termed as Croissure
and the pulleys facilitating the coiling are called “croissure pulleys”
• To bind the filaments drawn from the button by the coils so that the individual
filaments are bound together under the coils pressure to make a compact raw silk yarn
• It Removes moisture and improves the cohesion property of the raw silk yarn.
• Croissure also brings circular cross sectional shape of the yarn, by which the lustre of
the yarn increased
Reeling machines:
Country charaka
1. Mud platform
2. Distributor
3. Reel
Cottage /Filature basin /machine
The multi-end reeling machine came into industrial use about forty years ago
It was evolved in Japan to make better and more economic use of the superior
quality of reeling cocoons
This machine with required modifications to suit local conditions has been adopted by
most of the sericulturally progressive countries
The multi-end machine has basic principle of slow speed reeling, thread production
on small reels at a large number of ends per basin
Reeling on a small reel, makes re-reeling easier and less waste in material, time and
labour
Provision of small sized reels facilitates production of improved quality of silk
11.RE-REELING
After reeling, the raw silk is re-reeled from small reel (65-70 cm circumference) to the
standard reel (150 cm circumference) to form hank, then laced and twisted to form a
skein (65-70 g).
The skeins are bundled to form a book (2kg) and several books are bundled to form a
bale (60 kg).
Lacing and Skeining
Folded skeins are usually made into 2kg books. The weight of the individual skeins
should be maintained uniformly within a book
Packing
Packing is done in such a way to protect raw silk from damages by moisture and
insects. Each book is packed with paper & polythene bag
In case of small skeins, 20kg bales are prepared using 10 books of 2kg each & in the
case of long skeins, 60kg bales are prepared from 12books of 5kg each
BYPRODUCTS OF SERICULTURE
Byproduct is a secondary product derived during mulberry cultivation silkworm rearing and
silk reeling process
I. MULBERRY
Mulberry leaves are rich in protein (15-35%), minerals (2.42-4.71% Ca, 0.23-0.97%
P) and metabolizable energy (1,130-2,240 kcal/kg) with absence of or negligible anti-
nutritional factors and characterized by high digestibility and higher effective
degradation potential
The foliage of the mulberry is highly digestible and of excellent crude protein (CP)
content reaching levels of 20- 24%
In traditional sericultural countries like China India and Korea , feeding of leftover of
silkworm feeding and plant residues to domestic animals is a common practices
Cattle feed, Poultry, Sheep, Deer and Pig
Mushroom production
Mulberry stem, stem powder and bed refuge during silkworm rearing are found to
be good source media for mushroom production
Three ounce of mulberry has nine gram of protein and rich in polynutrients like
anthocyanin, flavonoids, lutein, Zea-xanthin and carotene
Mulberry tea
Mulberry Fruit
A super fruit drink, full of antioxidants is prepared from pure fresh mulberry fruits
It is a good source of resveratrol (anti-oxidant- reduces levels of the cholesterol that
causes blood clots) which is considered to be beneficial for heart health
The drink suppresses the appetite and it has been reported as a useful drink against
obesity
In addition, mulberry leaf and fruits are also eaten as a fresh or dried vegetable or
mixed in confectionery stuff as noodle, soybean c-urd, yogurt, beverage and rice-
cake etc
The mulberry fruits are used for many medicinal purposes such as for balancing
internal secretions and enhancing immunity
They are also used to treat urinary disorders, dizziness, constipation, sore throat, fever
etc.
The fruits of M. alba have a cooling and laxative property and are used in throat
infection, dyspepsia and melancholia
Fruit juices check thirst, cools the blood, reduces high fever and works as a good
appetizer
Fruits are also used for loss of appetite, for controlling intestinal parasites like
tapeworm
Mulberry fruits are reported as antidiabetic with antioxidative properties
Mulberry Stem
Mulberry Root
Mulberry roots are one of the important constituents of drug named, “Glucosidase”
which is used in high blood pressure, besides the roots are used in medicines
It is reported that root juices of mulberries agglutinates the blood and is very useful in
killing the worms in digestive tract
Root bark of black mulberries (Morus nigra) contain calcium malate, tannins, fatty
acids phytobaphenes, sugar, phytosterol, ceryl alcohol, and phosphoric acid. So,
because of these very properties bark possess purgative and vermifuge like properties,
besides it reduces the blood sugar level in diabetic patients.
The root bark extract of black mulberries (Morus nigra) contain Deoxyjirimycin
(DNJ), an alkaloid which is said to have active against AIDS virus.
