Cruise Control 941

Cruise Control

Schematic and Routing Diagrams

2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
 ®_

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2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
_
IV
 Cruise Control 91-13

Diagnostic Information and Procedures

DTC P0571

Diagnostic Instructions
- PerformtheDiagnosticSystemCheck—Vehicle
onpage 6—66priorto usingthisdiagnostic
procedure.
- ReviewStrategyBasedDiagnosisonpage 6-58
foran overviewofthediagnosticapproach.
- DiagnosticProcedureInstructions onpage 659
providesan overviewof eachdiagnosticcategory.
DTC Descriptor
DTC P0571: CruiseControlBrakeSwitchCircuit

Circuit/System Description Reference Information

The enginecontrolmodule(ECM) monitorsthebrake Schematic Reference
pedalpositionsensor.Whenthebrakepedalis applied,
theECM detectsa predetermined voltagesignal.The - CruiseControlSchematicsonpage 9-12
ECM sendsa serialdatamessagetotheenginecontrol ~ ExteriorLightsSchematicsonpage 4-85
module(BCM) indicating thestatusofthestoplamps. ' AntilockBrakeSystemSchematicsonpage 5—6
This diagnostictestfunctionsontheassumptionthata
suddendecreaseinvehiclespeedis causedbya brake Connector End View Reference
pedalapplication.WhentheECM detectsthatthereis a ComponentConnectorEnd Viewsonpage 11—269
4.2 km/h(2.6 mph)or greaterdecreaseinvehicle
speedwithin0.25 secondswithouta transitionofthe Description and Operation
stoplampswitch,theECM setsDTC P0571. CruiseControlDescriptionandOperationonpage 9-22
Conditions for Running the DTC Electrical Information Reference
- CircuitTestingonpage 11-526
- The enginespeedis greaterthan700RPM.
' ConnectorRepairsonpage 11-548
~ The tractioncontrolsystemortheantilockbrake
systemarenotactiveandhavenotfailed. ConditionsandPoor
. TestingforIntermittent
Connectionsonpage 11-531
- The vehiclespeedis greaterthan48km/h
(30mph). - WiringRepairsonpage 11—537
- The diagnosticwilldisablewhenthewheelspeed Scan Tool Reference
is lessthan16km/h(10mph).
ControlModuleReferencesonpage 6-3forscan tool
Conditions for Setting the DTC information
The BCM detectseithera lowvoltagesignalon thestop Circuit/System Verification
lampswitchsignalcircuitwhentheserialdatamessage 1. Ignition
ON.
fromtheECM indicatesthebrakesareapplied,ora
highvoltagesignalon thestoplampswitchsignal 2. Verifythatno DTCs areset,exceptDTC P0571.
circuitwhentheserialdatamessagefromtheECM =>Ifany otherDTC is set, exceptDTC P0571
indicatesthebrakesare notapplied. RefertoDiagnosticTroubleCode (DTC) List-
Vehicleonpage 6-69. '
Actions Taken When the DTC Sets
U Ifonly DTC P0571 is set
. The cruisecontrolsystemis disabled.
3. ReplacetheK20EngineControlModule.
- The malfunctionindicatorlamp(MIL) willnot
illuminate. 4. VerifyDTC P0571 does notsetwhenoperatingthe
vehiclewithintheconditionsforrunningtheDTC.
Conditions for Clearing the DTC =>Ifthe DTC sets
. The conditionresponsibleforsettingtheDTC no ReplacetheK 9 BodyControlModule.
longerexists. 0 Ifthe DTC does notset
- A historyDTC willclearafter40malfunction—free 5. AMOK.
ignitioncycleshaveoccurred.
Repair Instructions
on
PerformtheDiagnosticRepairVerification
therepair.
page 692 aftercompleting
ControlModuleReferencesonpage 6—3 forBCM or
ECM replacement,programming andsetup.

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2013 (5377994)
Manual
Service
944 Cruise Control

DTC P0572 or P0573

Diagnostic Instructions
- PerformtheDiagnosticSystemCheck- Vehicle
onpage 6-66 priortousingthisdiagnostic
procedure.
- ReviewStrategyBasedDiagnosisonpage 6-58
foran overviewofthediagnosticapproach.
- DiagnosticProcedureInstructions onpage6-59
providesan overviewofeachdiagnosticcategory.
DTC Descriptors
DTC P0572: BrakeSwitchCircuit1LowVoltage
DTC P0573: BrakeSwitchCircuit1HighVoltage

Diagnostic Fault Information

Open/High ShorttoVoltage Signal

Circuit ShorttoGround Resistance Performance
Signal
StopLampSwitch C029702,P0572 P0572 P0573 P0572,P0573

Circuit/System Description Actions Taken When the DTC Sets

The stoplampswitchsignalcircuitis a B'+inputfrom ~ The malfunctionindicatorlamp(MIL) willnot
thebodycontrolmodule(BCM) totheenginecontrol, illuminate.
module(ECM). The ECM monitorsthestoplampswitch - The cruisecontrolsystemis disabled.
circuittodetectwhenthebrakepedalhasbeen
applied.The BCM monitorsthebrakepedalposition Conditions for Clearing the DTC
sensortodeterminewhenthebrakepedalis applied. - The conditionresponsibleforsettingtheDTC no
Whenthebrakepedalis applied,theBCM suppliesB+ longerexists.
onthestoplampswitchsignalcircuitandalsosendsa
serialdatamessagetotheECM indicating thatthe - A historyDTC willclearafter40malfunction—free
brakepedalhas beenapplied. ignitioncycleshaveoccurred.

