INFRARED CAMERAS

The most versatile infrared cameras in the world

when temperature matters

The Compact and the Precision Line offer optris Xi 80 / Xi 400 when temperature matters

thermal imagers for all applications INFRARED CAMERAS FOR OEM USE

Advantages of the Xi Compact Line Advantages of the PI Precision Line

Compact spot finder • Industrial imager for precise temperature
measurements from –20 to 900 °C
• Motor focus • Interchangeable lenses
IR camera
• Compact industrial imager for temperature measure- • Suited for fast processes (up to 1 kHz) • Rugged, compact imager with motor focus
ments from –20 to 900 °C
• High thermal sensitivity (up to 40 mK NETD) • Autonomous operation with automatic spot search
• Autonomous operation with automatic spot finder and and direct analog output
• High optical resolution (up to 764 x 480 Pixel)
direct analog output – ideal for OEM use (Xi 80)
• Laser blocking filters • 80 Hz frame rate for the monitoring of fast thermal
• Direct Ethernet interface (Xi 80) processes
• Temperature measuring ranges from –20 to 2450 °C
• Extensive ready-to-use package for an attractive
• Different spectral ranges
price – incl. versatile image processing software
(500 nm 800 nm / 1 µm / 7.9 µm / 8 – 14 µm)
and connection cables
• Delivered with test certificate

Pyrometer or camera?
The Xi series is a fusion of a rugged, compact pyrometer
and a modern IR camera.

Thanks to analog and digital outputs as well as the option

to process up to nine freely definable measuring areas
using an external process interface, the Xi camera is
perfectly suited for OEM applications.
Automatic hotspot search Fast measurements
Objects can be thermally analyzed and hot or cold Temperature distributions on a surface can be precisely
spots can be found automatically. recorded at millisecond intervals.

Autonomous operation with Simple process integration

direct analog output
Software Development Kit (SDK) for integration of the came-
Up to 9 freely definable measuring areas may be used ra into customer-specific software via Dynamic Link Library
as analog outputs when using an external process (DLL) or COM-Port. Integrated spot finder function
interface. Interfaces to LabView and MATLAB are included as well. The integrated spot finder function allows for precise
temperature measurements of moving objects -
without having to readjust the sensor.
optris Microscope optics
The camera figures it out on its own, without being
The interchangeable and focusable microscope optics connected to a PC.
enable electrical testing and thermal analysis of smallest
components at the same time - with an optical resolution of
up to 28 µm. Fast processes
can easily be monitored with
a frame rate of up to 125 Hz
and, with the recording of
radiometric video sequences Motor focus simplifies handling
and images, be saved for
later analysis. Both Xi models are equipped with a motorized focus.

The free PIX Connect software enables a remote focusing

from the distance.

All optris infrared cameras are compatible with the Data Acquisition (DAQ) Software Dewesoft X by .

2 3
optris PI 400i optris PI 450i when temperature matters

INFRARED CAMERA WITH HIGH OPTICAL RESOLUTION INFRARED CAMERA

WITH VERY HIGH THERMAL SENSITIVITY

One of the smallest • One of the smallest cameras in its class (46 x 56 x 68 – 77 mm) Detection of • One of the smallest cameras in its class (46 x 56 x 68 – 77 mm)

cameras in its class • Very good thermal sensitivity at 75 mK minimal temperature • Exceptional thermal sensitivity at 40 mK
• Thermal image recording up to 80 Hz
differences • Thermal image recording up to 80 Hz
• Interchangeable lenses & industrial accessories • Interchangeable lenses & industrial accessories
• Detector with 382 x 288 pixels • Detector with 382 x 288 pixels
• Lightweight (237 – 251 g, depending on lens) • Lightweight (237 – 251 g, depending on lens)
• Includes license-free analysis software and full SDK •  sable at ambient temperatures of up to 70 °C without the need for
U
additional cooling
• Includes license-free analysis software and full SDK

High performance for a Highest temperature resolution of 40 mK

wide range of applications
With a thermal resolution of 40 mK, the
The high-performance optris PI 400i optris PI 450i is used for measuring the
infrared camera has a wide range of
most subtle temperature differences,
uses in industry.
e.g. in the quality control of products or
For example, thermal image shots
in preventive medicine.
help to monitor processes and ensure
the quality of manufactured products 382 x 288 Pixel 10 x 10 Pixel = 40 mm2
in the automotive field, in particular in
the manufacturing of plastics as well SMD chip as measurement object:
as in the semiconductor and photo- measurement field size: 240 mm x 180 mm,
voltaic industry. pixel size: 0.63 mm

80 Hz recordings with Application example in the medical sector

full pixel resolution Due to the very high resolution of the optris PI 450i, even veins
can be made visible under the skin.
The display and recording of thermal
images at full optical resolution can be 80 mK 40 mK (PI 450i)
done at high measurement speeds of
80 frames per second.

