ELECON APRON FEEDERS

ELECON CONVEYOR IDLERS

MATERIAL HANDLING EQUIPMENT DIVISION

BELT CONVEYOR IDLER ROLLERS

Range & Capacities : tolerances on eccentricity and surface Spindles :

Elecon has been manufacturing nish at the bearing seating region Spindles are manufactured from cold
Conveyor Idlers for over 4 decades. equivalent to those specied for outer drawn bright bars of adequate capacity
Developments made and experience races of the bearings as per bearing with perfect tolerances on concentricity
gained over the years have inabled us manufacturers, the life of bearings and and surface nish at bearing seating
to offer most relaible and well-designed bearing assemblies is much longer. region to impart concentricity to roller
idlers for bulk material handling Bearings : and to ensure perfect t between
systems. bearings and shaft.
Single row deep groove ball bearings
Our manufacturing programme covers with C-3 clearance are used as per Grease :
idlers for capacities between 50 TPH International Standards. Ball bearings Rollers are grease-packed and sealed-
and 20,000 TPH and wide range of are preferred for conveyor idler for-life . Hi-lithium based grease is lled
different types of idlers to handle coal, applications due to varying load and in measured quantity machines in
iron ore, fertilizer, lignite, cement and temperature conditions as also to bearings and sealing cavities. Due to
other such bulk materials. provide for wide deections in the shaft. this, rollers are not required to be re-
Construction Features : Sealing Arrangements : lubricated for the entire designed rated
life.
Idler rollers are manufactured to suit Non-rubbings type multi-stage labyrinth
individual conveyor designs with sealing arrangement ensures perfect Economy :
specic attention to reliablility, economy sealing of bearings from ingress of dust, Extremely light weight construction
and ease of maintenance. Rollers are water, slurry and other contaminations. ensures less torque, imparting longer
manufactured by welding bearing Negligible friction due to non-rubbing type life to belt, motors, pulleys and driving
housings with the tube simultaneously of sealing arrangement permits rollers arrangements; Extremely low friction
from both sides. This forms a rigid for co-efcient of friction as low as factor ensures very low consumption
monobox design imparting greater 0.0165. of HP thereby conserving substantial
strength to the rollers. Precision amount of energy and resulting in
manufactured bearing housings, perfect greatest economy in operating costs.
non-rubbing type of sealing Grease-packed and sealed-for-life
arrangement, lowest possible friction- construction permit absolutely
factor and long maintenance free life maintenance-free running of rollers
are hallmarks of Elecon Idlers. thereby saving huge amount of man-
hours, Labour costs and consumables.
Shell :
Guarantee :
The shell is made of ERW tubes as per
IS 9295. Smooth surface of tubes Rollers are guaranteed for 25,000
ensures low friction between belt and working hours, Selection of all
roller. Close tolerances on concentricity, Quality Contral : components is based on an equally long
ovality and thickness of the shell enable life thereby enabling customer to
All roller components are
the conveyors to run smooth without any achieve optimum life from each
tested at every stage of component of the roller.
vibrations which can damage the
manufacture. 100% assembled
conveyor structures. Adjustability :
rollers are tested for free
Bearing Housings: rotation and random sample Rollers are manufactured to suit belt
Special extra-deep drawing quality tests are also carried out for widths as per IS 4776 and are
CRCA strips are used which are manufactured as per IS 8598 to suit
ingress of dust, water, slurry
extremely lightweight, thus reducing HP existing conveyor frames. Elecon can
and for measurings manufacture specially designed idlers
consumption and starting torque. Since friction factor.
the bearing housings have close and can also supply adapters for the
same.
BELT CONVEYOR IDLER ROLLERS TYPE:ENR/204

Belt Roller Shape Shape Shape

width. dia. M N P
(mm) (mm)

