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02-1529 - U - Bucky Manual

This document provides installation, operation and maintenance instructions for the True Speed Bucky medical x-ray imaging component. It describes the intended use, contraindications, components, compliance with safety standards, and operational modes of the Bucky. The document also includes sections on installation and set up, maintenance, calibration, service, description of operation, and a renewal parts list.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
414 views39 pages

02-1529 - U - Bucky Manual

This document provides installation, operation and maintenance instructions for the True Speed Bucky medical x-ray imaging component. It describes the intended use, contraindications, components, compliance with safety standards, and operational modes of the Bucky. The document also includes sections on installation and set up, maintenance, calibration, service, description of operation, and a renewal parts list.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

 Midmark Corporation

675 Heathrow Dr.

EUREKA
Lincolnshire, IL 60069

Tel. (847) 415-9800


Fax (847) 415-9810

TRUE SPEED BUCKY

Installation
Operation
and Maintenance

00-02-1529
Rev. U ECN: P3337
January 2014
TABLE OF CONTENTS

SECTION PAGE

1.0 GENERAL INFORMATION 1-1


1.1 Indications for Use 1-2
1.2 Contraindications 1-2
1.3 Product Description 1-2
1.4 Explanation of Symbols on Technical Labels 1-3
1.5 Compliance with Applicable Standards 1-4
1.6 Obtaining Technical Support 1-7
1.7 Model Configurations 1-7
1.8 Specifications 1-8
2.0 INSTALLATION AND SET UP 2-1
2.1 Unpacking 2-2
2.2 Equipment Supplied 2-2
2.3 Interconnect Wiring 2-3
2.4 Cassette Size Sensing 2-4
2.5 Switch Settings 2-5
2.6 Radiographic Grid 2-6
3.0 MAINTENANCE, CALIBRATION, AND SERVICE 3-1
3.1 Lubrication 3-2
3.2 Cleaning. 3-2
3.3 Removal and Installation of the Grid 3-2
3.4 Removal and Installation of the Grid Carriage 3-3
3.5 Calibration of the Optical Encoder 3-3
3.6 Removal and Installation of the Drive Mechanism 3-5
3.7 Removal and Installation of the Electronic Printed Circuit Board 3-7
3.8 Mechanical Alignment for Bucky Flag 3-8
4.0 DESCRIPTION OF OPERATION 4-1
4.1 General Description 4-2
4.2 Overcurrent Protection 4-2
4.3 Optical Sensors 4-2
4.4 Start Signal 4-2
4.5 Exposure to Hold Relay 4-2
4.6 Motion System 4-2
5.0 RENEWAL PARTS LIST 5-1

January 2014 (i) True Speed Bucky


LIST OF ILLUSTRATIONS

FIGURE Title PAGE

2-1 Component Identification 2-2


2-2 Terminal Block Wiring 2-3
2-3 Size Sense Cassette Tray Terminal Connections 2-4
2-4 SW1 Dip Switch Settings 2-5
2-5 PBL Bracket Terminal Strip Warning 2-6
3-1 Optical Encoder and Sensors 3-2
3-2 Calibration of Grid Center of Oscillation 3-4
3-3 Electro-Mechanical Motion System 3-6
3-4 Bucky 3-8
3-5 Motor Subassembly 3-9
5-1a Bucky Assembly, 220 V/110V Non-size Sensing w/AEC 5-3
5-1b Bucky Assembly, 220 V/110V Non-size Sensing w/AEC 5-4
5-2a Bucky Assembly Complete 220V/110V Size Sensing 5-5
5-2b Bucky Assembly Complete 220V/110V Size Sensing 5-6
5-3 Harness Assembly, Bucky PBL Bracket 5-7
5-4 Kit, PBL Conversion 5-8

January 2014 (ii) True Speed Bucky


SECTION 1.0

GENERAL INFORMATION

January 2014 (1–1) True Speed Bucky


1.1 Indications for Use

The True Speed Bucky is intended to be used as a component of a medical x-ray


imaging system. Its purpose is to improve radiographic image quality by reducing the
effects of scatter radiation.

1.2 Contraindications

None known.

Warnings/Precautions

• When working on the Progeny True Speed Bucky when it is connected to its
power source, there is line voltage present. Avoid serious injury and equipment
damage by disconnecting power before implementing service. Remove power by
turning off and removing all connections to line voltage.

• Warning! Modifying this product can have hazards to the service technician,
operator or patient. This product is intended only for use as described in this
manual.

• Warning! To avoid the risk of electric shock, this equipment must only be
connected to supply mains with protective earth.

