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Paut Inspection Report: Client Rfi No

This inspection report summarizes the results of an ultrasonic testing inspection of welds on the Johan Castberg project. Key details include: - The inspection was conducted on carbon steel butt welds in the transverse direction using an Olympus Omniscan X3 instrument. - Three calibration groups were used to inspect various weld geometries like bevel welds. The instrument was calibrated using a 20mm carbon steel block with side drilled holes. - Manual scanning was performed using a mini wheel encoder and semi-automated scanning with a HSMT scanner. The welds were inspected at a resolution of 1mm to the BS EN ISO 19285:2016 acceptance standard.
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0% found this document useful (0 votes)
1K views5 pages

Paut Inspection Report: Client Rfi No

This inspection report summarizes the results of an ultrasonic testing inspection of welds on the Johan Castberg project. Key details include: - The inspection was conducted on carbon steel butt welds in the transverse direction using an Olympus Omniscan X3 instrument. - Three calibration groups were used to inspect various weld geometries like bevel welds. The instrument was calibrated using a 20mm carbon steel block with side drilled holes. - Manual scanning was performed using a mini wheel encoder and semi-automated scanning with a HSMT scanner. The welds were inspected at a resolution of 1mm to the BS EN ISO 19285:2016 acceptance standard.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

PAUT INSPECTION REPORT

CLIENT : SEMBCORP MARINE INTEGRATED YARD PTE LTD RFI No. : N.A.
PROJECT NAME : JOHAN CASTBERG REPORT NO : MSE-SCM-JC-PAUT-HS-016B
PROJECT NO : 09J110006 ACCEPTANCE STD : BS EN ISO 19285:2016 (AL-3)
PROCEDURE NO. : C143-SC-A-KA-0013 Rev:00 REFERENCE STD. : BSEN ISO 13588: 2012
DRAWING TITLE : N.A. WELD MAP NO : H400-231-003-09
MATERIAL GRADE : Carbon Steel TYPE OF WELD : Butt Weld
DIRECTION (Long/Trans) : Transverse TESTED DATE : 31-05-2021
DIMENSIONS : Refer Annex LOCATION OF TEST : DD2
PAUT INSTRUMENT : OMNISCAN X3 SEARCH UNIT :
MAKE : RD TECH /OLYMPUS PROBE SERIAL NO : A32-U5544
MODEL : OMNISCAN-X3(PA32:128PR) MAKE : OLYMPUS
SERIAL NO. : QC-0075232 MODEL : A32
CAL DUE DATE : 17-Dec-2021 FREQUENCY : 5MHz
EQUIPMENT S/W VERSION : PA32:128PR CABLE TYPE & LENGTH : EZ LATCH TECHNOLOGY & 2.5 METER
ANALYSIS SOFTWARE : OMNI SCAN PC TOOLKIT NO. OF ELEMENTS : 64
SOFTWARE VERSION : 5.5.1 ELEMENTS PITCH : 0.5
FINAL PROCESSING DISPLAY : N.A. ELEMENT SIZE : 10mm
CALIBRATION SETUP CALIBRATION BLOCK
GROUPS : 01 02 03 CAL BLOCK NUMBER : MSE-ISO-PAUT-CAL-001
TYPE : Sectorial Linear (UBVL) Linear (BBVL) MATERIAL : Carbon steel
ANGLE RANGE : 40° ~ 72° 59° 66° REFLECTOR DETAILS : SDH (¼, & ½,)
FOCAL LAW : EQ-24, FE-38 &LE-16 EQ-26, FE-1, & LE-64 EQ-16, FE-32, &LE-64 THICKNESS : 20 MM
FOCAL DEPTH : 6 16 3 BLOCK TEMPERATURE : AMBIENT
GAIN : 17.0 dB 19.0 dB 24.9 dB SURFACE CONDITION : Coated
Has been done with manual UT using 60º
SCANNING SENSITIVITY (dB) : +6dB +6dB +6dB TRANSFER CORRECTION :
Probe, Transverse Correction dB (+4.0)
Note: EQ-Element Quantity, FE-First Element, LE-Last Element, UBVL-Upper Bevel Volume, BBVL-Bottom Bevel Volume.
SCAN DETAILS WEDGE DETAILS
SCAN PLAN ID : Annexure: A1-1 WEDGE MODEL : SA32-N55S-IHC
SCANNER : MINI WHEEL ENCODER & HSMT Scanner WEDGE ANGLE : 36.1°
ENCODER : 12 steps/mm WEDGE MATERIAL : PERSPEX
TECHNIQUE : Manual Scanning & Semi-automated RESOLUTION : 1MM
SEARCH UNIT TRAVEL SPEED : Not Exceed 150mm/sec DATA SAMPLING : 1MM
Brand : Olympus STATE : N.A.
EVALUATION & RESULT SUMMARY
Depth (mm) Maximum Height (mm)
Un-coated (PAUT)

Un-coated (PAUT)

Skew (90º / 270º)


Axial Offset (mm)
Un-coated (TFM)

Un-coated (TFM)
Distance from 0
Thickness(mm)

I Indication. No.