Dimension in mm Weight in kg Dimension in mm Weight in kg Dimension in mm Weight in kg

per roller per roller per roller
BW D A B C Rotating Total A B C Rotating Total A B C Rotating Total
parts parts parts
88.9 5 7 3 4 2 3
114.3 7 9 4 5 3 4
400 139.7 500 508 536 9 11 250 258 278 5 6 160 168 186 4 5
152.4 10 12 6 7 4 5
88.9 6 7 3 4 3 3
114.3 8 10 5 6 3 4
450 139.7 550 558 586 11 12 290 298 316 6 7 190 198 216 4 5
152.4 11 13 7 8 5 6
88.9 6 8 4 5 3 3
114.3 8 10 5 6 4 4
500 139.7 600 608 636 11 13 315 323 341 6 8 200 208 226 5 5
152.4 12 14 7 8 5 6
88.9 7 9 4 5 3 4
114.3 10 12 5 7 4 5
600 139.7 700 708 736 13 15 350 358 376 7 8 235 243 261 5 6
152.4 14 16 8 9 6 6
88.9 7 10 4 6 3 4
114.3 10 13 6 7 4 5
650 139.7 750 758 786 13 16 380 388 406 7 9 250 258 276 5 6
152.4 15 17 8 9 6 7
88.9 8 11 5 6 3 4
114.3 11 14 6 8 5 6
750 139.7 850 858 886 15 18 415 423 441 8 9 290 298 316 6 7
152.4 16 19 9 10 7 8
88.9 9 12 5 6 4 5
114.3 13 16 7 8 5 6
800 139.7 950 958 986 17 20 465 473 491 9 10 315 323 341 6 8
152.4 18 21 10 11 7 8
159 19 22 10 12 7 9
900 88.9 10 13 6 7 4 5
114.3 14 17 8 9 5 7
139.7 1050 1058 1086 18 22 530 538 556 10 12 350 358 376 7 8
152.4 20 23 11 13 8 9
159 21 24 11 13 8 9
1000 88.9 11 14 6 8 4 6
114.3 15 19 8 10 6 7
139.7 1150 1158 1186 20 24 600 608 626 11 13 380 388 406 7 9
152.4 22 25 12 14 8 9
159 23 26 13 15 9 10
88.9 11 15 6 8 4 6
114.3 16 20 9 11 6 7
139.7 1200 1208 1236 21 24 625 633 651 11 13 400 408 426 8 9
1050 152.4 23 26 13 15 9 10
159 24 28 13 15 9 10
88.9 13 17 7 9 5 6
114.3 18 23 10 12 7 8
1200 139.7 1400 1408 1436 24 28 700 708 726 13 15 465 473 491 9 10
152.4 26 31 14 16 10 11
159 27 32 15 17 10 12
88.9 15 20 8 10 6 7
114.3 21 26 11 13 8 9
1400 139.7 1600 1608 1636 27 32 800 808 826 14 17 530 538 556 10 12
152.4 30 35 16 18 11 13
159 31 36 16 19 11 13
Belt width not covered in IS: 8598.
For your replaced requirement with different mounting dimensions, please cousult Eleon.
Total weight of rollar has been calculated considering ł 22 shaft.
Weights indicated above are calculated.
 TYPE : ENR/305
BELT CONVEYOR IDLER ROLLERS & ENR/205

Belt Roller Shape Shape Shape

width. dia. M N P
(mm) (mm)

Dimension in mm Weight in kg Dimension in mm Weight in kg Dimension in mm Weight in kg

