Construction of 6 Lane access controlled Greenfield highway from Km. 97.000 to Km 125.

000 of Deogarh (near Dhandhaniya)-Rajasthan/Gujarat Border Section of NH-754k as a part of

Amritsar - Jamnagar Economic Corridor in the State of Rajasthan on EPC mode under Bharatmala Pariyojana (Phase-I) (AJ/DRGB-Package-5)

Client : : National Highways Authority of India

Authority's Engineer : : M/s. Chaitanya Projects Consultancy Pvt. Ltd. In JV With Dhruv Consultancy Service Ltd.
Name of EPC Contractor : : M/s. NG Projects Limited

CONCRETE MIX DESIGN FOR GRADE M -30

1:- Design Stipulations : - TM -65

1. Characteristic Compressive strength 28 days 30 N/mm2

2. Type of Cement OPC 43 Grade Conforming To IS 269-2015

3. Maximum size of aggregate 20 mm

4. Maximum Cement content 450 Kg/Cum As per MORTH Section 1703

5. Minimum Cement content 340 Kg/Cum As per MORTH Section 1700-2

6. Maximum Water Cement ratio 0.45 As per MORTH Table 1700 -2

7. Workability 75 mm to 125 mm As per MORTH Table 1700-4

8. Exposure Condition Moderate(for RCC Concrete)

9. Degree of Quality control Good

10. Method of Pouring Pump

2:- Test Data for materials : -

a. Cement : -

1. Cement source JK Lakshmi

2. Cement Brand JK Lakshmi

3. Cement Type / Grade OPC / 43 Grade

4. Specific Gravity of Cement 3.15

b. Admixture

1. Type / Source of Admixture Yahska Polymer Pvt ltd.

2. Specific Gravity of Admixture 1.08

c. Aggregates : -

1. Source of Coarse Aggregates Dandali

2. Source of Fine Aggregates (Natural Sand) luni River

3. Specific Gravity of 20mm Aggregates 2.845

4. Specific Gravity of 10mm Aggregates 2.823

5. Specific Gravity of Natural Sand (Fine Aggregate) 2.601

6. Water Absorption of 20mm Aggregates (%) 0.45%

7. Water Absorption of 10mm Aggregates (%) 0.86%

8. Water Absorption of Natural sand (Fine Aggregate) (%) 1.86%

9. Fineness Modulus of Sand (Zone-I) 2.90 MORTH Section 1008,2<FM<3.5

10. AIV 14.50% IS : 383 -1970, Max. 45%

11. Flakiness Index 20 mm graded Aggregate 13.62% MORTH Section 1007 Max. 35%
EPC Contractor`s Representative Client/AE's Representative
 Construction of 6 Lane access controlled Greenfield highway from Km. 97.000 to Km 125.000 of Deogarh (near Dhandhaniya)-Rajasthan/Gujarat Border Section of NH-754k as a part of
Amritsar - Jamnagar Economic Corridor in the State of Rajasthan on EPC mode under Bharatmala Pariyojana (Phase-I) (AJ/DRGB-Package-5)

Client : : National Highways Authority of India

Authority's Engineer : : M/s. Chaitanya Projects Consultancy Pvt. Ltd. In JV With Dhruv Consultancy Service Ltd.
Name of EPC Contractor : : M/s. NG Projects Limited

CONCRETE MIX DESIGN FOR GRADE M -30

12. Flakiness Index 10 mm graded Aggregate 11.62% MORTH Section 1007 Max. 35%

EPC Contractor`s Representative Client/AE's Representative

 Construction of 6 Lane access controlled Greenfield highway from Km. 97.000 to Km 125.000 of Deogarh (near Dhandhaniya)-Rajasthan/Gujarat Border Section of NH-754k as a part of
Amritsar - Jamnagar Economic Corridor in the State of Rajasthan on EPC mode under Bharatmala Pariyojana (Phase-I) (AJ/DRGB-Package-5)

