02-1529 - U - Bucky Manual
02-1529 - U - Bucky Manual
EUREKA
Lincolnshire, IL 60069
Installation
Operation
and Maintenance
00-02-1529
Rev. U ECN: P3337
January 2014
TABLE OF CONTENTS
SECTION PAGE
GENERAL INFORMATION
1.2 Contraindications
None known.
Warnings/Precautions
• When working on the Progeny True Speed Bucky when it is connected to its
power source, there is line voltage present. Avoid serious injury and equipment
damage by disconnecting power before implementing service. Remove power by
turning off and removing all connections to line voltage.
• Warning! Modifying this product can have hazards to the service technician,
operator or patient. This product is intended only for use as described in this
manual.
• Warning! To avoid the risk of electric shock, this equipment must only be
connected to supply mains with protective earth.
The True Speed Bucky is designed to provide improved radiographic image quality by
utilizing a radiographic grid to reduce the effects of scatter radiation. The Progeny True
Speed Bucky employs state of the art brushless DC motor technology to oscillate a
radiographic grid at high speed over a pre-determined stroke length.
AUTOMATIC MODE
The automatic mode is utilized by applying power to the bucky with no additional signals.
The bucky begins oscillating and remains in motion until power is removed or for a
maximum time limit of approximately 15 seconds.
ACTIVATED MODE
Date of Manufacture
Part Number
Serial Number
ISO 13485:2003
General Safety UL File Number E181750
UL 60601-1: 2005
CAN/CSA-C22.2 No. 601.1
IEC 60601-1-1:2008
General X-Ray Safety
IEC 60601-1-6:2007
IEC 60601-2-54:2009
IEC 60601-2-28:2010
NOTE 1: At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from
structures, objects, and people.
a
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur radio,
AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic environment
due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in which the
Eureka True Speed Bucky is used exceeds the applicable RF compliance level above, the Eureka True Speed Bucky should be observed
to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as re-orienting or relocating
the Eureka True Speed Bucky.
b
Over the frequency range 150 kHz to 80 MHz, field strengths should be less than [V1] V/m.
Recommended separation distances between portable and mobile RF communications equipment and
Eureka True Speed Bucky
The Eureka True Speed Bucky is intended for use in the electromagnetic environment in which radiated RF disturbances are controlled.
The customer or the user of the Eureka True Speed Bucky can help prevent electromagnetic interference by maintaining a minimum
distance between portable and mobile RF communications equipment (transmitters) and the Eureka True Speed Bucky as recommended
below, according to the maximum output power of the communications equipment.
Rated maximum output Separation distance according to frequency of transmitter
power of transmitter, W m
150 kHz to 80 MHz 80 MHz to 800 MHz 80 MHz to 2.5 GHz
𝑑 = 0.35 × √𝑃 𝑑 = 1.2 × √𝑃 𝑑 = 2.3 × √𝑃
0.01 0.04 0.12 0.23
0.1 0.11 0.38 0.73
1 0.35 1.2 2.3
10 1.1 3.8 7.3
100 3.5 12 23
For transmitters rated at a maximum output power not listed above, the recommended separation distance d in meters (m) can be
determined using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the transmitter
in watts (W) according to the transmitter manufacturer.
NOTE 1: At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from
structures, objects, and people.
Non PBL models do not have a cassette size sense tray mounting bracket with electrical
connector. PBL models do have this cassette size sense tray interface.
Mechanical
Operating Environment
Operating Performance
Storage/Transportation Environment
Temperature Range:
-31F/+150F (-35C/+66C)
INSTALLATION
AND SETUP
Carefully unpack the equipment and check for damage incurred during shipment. Any
damage should be referred to the agency that delivered the product. All packing
material should be retained for reuse in the event that the system needs to be returned
to the factory.