per roller per roller per roller
BW D A B C Rotating Total A B C Rotating Total A B C Rotating Total
parts parts parts
88.9 5 8 3 5 2 3
114.3 7 10 4 6 3 4
400 139.7 500 508 536 9 12 250 258 282 5 7 160 168 192 4 5
152.4 10 13 6 7 4 5
88.9 6 8 4 5 3 4
114.3 8 11 5 6 4 5
450 139.7 550 558 586 10 13 290 298 322 6 8 190 198 222 4 6
152.4 11 14 7 8 5 6
88.9 6 9 4 5 3 4
114.3 9 11 5 7 4 5
500 139.7 600 608 636 11 14 315 323 347 7 8 200 208 232 5 6
152.4 12 15 7 9 5 6
88.9 7 10 4 6 3 4
114.3 10 13 5 7 4 5
600 139.7 700 708 736 13 16 350 358 382 7 9 235 243 267 5 6
152.4 14 17 8 9 6 7
88.9 7 11 4 6 3 5
114.3 10 14 6 8 4 6
650 139.7 750 758 786 14 17 380 388 412 8 9 250 258 282 5 7
152.4 15 18 8 10 6 7
88.9 8 12 5 7 4 5
114.3 12 15 6 8 5 6
750 139.7 850 858 886 15 19 415 423 447 8 10 290 298 322 6 8
152.4 16 20 9 11 7 8
88.9 9 13 5 7 4 5
114.3 13 17 7 9 5 7
800 139.7 950 958 986 17 21 465 473 497 9 11 315 323 347 7 8
152.4 18 23 10 12 7 9
159 19 23 10 12 7 9
88.9 10 15 6 8 4 6
114.3 14 19 8 10 5 7
900 139.7 1050 1058 1086 18 23 530 538 562 10 12 350 358 382 7 9
152.4 20 25 11 13 8 9
159 21 26 11 14 8 10
88.9 11 10 6 9 4 6
114.3 15 20 9 12 6 8
1000 139.7 1150 1158 1186 20 25 600 608 632 11 14 380 388 412 8 9
152.4 22 27 12 15 8 10
159 23 28 13 15 9 10
88.9 11 17 6 9 4 6
114.3 16 21 9 12 6 8
1050 139.7 1200 1208 1236 21 26 625 633 657 12 14 400 408 432 8 10
152.4 23 28 13 15 9 11
159 24 29 13 16 9 11
114.3 18 24 10 13 7 9
139.7 24 30 13 16 9 11
1200 152.4 1400 1408 1436 26 32 700 708 732 14 17 465 473 497 10 12
159 27 34 15 18 10 12
114.3 21 28 11 15 8 10
139.7 27 34 14 18 10 12
1400 152.4 1600 1608 1636 30 37 800 808 832 16 19 530 538 562 11 13
159 31 38 16 20 11 14
114.3 22 29 12 15 8 11
139.7 29 36 15 19 11 13
1500 152.4 1700 1708 1736 32 39 850 858 882 17 20 565 573 597 12 14
159 33 40 17 21 12 15
114.3 23 31 12 16 9 11
139.7 1800 1808 1836 30 38 900 908 932 16 20 600 608 632 11 14
1600 152.4 33 41 17 21 12 15
159 35 43 18 22 13 15
114.3 26 34 13 18 9 12
139.7 34 42 18 22 12 15
1800 152.4 2000 2008 2036 37 45 1000 1008 1032 19 24 670 678 702 13 16
159 38 47 20 24 14 17

Belt width not covered in IS : 8598.

For your replacement requirement with different mounting dimensions, please consult Elecon.
Total weight of roller has been calculated considering ł 26 shaft.
Weight given above is for roller type ENR/205. For ENR/305 add 0.15kg. for rotating weight & 0.30kg for total weight
Weight indicated above are calculated.
 TYPE : ENR/206
BELT CONVEYOR IDLER ROLLERS & ENR/306

Belt Roller Shape Shape Shape

width. dia. M N P
(mm) (mm)

Dimension in mm Weight in kg Dimension in mm Weight in kg Dimension in mm Weight in kg

per roller per roller per roller
BW D A B C Rotating Total A B C Rotating Total A B C Rotating Total
parts parts parts

114.3 19 27 11 15 8 11
139.7 23 31 13 18 9 12
1000 152.4 1150 1158 1186 25 33 600 608 632 15 19 380 388 412 10 13
159 26 34 15 20 11 14

114.3 23 32 13 18 9 13
139.7 28 37 15 20 11 14
1200 152.4 1400 1408 1436 30 40 700 708 732 17 22 465 473 497 12 15
159 32 41 17 22 12 16

114.3 26 36 14 20 10 14
1400 139.7 1600 1608 1636 31 42 800 808 832 17 23 530 538 562 12 16
152.4 34 45 19 24 13 17
159 36 46 19 25 14 18

