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Details of Materials and Electrode

The document discusses materials and electrodes for welding, including various ASTM standards for metals. It provides details on two materials, ASTM A106 Grade B and ASTM A312 TP316L, noting the latter has higher tensile strength and should be used for electrodes. Several AWS standards for welding different metal types are also listed. Electrode specifications are given for welding ASTM A106 Grade B and ASTM A312 TP316L, including diameter, preheat requirements, and gas parameters.

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0% found this document useful (0 votes)
291 views4 pages

Details of Materials and Electrode

The document discusses materials and electrodes for welding, including various ASTM standards for metals. It provides details on two materials, ASTM A106 Grade B and ASTM A312 TP316L, noting the latter has higher tensile strength and should be used for electrodes. Several AWS standards for welding different metal types are also listed. Electrode specifications are given for welding ASTM A106 Grade B and ASTM A312 TP316L, including diameter, preheat requirements, and gas parameters.

Uploaded by

ananth rajan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

DETAILS OF MATERIALS AND ELECTRODE, ELECTRODE ROD

Electrode and Electrode rod

ASTM A106 Grade B – 60 ksi

ASTM A312 TP316L – 70 ksi

If we compare this two material ASTM A106 Grade B and ASTM A312 TP316L whereas and which one
material is high strength material and for example ASTM A312 TP316L is high tensile strength then we
should be taken electrode of high strength material.

AWS A5.1 – SMAW for Carbon Steel

AWS A5.5 – SMAW for Alloy Steel

AWS A5.17 – SAW for Carbon Steel

AWS A5.23 – SAW for Alloy Steel

AWS A5.18 – GMAW for Carbon Steel

AWS A5.28 – GMAW for Alloy Steel

AWS A5.20 – FCAW for Carbon Steel

AWS A5.29 – FCAW for Alloy Steel

F-Number 4 – Carbon Steel

F-Number 5 – Stainless Steel

F-Number 6 – Alloy Steel

F1 F2 F3 F4

I C R LHD

American Society of Testing and Materials


American Society of Testing and Materials and each and every material of ASTM standard has
intended for minimum requirements. Whatever are including in this standard for example such as
mechanical test (Tensile, Yield, Impact) PWHT, chemical composition, thickness of material.

ASTM A36 – Standard Specification for Carbon Structural Steel and it is one of the plate materials.

ASTM A27 - Standard Specification for Steel Castings, Carbon, for General Application.

ASTM A53 - Standard Specification for Pipe Steel, Black and Hot Dipped, Zinc Coated, Welded and
Seamless.

ASTM A106 Grade B – Standard Specification for Seamless Carbon Steel Pipe for High Temperature
Service

ASTM A106 Grade B

P-Number – P1 to P1

Spec. No – 5.18

F-Number – 6

A-Number - 1

AWS No.(Class) – ER70S-6

Electrode diameter – 2.0 to 2.4

Process – GTAW

Preheat – 25⁰C

ITP – 300⁰C

Progression – Up hill

Gas – Argon and purity of gas 99%

Flow Rate – 6 to 12 min

ASTM A234 – Standard Specification for Pipe Fittings of Wrought Carbon Steel and Alloy Steel for
Moderate and High Temperature Service

ASTM A312 TP 304, TP 304L, TP304H - Standard Specification for Alloy Steel Bars Subject to End-
Quench Hardenability Requirements. Purging only for stainless steel.

ASTM A312 TP 304L

P-Number – P8 to P8
Spec. No – 5.18

F-Number – 6

A-Number - 8

AWS No.(Class) - ER308L

Electrode diameter – 2.4

Process – GTAW

Preheat – 15⁰C

ITP – 175⁰C

Progression – Up hill

Gas – Argon and purity of gas 99%

Flow Rate – 6 to 12 min

Backing – 4 to 30 min

ASTM A312 TP316, TP 316L, TP316H - Standard Specification for Stainless steel. Purging only for
stainless steel.

ASTM A312 TP 316L

P-Number – P8 to P8

Spec. No – 5.9

F-Number – 6

A-Number - 8

AWS No.(Class) - ER316L

Electrode diameter – 2.4

Process – GTAW

Preheat – 15⁰C

ITP – 175⁰C

Progression – Up hill

Gas – Argon and purity of gas 99%


Flow Rate – 10 to 12 min

Backing – 18 to 20 min

ASTM A325 - Standard Specification for Structural Bolts, Steel, Heat Treated 120/105 Minimum
Tensile Strength.

ASTM A333 - Standard Specification for Seamless and welded steel pipe for low temperature service.

ASTM A514 – Standard Specification for High Yield Strength Quenched and Tempered Alloy Steel Plate
Suitable for Welding and it is one of the plate materials.

ASTM A516 – Standard Specification for Pressure Vessel Plate, Carbon Steel, for Moderate and Lower
Temperature Service

ASTM A517 – Standard Specification for Pressure Vessel Plate, Alloy Steel, High Strength, Quenched
and Tempered

Heat Input formula = voltage x amperage x 60 /Travel speed in/mm and divide by 1000 from this
value.

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