Chemical pulp
Oxygen Baling
Cooking Washing deligni- Screening Bleaching Dewatering Drying Market pulp
fication palletizing
Tissue
Chemical recovery:
white liquor plant, recovery boiler,
Wood evaporation plant, biomass boiler
Yard
Full-Line UPM Mill in Uruquay
Fiberline:
• Modified cooking technology
• TurboFeed®
• Downflow Lo-Solids®
• Nine DD Washers
• Light ECF bleaching
Pulp Dewatering/
Drying/Baling:
• 3600 admt/d capacity
• 2 - 5.3 m trim drying machines Woodyard:
• Four baling lines • Dry Debarking
• Two debarking/chipping
lines
• Two chip storage piles with
stacker/reclaimers
Chemical Recovery:
• 7-effect evaporation plant
(80% tds)
• Low NOX recovery boiler
• Advanced gas
collection/burning system
Modern Woodyard Process
PULP QUALITY STARTS IN THE WOODYARD
Chip Storing and
Reclaiming Bark Storing and
Reclaiming
Screening
Chipping
Bark Processing
Drum-Chipper line
Debarking
Deicing
Purchased Chip
Handling Wood Receiving and
Infeed
3 Wood Processing Division / kw_pr_en_short.ppt / December 2009
Wood Yard
Lay-out
Wood Yard
Wood Room lay-out
Wood Processing Products
Wood Infeed – Debarking – Drum-Chipper Line
Wood Infeed Debarking Drum-Chipper Line
for constant infeed capacity for desired debarking degree for even log flow with
and debarking degree with minimum wood losses effective impurity removal
▪ LogPorterTM portal crane ▪ Rubber tire supported drum ▪ Drum discharge conveyor
▪ PowerFeedTM ▪ Steel wheel supported drum ▪ Roller conveyor with stone
drum infeed conveyor ▪ Hydrostatic supported drum trap and washing station
▪ Conventional drum infeed ▪ Large range of drum sizes with ▪ Effective removal of
conveyors various infeed and discharge carry-over bark
▪ Receiving and slashing decks arrangements ▪ Metal and oversize log detection
▪ Deicing on the conveyor ▪ RotaBarkerTM rotary debarker before the chipper
7 Wood Processing Division / kw_pr_en_short.ppt / December 2009
Wood Processing Products
Chipping – Chip Storing & Reclaiming – Chip Screening
Chipping Chip Storing/Reclaiming Chip Screening
for maximum amount of for homogenous chip supply for more accepted chips to
accepted chips at high capacity with first in – first out principle pulping with minimal fiber loss
▪ Chip quality is produced by the ▪ Stacker / Reclaimer ▪ Gyratory screens for efficient
chipper ▪ Slewing screw reclaimers fines and oversize separation
▪ Horizontal feed chippers ▪ CenterScrew™ ▪ Thickness Screening with
▪ HHQ-Chipper™ JetScreen™or OPTI™ disc
▪ PowerScrew™ screens
▪ TwinChipper™ ▪ Traveling screw reclaimers ▪ Oversize and overthick chips
▪ Gravity fed chippers ▪ ParaScrew™ transforming into accepts with
▪ HQ-Chipper™ ▪ CantiScrew™ HQ-Sizer™or Chip Optimizer™
▪ Gentle side discharge ▪ Chip silos or open storages ▪ Fines screening with Pocket
Roll®
8 Wood Processing Division / kw_pr_en_short.ppt / December 2009
Wood Processing Products
Bark Processing – Grinder Charging – Automation
Bark Processing Grinder Charging Systems Automation
for better bark quality for maximum grinder for flexible, efficient and
for energy generation capacity and charging reliability safe woodyard operation
▪ Bark shredding for optimum ▪ Automated grinder charging and ▪ DrumMatic™ for debarking
particle size feeding systems for batch type process optimization
▪ Bark screening with disc screen grinders and for chain and high ▪ LogScan™ for log sorting
for fine material to magazine grinders
▪ BarkScan™ for wood loss
by-pass the shredder ▪ Automatic log sorting systems with measurement
▪ Closed (or open) storage LogScan™
▪ WoodScan™ for cleanliness
▪ Live Bottom Bins for log storage degree measurement in
▪ Drum-Type Log Aligners debarking
9 Wood Processing Division / kw_pr_en_short.ppt / December 2009
Complete Pulp Mill
Fiberline
Fiber and Chemical Division / Capabilities 2009
Fiberline Processes
Cooking Bleaching Towers
Oxygen delignification
Screening
Brownstock Washing
Bleaching Washers
Chip pre-steaming and
feeding
Fiber and Chemical Division / Capabilities 2009
Fiber Line
Washing Solutions
Washing, the key unit for superior performance in the fiberline
▪ Drum Displacer® Washer — highest ▪ Wash Press AWP for upgrades and
washing efficiency. retrofits
▪ Contributes to the excellent ▪ High washing efficiency
overall economy experienced in ▪ High availability and easy
Andritz fiberlines. maintenance
▪ Multi-stage operation for brown ▪ Compact design
stock and post-oxygen washing. ▪ Cost efficiency
▪ Single-stage operation with
fractionation of filtrates in
bleaching.