1.3 Product Description

The True Speed Bucky is designed to provide improved radiographic image quality by
utilizing a radiographic grid to reduce the effects of scatter radiation. The Progeny True
Speed Bucky employs state of the art brushless DC motor technology to oscillate a
radiographic grid at high speed over a pre-determined stroke length.

The Bucky has two modes of operation:

AUTOMATIC MODE

The automatic mode is utilized by applying power to the bucky with no additional signals.
The bucky begins oscillating and remains in motion until power is removed or for a
maximum time limit of approximately 15 seconds.

ACTIVATED MODE

The bucky is commanded to operate by a system generated start signal. After


activation, the bucky begins the motion cycle. After an initial start up delay, the bucky
provides a signal to the system enabling X-Ray exposure to begin.

January 2014 (1–2) True Speed Bucky


1.4 Explanation of Symbols on Technical Labels

Date of Manufacture

Part Number

Serial Number

Protective Earth Ground (IEC Publication No. 417-5019)

Alternating Current (IEC Publication No. 878-02-02)

Type B – Provides additional protection against electric shock

January 2014 (1–3) True Speed Bucky


1.5 Compliance with Applicable Standards

Regulatory Documents to which Conformity is Declared

ISO 13485:2003
General Safety UL File Number E181750
UL 60601-1: 2005
CAN/CSA-C22.2 No. 601.1

EMI/EMC IEC 60601-1-2:2007

IEC 60601-1-1:2008
General X-Ray Safety
IEC 60601-1-6:2007
IEC 60601-2-54:2009
IEC 60601-2-28:2010

Guidance and manufacturer's declaration - electromagnetic emissions


The Eureka True Speed Bucky is intended for use in the electromagnetic environment specified below. The customer or the user of the
Eureka True Speed Bucky should assure that it is used in such an environment.
Emission test Compliance Electromagnetic environment – guidance
RF emission Group 1 The Eureka True Speed Bucky uses RF energy only for its internal function. Therefore,
CISPR 11 its RF emissions are very low and are not likely to cause any interference in nearby
electronic equipment.
RF emission Class A The Eureka True Speed Bucky is suitable for use in all establishments other than
CISPR 11 domestic and those directly connected to the public low-voltage power supply network
Harmonic emission Class A that supplies buildings used for domestic purposes.
IEC 61000-3-2
Voltage fluctuations/ Complies
flicker emissions
IEC 61000-3-3

January 2014 (1–4) True Speed Bucky


Guidance and manufacturer's declaration - electromagnetic immunity
The Eureka True Speed Bucky is intended for use in the electromagnetic environment specified below. The customer or the user of the
Eureka True Speed Bucky should assure that it is used in such an environment.
Electromagnetic
Immunity test IEC 60601 test level Compliance level
environment – guidance
Electrostatic discharge (ESD) ± 6 kV contact ± 6 kV contact Floors should be wood, concrete or ceramic
IEC 61000-4-2 ± 8 kV air ± 8 kV air tile. If the floors are covered with synthetic
material, the relative humidity should be at
least 30%.
Electrical fast transient/burst ± 2 kV for power supply lines ± 2 kV for power supply Mains power quality should be that of a
IEC 61000-4-4 ± 1 kV for input/output lines lines typical commercial or hospital environment.
± 2 kV for input/ output
lines
Surge ± 1 kV line(s) to line(s) ± 2 kV line(s) to line(s) Mains power quality should be that of a
IEC 61000-4-5 ± 2 kV line(s) to earth ± 2 kV line(s) to earth typical commercial or hospital environment.
Voltage dips, interruptions, < 5% UT (>95% dip in UT) for < 5% UT (>95% dip in UT) Mains power quality should be that of a
and voltage variations on 0.5 cycle for 5 cycles typical commercial or hospital environment. If
power supply input lines < 40% UT (60% dip in UT) for < 40% UT (60% dip in UT) the user of the Eureka True Speed Bucky
IEC 61000-4-11 5 cycles for 50 cycles requires continued operation during power
< 70% UT (30% dip in UT) for < 70% UT (30% dip in UT) mains interruptions, it is recommended that
25 cycles for 50 cycles the Eureka True Speed Bucky be powered
< 5% UT (>95% dip in UT) for < 5% UT (>95% dip in UT) from an uninterruptible power supply or a
5s for 5 s battery.
Power frequency (50/60 Hz) 3 A/m 30 A/m Power frequency magnetic fields should be at
magnetic field levels characteristic of a typical location in a
IEC 61000-4-8 typical commercial or hospital environment.
NOTE: UT is the a.c. mains voltage prior to application of the test level.