Client : : National Highways Authority of India

Authority's Engineer : : M/s. Chaitanya Projects Consultancy Pvt. Ltd. In JV With Dhruv Consultancy Service Ltd.
Name of EPC Contractor : : M/s. NG Projects Limited

CONCRETE MIX DESIGN FOR GRADE M -30

3 :- Target Mean Strength of Concrete : -

The Target Mean Strength for the M-30 grade concrete 42 Mpa As per MORTH Table 1700 - 5

4:- Selection of Water Cement Ratio : -

Maximum W/C Ratio Permitted 0.45 RCC As per MORTH Table 1700 - 2

W/C Ratio Adopted to produce good workability 0.42

5:- Selection of Sand Content : - AS Per Table-3 of IS:10262-2019 Clauses-5.5, Table -5

Volume of coarse Aggregate per Unit Volume

Size of
of Total Aggregate for different Zone of Fine
Aggregate
[Link]. aggregate

MM Zone-(I) Zone-(II) Zone-(III)

1 10 0.44 0.46 0.48

2 20 0.60 0.62 0.64
3 40 0.69 0.71 0.73

6:- Selection of Water Content :-

As Per Table 4 of IS : 10262-2019 for Maximum Water Content For 20 mm Agg. = 186 Liter (For 25 to 50 MM slump)

Estimated Of water content 25 to 50 mm slump = 186 Liter

From Table ,2 maximum water Content for 125 mm slump = 186+9/100*186 = 202.74 Liter

As super plasticizer use, the water content can reduced up to 20 % and Above.
Based on trial with super plasticizer water reduction of 23.27% has been achieved.
202.74*23.27%-202.74 155.56
Hence, the arrived water content =
7:- Calculation of Cement Content

Water Cement Ratio = 0.42

155.56
Cement Content = 370 Kg./m3
0.42

As per IS 10262 , Volume of coarse aggregate corresponding to 20 mm size aggregate and fine aggregate(Zone I) for water - cement ratio of 0.5 = 0.60

8:- Volume of Coarse & Fine Aggregate As Per Combined Graph -Table-5 IS 383
In the present case water-cement ratio is 0.42. Therefore, volume of coarse aggregate is required to be increased to decrease the fine aggregate content. As
the water-cement ratio is lower by 0.08, the proportion of volume of coarse aggregate is increased by 0.018 (at the rate of -/+ 0.01 for every ± 0.05 change in
water-cement ratio). Therefore, corrected proportion of volume of coarse aggregate for the water-cement ratio of 0.42= 0.618
For pumpable & Coheshive concrete, these values should be reduced by 10 percent.

Based on trials reducing coarse aggregate by-4%

EPC Contractor`s Representative Client/AE's Representative

 Construction of 6 Lane access controlled Greenfield highway from Km. 97.000 to Km 125.000 of Deogarh (near Dhandhaniya)-Rajasthan/Gujarat Border Section of NH-754k as a part of
Amritsar - Jamnagar Economic Corridor in the State of Rajasthan on EPC mode under Bharatmala Pariyojana (Phase-I) (AJ/DRGB-Package-5)

Client : : National Highways Authority of India

Authority's Engineer : : M/s. Chaitanya Projects Consultancy Pvt. Ltd. In JV With Dhruv Consultancy Service Ltd.
Name of EPC Contractor : : M/s. NG Projects Limited

CONCRETE MIX DESIGN FOR GRADE M -30

Therefore, volume of coarse aggregate = 0.618 x 0.96 = 0.59. Volume of fine aggregate content = 1 - 0.59 = 0.41

Ratio of 20 mm and 10 mm aggregate. Ratio of Coarse and Fine aggregate.