▪ The highest unit capacities — up
to 4000 t/d
▪ Minimum emissions.
▪ Pressure Diffuser for efficient in-line
brown stock washing after the
digester.
Fiber and Chemical Division / Capabilities 2009
DD-10 Series
DD3070-15/12
▪ The first mill application for
DD-10 series in MetsäBotnia
Kemi mill in Finland
▪ 1.5/1.2 stage washer
(SW – 1500ADT/d /
HW – 1700 ADT/d)
▪ Post O2 stage
▪ E10 number: 6 – HW / 8 - SW
▪ Started in September 2008
14 Suzano – Meeting 30.09.2009
Oxygen Delignification
Maximum delignification and high selectivity
▪ High degree of delignification is required to
minimize the usage of chlorine-based
chemicals in bleaching. Andritz is a pioneer
in both oxygen delignification and TCF-
bleaching.
▪ Two-stage delignification process for
maximum Kappa reduction.
▪ Unique MC machinery to provide
uniform and optimum process
conditions.
▪ Air removal from the process to
improve the efficiency of oxygen
delignification.
▪ Use of single multi-stage Drum
Displacer® washer for post-oxygen
washing to guarantee the lowest
organic load to bleaching.
Fiber and Chemical Division / Capabilities 2009
Screening Systems
Clean pulp with the best overall economy
▪ The optimization of the total fiberline
economy assumes screen room
location after the oxygen stage. This
has been confirmed by numerous
Andritz fiberline references worldwide.
▪ Fine Screening utilizing the
ModuScreen™ product family enables
screening with the least number of
equipment. The capacity of a single
screen reaches up to 3000 t/d.
▪ Integrated knotter and primary stage
screen—the CombiScreen™—brings
further simplification.
▪ Efficient fiber recovery from knots and
rejects using KW/KWR washers
guarantee the lowest fiber losses.
Fiber and Chemical Division / Capabilities 2009
Bleaching Systems
Optimized solutions for individual needs
▪ Superior economy in bleaching—the
flexibility to apply the most effective
combination of chemicals and the
optimum recirculation of DD washer
filtrate fractions.
▪ A combination of bleaching stages for
improved efficiency (A/D, Z/D)
▪ A-stage for enhancing HW bleaching
with reduced bleaching chemical need
▪ Use of Drum Displacer® washer
▪ guaranteed excellent washing
performance
▪ Fractioning of filtrates to optimize
bleaching operation
▪ Highest unit capacities (up to 4000t/d)
▪ Unique MC machinery to provide
Fiber and Chemical Division / Capabilities 2009
uniform and optimum conditions for
White Liquor Plant
Fiber and Chemical Division / Capabilities 2009
White Liquor Plant
Advanced WLP Processes
LimeCool™ Burnt Lime Bin
LimeFlash™ Green Liquor
Make-up
Storage Tank
Limestone Silo LimeMilk™
LimeKiln™
Raw Green
Liquor Storage
LimeDry™ Tank
™ Green Liquor
Cooler
LimeSlake™ LimeGreen™
LimeFree™
LimeWhite™
White Liquor
Storage Tank
Weak White
Liquor Storage Tank
Electrostatic
Precipitator Lime Mud Storage Tank
Fiber and Chemical Division / Capabilities 2009
WLP Products 1
Recausticizing 1
LimeGreen™ LimeFree™ Green Liquor Cooler
Falling fim, cross-flow, green Lime mud free dregs handling Efficient and trouble-free
liquor filtration solutions cooling of green liquor
▪ Efficient separation of impurities ▪ Proven technology ▪ Less over-liming and over-boiling
▪ High availability ▪ No lime mud needed – minimizes ▪ No cleaning required
▪ Less make-up lime for total the amount of waste to landfill ▪ Less acid washing shutdowns in
process ▪ Optimized lime purging – efficient P white liquor filtration
▪ No need for lime mud precoat removal ▪ Easier causticizing control
▪ Long filter cloth lifetime ▪ ESP dust used commercially as ▪ Integrated structure