January 2014 (1–5) True Speed Bucky


Guidance and manufacturer's declaration - electromagnetic immunity
The Eureka True Speed Bucky is intended for use in the electromagnetic environment specified below. The customer or the user of the
Eureka True Speed Bucky should assure that it is used in such an environment.
Immunity IEC 60601 Compliance
Electromagnetic environment – guidance
test test level level
Portable and mobile RF communications equipment should be used no closer to
any part of the Eureka True Speed Bucky equipment, including cables, than the
recommended separation distance calculated from the equation applicable to the
frequency of the transmitter.
Recommended separation distance:
Conducted RF 3V 10 V 𝑑 = 0.35 × √𝑃
IEC 61000-4-6 150 kHz to 80 MHz
Radiated RF 3 V/m 3 V/m 𝑑 = 1.2 × √𝑃 80 MHz to 800 MHz
IEC 61000-4-3 80 MHz to 2.5 GHz 𝑑 = 2.3 × √𝑃 800 MHz to 2.5 GHz
Where P is the maximum output power rating of the transmitter in watts (W)
according to the transmitter manufacture and d is the recommended separation
distance in meters (m).
Field strengths from fixed RF transmitters, as determined by an electromagnetic
site survey, a should be less than the compliance level in each frequency range. b
Interference may occur in the vicinity of equipment marked with the following
symbol:

NOTE 1: At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from
structures, objects, and people.
a
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur radio,
AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic environment
due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in which the
Eureka True Speed Bucky is used exceeds the applicable RF compliance level above, the Eureka True Speed Bucky should be observed
to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as re-orienting or relocating
the Eureka True Speed Bucky.
b
Over the frequency range 150 kHz to 80 MHz, field strengths should be less than [V1] V/m.
Recommended separation distances between portable and mobile RF communications equipment and
Eureka True Speed Bucky
The Eureka True Speed Bucky is intended for use in the electromagnetic environment in which radiated RF disturbances are controlled.
The customer or the user of the Eureka True Speed Bucky can help prevent electromagnetic interference by maintaining a minimum
distance between portable and mobile RF communications equipment (transmitters) and the Eureka True Speed Bucky as recommended
below, according to the maximum output power of the communications equipment.
Rated maximum output Separation distance according to frequency of transmitter
power of transmitter, W m
150 kHz to 80 MHz 80 MHz to 800 MHz 80 MHz to 2.5 GHz
𝑑 = 0.35 × √𝑃 𝑑 = 1.2 × √𝑃 𝑑 = 2.3 × √𝑃
0.01 0.04 0.12 0.23
0.1 0.11 0.38 0.73
1 0.35 1.2 2.3
10 1.1 3.8 7.3
100 3.5 12 23
For transmitters rated at a maximum output power not listed above, the recommended separation distance d in meters (m) can be
determined using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the transmitter
in watts (W) according to the transmitter manufacturer.
NOTE 1: At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from
structures, objects, and people.

January 2014 (1–6) True Speed Bucky


1.6 Obtaining Technical Support

Contact Technical Support


Phone: 888-924-3800 (Press 3) (U.S. and Canada)
+1 847-415-9800 (Press 3) (International)
Fax: 847-415-9810
techsupport@[Link]
Hours: 8:00 a.m. – 5:00 p.m. CT

1.7 Model Configurations

The True Speed Bucky comes in the following 4 different models:

Model KLB10-08011, Non PBL, AEC


Model KLB10-08012, PBL, AEC, Left Hand Load
Model KLB10-08013, PBL, AEC, Right Hand Load

Non PBL models do not have a cassette size sense tray mounting bracket with electrical
connector. PBL models do have this cassette size sense tray interface.

January 2014 (1–7) True Speed Bucky


1.8 Specifications

Mechanical

Width: 22.50 + 0.02 inches

Depth: 23.00 + 0.02 inches

Height: 2.70 + 0.02 inches

Weight: Without Grid – 26.5 lbs.


With Grid – 31.5 lbs.

Operating Environment

Line Voltage: 110-240VAC 50/60 Hz provided by a suitable medical system


power supply

Relative Humidity: 0-80%

Temperature Range: 32 to 104 deg. F (0 to 40 deg. C)

Operating Performance

Maximum Operating Duty Cycle:

5 seconds of operation per minute

Exposure Start Position:

In fast response mode, bucky can be set to remove exposure hold


signal within a maximum of 25 milliseconds of receiving the
exposure start signal.

Grid Travel Speed:

Par Speed: 4.5 inches/second +/- 10%


Super Speed: 5.5 inches/second +/- 10%

Grid Stroke Length:

Selectable from 0.8 inch to 1.1 inch + 0.08 inch.