Root bark of M. alba is used in traditional Chinese medicine named as “Sang bai Pi”,
which is used to cure cough, asthma and many other diseases.
The stem in the trees is white in colour, soft and pliable. Used for its durability,
flexibility, and elasticity.
It is in great demand in the manufacture of sports goods specially cricket bats, Hockey
& Badminton rockets,.
Left over mulberry branches and shoots are being used as firewood in the rural areas
i)Mulberry as dye
Yellow dye is obtained from the roots and used in the cloth dyeing process
Fruit can also be used as a colouring and flavouring agent
II.SILKWORM REARING
Compost
Feed for cows sheep pigs buffalaos and poultries
Biogas production
Vermicomposting
REARING WASTE IN COMPOST PRODUCTION
The farm waste can be collected in pits of convenient size. Two pits of size 3x1x1m is
adequate to receive farm waste from 1 acre.
Sericulture waste like silk worm litter, left over mulberry leaves weeds etc., should be
collected every day and special in a thin layer .
A layer of fresh cow dung, ash and water is sprinkled over the layer and compacted.
At the end of the rearing, the left over leaves of the garden, along with the young
mulberry twigs can also be added to the pit.
The sericulture waste of 12-15 MT can be generated from one hectare of mulberry it
contains 280kg -300kg of nitrogen, 90Kg of phosphorus and 750kg of potassium.
When the bed height is 30-40 cm above the ground level, it is plastered with 2.5cm
layer of a mixture of mud and cow dung.
Attached shed is provided to protect the compost pit from rain and direct sunlight. To
enhance the decomposing process a consortium of lignocelluloses decomposing fungi
like Aspergillus sp., Trichoderma sp., and Belaromyces sp., could also be added @
1kg/tonnes of organic waste.
By adopting anaerobic and aerobic process of composting it is possible to generate
approximately 10-15 tones of well decomposed and nutritionally rich seri compost
from a Sericultural farm of one hectare every year.
By utilizing the stickness and burning property of silkworm excreta, preparation of incense
stick using a mixture of 50% dry silkworm excreta and other ingredients.
III.SILK REELING
Silkworm pupae
Double cocoon
Silk
Reeling waste
Brushing waste
Silkworm pupae
Pupa oil Silkworm pupal oil are now a days used in medicines having anti-
inflammatory and anti-tumefying like effects, besides treating sinusitis, otitis,
bronchitis, asthma, tuberculosis and urinary infections.
The silkworm pupae due to their high fat content (over 30%), are used as chrysalis oil
to obtain soaps, lotions and emulsions
Varnishes and dyes used in the textile and tannery industry,
The residue formed during the chrysalis oil's extraction is used as natural organic
fertilizer and as food for poultry birds, pigs, fish etc.
In some countries like China, Japan, Thailand etc, the silkworm pupae are used as
delicious human food.
Pupa is good source of nutrient either in dry form or deoiled form used for compost
making
Spun Silk is made from silk of short fibre. It is a degummed and twisted silk for knitting
and weaving spun silk fabrics. Compared with raw silk, spun silk possesses more
diversified uses in garments making
Uses of spun silk yarns.-The best grades of spun silk yarn are used as filling in several
varieties of silk fabrics and in pile goods such as velvets.
Spun silk yarn of high grade is also used as warp in goods that have a cotton or wool
filling.
Lower grades of spun silk yarns are used in making ribbons and silk cords, while the
cheapest grades are used in making knit goods and the poorest and coarsest silk in silk-
mixed fabrics.
The poorest grades of spun silk, those which are carded only and used as filling in
cheaper grades of silk dress goods, in the silk upholstery fabrics in polishing cloths, and
in coarse grades of knit goods.
Silk Lotion
Silk lotion contains rich silk proteins and silk peptides, which are good moisturizers to
keep the skin soft and moist.
The lotion is meant for all types of skins.
Silk Cream
Silk Night Cream contains- Aloe Vera, Jojoba Oil, Silk Amino Acids, and Silk
peptides.
It regulates moisture balance during the night to nourish and rejuvenate the skin
besides it also assists the flight against wrinkles.
It is non-greasy cream and contains rich silk essence which gives rough hands a silky,
soft and smooth feel.
Silk toothpaste
Silk toothpaste contains the surface growth factors of the activated natural material
EGF and silk proteins. Thus it helps cells grow, diminish inflammation, prevent
bleedings and heal mouth wounds.
IV.GRAINAGE
Cut cocoons and pierced cocoons are used in preparation of garlands, flower bouquets
greeting cards etc
Spent moths