▪ Better operation in recausticizing fertilizer ▪ Hot water produced
and lime kiln ▪ Flexible to use – possible to for process needs
▪ Stable operation efficiency in expand production ▪ Efficient droplet separation
digester and evaporation ▪ Small footprint needed for
installation
Fiber and Chemical Division / Capabilities 2009
WLP Products 2
Recausticizing 2
LimeSlake™ LimeMilk™ LimeWhite™
Multi-compartment lime slaker LimeMilk trains of one to three For white liquor filtration
compartment causticizers
▪ Big lime mud particles ▪ 1-3 chambers ▪ Continuous operation - precoat
▪ Improved separation of white ▪ Optimal sizing change during operation
liquor – alkali savings ▪ Carefully agitated ▪ Clean and hot white liquor
▪ Improved filtration of lime mud – ▪ No lubrication water ▪ Fully automated control –
alkali savings ▪ No bottom bearing capacity adjust itself acc. to green
▪ Higher dry solids in lime mud ▪ Insulated roof liquor flow to Slaker
▪ Self-cleaning system ▪ Higher white liquor yield from
▪ Effective scrubber green liquor
▪ Energy savings in lime kiln ▪ Reduces water circulation
▪ Clean working environment ▪ Less white liquor dilution
Fiber and Chemical Division / Capabilities 2009
WLP Products 3
Recausticizing 3
LimeDry™ (CPR) LimeDry™
Lime mud washing and Lime mud washing and
dewatering with the continuous dewatering with the continuous
precoat renewal system precoat renewal system
▪ Reliable continuous operation – ▪ Reliable continuous operation –CPR
CPR replaces precoat during the replaces precoat during the
operation operation
▪ Continuously high dry solids ▪ Continuously high dry solids
▪ Filter cloth washing during ▪ Excellent filter cloth washing during
operation operation
▪ Energy savings in lime kiln ▪ Energy savings in the kiln
▪ Less ring formation in lime kiln ▪ Less ring formation in lime kiln
▪ Less TRS emission ▪ Less TRS emission
▪ Stable burnt lime quality from the ▪ Higher capacities with one unit
lime kiln because of continuous ▪ Stable burnt lime quality from the
feed lime kiln because of continuous feed
▪ Totally closed design ➔ dust proof,
clean working environment
Fiber and Chemical Division / Capabilities 2009
WLP Products 4
Lime reburning kiln 1
LimeKiln™
For efficient and reliable lime
reburning
▪ Complete lime circulation knowledge
▪ Low fuel consumption with two-layer
bricklining
▪ Low emissions
▪ Standard kiln design with LimeFlash™
and LimeCool™
▪ Carrying and thrust roller sets
▪ Low NOX Technology
▪ Control of flue gas temperature
▪ Easy and fast start-up
▪ No internals needed
▪ Endless welding of retained blocks
Fiber and Chemical Division / Capabilities 2009
WLP Products 5
Lime reburning kiln 2
LimeFlash™ LimeCool™
Lime mud drying at the kiln feed Compact lime handling, cooling
end and primary air heating
▪ Dries mud completely before kiln ▪ Low heat loss
feed ▪ Optimum cooling of lime
▪ No chain section ▪ High capacity with efficient use of
▪ No moving parts space
▪ Better flue gas temperature control ▪ Internal dam
▪ Utilizes heat energy in flue gases ▪ Low head room requirement
▪ Higher capacity for given size of a ▪ Burnt lime prescreening
kiln shell ▪ Clean and cool working
▪ High efficiency cyclone environment
▪ No burner tunnel
▪ Less overhanging weight
▪ Grizzly system
▪ Monitoring possibility during
operation
Fiber and Chemical Division / Capabilities 2009
Botnia Uruguay Evaporator 1100 tH2O/h, Flow Sheet
26 Suzano – Meeting 30.09.2009
Evaporation plant
27 KR Capabilities / November 2011
ANDRITZ Evaporation plants
Products
RECOVAP RECODOR RECOREF
Evaporators NCG Systems TMP Heat Recovery