Conditions for Running the DTC Reference Information

- The engineis running. Schematic Reference
- Batteryvoltageis greaterthan11.5V. CruiseControlSchematicsonpage 9—12
- Brakesapplied.
Connector End View Reference
Conditions for Setting the DTC ComponentConnectorEnd Viewsonpage 11-269
P0572 Description and Operation
This DTC willsetwhentheECM detectsa shortto.
CruiseControlDescriptionandOperationonpage9—22
groundor an openonthediscretebrakesignalcircuit
whentheserialdatamessagefromtheBCM indicates Electrical Information Reference
thebrakesareapplied.This diagnosticwillrunwhen
theserialdatamessageandthevoltagesignalon the - CircuitTestingonpage 11-526
brakeswitchsignalcircuitdo notmatchfor8 out10 - ConnectorRepairsonpage 11-548
times,andtheconditionis presentforgreaterthan o TestingforIntermittent
ConditionsandPoor
2 seconds. Connectionsonpage 11-531
P0573 ~ WiringRepairsonpage 11-537
This DTC willsetwhentheECM detectsa shortto Scan Tool Reference
voltageonthediscretebrakesignalcircuitwhenthe
serialdatamessagefromtheBCM indicatesthebrakes ControlModuleReferencesonpage 6-3forscantool
areNOTapplied.Thisdiagnosticwillrunwhenthe information
serialdatamessageandthevoltagesignalonthe
brakeswitchsignalcircuitdo notmatchfor8 out10
times,andtheconditionis presentforgreaterthan
2 seconds.

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Manual
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 Cruise Control 945

Circuit/System Testing a if lessthan2 Q, replacetheK9 BodyControl

1. ignitionOFF, disconnecttheX1 harnessconnector Module. _
attheK20EngineControlModule,ignitionON. a Ifthetest lamp IsalwaysON
2. Connecta testlampbetweenthesignalcircuit 3-1- ignitionOFF, disconnecttheharness
terminal57andground. connectorattheK9 BodyControlModule,
3. VerifythetestlampturnsON andOFF when IgnitionON‘ . '
pressingandreleasingthebrakepedal. 3.2. Testforlessthan1V betweentheSignal
circuitandground.
=>Ifthetestlamp is alwaysOFF _
:> If1V or greater,repairtheshorttovoltageon
3.1. IgnitionOFF, disconnecttheharness
connectorattheK9 BodyControlModule. thecircuit.
3.2. Testforinfiniteresistancebetweenthesignal than1 V replacetheK9 BOdYCONIFOI
2’ IfIGdSSI
circuitandground. M0 U e.
=>Ifnotinfiniteresistance,repairtheshortto U Ifthet95tlampturns 0N and OFF
groundon thecircuit. 4. ReplacetheK20EngineControlModule.
0 Ifinfinite resistance. Repair Instructions
3.3. fest fgrless than2 Q inthesignalcircuitend PerformtheDiagnosticRepairVerification on
0 en . page 6-92 aftercompletingtherepair.
resistance
3' If2 Q 0?greater,repairtheopen/high ControlModuleReferencesonpage 6—3 forBCM or
m themrcurt. ECM programming, replacement,andsetup

—
2013 (US/Canada)
Sonic (5377994)
Manual
Service
9.1 6 Cruise Control

DTC P0575

Diagnostic Instructions
- PerformtheDiagnosticSystemCheck—Vehicle
onpage 6-66 priortousingthisdiagnostic
procedure.
. ReviewStrategyBasedDiagnosisonpage 6-58
foran overviewofthediagnosticapproach.
' DiagnosticProcedureInstructions onpage659
providesan overviewofeachdiagnosticcategory.
DTC Descriptor
DTC P0575: CruiseControlSwitchSignalMessageCounterIncorrect

Circuit/System Description . ConditionsandPoor

TestingforIntermittent
Connectionsonpage 11-531
Whena cruisecontrolfunctionswitchis activated,the
bodycontrolmodule(BCM) detectsa predetermined - WiringRepairsonpage 11-537
voltage.The BCM sendsa serialdatamessagetothe DTC Type Reference
enginecontrolmodule(ECM) indicating thefunction
thathas beenrequested. PowertrainDiagnosticTroubleCode (DTC) Type
Definitionsonpage6—68
Conditions for Running the DTC
Scan Tool Reference
- The ignitionis ON.
forscantool
ControlModuleReferencesonpage 6—3
- The vehiclespeedis greaterthan40km/h information
(25MPH) andthecruisecontrolis engaged.
Circuit/System Verification
Conditions for Setting the DTC
1. ignitionON.
- The ECM receivesan invalidcruisecontrolswitch
statusserialdatamessagefromtheBCM. 2. Verifythatno DTCs areset,exceptDTC P0575.
- This diagnosticrunscontinuously. =>Ifany otherDTC is set, exceptDTC P0575
RefertoDiagnosticTroubleCode (DTC) List-
Actions Taken When the DTC Sets Vehicleonpage 6—69.
DTC P0575 is a typeC DTC. 0 Ifonly DTC P0575 is set
Conditions for Clearing the DTC 9’ ReplacetheK9BodyControlModule.
DTC P0575 is a typeC DTC. 4. VerifyDTC P0575 does notsetwhenoperatingthe
vehiclewithintheConditionsforRunningtheDTC.
Reference Information =>Ifthe DTC sets
Schematic Reference ReplacetheK20EngineControlModule.
CruiseControlSchematicsonpage 9-12 0 Ifthe DTC does notset
Connector End View Reference 5. All OK.