Storage/Transportation Environment

Temperature Range:

-31F/+150F (-35C/+66C)

January 2014 (1–8) True Speed Bucky


SECTION 2.0

INSTALLATION
AND SETUP

January 2014 ( 2- 1 ) True Speed Bucky


2.1 UNPACKING

Carefully unpack the equipment and check for damage incurred during shipment. Any
damage should be referred to the agency that delivered the product. All packing
material should be retained for reuse in the event that the system needs to be returned
to the factory.

2.2 EQUIPMENT SUPPLIED

Refer To Figure 2-1 for component identification.

• True Speed Bucky without Grid


• Optional rear panel bracket with cassette size sense tray connector.
• Packet containing electronic version of manual.
• Bag containing Stop tabs.

Optional Cassette Size


Sense Connector Bracket

Bucky

COMPONENT IDENTIFICATION
FIGURE 2-1

January 2014 ( 2- 2 ) True Speed Bucky


2.3 INTERCONNECT WIRING

CAUTION: YOU WILL BE WIRING 120 VAC OR 240 VAC INTO THE POWER
CONNECTOR. BE SURE THAT THE X-RAY GENERATOR POWER AND THE
SYSTEM POWER IS OFF BEFORE PROCEEDING.

Refer to Figure 2-2 for a pictorial view of the terminal block connections.

L 7 GND N 3 2 1

N.O. RELAY CONTACT


FOR EXPOSURE START
A.C. Power

TERMINAL BLOCK WIRING


FIGURE 2-2

Please ensure that the AC power connected to the terminal block across connections L
and N is correctly matched with the voltage for the device listed on the serial label.

January 2014 ( 2- 3) True Speed Bucky


2.4 CASSETTE SIZE SENSING

The True Speed Bucky provides mounting capability for standard cassette trays. An
optional size sense cassette tray bracket and connector is available for attachment to
size sense cassette trays.

Refer to the Cassette Tray installation manual and the Collimator installation manual to
ensure proper connection of the cassette size sense tray to the collimator PBL circuit.
Refer to Figure 2-3 for the terminal connections used on the Bucky for connection to the
cassette size sense connector.

PURPLE
1
CROSS
GREEN
2

GRAY
3
LONG
ORANGE
4

5 RED

6 YELLOW

7 WHITE

8 BLACK

Cassette Tray Connector

SIZE SENSE CASSSETTE TRAY TERMINAL CONNECTIONS


FIGURE 2-3

January 2014 ( 2- 4) True Speed Bucky


2.5 SWITCH SETTINGS

To preset the adjustable features of Exposure Start Delay, Grid Stroke length, and Grid
Travel speed, Refer to Figure 2-4.

ON

Figure 2-4

Switch 1 - GRID SPEED


Par Speed = ON Superspeed = OFF

Switch 2 - Exposure Delay


25 milliseconds = ON
Trigger at Center = OFF

Switch 3 - and 4 Stroke Length

3 OFF, 4 OFF = 1.04”

3 OFF 4 ON = 0.88”

3 ON 4 OFF = 0.96”

3 ON 4 ON = 0.8”

DIP SWITCH SETTINGS

January 2014 ( 2- 5) True Speed Bucky


1 PURPLE 1

2 GREEN 2
GRAY
3 3
ORANGE
4 4

5 RED 5
YELLOW
6 6
WHITE
7 7
BLACK
8 8

RECEPTACLE CONNECTOR TERMINAL BLOCK

PBL BRACKET TERMINAL STRIP


FIGURE 2-5

2.6 RADIOGRAPHIC GRID

Use of the True Speed Bucky requires the installation of a suitable grid. The grid is to be
installed in the Bucky grid holder prior to installation of the Bucky into the image
receptor.

January 2014 ( 2- 6) True Speed Bucky


NO TEXT

January 2014 ( 2- 7) True Speed Bucky


SECTION 3.0

MAINTENANCE,
CALIBRATION,
AND SERVICE

January 2014 ( 3- 1 ) True Speed Bucky


CONDITION OF USE:

The Bucky unit shall be installed in a radiographic imaging system in such a way that the
Bucky is secured and neither the operator nor the patient shall have access to it without
the use of a tool or while it is in motion.

WARNING! SHOCK HAZARD!

When working on the Progeny True Speed Bucky when it is connected to its power
source, there is line voltage present. Avoid serious injury and equipment damage by
disconnecting power before implementing service. Remove power by turning off and
removing all connections to line voltage.

Warning! Modifying this product can have hazards to the service technician, operator or
patient. This product is intended only for use as described in this manual.

Warning! To avoid the risk of electric shock, this equipment must only be connected to
supply mains with protective earth.

