WELDING PROCEDURE SPECIFICATION (WPS) AS PER ASME SEC.
IX
PROJECT
CONTRACTOR
INSPECTION
WORK : TANKAGES WORK
Welding Procedure Specification No. : WPS/P216/0504/203 Rev "2" Date : 9.1.2006
Supporting PQR No. : Date : 9.1.2006
Revision No. :0 Date :
Welding Process (es) : SMAW Type : MANUAL
Joint Design (QW-402)
60°-70°
Backing : Yes
150 mm 1.5-2 mm
Backing Material : Yes 2 to 3 mm T 10 mm
BASE METALS (QW-403)
[Link]. 1 Group No. 1 To P-No. 1 Group No. 1
OR
Specification type and Grade : ASTM A 516 Gr. 70
To Specification type and Grade : ASTM A 516 Gr. 70
OR
Chem. Analysis and Mech. Properties : NA
To Chem. Analysis and Mech. Properties : NA
THECKNESS RANGE
Base Metal : Groove : 1.6 MM TO 2T Fillet : ALL
Deposited Weld Metal Groove : UPTO 2T+2MM Fillet : ALL
Pipe Dia. Range Groove : NA Fillet : NA
other : NIL
FILLER METALS (QW-404)
F- No. : 2 Other : NA
A- No. :1 Other : NA
Specification No. (SFA) : 5.1
AWS No. (Class) : E-7018
Size of Filler Metals : 2.5,3.15 & 4 MM Electrode Flux (Class) : NA
Flux Trade Name : NIL Consumable Insurt : NA
POSITION (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position of Groove : FLAT Holding Temperature :
Welding Progress : UP HILL Holding Time :
Position of Fillet : ALL Rate of Heating :
Rate of Cooling :
Welding Procedure Specification No. : WPS/P216/0504/203 Rev "2"
PREHEAT (QW-406) GAS (QW-408)
Preheat Temp. Min. : 10°C Shelding Gas (es) : NA
Inter Pass Temp. Max : 250°C (Max.) Percent composition : NA
Preheat maintenance : NA Flow Rate : NA
Gas Backing : NA
Trailing Shilding Gas Composition : NA
ELECTRICAL CHARACTERISTICS (QW-409)
Current : DC Polarity : STRAIGHT
Amps. : 70 TO 120 A Volts : 18 TO 28 V
Tungsten Electrode Size : NA Mode of Mat. Transfer for GMAW : NA
Electrode wire Feed Speed Range : NA
TECHNIQUE(QW-410)
String or weave bead : Root String , rest weave Multiple/single Electrode : Single
Orifice or gas cup size : NA Other : NA
Initial & inter pass cleaning : Grinding / Wire Brushing
Method of Back gauging : NA
Osilllation : 2.5 Times dia of Bare electrode (max)
Contact tube to work distance : NA
Multiple or single pass per side : Multiple Travel Speed : 50-100 mm / min.
Weld Process Filler Metal Current Volt Travel Other
Layer (S) Class Dia (mm) Type Polarity Amp. Range Speed
Range Range
Root SMAW E-7018 2.5/3.15 [Link] 70-80 18.26 50-60
2nd Pass SMAW E-7018 3.15 [Link] 80-100 20-26 50-70
Balance SMAW E-7018 3.15/4 [Link] 100-120 20-28 80-100
PREPAIRED BY CHECKED BY APPROVED BY
WELDING PROCEDURE SPECIFICATION (WPS) AS PER ASME SEC. IX
PROJECT
CONTRACTOR
INSPECTION
WORK : TANKAGES WORK
Welding Procedure Specification No. Rev "0" Date :
Supporting PQR No. : Date :
Revision No. :0 Date :
Welding Process (es) : SMAW Type : MANUAL
Joint Design (QW-402) 2" nb X SCH 40 ( 60.3 MM OD , 3.9 MM THK)
Backing : NIL
Backing Material : NA
BASE METALS (QW-403)
[Link]. 1 Group No. 1 To P-No. 1 Group No. 1
OR
Specification type and Grade : ASME SA 106 GR.B
To Specification type and Grade : ASME SA 106 GR.B
OR
Chem. Analysis and Mech. Properties : NA
To Chem. Analysis and Mech. Properties : NA
THECKNESS RANGE
Base Metal : Groove : 3.9 MM TO 7.8 MM Fillet : 1.5 MM TO 7.8 MM
Deposited Weld Metal Groove : Fillet :
Pipe Dia. Range Groove : Fillet :
other : NIL
FILLER METALS (QW-404)
F- No. : 2 Other : NA
A- No. :1 Other : NA
Specification No. (SFA) : 5.1
AWS No. (Class) : E-7018
Size of Filler Metals : 2.5 Electrode Flux (Class) : NA
Flux Trade Name : NIL Consumable Insurt : NA
POSITION (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position of Groove : 6G Holding Temperature :
Welding Progress : Holding Time :
Other : Rate of Heating :
Rate of Cooling :
Welding Procedure Specification No. : WPS/P216/0504/204A Rev "0"
PREHEAT (QW-406) GAS (QW-408)
Preheat Temp. Min. : NA Shelding Gas (es) : NA
Inter Pass Temp. : 2000C Max Percent composition : NA
Preheat maintenance : NA Flow Rate : NA
Gas Backing : NA
Trailing Shilding Gas Composition : NA
ELECTRICAL CHARACTERISTICS (QW-409)
Current : DC Polarity : FOR SMAW - REVERSE
Amps. : 70 TO 120 A Volts : 20 TO 30 V
Tungsten Electrode Size : NA Mode of Mat. Transfer for GMAW : NA
Electrode wire Feed Speed Range : NA
TECHNIQUE(QW-410)
String or weave bead : Root String , rest weave Multiple/single Electrode : Single
Orifice or gas cup size : NA Other : NA
Initial & inter pass cleaning : Grinding
Method of Back gauging : NA
Osilllation : 2.5 Times dia of Bare electrode (max)
Contact tube to work distance : NA
Multiple or single pass per side : SINGLE Travel Speed : 70-120 mm / min.