ComponentConnectorEnd Viewsonpage 11-269 Repair Instructions

Description and Operation on
PerformtheDiagnosticRepairVerification
therepair.
page 6-92 aftercompleting
CruiseControlDescriptionand Operationonpage 9-22 ControlModuleReferencesonpage6-3forBCM or
Electrical Information Reference ECM programming, andsetup
replacement,

- CircuitTestingonpage 11-526
- ConnectorRepairsonpage 11—548

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Manual
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 Cruise Control 9-17

DTC P0703

Diagnostic Instructions
- PerformtheDiagnosticSystemCheck—Vehicle
onpage 6—66priortousingthisdiagnostic
procedure.
- ReviewStrategyBasedDiagnosisonpage 6-58
foran overviewofthediagnosticapproach.
- DiagnosticProcedureInstructionsonpage 659
providesan overviewofeachdiagnosticcategory.
DTC Descriptor
DTC P0703: BrakeSwitchSignalMessageCounterIncorrect

CircuitlSystem Description CircuitISystem Verification

The bodycontrolmodule(BCM) monitorsthebrake 1. IgnitionON.
pedalpositionsensor.Whenthebrakepedalis applied, 2. Verifythatno DTCs areset,exceptDTC P0703.
theBCM detectsa predeterminedvoltagesignal.The
BCM sendsa serialdatamessagetotheenginecontrol =>Ifany otherDTC is set, exceptDTC P0703
module(ECM) indicatingthestatusofthestoplamps. RefertoDiagnosticTroubleCode (DTC) List-
Vehicleonpage 6-69.
Conditions for Running the DTC
U Ifonly DTC P0703 is set
The engineis ON. 9’ ReplacetheK9BodyControlModule.
Conditions for Setting the DTC 4. VerifyDTC P0703 does notsetwhenoperatingthe
- The ECM receivesan invalidbrakepedalstatus vehiclewithintheconditionsforrunningtheDTC.
serialdatamessagefromtheBCM. =>Ifthe DTC sets
. Thisdiagnosticrunscontinuously. ReplacetheK20EngineControlModule.
Actions Taken When the DTC Sets 0 if the DTC does not set
~ The malfunctionindicatorlamp(MIL) willnot 5. All OK.
illuminate. Repair Instructions
o The cruisecontrolsystemis disabled. on
PerformtheDiagnosticRepairVerification
Conditions for Clearing the DTC therepair.
page 6-92 aftercompleting
ControlModuleReferencesonpage 6-3forBCM or
- The conditionresponsibleforsettingtheDTC no
ECM programming, andsetup
replacement,
longerexists.
- A historyDTC willclearafter40malfunction—free Symptoms - Cruise Control
ignitioncycleshaveoccurred.
Note: Thefollowingstepsmustbe completedbefore
Reference Information usingthesymptomtables.
Schematic Reference 1. Beforeusingthesymptomdiagnostictable,
performtheDiagnosticSystemCheck—Vehicleon
CruiseControlSchematicsonpage9-12 page6-66 inordertoverifythefollowing
Connector End View Reference conditions:
. Thereareno DTCs set.
ComponentConnectorEnd Viewsonpage 11—269
- The modulecan communicate via the
Description and Operation serialdata.
CruiseControlDescriptionandOperationonpage 9-22 2. Reviewthesystemoperationinorderto
understand thesystemfunctions.Referto Cruise
Electrical Information Reference ControlDescriptionandOperationonpage 9—22.
- CircuitTestingonpage 11-526 VisualIPhysical Inspection
' ConnectorRepairsonpage 11—548 deviceswhichcan affect
- Inspectforaftermarket
- TestingforIntermittent
ConditionsandPoor theoperationoftheCruiseControlSystem.Refer
Connectionsonpage 11-531 to CheckingAftermarketAccessor/eson
- WiringRepairsonpage 11—537 page 11—525.
Scan Tool Reference - Inspecttheaccessiblesystemcomponentsorthe
visiblesystemcomponentsforobviousdamageor
ControlModuleReferencesonpage 6-3forscantool forobviousconditionswhichcan causethe
information symptom.

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2013 (5377994)
Manual
Selvice
9-18 Cruise Control