114.3 27 38 15 21 11 15
139.7 33 44 18 24 13 17
1500 152.4 1700 1708 1736 36 47 850 858 882 19 25 565 573 597 14 18
159 38 49 20 26 15 19

114.3 28 40 15 22 11 15
1600 139.7 1800 1808 1836 35 47 900 908 932 19 25 600 608 632 13 18
152.4 38 50 20 27 15 19
159 40 52 21 28 15 20

114.3 31 45 17 24 12 17
1800 139.7 2000 2008 2036 38 52 1000 1008 1032 21 27 670 678 702 15 19
152.4 42 55 22 29 16 21
159 44 57 23 30 17 21

114.3 34 49 18 26 13 19
2000 139.7 2200 2208 2236 42 57 1100 1108 1132 22 30 750 758 782 16 21
152.4 46 60 24 32 18 23
159 48 62 25 33 18 24

114.3 39 55 21 29 14 20
2200 139.7 47 64 25 33 17 23
152.4 2500 2508 2536 52 68 1250 1258 1282 27 36 800 808 832 19 24
159 54 70 29 37 19 25

2400 114.3 43 61 23 32 15 22
139.7 2800 2808 2836 53 71 1400 1408 1432 28 37 900 908 932 19 25
152.4 58 76 30 40 20 27
159 60 78 32 41 21 28

Belt width not covered in IS : 8598.

For your replacement requirement with different mounting dimensions, please counsult Elecon.
Total weight of roller has been calculated considering ł 32 shaft & tube thickness 5.4.
Weight given above is for roller type ENR/306. For ENR/206 deduct 0.52 kg for rotating part weight & 0.67kg for total weight.
Weights indicated above are calculated.
BELT CONVEYOR IDLER ROLLERS TYPE:ENR/207

Belt Roller Shape Shape Shape

width. dia. M N P
(mm) (mm)

Dimension in mm Weight in kg Dimension in mm Weight in kg Dimension in mm Weight in kg

per roller per roller per roller
BW D A B C Rotating Total A B C Rotating Total A B C Rotating Total
parts parts parts
114.3 19 29 11 16 8 12
139.7 23 33 13 19 9 13
1000 152.4 1150 1158 1186 25 35 600 608 632 15 20 380 388 412 10 14
159 26 36 15 20 11 14
165.1 27 37 16 21 11 15

114.3 23 35 13 19 9 13
139.7 28 40 15 21 11 15
1200 152.4 1400 1408 1436 30 43 700 708 732 17 23 465 473 497 12 16
159 32 43 17 23 12 17
165.1 33 45 18 24 13 17

114.3 26 39 14 21 10 15
139.7 31 45 17 24 12 17
1400 152.4 1600 1608 1636 34 48 800 808 832 19 25 530 538 562 13 18
159 36 49 19 26 14 19
165.1 37 50 20 27 14 19

114.3 27 41 15 22 11 16
139.7 33 47 18 25 13 18
1500 152.4 1700 1708 1736 36 50 850 858 882 19 26 565 573 597 14 19
159 38 52 20 28 15 20
165.1 39 53 21 28 15 20

114.3 28 43 15 23 11 16
139.7 35 50 19 26 13 19
1600 152.4 1800 1808 1836 38 53 900 908 932 20 29 600 608 632 15 20
159 40 55 21 29 15 21
165.1 41 56 22 30 16 21

114.3 31 48 17 25 12 18
139.7 38 55 21 29 15 21
1800 152.4 2000 2008 2036 42 58 1000 1008 1032 22 31 670 678 702 16 22
159 44 60 23 32 17 23
165.1 46 62 24 33 17 23

114.3 34 52 18 28 13 20
139.7 42 60 22 32 16 23
2000 152.4 2200 2208 2236 46 64 1100 1108 1132 24 34 750 758 782 18 24
159 48 66 25 35 18 25
165.1 50 68 26 36 19 25

114.3 39 59 21 31 14 21
139.7 47 68 25 36 17 24
2200 152.4 2500 2508 2536 52 72 1250 1258 12823 27 38 800 808 832 19 25
159 54 75 29 39 19 26
165.1 56 77 30 43 20 27