Bucky
COMPONENT IDENTIFICATION
FIGURE 2-1
CAUTION: YOU WILL BE WIRING 120 VAC OR 240 VAC INTO THE POWER
CONNECTOR. BE SURE THAT THE X-RAY GENERATOR POWER AND THE
SYSTEM POWER IS OFF BEFORE PROCEEDING.
Refer to Figure 2-2 for a pictorial view of the terminal block connections.
L 7 GND N 3 2 1
Please ensure that the AC power connected to the terminal block across connections L
and N is correctly matched with the voltage for the device listed on the serial label.
The True Speed Bucky provides mounting capability for standard cassette trays. An
optional size sense cassette tray bracket and connector is available for attachment to
size sense cassette trays.
Refer to the Cassette Tray installation manual and the Collimator installation manual to
ensure proper connection of the cassette size sense tray to the collimator PBL circuit.
Refer to Figure 2-3 for the terminal connections used on the Bucky for connection to the
cassette size sense connector.
PURPLE
1
CROSS
GREEN
2
GRAY
3
LONG
ORANGE
4
5 RED
6 YELLOW
7 WHITE
8 BLACK
To preset the adjustable features of Exposure Start Delay, Grid Stroke length, and Grid
Travel speed, Refer to Figure 2-4.
ON
Figure 2-4
3 OFF 4 ON = 0.88”
3 ON 4 OFF = 0.96”
3 ON 4 ON = 0.8”
2 GREEN 2
GRAY
3 3
ORANGE
4 4
5 RED 5
YELLOW
6 6
WHITE
7 7
BLACK
8 8
Use of the True Speed Bucky requires the installation of a suitable grid. The grid is to be
installed in the Bucky grid holder prior to installation of the Bucky into the image
receptor.
MAINTENANCE,
CALIBRATION,
AND SERVICE
The Bucky unit shall be installed in a radiographic imaging system in such a way that the
Bucky is secured and neither the operator nor the patient shall have access to it without
the use of a tool or while it is in motion.
When working on the Progeny True Speed Bucky when it is connected to its power
source, there is line voltage present. Avoid serious injury and equipment damage by
disconnecting power before implementing service. Remove power by turning off and
removing all connections to line voltage.
Warning! Modifying this product can have hazards to the service technician, operator or
patient. This product is intended only for use as described in this manual.
Warning! To avoid the risk of electric shock, this equipment must only be connected to
supply mains with protective earth.
3.1 LUBRICATION
Lubrication is recommended only for the cassette size sense connector. Lubricate the
connector guideposts with a suitable lubricant.
3.2 CLEANING
It is necessary to have the optical encoder and the HOME and POSITION sensors clean
of dirt and dust. Ensure that the optical encoder has clean and distinct black bars.
Clean it with a moist wipe of alcohol, or water. The sensors may be wiped with a cotton
swab or pipe cleaner, moistened with alcohol or water, by rubbing inside the open slot of
the sensor.
There is a grid hold down bracket in each of the 4 corners of the grid carriage holding
the grid in place. Each bracket is held in place by a nut tightened onto a permanent
stud. To remove the grid, loosen the nuts on two adjacent corners of the grid. Then
remove the remaining two nuts and hold down brackets on the opposite side. The grid
itself is then lifted out of the grid carriage.
There is a grid hold down bracket in each of the 4 corners of the grid carriage holding
the grid in place. Each bracket is held in place by a nut tightened onto a permanent
stud. To install the grid, loosen the nuts on two adjacent corners of the grid. The grid
itself is slid under the two hold down brackets and placed flat on the grid carriage. Then
install the remaining two nuts and hold down brackets on the opposite side.
Remove the protective cover which fits over the True Speed Bucky motion system and
electronics.
Remove the single Phillips screw that attaches the grid carriage to the arm of the motion
mechanism.
POSITION SENSOR
The grid motion control system is to be calibrated so that the grid centerline is co-
incident with the Bucky centerline when the grid is in the center of its travel length. This
is verified by manually turning the motion system so that the home flag of the optical
encoder is co-incident with the far end (farthest from the bucky center) of the HOME
position sensor. The grid centerline must now be ½ of the total travel distance from the
Bucky centerline. This is shown pictorially in Figure 3-2.