Intermittent Connector End View Reference

Faultyelectricalconnectionsorwiringmaybe the ComponentConnectorEnd Viewsonpage 11-269
conditions.Referto Testingfor
causeof intermittent
ConditionsandPoorConnectionson
Intermittent Description and Operation
page 11-531. CruiseControlDescriptionand Operationonpage9—22
Symptom List Electrical Information Reference
Refertoa symptomdiagnosticprocedurefromthe - CircuitTestingonpage 11-526
followinglistinordertodiagnosethesymptom:
- ConnectorRepairsonpage 11-548
- CruiseControlMalfunction - DTC B3794, P0564,
. ConditionsandPoor
TestingforIntermittent
P0565, P0567, P0568, P056C, P0580, P0581,
Connectionsonpage 11—531
P155A-P155C, orP162C onpage 9-18
onpage 9-18 ° WiringRepairsonpage 11-537
- CruiseControlIndicator Malfunction
Scan Tool Reference
Cruise Control Indicator Malfunction
ControlModuleReferencesonpage 6-3forscantool
Diagnostic Instructions information
- PerformtheDiagnosticSystemCheck—Vehicle Circuit/System Verification
onpage 6-66 priortousingthisdiagnostic 1. IgnitionON.
procedure.
2. VerifythecruisecontrolindicatorturnsON and
- ReviewStrategyBasedDiagnosisonpage 6-58 OFF whencommandingtheAll Indicators ON and
foran overviewofthediagnosticapproach. OFF witha scantool.
- DiagnosticProcedureInstructions onpage 6—59 =>Ifthe indicatordoes notturn ON and OFF
providesan overviewofeachdiagnosticcategory.
ReplacetheP16 instrument Cluster.
Circuit/System Description U Ifthe indicatorturns ON and OFF
The instrument thecruisecontrol
clusterilluminates 3. All OK.
engagedindicatorbasedonserialdatamessages
receivedfromtheenginecontrolmodule(ECM). The Repair Instructions
indicatoris commandedON whenthecruisecontrol
vehiclespeed,andturnedOFF on
PerformtheDiagnosticRepairVerification
systemis controlling
therepair.
page 6-92 aftercompleting
withthesystemdisengaged.
ControlModuleReferencesonpage 6-3forinstrument
Reference Information programming
clusterreplacement, andsetup
Schematic Reference
CruiseControlSchematicsonpage9-12

Cruise Control Malfunction - DTC B3794, P0564, P0565, P0567, P0568, P056C,
P0580, P0581, P155A-P155C, or P162C

Diagnostic Instructions
. PerformtheDiagnosticSystemCheck- Vehicle
onpage 6-66 priortousingthisdiagnostic
procedure.
0 ReviewStrategyBasedDiagnosisonpage 6-58
foran overviewofthediagnosticapproach.
' DiagnosticProcedureInstructions onpage 6-59
providesan overviewofeachdiagnosticcategory.
DTC Descriptors
DTC B3794 08: CruiseControlFunctionRequestCircuit
DTC B3794 61: CruiseControlFunctionRequestCircuit
SwitchCircuit
DTC P0564: CruiseControlMultifunction
DTC P0565: CruiseControlOn/OffSwitchCircuit
DTC P0567: CruiseControlResume/Acceleration Switch1 Circuit
DTC P0568: CruiseControlSet/CoastSwitch1 Circuit
DTC P056C: CruiseControlCancelSwitchCircuit
SwitchCircuitLowVoltage
DTC P0580: CruiseControlMultifunction

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Manual
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 Cruise Control 949

DTC P0581: SwitchCircuitHighVoltage

CruiseControlMultifunction
DTC P155A: CruiseControlSwitchStateUndetermined
DTC P155B: CruiseControlSet/CoastSwitch2 Circuit
DTC P155C: CruiseControlResume/AccelerationSwitch2 Circuit
DTC P162C: VehicleSpeedLimiting/Waming SwitchCircuit

Diagnostic Fault Information

Open/High Signal
Circuit ShorttoGround Resistance ShorttoVoltage Performance
Ignition ‘ 1 1 — ~-
. B379408,
P0567,P0568 8379461,P0564
Signal 1 P0564

Malfunction
1.CruiseControl

CircuitlSystem Description P162C

The cruisecontrols witchis an inputtothebodycontrol The ECM is unabletodeterminethestateofthevehicle
module(BCM). The BCM monitorsthecruisecontrol speedlimitingswitch.
set/coast,
on/off, resume/accelerate andcancel
Actions Taken When the DTC Sets
switchesviathecruisecontrolswitchsignalcircuitin
ordertodetectwhenthedriverhas requestedto B3794
performa cruisecontrolfunction.The BCM detectsa - The malfunctionindicatorlamp(MIL) willnot
specificvoltagesignalonthecruisecontrolswitch illuminate.
signalcircuitwhena switchis applied.The engine
controlmodule(ECM) receivestherequestedcruise - The cruisecontrolsystemis disabled.
controlswitchfunctionfromtheBCM viaa serialdata P0564, P0565, P0567, P0568, P056C, P0580, P0581,
message. P155A, P162C
Conditions for Running the DTC DTCs P0564, P0565, P0567, P0568, P0560, P0580,
- The cruiseswitchis ON. P0581, P155A and P1620 aretypeC DTCs
. The ignitionis ON. Conditions for Clearing the DTC
Conditions for Setting the DTC B3794
B3794 08 - The conditionresponsibleforsettingtheDTC no
longerexists.
The BCM detectsan invalidvoltagesignalon thecruise - A historyDTC willclearafter40 malfunction—free
controlswitchsignalcircuitfor1 second. ignitioncycleshaveoccurred.
B3794 61 P0564, P0565, P0567, P0568, P056C, P0580, P0581,
or Set/Coast
StuckswitchforeitherResume/Accel P155A, P162C
buttonfor60seconds. DTCs P0564, P0565, P0567, P0568, P056C, P0580,
P0564, P0565, P0567, P0568, P056C P0581, P155A andP162C aretypeC DTCs.
- The BCM detectsan invalidvoltagesignalon the Reference Information
cruisecontrolswitchsignalcircuitforgreaterthan
2 secondsandsendsa serialdatamessagetothe Schematic Reference
ECM. The ECM setstheseDTCs whenthe
messageis received. CruiseControlSchematicsonpage 9-12
- The ECM runsthisdiagnosticcontinuously. Connector End View Reference
P0580, P0581 ComponentConnectorEnd Viewsonpage 11—269
- The ECM detectsan invalidvoltagesignalon the Description and Operation
cruisecontrolswitchsignalcircuit.
- The aboveconditionis presentforgreaterthan CruiseControlDescriptionandOperationonpage 9—22
2 seconds. Electrical Information Reference
- The ECM runsthisdiagnosticcontinuously.
- CircuitTestingonpage 11-526
P155A - ConnectorRepairsonpage 11-548
The ECM is unabletodeterminethestateofthecruise ConditionsandPoor
’ TestingforIntermittent
controlswitch. Connectionsonpage 11-531
- WiringRepairsonpage 11-537