114.3 43 66 23 34 15 23
139.7 53 76 28 40 19 27
2400 152.4 2800 2808 2836 58 81 1400 1408 1432 30 42 900 908 932 20 29
159 60 83 32 43 21 29
165.1 63 86 33 44 22 30
Belt width not covered in IS : 8598.
For your replacement requirement with different mounting dimensions, please consult Elecon.
Total weight of roller has been calculate considering ł36 shaft & tube thickness 5.4.
Rollers of the tube O.D. 168.1, with brg. 6307, have, recently been developed.
Weights indicated above are calculated.
BELT CONVEYOR IDLER ROLLERS TYPE:ENR/308

Belt Roller Shape Shape Shape

width. dia. M N P
(mm) (mm)

Dimension in mm Weight in kg Dimension in mm Weight in kg Dimension in mm Weight in kg

per roller per roller per roller
BW D A B C Rotating Total A B C Rotating Total A B C Rotating Total
parts parts parts

139.7 25 38 15 22 11 16
1000 152.4 1150 1158 1186 27 40 600 608 632 16 23 380 388 412 12 17
159 28 41 17 24 12 17

139.7 29 45 17 25 12 18
1200 152.4 1400 1408 1436 32 48 700 708 732 18 26 465 473 497 13 19
159 33 49 19 27 14 20

139.7 33 51 18 28 14 20
1400 152.4 1600 1608 1636 36 54 800 808 832 20 29 530 538 562 15 21
159 37 55 23 30 15 22

139.7 35 54 19 29 14 21
1500 152.4 1700 1708 1736 37 57 850 858 882 21 31 565 573 597 15 22
159 39 59 22 32 16 23

139.37 40 63 20 31 15 22
1600 152.4 1800 1808 1836 39 60 900 908 932 22 32 600 608 632 16 23
159 41 62 23 33 17 24

139.7 40 63 22 34 16 24
1800 152.4 2000 2008 2036 43 66 1000 1008 1032 24 36 670 678 702 17 25
159 45 68 25 37 18 26

139.7 43 68 24 37 18 27
2000 152.4 2200 2208 2236 47 72 1100 1108 1132 26 39 750 758 782 19 28
159 49 74 27 40 20 29

139.7 49 77 26 41 18 28
2200 152.4 2500 2508 2536 53 81 1250 1258 1282 29 43 800 808 832 20 29
159 55 84 30 44 21 30

139.7 54 86 29 45 20 31
2400 152.4 2800 2808 2836 59 90 1400 1408 1432 32 48 900 908 932 22 32
159 62 93 33 49 23 33

139.7 58 91 31 48 21 32
2600 152.4 3000 3008 3036 63 97 1500 1508 1532 34 51 950 958 982 23 34
159 66 99 35 52 24 35

Belt width not covered in IS : 8598.

For your replacement requirement with different mounting dimensions, please consult Elecon.
Total weight of roller has been calculated considering ł42 shaft.
Weights indicated above are calculated.
TABLE FOR CONVEYOR IDLER

Please furnish the following data for selection :

Conveyor Belt Roller Spindle

Capacity Width Diameter Diameter

Length Speed Length Length

Lift Pitch Shell Bearing

thickness size

Adjustable design :
Due to persistent demand from our customers, we
have introduced a special feature in our idler roller
design, whereby it is possible for us to supply spare
rollers to suit your existing idler frame with the use
of an adapter. Adapter will be supplied by us duly
tted.
You get the benet of our latest techonology in idler
roller design without changing your idler frames.
That means you save time as well as cost.
BELT CONVEYOR IDLER ROLLERS
 MATERIAL HANDLING EQUIPMENT DIVISION

National Branches :
Ahmedabad Kolkata Pune
Tel: +91 79 26406683/26406684/26406685 Tel: +91 33 2476 1861 / 2476 0876 Tel: +91 20 4019 1400
Fax: +91 79 2640 1363 Fax: +91 33 2476 1831 Fax: +91 20 4019 1411
Email : [email protected] Email : [email protected] Email : [email protected]