for energy efficient black liquor for non-condensable gas handling with heat and for producing clean steam from TMP and
concentration to high dry solids chemical recovery CTMP refiner vapors
▪ Multi effect (ME) and vapor ▪ Collection and combustion systems for strong ▪ TMP/CTMP/GW Vapor re-boilers with
recompression (MVR/VCE) evaporators and diluted gases: high efficiency
for black liquor, sulfite liquors and pulp ▪ NCG combustion systems for recovery ▪ Start up scrubbers
& paper mill effluents boilers and lime kilns ▪ Turpentine recovery systems
▪ High efficiency segregation, integrated ▪ Incinerators for NCG and methanol ▪ Cooking plant flash vapor re-boilers
stripping and methanol liquefaction burning in dedicated incinerators as well
▪ Liquor Heat Treatment (LHT) as recovery boilers
▪ Calcium De-Activation ▪ Stand-by combustion systems in flare
▪ District heating capability incinerators
▪ Crystallization- and leaching-type ▪ Sulfur dioxide recovery systems
chloride removal systems ▪ Spray & packed bed scrubbers for diluted NCG’s
28 KR Capabilities / November 2011
Case: Andritz HERB concept
490ooC;
515 C;105bar
92bar
G +2,7
+0,6
+1,0 MW
+4,5
+2,6
+5,2
Sootblowing
From SH
28 bar
28 bar
25
Flue gas 11 bar
150ooC
130
190
200
180
4,5 bar
150oC
All airand
Primary
200
Secondary air
+15oC 160oC
Black liquor
DS=75%
DS=80%
Hot condensate
from evaporation
145ooC
115 C 4,5
2,5 bar
29 Suzano – Meeting 30.09.2009
ANDRITZ Kraft recovery boilers (HERB)
Products
New Recovery Boilers Recovery Boiler Retrofits
for regeneration of pulping chemicals, and production for capacity increase, life extension, safety, improved
of high-pressure and high-temperature steam performance or for less maintenance
▪ Complete recovery boiler plant deliveries ▪ Modifying the lower furnace with Vertical Air combustion system in order
▪ Regeneration of pulping chemicals from black liquor for reuse in to increase the combustion capacity and decrease gaseous emissions
white liquor production ▪ Replacement of old bi-drum boiler bank by modern single drum and
▪ Efficient combustion of black liquor with maximum heat recovery vertical steam generation section
and minimum gaseous emissions ▪ Replacement of old-fashioned direct-contact evaporator by new
▪ Simultaneous combustion of NCG gases collected from other economizers
departments of the pulp mill ▪ Replacement of worn and corroded furnace walls and superheaters with
composite material
30 KR Capabilities / November 2011
ANDRITZ Recovery boilers
Products
HERB SODEX
Kraft recovery boilers CTMP and APMP effluent boilers
Black Liquor Effluents
Liquor Capacity: 500 - 8,700 tds/d Liquor Capacity: 60 – 240 tds/d
Steam Capacity up to 370 kg/s Steam Capacity up to 15 kg/s
31 KR Capabilities / November 2011
ANDRITZ Recovery boilers for sulfite liquors
Products
SULFITEPOWER COOKING CHEMICAL RECOVERY SODEX
Sulfite Recovery Boilers Sulfite Recovery Plants Soda Recovery Boilers
Magnesium-Bisulfite Liquor Magnesium-Bisulfite Sodium Liquor
Cooking Acid
Liquor Capacity: 100 t/hr Acid Capacity: 230 m³/hr Liquor Capacity: 22 t/hr
Steam Capacity: 300 t/hr SO2 at Stack: < 100 mg/m³ Steam Capacity: 65 t/hr
32 KR Capabilities / November 2011
Pulp Drying
Bleached Pulp Towers Post Screening Plant Pulp Machine Fläkt Dryer Cutter/Layboy
Baling Lines
Warm Water
Treated Mill Water
LP-Steam
Bleached Pulp Hydraulic
from Fiber Line System
10%-12%
HD Tower
3.5% 3,0%
Condensate
Blend Machine Tank
WW Silo WW Side Wet Broke Pulper Press Spray Vacuum Dry Broke
Chest Chest Tank Filtrate Water System Pulper
Tank Tank
Condensate to Boiler
Broke
White
Tower
Water
Tower WW to Wet Broke Pulper
WW to Dry Broke Pulper
Excess water to Fiberline
33