(US/Canada)
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Manual
Service
9:20 Cruise Control
Scan Tool Reference =>Iflessthan2 Q, testor replacetheK9 body
controlmodule.
forscantool
ControlModuleReferencesonpage 6—3
information 0 Ifthe test lamp illuminates
3. Verifythescan toolECM CruiseControlSwitch
CircuitlSystem Verification Statusparameteris Off.
1. ignitionON. =>if not Off
2. VerifythescantoolECM CruiseControlSwitch 3.1. IgnitionOFF, disconnecttheharness
StatusparameterchangesbetweenOffandOn, connectorattheK9 bodycontrolmodule,
ResumeandSetwhenswitchingbetweeneach ignitionON.
positiononthecruisecontrolswitch. 3.2. Testforless than1V betweenthesignal
=>if the parameterdoes notchange circuitterminal3 andground.
RefertoCircuitlSystemTesting. =>lf1 V or greater,repairtheshorttovoltageon
0 Ifthe parameterchanges thecircuit.
3. All OK. 2 Iflessthan1V, replacetheK9 bodycontrol
module.
CircuitlSystem Testing 0 IfOff
Note: 4. Installa 3 A fusedjumperwirebetweenthesignal
- An openignitioncircuitorfusebeforethecontrol circuitterminal3 andtheignitioncircuitterminal1.
modulewillcausecommunication DTCs or power 5. Verifythescan toolECM CruiseControlparameter
modemismatchDTCs tosetagainstor inthe is Disabled.
controlmodule.Thisfailuremodewillbe =>Ifnot Error
diagnosedintheno communications diagnostic
procedureor powermodemismatch. 5.1. ignitionOFF, disconnecttheharness
connectorattheK9 bodycontrolmodule.
- Thistestassumestheignitioncircuithasa driver
thatwillopenundera highcurrentcondition 5.2. Testforinfiniteresistancebetweenthesignal
beforethefuseopens. circuitterminal9 andground.
- The drivercan openundernormalconditionssuch =>Iflessthaninfiniteresistance,repairtheshortto
as batteryrundownprotection or a retained groundon thecircuit.
accessorypowermode. 0 Ifinfiniteresistance
1. IgnitionOFF, disconnecttheharnessconnectorat 5.3. Testforless than2 Q inthesignalcircuitend
theS70L steeringwheelcontrolsswitch-Ieft, toend.
ignitionON. =>If2 Q or greater,repairtheopen/high resistance
2. Verifya testlampilluminates betweentheignition inthecircuit.
circuitterminal 1 andground.
=>Iflessthan2 Q, replacetheK9 bodycontrol
=>Ifthe test lampdoes not illuminate module.
2.1. IgnitionOFF, disconnecttheharness 0 IfError
connectorattheK9 bodycontrolmodule.
6. Testor replacetheS70L steeringwheelcontrols
2.2. Testforgreaterthan100Q betweenthe switch-left.
ignitioncircuitandground.
:> if 100Q or less,repairtheshorttogroundon Repair Instructions
thecircuit. ‘ on
PerformtheDiagnosticRepairVerification
0 Ifgreaterthan100Q page 6-92 aftercompleting
therepair.
2.3. Testforlessthan2 Q intheignitioncircuitend ControlModuleReferencesonpage 6-3forBCM
toend. replacement, programmingandsetup
=>If2 Q or greater,repairtheopen/high resistance
inthecircuit.

(US/Canada)
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2013 (5377994)
Manual
Service
 Cruise Control 921

Repair Instructions

Cruise Control Switch Replacement

2505561
Cruise Control Switch Replacement
Callout Component Name
Preliminary
Procedure
Remove thesteering
wheelinflatable
restraint
module.RefertoAirbagSteering
WheelModule
Replacement
onpage13—118.
1 Steering
WheelLowerCover
2 Steering
WheelLowerCoverFastener (Qty:
2)
CruiseControl
SwitchAssembly
3 Procedure
Disconnect
theelectrical
connector.