20 mm = 0.58 % Coarse Aggregate 0.59 %
10 mm = 0.42 % Fine Aggregate 0.41 %
20 mm = 0.34
10 mm = 0.25
[Link] = 0.41
9:- Mix Calculation
(a) Volume of Concrete Mix = 1M3

(b) Volume of entrapped air in Concrete = 0.01 M3 As per IS 10262:2019 Table-3

(c) Volume of Cement = Mass of Cement 1 370 1

x = x
[Link] of Cement 1000 3.15 1000
= Cement- 0.1176
(d) Volume of Water = Mass of Water 1 155.6 1
x = x
[Link] of Water 1000 1 1000
= Water- 0.1556
(e) = Mass of Admixture 1 2.59 1
x = x
Volume of Chemical Admixture [Link] of Admixture 1000 1.08 1000
@ 0.7% by mass of
Cementitious Material. Admixture- 0.00240

(f) Volume of All in Aggregate = [(1-0.01)-(b+c+d)]

= [(1-0.01)-(0.1176+0.1556+0.00240)]
= 0.714
(g) Mass of Ca-II Aggregate = f x volume of Ca-II x Specific Gravity of Ca-II x 1000
20 mm = 691.10
(h) Mass of Ca-I Aggregate = f x volume of Ca-I x Specific Gravity of Ca-I x 1000
10 mm = 504.23
(i) Mass of Fine Aggregate = f x volume of Fine Aggregate x Specific Gravity of Fine Aggregate x 1000
N-sand = 761.91

10:-Final Design Trials given as below (in SSD) Final Design Trials given as below (in Dry Condition)

Cement 370.38 Kg/M3 Cement 370.38

20 mm 691.10 Kg/M3 20 mm 687.99

10 mm 504.23 Kg/M 3
10 mm 499.67
[Link] 761.91 Kg/M3 [Link] 747.73
Water 155.56 Kg/M3 Water 177.18
Admixture 2.59 Kg/M3 Admixture 2.59
Density of Mix = 2486 Kg/M3 Density of Mix 2486

EPC Contractor`s Representative Client/AE's Representative

 Construction of 6 Lane access controlled Greenfield highway from Km. 97.000 to Km 125.000 of Deogarh (near Dhandhaniya)-Rajasthan/Gujarat Border Section of NH-754k as a part of
Amritsar - Jamnagar Economic Corridor in the State of Rajasthan on EPC mode under Bharatmala Pariyojana (Phase-I) (AJ/DRGB-Package-5)

Client : : National Highways Authority of India

Authority's Engineer : : M/s. Chaitanya Projects Consultancy Pvt. Ltd. In JV With Dhruv Consultancy Service Ltd.
Name of EPC Contractor : : M/s. NG Projects Limited

CONCRETE MIX DESIGN FOR GRADE M -30

11:-Yield Checking : -

Ingredients Wt.(Kg) / Cu.m Sp. Gravity Wt. / Sp. Gravity

Cement 370.38 3.1500 0.1176

Water 155.56 1.0000 0.1556

Admixture 2.59 1.0800 0.0024

20 mm 691.10 2.8450 0.2429

10 mm 504.23 2.8230 0.1786

Sand 761.91 2.6010 0.2929

Total 2485.76 0.9900 ≤ 1 Cu.m. Hence, OK.

12:- Observations : -

7 days 28 days
Admixtu Visual observation for Compressive Compressive
Mix No. Date of Casting Time Slump (mm)
re (%) the mix Strength Strength
(N/mm2) (N/mm2)

Initial Collapse

After 30 min 160 MM

1 12.04.2021 0.70% Cohesive 34.15
After 60 min 140 MM

After 90 min 115 MM

Initial Collapse

After 30 min 165 MM

2 12.04.2021 0.70% Cohesive 35.26
After 60 min 140 MM

After 90 min 120 MM

Initial Collapse

After 30 min 160 MM

3 12.04.2021 0.70% Cohesive 35.13
After 60 min 135 MM

After 90 min 120 MM

Note 1. Trial Mix was adopted as per MORTH Specifications

2. Dosage of Admixture may vary upon site conditions.

3. Water Absorption and Moisture Correction shall be done at site.

4. Proportion should be changed as per material condition.

EPC Contractor`s Representative Client/AE's Representative

 Construction of 6 Lane access controlled Greenfield highway from Km. 97.000 to Km 125.000 of
Deogarh (near Dhandhaniya)-Rajasthan/Gujarat Border Section of NH-754k as a part of Amritsar -
Jamnagar Economic Corridor in the State of Rajasthan on EPC mode under Bharatmala Pariyojana
(Phase-I) (AJ/DRGB-Package-5)