Motor pocket
For stroke length of one inch total grid travel, the grid centerline should oscillate ½ inch
on either side of the Bucky centerline. This is calibrated by the following steps:
• Manually rotate the grid motion mechanism until the optical encoder flag is co-
incident with the center of the HOME position sensor.
• Measure the distance between the grid centerline and the Bucky center.
• If the distance measure is ½ inch (1/2 of desired stroke length) then calibration of
the encoder flag is complete.
• To set the desired distance, loosen the 4 brackets holding the grid in place and
adjust the grid such that the grid centerline is ½ inch from the Bucky centerline.
Measure the Bucky centerline from the middle of the Bucky centering slot.
• Manually rotate the encoder ½ inch to place the grid centerline in the Bucky
center. Verify the grid centerline is within the slot marking the Bucky center.
• Remove the protective cover which fits over the True Speed Bucky motion
system and electronics.
• Remove the connector of the motor wire harness from its plug on the electronics
printed circuit board.
• Loosen and remove the six 10-32 Phillips head screws holding the electro
mechanical motion system from the rubber isolation mounts.
• Carefully lift the motion system from the compartment being careful not to
damage the optical encoder flag.
• Before the circuit board can be removed, follow the above procedure for removal
of the electro-mechanical motion system.
• Remove the four screws attaching the circuit board to the mounts.
• Carefully lift the circuit board from the compartment, ensuring proper ESD
protection.
Installation of the Electronic Printed Circuit Card is the reversal of the removal
procedure.
Due to transportation or impact, the flag may not be completely aligned with the
optical sensors. When this happens the following problems may occur:
• The motor drives past the home position and becomes jammed
• The system presents intermittent driving problems
BUCKY
Figure 3-4
• Use a 3/32” ball driver to loosen the two screws holding the flag.
• Manually rotate the lead screw until the drive nut is positioned against the
aluminum channel at the motor end.
• Position the flag so the wide back portion is completely blocking Opto 2.
• Tighten the screw that is accessible.
• Manually rotate the lead screw until the second screw is accessible.
• Tighten the second screw.
DESCRIPTION
OF OPERATION
The True Speed Bucky is designed to provide an oscillating motion system for focused
grids. The use of a focused grid implies that the grid is designed to be used in such a
way as to keep the grid centerline at the X-Ray field center. For this reason, the Bucky
is designed for the grid to oscillate about the Bucky center.
The bucky requires a 110-240 volt AC power supply from the x-ray generator. This
voltage must be provided across “L” and “N” of the bucky terminal strip. To trigger grid
motion, the x-ray generator must close an unpowered, isolated, set of contacts across
“L” and “3”. Exposure release, from the bucky, once the grid has reached the proper
speed and position is provided in the form of an isolated set of relay contacts. These
contacts are intended to be placed in series with the x-ray generator exposure interlocks
and, are identified as “1” and “2” on the bucky terminal strip.
The Exposure Hold Relay is designated RL1 on the electronics circuit board. This relay
provides its normally open contacts to pins 1 and 2 of J4. These two pins are connected
via the wiring harness to the terminal block for use by the system. The closure of these
contacts is a signal to the X-Ray system that the Bucky is moving.
The motion system consists of a brushless DC motor connected to a lead screw and nut
combination. As the lead screw rotates, the nut moves linearly. The nut contains a
bracket which connects to the grid chassis as well as to the optical encoder flag.
The use of a brushless DC motor allows for a very rapid acceleration up to the constant
speed of motion, and by use of closed loop motor control, the constant speed is
maintained throughout the grid stroke travel distance.
–
Figure 5-1a
Figure 5-2a
ITEM ITEM
PART NUMBER DESCRIPTION QTY. PART NO. DESCRIPTION QTY.
NO. NO.
Figure 5-3
Figure 5-4