3.1 LUBRICATION

Lubrication is recommended only for the cassette size sense connector. Lubricate the
connector guideposts with a suitable lubricant.

3.2 CLEANING

It is necessary to have the optical encoder and the HOME and POSITION sensors clean
of dirt and dust. Ensure that the optical encoder has clean and distinct black bars.
Clean it with a moist wipe of alcohol, or water. The sensors may be wiped with a cotton
swab or pipe cleaner, moistened with alcohol or water, by rubbing inside the open slot of
the sensor.

3.3 REMOVAL AND INSTALLATION OF THE GRID

Removal of the grid

There is a grid hold down bracket in each of the 4 corners of the grid carriage holding
the grid in place. Each bracket is held in place by a nut tightened onto a permanent
stud. To remove the grid, loosen the nuts on two adjacent corners of the grid. Then
remove the remaining two nuts and hold down brackets on the opposite side. The grid
itself is then lifted out of the grid carriage.

Installation of the grid

There is a grid hold down bracket in each of the 4 corners of the grid carriage holding
the grid in place. Each bracket is held in place by a nut tightened onto a permanent
stud. To install the grid, loosen the nuts on two adjacent corners of the grid. The grid
itself is slid under the two hold down brackets and placed flat on the grid carriage. Then
install the remaining two nuts and hold down brackets on the opposite side.

January 2014 ( 3- 2 ) True Speed Bucky


3.4 REMOVAL AND INSTALLATION OF THE GRID CARRIAGE

To remove the grid carriage:

Remove the protective cover which fits over the True Speed Bucky motion system and
electronics.

Remove the single Phillips screw that attaches the grid carriage to the arm of the motion
mechanism.

Remove the grid carriage.

To install the grid carriage, reverse the removal procedure.

3.5 CALIBRATION OF THE OPTICAL ENCODER

The True Speed Bucky electro-mechanical motion system is controlled by an optical


encoder mounted on the motion system which is sensed by two optical sensors. The
encoder travels with the grid motion. The encoder triggers the HOME sensor when the
grid is at one end of its travel. The POSITION sensor is triggered when the bars of the
encoder pass through the sensor during its travel. In this way, the position sensor
detects each millimeter of grid travel during motion. This is shown in Figure 3-1.
HOME SENSOR
ENCODER FLAG

POSITION SENSOR

ELECTRONICS CIRCUIT BOARD

OPTICAL ENCODER AND SENSORS


FIGURE 3-1

The grid motion control system is to be calibrated so that the grid centerline is co-
incident with the Bucky centerline when the grid is in the center of its travel length. This
is verified by manually turning the motion system so that the home flag of the optical
encoder is co-incident with the far end (farthest from the bucky center) of the HOME
position sensor. The grid centerline must now be ½ of the total travel distance from the
Bucky centerline. This is shown pictorially in Figure 3-2.

January 2014 ( 3- 3 ) True Speed Bucky


CENTERLINE OF OSCILLATION
(BUCKY CENTERING SLOT) GRID CENTERLINE

Motor pocket

SET DISTANCE OF ½ TOTAL GRID TRAVEL

CALIBRATION OF GRID CENTER OF OSCILLATION


FIGURE 3-2

Example for 1 inch stroke length

For stroke length of one inch total grid travel, the grid centerline should oscillate ½ inch
on either side of the Bucky centerline. This is calibrated by the following steps:

• Manually rotate the grid motion mechanism until the optical encoder flag is co-
incident with the center of the HOME position sensor.

• Measure the distance between the grid centerline and the Bucky center.

• If the distance measure is ½ inch (1/2 of desired stroke length) then calibration of
the encoder flag is complete.

• To set the desired distance, loosen the 4 brackets holding the grid in place and
adjust the grid such that the grid centerline is ½ inch from the Bucky centerline.
Measure the Bucky centerline from the middle of the Bucky centering slot.

• Manually rotate the encoder ½ inch to place the grid centerline in the Bucky
center. Verify the grid centerline is within the slot marking the Bucky center.

• Repeat the grid adjustment as necessary.

• Tighten the 4 grid holding brackets.

January 2014 ( 3- 4 ) True Speed Bucky


3.6 REMOVAL AND INSTALLATION OF THE DRIVE MECHANISM

Removal of the Drive Mechanism

Refer to Figure 3-3.

• Remove the protective cover which fits over the True Speed Bucky motion
system and electronics.

• Remove the connector of the motor wire harness from its plug on the electronics
printed circuit board.

• Loosen and remove the six 10-32 Phillips head screws holding the electro
mechanical motion system from the rubber isolation mounts.