2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
91-22 Cruise Control

Description and Operation ToengagetheCruiseControlSystem,ensurethatthe

vehiclespeedis above40.2 km/h(25mph),turnthe
cruiseOn/OffswitchON andmomentarily pressthe
—SET switch.The ECM willengagetheCruiseControl
Cruise Control Description and Systemandrecordthevehiclespeed.The ECM sends
Operation a serialdatamessagetotheinstrument panelcluster
(lPC) inordertoilluminatetheCruiseEngaged
Cruisecontrolis a speedcontrolsystemthatmaintains
indicatorintheIPC. Refertothevehicleowner’s
a desiredvehiclespeedundernormaldriving
manualforthelocationandoperationofthecruise
conditionsatspeedsabove40km/h(25mph).Steep
controlOn/Offindicatorsanddriverinformationcenter
gradesmaycausevariationsintheselectedvehicle
(DlC) messages.
speeds.
PressingtheacceleratorpedalwhiletheCruiseControl
The followingarethemaincomponentsoftheCruise
Systemis engaged,allowsthedrivertooverridethe
ControlSystem:
CruiseControlSysteminordertoacceleratethe
- The acceleratorpedal vehiclebeyondthecurrentsetvehiclespeed.Whenthe
- The brakepedalposition(BPP) sensor acceleratorpedalis released,thevehiclewill
- The bodycontrolmodule(BCM) decelerateandresumethecurrentsetvehiclespeed.
- The cruiseon/off switch The drivercan alsooverridethecurrentsetvehicle
speedviathe—SET switchandthe+RES switch.
- The cruisecontrolcancelswitch WhentheCruiseControlSystemis engaged,pressing
- The +RES switch(equivalent to resume/accel andholdingthe—SET switchwillallowthevehicleto
switch) deceleratefromthecurrentsetvehiclespeedwithout
- The —SET switch(equivalent toset/coastswitch) deactivating theCruiseControlSystem.Whenthe
- The enginecontrolmodule(ECM) —SET switchis released,theECM willrecordthe
vehiclespeedandmaintainthevehiclespeedas the
- The throttleactuatorcontrol(TAC) motor newsetvehiclespeed.WhentheCruiseControl
- The vehiclespeedsensor Systemis engaged,momentarily pressingthe—SET
The bodycontrolmodule(BCM) monitorsthesignal switchwillallowthevehicletodecelerateat1.6km/h
circuitofthecruisecontrolswitches,whicharelocated (1mph)increments foreachtimethatthe—SET is
onthesteeringwheel.The BCM relaysthecruise momentarily pressed,witha minimumvehiclespeedof
controlswitchstatustotheenginecontrolmodule 38km/h(24mph).
(ECM) viatheserialdatacircuit.The ECM usesthe Pressingandholdingthe+RES switch,whenthe
statusofthecruisecontrolswitchtodeterminewhento CruiseControlSystemis engaged,willallowthe
captureandmaintainthevehiclespeed.The ECM vehicletoacceleratetoa greatervehiclespeedthan
monitorsthevehiclespeedsignalcircuitinorderto thecurrentsetvehiclespeed.Whenthe+RES switch
determinethedesiredvehiclespeed. is released,theECM willrecordthevehiclespeedand
Voltageis suppliedtothecruisecontrolswitchviathe maintainthevehiclespeedas thenewsetvehicle
steeringwheelcontrolswitchreferencevoltagecircuit speed.WhentheCruiseControlSystemisengaged,
suppliedbytheBCM. The cruisecontrolfunction momentarily pressingthe+RES switchwillallowthe
switchesarearrangedina resistiveladderdesign,with vehicletoaccelerateat 1.6km/h(1mph)increments for
eachcruisecontrolfunctionswitchhavinga different eachtimethatthe+RES switchis momentarily
resistancevalue.The BCM detectsa specificvoltage pressed.Momentarily the+RES switchwill
activating
valuethatis associatedwiththecruisecontrolfunction recallthepreviousvehiclespeed,afterthecruise
switchbeingactivated.The BCM sends a serialdata controlsystemhas beendisengagedby pressingthe
messagetotheECM indicating thattheon/offswitchis brakepedal,or CANCEL switch.
active.Similarly,whenthenormallyopen+RES switch
orthenormallyopen- SET switchare pressed,the Cruise Control Disengaged
switchclosesandtheBCM detectsthepredetermined The enginecontrolmodule(ECM) disengagesthe
voltagesignalon thecruisecontrolresume/accel and cruisecontroloperationbasedonthesignalsfromthe
set/coastswitchsignalcircuit.The BCM sendsa serial followingswitches:
datamessagetotheECM indicatingthatthe+RES . The brakepedalposition(BPP) sensor
switchorthe—SET switchis active.The +RES switch
° The On/Offswitch
orthe- SET switchwillremaininactivewhentheBCM
has notreceivedthepredetermined voltagesignalfrom - The cruisecontrolcancelswitch
theon/offswitch. The CruiseControlSystemwilldisengagewhenthe
brakepedalis applied.The bodycontrolmodule(BCM)
Cruise Control Engaged monitorstheBPP sensorviatheBPP sensorsignal
The CruiseControlSystemwillengageandadjust circuitas thevoltagesignalincreaseswhilethepedal
vehiclespeeds,basedontheactivationofthefollowing reachesthefullyappliedposition.The ECM monitors
cruisecontrolswitches,whichare locatedonthe theBPP signalthrougha discreteinputanda serial
steeringwheel: datamessagesignalfromtheBCM indicating thebrake
' On/Of‘f status.Wheneithersignalindicatesthebrakepedalis
applied,theECM willdisengagethecruisecontrol
- +RES system.
- —SET