Weld Process Filler Metal Current Volt Travel Other
Layer (S) Class Dia (mm) Type Amp. Range Speed
Polarity Range Range
Root SMAW E-6013 2.5/3.15 [Link] 70-90 22-26 --
REST SMAW E-6013 3.15 DC 60-120 22-26 --
PREPAIRED BY CHECKED BY APPROVED BY
WELDING PROCEDURE SPECIFICATION (WPS) AS PER ASME SEC. IX
PROJECT :
CONTRACTOR
INSPECTION : CONSULTANT :
WORK : TANKAGES WORK
Welding Procedure Specification No. : Rev "2" Date :
Supporting PQR No. : Date :
Revision No. :2 Date :
Welding Process (es) : SMAW Type : MANUAL
Joint Design (QW-402) 1.6
60 to 70 0
2.5
150
Backing : NIL
Backing Material : NA T T 10 mm
BASE METALS (QW-403)
[Link]. 1 Group No. 1 To P-No. 1 Group No. 1
OR
Specification type and Grade : ASTM A 516 Gr. 70
To Specification type and Grade : ASTM A 516 Gr. 70
OR
Chem. Analysis and Mech. Properties : NA
To Chem. Analysis and Mech. Properties : NA
THECKNESS RANGE
Base Metal : Groove : 1.6 MM TO 2T Fillet : ALL
Deposited Weld Metal Groove : UPTO 2T+2MM Fillet : ALL
Pipe Dia. Range Groove : NA Fillet : NA
other : NIL
FILLER METALS (QW-404)
F- No. : 2 Other : NA
A- No. :1 Other : NA
Specification No. (SFA) : 5.1
AWS No. (Class) : E-7018
Size of Filler Metals : 2.5,3.15 & 4 MM Electrode Flux (Class) : NA
Flux Trade Name : NIL Consumable Insurt : NA
POSITION (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position of Groove : 4G Holding Temperature :
Welding Progress : OVERHEAD Holding Time :
Other : NA Rate of Heating :
Rate of Cooling :
Welding Procedure Specification No. :
PREHEAT (QW-406) GAS (QW-408)
Preheat Temp. Min. : Shelding Gas (es) : NA
Inter Pass Temp. : 2500C Max Percent composition : NA
Preheat maintenance : NA Flow Rate : NA
Gas Backing : NA
Trailing Shilding Gas Composition : NA
ELECTRICAL CHARACTERISTICS (QW-409)
Current : DC Polarity : STRAIGHT
Amps. : 70 TO 140 A Volts : 22 TO 36 V
Tungsten Electrode Size : NA Mode of Mat. Transfer for GMAW : NA
Electrode wire Feed Speed Range : NA
TECHNIQUE(QW-410)
String or weave bead : Root String , rest weave Multiple/single Electrode : Single
Orifice or gas cup size : NA Other : NA
Initial & inter pass cleaning : Grinding / Wire Brushing
Method of Back gauging : Grinding
Osilllation : 2.5 Times dia of Bare electrode (max)
Contact tube to work distance : NA
Multiple or single pass per side : Multiple Travel Speed : 70-120 mm / min.
Weld Process Filler Metal Current Volt Travel Other
Layer (S) Class Dia (mm) Type Amp. Range Speed
Polarity Range Range
Root SMAW E-7018 2.5/3.15 [Link] 70-90 22-26 70-90
2nd Pass SMAW E-7018 3.15 [Link] 80-120 24-30 90-100
Balance SMAW E-7018 3.15/4 [Link] 90-140 28-36 90-120
PREPAIRED BY CHECKED BY APPROVED BY
WELDER PROCEDURE QUALIFICATION TEST REPORT
Client : REPORT NO.
Consultant : PROJECT :
Inspection :
SUPP. WPS NO. : SITE :
PQR NO. : TYPE :
WELDING PROCESS :
JOINT DESIGN MATERIAL SPECIFICATION :
TYPE OR GRADE OR CLASS :
[Link]. GR. NO. TO [Link]. GR. NO.
THK. : mm DIA mm
POSITION : PROGRESSION :
GAS : % FLOW : lit./min
min.
BACKING GAS FLOW :
TUNGSTON : DIA mm
NOZZLE DIA :
PASS DIA AWS DC AMPS VOLTS T.S.
NO. MM NO. mm/min. mm/min WELD METAL THK. FOR EACH PROCESS
ROOT
REST GTAW : mm
REST SMAW : mm
SAW : mm
ELECTRODE : E
FILLER WIRE :
GAS :
ROOT :
VISUAL INSPECTION :
WELDER MR Mr. [Link]. [Link]. W-
TEST CONDUCTED ON JOB NO. :
WITNESSED BY MR. OF
