Diagnosis and Trouble-
Shooting
CDC
When plugged into the RJ45, this will allow the technician to have access to
the drive internal values for troubleshooting. The connection for the CDC is
located under the compressor canopy.
Joypad :
The up and down arrows allow
you to navigate through the Drive
read only settings and the last ten
defaults.
Memory :
This button will allow you to
select and change the language of
your choice.
Stop :
This button will allow you to stop
the compressor without pressing
CCN. 22408751
the E-stop.
RJ45 connector is used for the Intelli Key
and the read only CDC.
Down for variable speed, and Up
for fixed speed.
The potentiometer is for setting the desired
pressure, by rotating Left or Right.
• Press the E-stop, remove compressor canopy
and then insert the Intelli Key.
2. Firmly press the Intelli Key once, wait one second and then
repeat this step again.
You will see a green light flash each time the Intelli Key is
pressed. The flash is confirming that the desired settings
have been successfully down loaded into the compressor.
The Intelli Key should now be removed.
3. The Unigy compressor now has the desired customized settings
and is now ready for operation. You will now, need to set the
desired pressure by rotating the potentiometer and select the
compressor fixed or variable speed with the toggle switch.
Check the E-stop position to ensure the E-stop has not been
depressed.
Look at the compressor display indicator to see if the compressor has
reached it's maximum pressure. If maximum pressure has been
Compressor has power
reached, compressor will not start.
but will not start Plug in CDC to view parameter 8.02, the display should read
DISABLED. When the start button is depressed, the readout will
display ENABLED momentary.
If the above checks are good, replace drive
Check the position of the fixed / variable speed selector for it's
position, choose your desired setting.
Plug CDC into compressor and with the up and down arrows, go to
parameter 8.04. This parameter should read ENABLED for variable
Compressor will not run speed and DISABLED for fixed speed.
variable speed With CDC, press the up and down arrows to view parameter 7.01.
Rotate the potentiometer from left to right, the value you should read
is 97% or better when completely turned to the right. If the value is
less than 97%, replace the drive.
If the above checks are good, replace drive.
Check the incoming power supply and fuses to the blower motor.
Check for 24 volt DC power supply from the drive to the blower motor
relay when the start button is depressed. You will also see a red light
on the relays when the start button is depressed.
Blower motor will not
run With power off, see if blower will rotate freely by hand.
If the drive 24 volt DC output is not there, replace drive.
If you have the 24 volt DC to the relay and fuses are good then,
replace blower motor.
Red indicator light is on Drive has a fault, CDC will be needed to view the fault code.
and motor icon appears
in indicator window
These fault codes can be viewed while compressor is running and in the last ten
faults codes in parameters 10.20 thru 10.29.
Fault code Code Description Checks
UU Under Incoming Power Check customer incoming power supply to the compressor.
Phase Missing
volt
OU D.C Over Voltage of Input With volt meter or some type of voltage measuring device, check for
to Compressor voltage spikes on incoming power supply.
over volt
OI. AC Over Current Of Drive Check motor connections, megger the motor and verify that motor and
Over airend will turn freely.
Current
Transistors IGBT Turn Check motor connections, megger the motor and verify that motor and
OI.br
Off airend will turn freely. If all checks are good, replace drive.
Brak.IGBT
phAC / Missing Motor Phase Check motor leads for a good connection. Measure resistance between
each motor phase. Star connection 0.37ohms / Delta connection
Out Ph.
0.125ohm both at 68 degrees F.
Loss
Over Temperature Of Check the blower motor for rotation and correct rotation. Check
Oth1 / Dv Drive package inlet filter for debris and check for the correct rated ambient
over heat temperature. If all checks are good, replace drive.
Over Check the blower motor for rotation and correct rotation. Check
Oth2 / BR Temperature Of package inlet filter for debris and check for the correct rated ambient
over heat Drive temperature. If all checks are good, replace drive.
O.Ld / 124V Electronic 24 Check the wiring of the 24 volt circuit inside and outside the drive.
Volt Power Look for any chafed wire and bad connections. If the following
over Id Supply Overload checks are ok, replace the drive.
Drive Current Check incoming power supply connections to drive and motor
It.DR /
Overload connections. Megger the motor and verify that motor and airend turn
Drive I2t freely. If all checks are good, replace drive.
Motor Current Check motor connections, megger motor and verify that drive and
It.AC / Overload motor turn freely.
Motor I2t
Pressure Check connections of transducer.
CL2 / ADI2
Transducer
loss
Secd / Interlock With CDC, check drive settings. If necessary, reflash drive setting with
Intelli Key.
Sec.disable
H.A.T.S Fault Check the compressor coolant, check for blower rotation and correct
user1 / tr01 blower rotation.