Coated (PAUT)

Coated (PAUT)

Amplitude (%)
Segment(mm)

Accept/Reject
J Joint Number

Coated (TFM)

Coated (TFM)
Length (mm)

Flaw Type

Remarks
Refer Annexure-1 & 2
SCAN PLAN NO: A1-1

L.DILEEP KUMAR S. THIRUVENKADAM


PCN LEVEL 2 (PAUT) PCN LEVEL 3 (PAUT)

PREPARED BY REVIEWED BY REVIEWED BY APPROVED


PAUT OPERATOR NDE LEVEL 3 SMIY QA/QC OWNER REPRESENTATIVE SURVEYOR

REPORT NO: MSE-SCM-JC-PAUT-HS-016B Page 1 of 5


PAUT INSPECTION REPORT
ANNEXURE-1: (Acceptable & Recordable Indications)
EVALUATION & RESULT SUMMARY
Depth (mm) Maximum Height (mm)

Group (Sec/Lin1/Lin2)
r respect to Reference.
Indication (dB) with
Un-coated (PAUT)

Un-coated (PAUT)

Skew (90º / 270º)


Axial Offset (mm)
Un-coated (TFM)

Un-coated (TFM)
Distance from 0
Thickness(mm)

GSU-2834,29/01/2021 UT Report. No.


I Indication. No.

Coated (PAUT)

Coated (PAUT)
Joint Number

Segment(mm)

Accept/Reject
Coated (TFM)

Coated (TFM)
Length (mm)

Flaw Type

Remarks

Refer Attachment-1 Location


0-500SP1 - - - - - - - - - - - - - - 270 Sec *** -
AP3S-B9-04

11

- - - - - - - - - - - - - - - - - - -

- - - - - - - - - - - - - - - - - - -
- -
- - - - - - - - - - - - - - - - - - - - -

- -
- - - - - - - - - - - - - - - - - - - - -

- -
- - - - - - - - - - - - - - - - - - - - -

- -
- - - - - - - - - - - - - - - - - - - - -

- -
- - - - - - - - - - - - - - - - - - - - -

- -
- - - - - - - - - - - - - - - - - - - - -

- -
- - - - - - - - - - - - - - - - - - - - -
- -
- - - - - - - - - - - - - - - - - - - - -

- -
- - - - - - - - - - - - - - - - - - - - -

- -
- - - - - - - - - - - - - - - - - - - - -

- - - - - - - - - - - - - - - - - - - - - - -

ACC: Acceptable, REJ: Reject, P-Planar, V-Volumetric SI – Slag Inclusion, Por – Porosity, LOF – Lack of Fusion, LOSWF – Lack of Sidewall Fusion, LOP – Lack of Penetration, CR-Crack, LORF –
Legends
Lack of Root Fusion, Int.-Intermittent, N.A.- Not Applicable, SP-Spot.

Note: 1. Evaluation Level H0-10 dB and above.


2. Recording levels are 4dB below the corresponding acceptance level.
*** PAUT Carried out to find the height sizing. Hence accept / Reject not reported.

REPORT NO: MSE-SCM-JC-PAUT-HS-016B Page 2 of 5


PAUT INSPECTION REPORT
ANNEXURE-2 (Height Sizing Assessment)
EVALUATION & RESULT SUMMARY
Depth (mm) Maximum Height (mm)

Group (Sec/Lin1/Lin2)
r respect to Reference.
Indication (dB) with
Un-coated (PAUT)

Un-coated (PAUT)

Skew (90º / 270º)


Axial Offset (mm)
Un-coated (TFM)

Un-coated (TFM)
Distance from 0
Thickness(mm)

UT Report. No.
I Indication. No.

Coated (PAUT)

Coated (PAUT)
Joint Number

Segment(mm)

Accept/Reject
Coated (TFM)

Coated (TFM)
Length (mm)

Flaw Type

Remarks

Location
0-500SP1 01 116 116 - 3.2-7 - - - 3.8 - - +1 -4 P (LOSWF) Sec 90 -

01 100 40 - 9.4-11 - - - 1.2 - - -2 3 P (LORF) Sec 90 *** -

GSU-2834,29/01/2021
Refer Attachment-1
0-300SP2
AP3S-B9-04

11

- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - -
- -
- - - - - - - - - - - - - - - - - - -

- -
- - - - - - - - - - - - - - - - - - - - -

- -
- - - - - - - - - - - - - - - - - - - - -

- - - - - - - - - - - - - - - - - - - - - - -

- - - - - - - - - - - - - - - - - - - - - - -

- - - - - - - - - - - - - - - - - - - - - - -

- - - - - - - - - - - - - - - - - - - - - - -

- - - - - - - - - - - - - - - - - - - - - - -

- - - - - - - - - - - - - - - - - - - - - - -

- - - - - - - - - - - - - - - - - - - - - - -

- - - - - - - - - - - - - - - - - - - - - - -

- - - - - - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - - - - - -
ACC: Acceptable, REJ: Reject, P-Planar, V-Volumetric SI – Slag Inclusion, Por – Porosity, LOF – Lack of Fusion, LOSWF – Lack of Sidewall Fusion, LOP – Lack of Penetration, CR-Crack, LORF –
Legends
Lack of Root Fusion, Int.-Intermittent, N.A.- Not Applicable, SP-Spot.
Note: 1. Evaluation Level H0-10 dB and above.
2. Recording levels are 4dB below the corresponding acceptance level.
*** PAUT Carried out to find the height sizing. Hence accept / Reject not reported.

REPORT NO: MSE-SCM-JC-PAUT-HS-016B Page 3 of 5


PAUT INSPECTION REPORT
Segment-B9-04SP1(0-500) SKEW-90º Segment-B9-04SP1(0-500) SKEW-270º

Segment-B9-04SP2(0-500) SKEW-90º Segment-B9-04SP2(0-500) SKEW-270º

REPORT NO: MSE-SCM-JC-PAUT-HS-016B Page 4 of 5


PAUT INSPECTION REPORT
Attachment-1

REPORT NO: MSE-SCM-JC-PAUT-HS-016B Page 5 of 5

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