Client : : National Highways Authority of India

: M/s. Chaitanya Projects Consultancy Pvt. Ltd. IN
Authority's Engineer : JV With Dhruv Consultancy Service Ltd.
Name of EPC Contractor : : M/s. NG Projects Limited
Concrete Mix Design
Batching Sheet
Trial Code : :TM-/JK/Yashka/65 Date of Trial : 12.04.2021

Grade of Concrete : M -30 Water / Cement Ratio 0.42

Cement Brand / Grade : JK Cement / OPC / 43 Grade CA : FA : 59:41

Water : Padru Camp Borewell

Source Coarse Aggregate : Dandali Crusher

Source Fine Aggregate : Luni River

Type of Admixture : yahska Polymer Ltd. Temperature : 29○C

Batching Time :11:20 AM

Water Correction
SSD wt Absorption NMC Factor Correction wt. Batch Wt. Batch wt.
Ingredients

[kg/M3] [%] [%] [%] [kg/M3] [kg/M3] 0.03 m3

Cement 370 370.38 11.11

20 mm 691 -0.45% 0.00% -0.45% -3.11 687.99 20.64

10 mm 504 -0.86% 0.00% -0.86% -4.34 499.89 15.00

N-Sand 762 -1.86% 0.00% -1.86% -14.17 747.73 22.43

Water 156 21.62 177.18 5.32

Admixture by
wt of cement 0.7% 2.59 0.078

Observations : Good

Cube Casted- : 18 no.s

Remark-

EPC Contractor's Representative Client/AE's Representative

 GOVERNMENT OF PUNJAB
PUBLIC WORKS DEPARTMENT B&R BRANCH ON BEHALF OF (MORT&H)

Four Lanes with paved side shoulder of Lambra-shahkot of NH-71(New NH -703) from km 12+120 to
45+500 including construction of Nakodar and shahkot bypasses in the state of Punjab under NHDP-IV
through an (EPC) basis.

EPC Contractor : M/s Patel Infrastructure Pvt. Ltd. Authority Engineer : SAIC Pvt. Ltd.

Concrete Mix Design

Batching Sheet
Trial Code : TM-/Ultratech/Kunal/49 Date of Trial :01.03.2017

Grade of Concrete : M -30 Water / Cement Ratio : 0.40

Cement Brand / Grade : Ultratech Cement / OPC / 43 Grade CA : FA : 60:40

Water : PIPL camp Borewell

Source Coarse Aggregate : Pathankot Crusher (Walia)

Source Fine Aggregate : Ravi River

Type of Admixture : Kunacone 37SSM Temperature : 28.9○C

Batching Time : 1:30 PM

Water Correction
SSD wt
Absorption
NMC
Factor
Correction wt. Batch Wt. Batch wt.
Ingredients

[kg/M3] [%] [%] [%] [kg/M3] [kg/M3] 0.041 m3

Cement 360 360.00 14.76

20 mm 563 -0.50% 0.00% -0.50% -2.82 560.19 22.97

10 mm 524 -0.82% 0.00% -0.82% -4.30 519.70 21.31

N-Sand 854 -1.60% 4.00% 2.40% 20.50 874.50 35.85

Water 151 -13.38 137.62 5.64

Admixture by 0.6% 2.16 0.089

wt of cement

Observations : Good

Cube Casted- : 09 Nos

INITIAL 30 MIN. 60 MIN. 90 MIN.

SLUMP (mm)
collapse 165 130 70

Remark-

EPC Contractor's Representative Client/AE's Representative

EPC Contractor's Representative Client/AE's Representative