Stator Check motor connections and measure resistance from phase to
rs / Stator Resistance phase. Star connection 0.37ohm / Delta connection 0.125ohm both at
res. 68 degrees F.
EEF Eprom Failure Change drive.
other codes Not listed above Check drive setting, if ok, call Customer Services.
With the CDC you will have access to all of these parameters when using
the Up Down arrows. ( High voltage )
Factory Settings HV (380-460 Volts)
15HP/150psig 15HP/115psig 10HP/150psig 10HP/115psig 7.5HP/150psig 7.5HP/115psig
1.06 Limit Maximum (speed) 5800 6755 4065 4670 2970 3490
1.22 Limit Maximum (speed) 5800 6755 4065 4670 2970 3490
4.01 AMP READ READ READ READ READ READ
5.01 Frequency READ READ READ READ READ READ
5.02 Motor Voltage READ READ READ READ READ READ
5.03 Output Power READ READ READ READ READ READ
5.04 Motor Speed READ READ READ READ READ READ
5.05 DC Bus Voltage READ READ READ READ READ READ
5.06 Motor Nominal Frequency 84 84 84 84 84 84
5.07 Motor Nominal Current 34 34 34 34 34 34
5.08 Motor Nominal Speed 5040 5040 5040 5040 5040 5040
5.09 Motor Nominal Volts 370 370 370 370 370 370
5.11 Motor Poles Automatic Automatic Automatic Automatic Automatic Automatic
5.12 Autone Off Off Off Off Off Off
6.04 Start/Stop Logic Select Run no Latch Run no Latch Run no Latch Run no Latch Run no Latch Run no Latch
6.10 Low or High Voltage setting DISABLED = High voltage.
6.30 Drive Output Achieved Enabled = compressor running / Disabled = compressor not running.
Turn the knob for the Potentiometer and notice the percentage value move down when
7.01 POD (REF ONLY) the knob is turned to the left and to the right the value goes up to 100%. If value is less than
97%, replace the drive.
7.02 Pressure Transducer (REF ONLY) Pressure feedback
7.03 POD (REF ONLY) Turn the knob for the Potentiometer completely to the right, the value to be read is 97 to
100%. If value is lower than 97% the drive needs to be replaced.
7.06 ANA/DIGIT Input ANA/DIGIT Input 1 mode
8.01 Fan Control Running The readout on the CDC will show ENABLED when blower is running. When not running
the read will show DISABLED.
8.02 Start Button When compressor is not running this parameter will read DISABLED, when start button is
pressed ENABLED will appear momentary.
8.03 H.A.T.S. This parameter will show ENABLED, USER 1FAULT.
8.04 Fixed / Constant speed When the selector is in the constant speed position, ENABLED is displayed. When in the
fixed speed position, DISABLED will be displayed.
8.09 E-stop When the e-stop is open, the display will show DISABLED. When the e-stop is closed, the
display will show ENABLED.
8.31 Fan Output Fan output digital 1
10.20 10 Last Fault Codes Display of the last ten faults
10.34 Reset Fault Times 2 2 2 2 2 2
14.14 PID Low Limit 50 30 74 43 100 57
22.01 Drive Type xHxLV34 xHxLV34 xHxLV34 xHxLV34 xHxLV34 xHxLV34
With the CDC you will have access to all of these parameters when using
the Up Down arrows. ( Low Voltage )
Factory Settings LV (200-230 Volts)
15HP/150 psig 15HP/115psig 10HP/150psig 10HP/115psig 7.5HP/150psig 7.5HP/115psig
1.06 Limit Maximum (speed) 6010 6755 4065 4670 2970 3490
1.22 Limit Maximum (speed) 6010 6755 4065 4670 2970 3490
4.01 AMP READ READ READ READ READ READ
5.01 Frequency READ READ READ READ READ READ
5.02 Motor Voltage READ READ READ READ READ READ
5.03 Output Power READ READ READ READ READ READ
5.04 Motor Speed READ READ READ READ READ READ
5.05 DC Bus Voltage READ READ READ READ READ READ
5.06 Motor Nominal Frequency 84 84 84 84 84 84
5.07 Motor Nominal Current 54 54 54 54 54 54
5.08 Motor Nominal Speed 5040 5040 5040 5040 5040 5040
5.09 Motor Nominal Volts 195 195 195 195 195 195
5.11 Motor Poles Automatic Automatic Automatic Automatic Automatic Automatic
5.12 Autotune Off Off Off Off Off Off
6.04 Start/Stop Logic Select Run no latch Run no latch Run no latch Run no latch Run no latch Run no latch
6.10 Low or High Voltage Setting ENABLED = Low voltage
6.30 Drive Output Achieved Enabled = compressor running / Disabled = compressor not running.
Turn the knob for the Potentiometer and notice the percentage value move down when the
7.01 POD (REF ONLY) knob is turned to the left and to the right the value goes up to 100%. If value is less than
97%, replace the drive.