• Carefully lift the motion system from the compartment being careful not to
damage the optical encoder flag.

January 2014 ( 3- 5 ) True Speed Bucky


ELECTRO MECHANICAL MOTION SYSTEM
FIGURE 3-3

Installation of the Drive Mechanism

Installation of the drive mechanism is the reversal of the removal procedure.

January 2014 ( 3- 6 ) True Speed Bucky


3.7 REMOVAL AND INSTALLATION OF THE ELECTRONIC PRINTED CIRCUIT
BOARD

CAUTION! PROTECT THE PRINTED CIRCUIT BOARD ELECTRONICS FROM THE


ELECTRO STATIC DISCHARGE (ESD) DAMAGE! THE ELECTRONIC PRINTED
CIRCUIT BOARD IS STATIC SENSITIVE AND MUST BE PROTECTED WHILE
HANDLING. ESD PROTECTIVE PROCEDURES MUST BE USED WHILE HANDLING
THE ELECTRONICS CIRCUIT BOARD.

REMOVAL OF THE ELECTRONIC PRINTED CIRCUIT BOARD

• Ensure power is removed from the system before proceeding.

• Before the circuit board can be removed, follow the above procedure for removal
of the electro-mechanical motion system.

• Remove the wire harness connectors.

• Remove the four screws attaching the circuit board to the mounts.

• Carefully lift the circuit board from the compartment, ensuring proper ESD
protection.

INSTALLATION OF THE ELECTRONIC PRINTED CIRCUIT BOARD

Installation of the Electronic Printed Circuit Card is the reversal of the removal
procedure.

January 2014 ( 3- 7 ) True Speed Bucky


3.8 MECHANICAL ALIGNMENT FOR BUCKY FLAG

Due to transportation or impact, the flag may not be completely aligned with the
optical sensors. When this happens the following problems may occur:

• The motor drives past the home position and becomes jammed
• The system presents intermittent driving problems

The following procedure explains how to solve the problem:

• Place bucky in a horizontal position.


• Remove cover as shown in Figure 3-4.

BUCKY
Figure 3-4

• Use a 3/32” ball driver to loosen the two screws holding the flag.
• Manually rotate the lead screw until the drive nut is positioned against the
aluminum channel at the motor end.
• Position the flag so the wide back portion is completely blocking Opto 2.
• Tighten the screw that is accessible.
• Manually rotate the lead screw until the second screw is accessible.
• Tighten the second screw.

January 2014 ( 3- 8 ) True Speed Bucky


MOTOR SUBASSEMBLY
Figure 3-5

Should you continue to experience difficulty after completion of the above


procedure, please feel free to contact Progeny at (847) 415-9800, Option 3

January 2014 ( 3- 9 ) True Speed Bucky


(NO TEXT)

January 2014 ( 3- 10 ) True Speed Bucky


SECTION 4.0

DESCRIPTION
OF OPERATION

January 2014 ( 4- 1 ) True Speed Bucky


4.1 GENERAL DESCRIPTION

The True Speed Bucky is designed to provide an oscillating motion system for focused
grids. The use of a focused grid implies that the grid is designed to be used in such a
way as to keep the grid centerline at the X-Ray field center. For this reason, the Bucky
is designed for the grid to oscillate about the Bucky center.

4.2 OVER-CURRENT PROTECTION

Over-current protection is provided the automatically resettable “PTC” device. This


device requires one minute after electrical power is removed to reset.

4.3 OPTICAL SENSORS

The True Speed Bucky electro-mechanical motion system is controlled by an optical


encoder mounted on the motion system which is sensed by two optical sensors. The
encoder travels with the grid motion. The encoder triggers the HOME sensor when the
grid is at one end of its travel. The POSITION sensor is triggered when the bars of the
encoder pass through the sensor during its travel. In this way, the position sensor
detects each millimeter of grid travel during motion.

4.4 START SIGNAL

The bucky requires a 110-240 volt AC power supply from the x-ray generator. This
voltage must be provided across “L” and “N” of the bucky terminal strip. To trigger grid
motion, the x-ray generator must close an unpowered, isolated, set of contacts across
“L” and “3”. Exposure release, from the bucky, once the grid has reached the proper
speed and position is provided in the form of an isolated set of relay contacts. These
contacts are intended to be placed in series with the x-ray generator exposure interlocks
and, are identified as “1” and “2” on the bucky terminal strip.

4.5 EXPOSURE HOLD RELAY

The Exposure Hold Relay is designated RL1 on the electronics circuit board. This relay
provides its normally open contacts to pins 1 and 2 of J4. These two pins are connected
via the wiring harness to the terminal block for use by the system. The closure of these
contacts is a signal to the X-Ray system that the Bucky is moving.