Bangalore Madurai Raipur

Tel: +91 80-25290082, 25250219, 25252925 Tel: +91 4549 293488 Tele Fax: +91 771 2259 321 /23/24/30
Fax: +91 80-25251834 Email : [email protected] Email : [email protected]
Email : [email protected]
Nagpur Hyderabad
Bilaspur Tel: +91 712 6642600 / 6642 601 Tele Fax: +91 40 64561199
Tel: +91 7752 247723 / 247625 Fax: +91 712 6642 622 Email : [email protected]
Fax: +91 7752 247720 Email : [email protected]
Email : [email protected] Vadodara
Mumbai Tel: +91 265 2313 670
Chennai Tel: +91 22 22821315/22820725/22821365 Tele Fax: 91 265 2312 972 / 2312 980
Tel: +91 44 24349237/24349497/24322455 Fax: +91 22 2287 0791 Email : [email protected]
Fax: +91 44 2434 9643 Email : [email protected]
Email : [email protected] Vallabh Vidyanagar
New Delhi Tel. +91 02692-231125 / 227559/227549/ 227560
Indore Tel: +91 11 2341 4340 / 2341 4341 E mail : [email protected]
Tele Fax: + 91 731 257 6100 Fax: +91 11 2370 9046
Email : [email protected] Email :[email protected]

Service Center:
Elecon Engg. Co. Ltd.
Plot No.77,GIDC Mithirohar,
AUSTRALIA
Gandhidham, Kutch, Gujarat - 370 201 SWEDEN FINLAND
Radicon Transmission
Mo.: +91 82003 42047 ( Australia) Pty. Ltd. AB Benzlers O.Y. Benzler AB
Email: [email protected] Tel: +61 488 054 028 Tel: + 46 42 18 68 00 Tel: +358 9 340 1716
Fax: +61 295 213 522 Fax: + 46 42 21 88 03 Fax: +358 10 296 2072
Elecon Engg. Co. Ltd. [email protected] [email protected] [email protected]
S.F.No.44/3, Madurai Road, www.radicon.com www.benzlers.com www.benzlers.com
T Kunnathur Village, Peraiyur Taluk,
Madurai, Tamilnadu - 625708 UNITED KINGDOM NETHERLANDS DENMARK
Mo.: +91 99406 37009 Radicon Transmission UK LTD. Benzler-TBA BV Benzler Transmission A/S
Tel: +44 (0)1484 465800 Tel : +31 077 324 5900 Tel: +45 36 34 0300
Email: [email protected]
Fax: +44 (0)1484 465801 Fax: +31 077 324 5901 [email protected]
[email protected] [email protected] www.benzlers.com
www.radicon.com
International Network: www.benzlers.com

MIDDLE EAST : THAILAND GERMANY

ELECON MIDDLE EAST FZCO, Dubai Radicon Transmission Thailand Ltd. Benzler Antriebstechnik
Phone : +97 146 091 424, +97 146 091 425 Tel : +66 38 459 044 Gmbh
Fax: +66 38 213 655 Tel: +49 0800 350 4000
Fax : +97 146 091 426
[email protected] Fax: +49 0800 350 4001
E-mail : [email protected] www.radicon.com [email protected]
www.benzlers.com
FAR EAST :
UNITED STATES OF AMERICA
ELECON SINGAPORE PTE. LTD.
RADICON USA
Phone : +65 622 782 58 Tel. 1-847-593-9910
Fax : +65 622 789 42 Fax. :1-847-593-9950
E-mail : [email protected] [email protected]
www.radicon.com

MIDDLE EAST
Radicon Transmission FZE
Tel: + 97165527950
Fax: + 97165527951
[email protected]
www.radicon.com

MATERIAL HANDLING EQUIPMENT DIVISION

Manufactured by:
ELECON ENGINEERING CO. LTD.
Post Box # 6, Anand - Sojitra Road, Vallabh Vidyanagar - 388 120, Gujarat, INDIA
Tele.: +91 2692 237016 / 236 521 / 236 590 Fax: +91 2692 227 020 E-mail: [email protected] For information
Website: www.elecon.com | CIN: L29100GJ1960PLC001082 and enquiry