7.02 Pressure Transducer (REF ONLY) Pressure feedback
7.03 POD (REF ONLY) Turn the knob for the Potentiometer completely to the right, the value to be read is 97 to
100%, If value is lower than 97% the drive needs to be replaced.
7.06 ANA/DIGIT INPUT ANA/DIGIT Input 1 mode
8.01 Fan Control Running The readout on the CDC will show ENABLED when blower is running. When not running,
the readout will show DISABLED.
8.02 Start Button When compressor is not running, this parameter will read DISABLED. When the start button
is pressed, ENABLED will appear momentary.
8.03 H.A.T.S. This parameter will show DISABLED, USER1 FAULT
8.04 Fixed / Constant Speed When the selector is in the constant speed position, ENABLED is displayed. When in the
fixed speed position, DISABLED will be displayed.
8.09 E-stop When the e-stop is open, the display will show DISABLED. When the e-stop is closed, the
display will show ENABLED.
8.31 Fan Output Fan output digital 1
10.20 10 Last Fault Codes Display of the last ten faults
10.34 Reset Fault Times 2 2 2 2 2 2
14.14 PID Low Limit 50 30 74 43 100 57
22.01 Drive Type xHxL3V35 xHxL3V35 xHxL3V35 xHxL3V35 xHxL3V35 xHxL3V35
UNIGY Indicator
10/23/03
Display Menu
Power-Up / Default Screen - Displays Pressure in PSI, Bar or kPa. The indicator will revert back to the default
screen from anywhere in the menu after approx 15 seconds of inactivity. Pressing the button navigates
down through the following screens.
Time of Day Screen - Displays current time of day in 24 hour time.
Runtime Hour meter Screen - Displays the current number of hours the machine has run. The hourglass icon
will flash on and off when the compressor is running and remain on continuously when the compressor is not
running.
Runtime Maintenance Timer - Displays the percentage of time remaining until service should be
performed. (3000 machine run hours) The hourglass icon will flash on and off when the compressor is
running and on continuously when the compressor is not running.
Annual Maintenance Timer - Displays the percentage of time remaining until service should be
performed. (8760 hours) The hourglass icon will flash on and off when the compressor is running
and on continuously when the compressor is not running.
Package Discharge Pressure in PSI - Displays the Package Discharge Pressure in PSI. This can be made
the default screen by allowing the inactivity timer to time out (15 sec) while viewing this screen.
Package Discharge Pressure in Bar - Displays the Package Discharge Pressure in Bar. This can be made
the default screen by allowing the inactivity timer to time out (15 sec) while viewing this screen.
Package Discharge Pressure in kPa - Displays the Package Discharge Pressure in kPa. This can be made the
default screen by allowing the inactivity timer to time out (15 sec) while viewing this screen. Pressing
The button from this screen will scroll back to the top Power up / Default screen.
Configuration Menu
Pressing and holding the button for 3 seconds will enter the configuration menu. The following
screens can be viewed and manipulated. Exiting the configuration menu is accomplished by allowing
the indicator to remain idle for approximately 30 seconds or by pressing and holding the
button for 3 seconds. The display will revert back to the Power Up / default screen.
Time of Day - The hours digits will begin to flash and can be changed by pressing the to adjust the
hours indication to the correct value. Press to store the new value. The minutes digits will begin to
flash and can be changed by following the same sequence as above. Pressing will store the minutes
value and toggle down to the next screen.
Pressure Calibration - Pressure Transducer calibration is accomplished by first making sure
there is NO pressure on the transducer, then pressing and holding the and the button
for approximately 5 seconds. The display will begin to flash 0 and the new Zero calibration value
will be stored. Press the button to exit the configuration menu and toggle down to the next
screen.
Maintenance Timer Reset - Both the Runtime and Annual Maintenance timers are reset by pressing
and holding both the and the buttons for approximately 5 seconds. The timers will reset to zero
and the display will begin to flash. Press and hold the button for approximately 5 seconds till the
display blanks then the reset will take effect. Press the button to toggle to the next screen.
Hour Meter Adjust - The hour meter can be adjusted to any desired value. Each digit will begin to flash
and can be changed by pressing the to adjust the digit to the correct value. Press to store the new
value and move right to the next digit. Each digit can be changed by following the above sequence. Once
the right most digit is stored the display will toggle back to the beginning of the configuration menu.
Alerts
Maintenance Due Soon - Collect Parts -
Maintenance Due -
Maintenance Past Due -
Drive Fault -