4.6 MOTION SYSTEM

The motion system consists of a brushless DC motor connected to a lead screw and nut
combination. As the lead screw rotates, the nut moves linearly. The nut contains a
bracket which connects to the grid chassis as well as to the optical encoder flag.

The use of a brushless DC motor allows for a very rapid acceleration up to the constant
speed of motion, and by use of closed loop motor control, the constant speed is
maintained throughout the grid stroke travel distance.

January 2014 ( 4- 2 ) True Speed Bucky


(NO TEXT)

January 2014 ( 4- 3 ) True Speed Bucky


SECTION 5.0

RENEWAL PARTS LIST

January 2014 ( 5-1 ) True Speed Bucky


TRUE SPEED BUCKY

RENEWAL PARTS LIST

EUREKA P/N DESCRIPTION

10-10015 Stop Tab

10-20001 Motor Sub-Assemblies


10-08007 Motor and Harness
10-10906 Motor Coupling
10-10907 Stud Bumpers
10-10909 Bearings
10-10000 Lead Screw
10-10006 Proximity Flag
10-10003 Film tray guides
10-10004 / 10-10024 Grid Frame Bushing Mount
10-10002 Grid Frame
10-10907 Stud Bumpers
10-10007 Grid Retainer Clips
10-10005 Bushing Guide Rod
10-10910 Grid Bearings

10-08048 Motor Controller Printed Circuit Board

10-08014 PBL Conversion Kit

January 2014 ( 5-2) True Speed Bucky


Bucky Assembly, 220 V/110V Non-size Sensing w/AEC - KLB10-08011


Figure 5-1a

January 2014 ( 5-3) True Speed Bucky


Figure 5-1b

ITEM PART NO. DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY


NO. NO.
1 10-10003 GUIDE, FILM TRAY 2 23 70-11128 Screw,Phil Undct Ft Hd 6-32X1/4 3
2 26-00239 Nut, Hex, Keps 6-32 13 24 10-08048 Motor Control, PCB Asm. 1
3 10-10010 ION CHAMBER MOUNT 1 25 10-10912 Screw,8-32 x 3/4" Phl Pan Hd 1
4 10-10004 Bushing Mount, Grid Frame 4 26 10-20001 SUB-ASM., BUCKY MOTOR 1
5 26-00442 SCREW, #6-32 X 3/16 4 27 26-02033 Lockwasher, #8 Ext. Tooth 7
6 10-10030 Label, Protective, Earth Ground 1 28 10-10926 Screw, 8-32 x 3/8 Phl Truss Head 6
7 H1-U1-S40050-01 Screw, #2x1/2 Sheet Metal, Pan Head Phillips 2 29 10-10033 Base Plate PBL Bracket With Slot 1
8 26-02027 Lockwasher, #6 Ext. Tooth 8 30 10-10916 Screw, #10-32 X 1/4, Phillips Pan Head 5
9 26-30163 Screw 6-32 x 11/32 Soc Hd Cap 8 31 10-10018 Serial Label, True Speed Bucky 1
10 10-10002 Frame, Grid Mounting, Slotted 1 32 70-10901 SCREW,PHIL PAN HD 6-32X3/16 7
11 10-10901 Standoff, 1" Hex 1 33 10-20000 Stop Tab Kit, Bucky (Not Shown) 1
12 10-10907 8-32 X 1/2" Diameter Stud Bumper 2 34 70-20389 KIT, DOCUMENTATION BUCKY (Not Shown) 1
13 70-04701 Cable Tie, 4" Long (Not Shown) 4 35 10-10025 Insert, Bucky Foam Packaging (Not Shown) 1
14 10-10007 Retainer, Grid 4 36 10-10026 Carton, Bucky Shipping (Not Shown) 1
15 10-10005 Rod, Bushing Guide 4 37 10-10035 Retainer, PBL Bracket Center 3
16 10-10910 Bearing, 1/4" SHFT x 3/8" O.D. x 1/4" Lg. Oil Impreg. 4 38 20-46219 Wire, 18 AWG, Green Yellow (Not Shown) 1
17 10-10935 Wago, Male Connector 8 Pole 1 39 70-10986 NUT, STEEL KEPS- 8-32 UNC-2B 1
18 70-11128 SCREW, #6-32 X 1/4 4 40 H6-00022 Screw, 4-40 x .19 Lg Ph FH Undercut, Black 6
19 10-10001 Bucky Chassis 1 41 26-00239 Nut, Hex Keps 6-32 1
21 10-10014 Cover, Pocket 1 42 10-L0001 Label, Bucky Box (Not Shown) 2
22 10-10914 SCREW, #6-32 X 3/4" PHL PAN HD 2 43 10-L0002 Label, Bucky Terminal Block 1

January 2014 ( 5-4) True Speed Bucky


Bucky Assembly Complete 220V/110V Size Sensing - KLB10-08013

Figure 5-2a

January 2014 ( 5-5) True Speed Bucky


Figure 5-2b

ITEM ITEM
PART NUMBER DESCRIPTION QTY. PART NO. DESCRIPTION QTY.
NO. NO.