2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
 Cruise Control 9:23
The CruiseControlSystemwillalsodisengagewhen Cruise Control Inhibited
thecruisecontrolon/offswitchis switchedOFF, orthe
cruisecontrolcancelswitchis activated.The body The enginecontrolmodule(ECM) inhibitsthecruise
controlmodule(BCM) determineswhenthecruise controloperationwhenanyofthefollowingconditions
controlcancelswitchis activated.Whenthenormally exist:
opencancelswitchis closed,theBCM detectsthe ~ The ECM has notdetecteda brakepedal
predetermined voltagesignalon thecruisecontrol activationfromthebodycontrolmodule(BCM)
functionswitchcircuit.The vehiclespeedstoredinthe thisignitioncycle.
memoryoftheenginecontrolmodulewillbe erased - A CruiseControlSystemDTC has beenset.
whenthecruisecontrolOn/OffswitchisturnedOFF, - The vehiclespeedis lessthan38.6 km/h
ortheignitionswitchis turnedOFF. The BCM sendsa (24mph).
serialdatamessagetothe ECM inordertodisengage
thecruisecontrolsystem.WhentheCruiseControl - The vehiclespeedis toohigh.
Systemhas beendisengaged,theECM sendsa serial - The vehicleis inPARK, REVERSE, NEUTRAL,
messagetotheinstrument panelcluster(lPC) inorder or 1stgear.
toturnOFF theCruiseEngagedindicator. - The engineRPM is low.
EverytimetheCruiseControlSystemis disengaged, - The engineRPM is high.
theECM willkeeptrackof thereasonforsystem
- The systemvoltageis notbetween9 voltsand
disengagement. The last8 disengagement reasonswill 16volts.
be recordedwithintheECM memory.The scantoolwill
displaythelast8 CruiseDisengageHistory - The AntilockBrakeSystem(ABS)/Traction Control
parameters,inwhichoneoutof approximately 50 System(TCS) is activeformorethan0.5seconds.
possiblereasonswillbedisplayedineachofthese8
parameters.Forthedisengagement reasontobe Cruise Control Inhibit Reasons
displayedwithinthescantoolparametertheCruise This is a generallistof inhibitreasons.Noteveryinhibit
ControlSystemis activeanddisengagement is reasonis applicabletoallvehicles.Refertothescan
requested. toolinhibitreasonlistforthelast8 reasonsthathave
Whenengagement ofthesystemis requestedbutan beenrecordedduringthecurrentignitioncycle.
engagementinhibitis present,themostrecentinhibit
reasonis recordedintheECM history.The scantool
willdisplaythemostrecentinhibitreason,inwhichone
outof approximately50possiblereasonswillbe
displayed.

ScanToolName Description LongDescription

BRAKE Brakepedalapply BrakePedalwasapplied.
Thebrakepedalhasnotbeenseenasapplied
priortodriver
request toengagecruisewithset
switch.A brakepedalapplymustbeseen
PEDAL INITIALIZE Brakebefore
cruise before allowing
cruiseengagement during
each
keycycle.Ona vehicle equippedwitha manual
transmission,a clutchpedalapplymaysatisfy
, thebrakepedalapplycriteria.
CANCEL Cancelswitch
active CancelSwitch wasdepressed.
CLUTCH Clutchswitch
active ClutchPedalwasapplied.
CruisecontrolisincoastmodewiththeSet/
COASTDISENGAGE Coastdisengage Coastswitch depressed andisrequesting
no
throttle
COASTSPEED LOW Coastbelowlowspeed.Inhibit
.. Set/Coast
slowed switch
below wasdepressed.
minimum Vehicle
cruiseoperating
speed.

TACINHIBIT ETCprevents . operation

crunse . Electronic
inthe Throttle
throttle Control
control hasdetected
a failure
hardware
ACCEL RATE Highacceleration Vehicleacceleration
rateistoohigh.
DECEL RATE Highdeceleration Vehicle deceleration
rateistoohigh.
Vehiclespeedexceeds
highspeed Vehiclespeedhasexceeded maximum cruise
HIGHSPEED threshold operating speed
ILLEGALMODE Illegal . mode
crutse Cruisescontrol
switch tates.modeisincorrect
basedon

Vehiclespeeddropped belowthecruisecontrol
. minimum operating
speed.Maybeduetohilly
LOWSPEED migfiliilzpeed
dropsbelowlowSpeed terrain
andlowvehiclespeed.Manual
transmission
gearselection
andenginetorque
maycontribute
tothisdisengagementreason.

2013
-Sonic
(US/Canada)
Service
Manual
(5377994)
 Cruise Control

ScanToolName Description LongDescription

Thisdisengagement reasonmaybedisplayed
NONE None aftera deadbattery repairormodule
replacement.
CRUISE SW.OFF On/Off inOffstate
switch CruiseOn/Off switch turnedOff
Vehiclespeedhasexceeded set
driverselected
speedbymorethananallowable amount. This
OVERSET SPEED Overschedule mayoccurwhiledriving downa significantgrade
ordriveroverridingcruisewhileperforminga
passing maneuver.
Set/Coast switchselected,vehiclespeedis
S/CONSPEED HI tap-down
Overschedule abovesetspeedanddoesnotdecrease.May
beduetotraveling downhill
ECMINHIBIT (RAMcorruption)
PCM/ECM inhibit ECMinternal communication error
SETandRESUME switches Set/Coast andResume Accelerate switches
SIMULS/C-R/A active
simultaneously pressed simultaneously
TCS Traction active
control TractionControlwasActive
Vehiclespeedisbelowcruisecontrol setspeed
UNDER SET SPEED Underschedule bymorethananallowable amount
DLCOVERRIDE ALDL ScanToolplugged intoALDLconnector
MEMORYDTC Failure
Memory Control module m emory failuredetected.
Enginehasnotbeenrunning longenough,
ENGRUNTIME Engineruntimenotelapsed fiveseconds.
typically
EngineRPMtoolow(nearstall)ortoohigh
ENGINE SPEED Enginespeedtoolowortoohigh (nearengineRPMfuelshutoff).
DTCisactive orinhistory
operation. cruise
thatinhibits
DTCSET inPCM/ECM (DTCactive)
Malfunction control