1 10-10003 GUIDE, FILM TRAY 2 29 10-10930 Terminal Strip, 8 POS. Dual 1


2 26-00239 Nut, Hex, Keps 6-32 13 30 10-20001 SUB-ASM., BUCKY MOTOR 1
3 10-10010 ION CHAMBER MOUNT 1 31 26-02033 Lockwasher, #8 Ext. Tooth 7
4 10-10004 Bushing Mount, Grid Frame 4 32 10-10926 Screw, 8-32 x 3/8 Phl Truss Head 6
5 26-00442 SCREW, #6-32 X 3/16 4 33 10-10033 Base Plate PBL Bracket With Slot 1
6 H1-U1-S40050-01 Screw, #2x1/2 Sheet Metal, Pan Head Phillips 2 34 10-08005 Harness Asm., Bucky PBL Brkt 1
7 26-02027 Lockwasher, #6 Ext. Tooth 8 35 10-20004 Headed Proximity Probe 1
8 26-30163 Screw 6-32 x 11/32 Soc Hd Cap 8 36 10-10915 Nut, Hex, Jam, 3/8-16 1
9 10-10002 Frame, Grid Mounting, Slotted 1 37 70-10993 #4 Lockwasher Internal Tooth 2
10 10-10901 Standoff, 1" Hex 1 38 10-10922 Spacer,#4 ID x.25 OD x 3/8 2
11 10-10907 8-32 X 1/2" Diameter Stud Bumper 2 39 10-10019 Insulator, Receptacle 1
12 70-04701 Cable Tie, 4" Long (Not Shown) 4 40 10-10018 Serial Label, True Speed Bucky 1
13 10-10007 Retainer, Grid 4 41 70-20389 KIT, DOCUMENTATION BUCKY (Not Shown) 1
14 10-10005 Rod, Bushing Guide 4 42 10-20000 Stop Tab Kit, Bucky (Not Shown) 1
15 10-10910 Bearing, 1/4" SHFT x 3/8" O.D. x 1/4" Lg. Oil Impreg. 4 43 10-10025 Insert, Bucky Foam Packaging (Not Shown) 1
16 10-10935 Wago, Male Connector 8 Pole 1 44 10-10026 Carton, Bucky Shipping (Not Shown) 1
17 70-11128 SCREW, #6-32 X 1/4 4 45 10-10919 Faston, #6 Spade Flange 8
18 10-10001 Bucky Chassis 1 46 10-10035 Retainer, PBL Bracket Center 3
20 10-10014 Cover, Pocket 1 47 20-46219 Wire, 18 AWG, Green Yellow (Not Shown) 1
21 10-10914 SCREW, #6-32 X 3/4" PHL PAN HD 2 48 70-10986 NUT, STEEL KEPS- 8-32 UNC-2B 1
22 26-00634 SCREW, 6-32X1/2 PAN HEAD MS 4 49 H6-00022 Screw, 4-40 x .19 Lg Ph FH Undercut, Black 6
23 10-10912 Screw,8-32 x 3/4" Phl Pan Hd 1 50 10-10036 Label, Terminal Strip 1
24 10-10916 Screw, #10-32 X 1/4, Phillips Pan Head 5 51 10-10030 Label, Protective, Earth Ground 1
25 10-10917 SCREW, #4-40 X 7/8" PAN HD 2 52 26-00239 Nut, Hex Keps 6-32 1
26 70-11128 Screw,Phil Undct Ft Hd 6-32X1/4 3 53 10-10021 ALIGNMENT PIN 2
27 70-10901 SCREW,PHIL PAN HD 6-32X3/16 7 54 10-L0001 Label, Bucky Box (Not Shown) 2
28 10-08048 Motor Control, PCB Asm. 1 55 10-L0002 Label, Bucky Terminal Block 1

January 2014 ( 5-6) True Speed Bucky


Harness Assembly, Bucky PBL Bracket – 10-08005

Figure 5-3

January 2014 ( 5-7) True Speed Bucky


Kit, PBL Conversion – 10-08014

Figure 5-4

January 2014 ( 5-8) True Speed Bucky

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