RPMLIMIT Injectors overspeed

(Engine
Disabled EngineRPMlimiter activewithfuelcutoff
active)
fuelcut-off active.
FIRSTGEAR “lstGear Transmissionisengaged in1stgear
Driverhasoverridden cruisecontrol setspeed
APPOVERRIDE Pedalgreaterthancruise(override) withacceleratorpedalforgreater thanan
allowabletime.
LOWVOLTAGE Voltagebelow lowvoltagethreshold Voltage
Ignition LowatECM(typically 9volts)
LOSTFWDGEAR Transmissioninneutral.Reverse orpark Gearselectornotinforward gear
MPHLlMlT MPHLimited Euel(Vehicleoverspeed Vehicle o verspeedprotectionactivewithfuelcut
active)
fuelcut—off offactive
SW.lNVALID Analogcruiseswitch outofrange Cruiseswitch
input voltagesignalininvalid range
HIGHVOLTAGE Voltageabovehighvoltage threshold Voltage
Ignition HighatECM(typically 18volts)
NonDriven wheelspeedgreater thandriven
D WHLSPDLOW Un-drivenWhlspeedGreater wheelspeed
DrivenWhlSpdGreater (wheelslip Drivenwheelspeedgreater thanNonDriven
D WHLSPDHI detection) wheelspeed(slipdetection)
Cruisecontrolsoftwareexecution errorhas
CRUISE S/W Sequence ofcompletion checks occurred.
Cruiseswitchserialdatafaultisactiveor
switch
Serialdatafault(Cruise serial communication hasbeenlostwithmodule
CRUISE SWDATA communication fault) sending cruiseswitchstates
ECTOVERTEMP Enginemetal overtemp active Engineovertemperature. Overheated.
VSES active
Vehiclestability Control
VehicleStability wasactive
AXLERANGE RearAxleLow Rearaxleinlowrange

DTCP0703activeormaximum time has

Serialdatafaultisactiveorcommunication
BPPDATA without
elapsed validBrake
receiving beenlostwithmodule sendingbrakepedal
signal.
PedalPosition applystate

—
2013 (US/Canada)
Sonic (5377994)
Manual
Service
 F
Cruise Control 9-2O

ScanToolName Description LongDescription

. BPPDTC BrakePedalPosition
signalinvalid BrakePedalApplyCircuit
faulthasbeen
detected.
1
‘; PARK BRAKE ParkBrakeSwitch
signalActive ParkingBrakeApplied
I ACClNHIBlT Adaptive
CruiseControl
Inhibited AdaptiveCruiseControlinhibited
ACC BRAKE INOP Adaptive
CruiseControl
Automatic Adaptive CruiseControl
AutomaticBraking
Braking
Failed Inoperative
Cruisecontroltype(adaptive
cruiseor
; ACCOPTION AdaptiveCruiseControl
optionmismatchconventionalcruise)
mismatched between ECM
i andBCM.
I data
Serial faultfControl Cruise
orAdaptive . . .
ControlThrottle andBrake AdaptiveCrutseControlModule serialdatafault
ACC DATA Control3]nalssentb Ada tiveCruise isactiveorcommunicationhasbeenlost
Controlmgdule y p between ACC module andECM.
I PTOACTIVE PowerTakeOffActive Power
TakeOffisactive.
i
2 ECMRESET ECMRunningReset ECMRunning
Resetoccurred
RamDTC Processor
Integrity
corruption) Fault(Ram ECMsoftware
errorhasoccurred

BPPNotLearned BrakeApplySensorHomePosition
Not BrakePedalPosition
SensorReleased Position
Learned NotLearned.
AccelTime RateLimiting
Fault Cruisetorque
toolong request
ratelimiting
active

4WDLow 4WDLow Transfercaseinlowrange

M/TGearChanged Manual transmission
outofgearwithno Manual transmissionshiftedtoNeutral
without
clutchpedalapply clutchpedalbeingapplied.
BrakePedalDriver
Applied
Pressure A BrakePedalApplyhasbeendetected based
BrkPedPress onbrakepedalpressure as measuredby
Detected theEBCM.
Speedo
Limiter
/Warning
On/Off
switch DriverhasturnedontheSpeedLimiter/Warning
SLNVSysOn turned n on/off
switch.Cruiseisdisabled/inhibited
and
cruiseon/off
switchwillbesettoOFF.
CalcEngTorque Calculated
Torque Enginetorque calculation
isincorrect.
CruiseBrkInop BrakeSystemMalfunction EBCM hasdetected afailurethatdoesnotallow
automaticbrakingtobeperformed.
Automatic
Braking
EngineTorque ECMtoEBCM serialdatafaultisactiveor
AutoBrkData Request
SignalCommunication communication hasbeenlostbetween ECM
Malfunction andEBCM.

2013
-Sonic
(US/Canada)
Service
Manual
(5377994)