Thermal image shots of preforms in PET bottle production Application examples, e.g. in the plastics industry:
www.optris.global/plastics

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optris PI 640 optris PI 640 Microscope optics when temperature matters

THERMOGRAPHY IN VGA RESOLUTION INTERCHANGEABLE LENSES FOR MACRO IMAGES

One of the most • 640 x 480 pixels Microscope optics • Exchangeable, focusable optics for most flexible use of the camera

compact infrared • Radiometric video recording at 32 Hz / 125 Hz in subframe-mode for the inspection • Analysis of small chip level components down to 28 μm
(640 x 120 pixels)
cameras in the world of electronic boards • Hands-free operation for simultaneous testing and IR imaging
• Compact size of 46 x 56 x 76 – 100 mm (depending on lens) •  rame rates up to 125 Hz allow inspection of fast processes
F
(like pulsed laser diodes)
• Lightweight (269 – 340 g, depending on lens)
• 
Radiometric video or tiff recording with +/-2 °C measurement
• Includes license-free analysis software and full SDK accuracy
• License-free analysis software and complete SDK included

Razor sharp infrared High resolution

pictures and videos for microscope optics for
process optimization test & measurement

With a casing size of only 46 x 56 x Besides the regular lenses, the PI 640
90 mm and a weight of 320 grams features a special microscope optics.
(depending on lens), the optris PI 640 Apart from detailed macro recordings
is among the most compact infrared of individual components, these also
cameras on the market. allow recordings of the entire circuit
board.
The high-definition optris PI 640
infrared camera is best used in High resolution macro shots of
applications where finest thermal individual components are possible
details matter. with a spatial resolution of 28 µm, the
distance between the measurement
It significantly contributes to process object and camera is variable and can
optimization in both research and be adjusted between 80 and 100 mm.
development and in industry.
The high-quality thermal and geome-
tric detail resolution of the infrared
cameras ensures precise functional
testing of electronic products, as even
the smallest temperature differences
to be accurately detected.

Application examples, e.g. the early detection Application examples for the analysis of
of fires in garbage bunkers: electronic boards: Recording of a circuit board with the optris PI 640
www.optris.global/fire-prevention www.optris.global/electronics-industry

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optris PI 450i G7 / PI 640 G7 optris PI 05M / PI 08M / PI 1M when temperature matters

INFRARED CAMERAS FOR SURFACE TEMPERATURE INFRARED CAMERAS FOR THE SHORTWAVE DOMAIN
MEASUREMENTS ON GLASS WITH LOW REFLECTIONS

High-resolution • 
Usable at ambient temperatures of up to 70 °C without the need
for additional cooling
Ultra-compact • Highly dynamic CMOS detector with an optical resolution of up to
764 x 480 pixels
thermography for • With an integrated filter for the spectral range of 7.9 μm
infrared cameras for • V
 ery large temperature measurement ranges (without sub-ranges)
the glass industry • Compact size of 46 x 56 x 76 mm the metal industry of 450 °C to 1800 °C (PI 1M), 575 °C to 1900 °C (PI 08M) and of 900 °C
to 2450 °C (PI 05M)
• Frame rate up to 125 Hz
• Frame rates and line scanning function up to 1 kHz for fast processes
• Line scan function through license-free analysis software
• Real-time output of 8x8 pixels with 1 ms response time
PIX Connect
• Includes license-free analysis software and full SDK
• Max. scan angle of 111 ° with 800 pixels per line
• New:
 PI 08M - Ideally suited for all laser processing applications with
solid-state lasers in NIR through excellent blocking of radiation

Smart temperature measurement –

Innovative and fast
The IR cameras optris PI 05M, PI 08M and
PI 1M are specially suited for measuring
the temperature of metals, as these exhibit
a distinctly higher emissivity at the short
Infrared camera with line-scan function
measurement wavelength of 500 nm and
1 μm than at measurements in the
previously conventional wavelength
range of 8 – 14 μm.
Glass panes between heating and cooling zone
Measurement during laser welding process
Especially the spectral range of 500 nm
Heating zone Cooling zone enables for more precise measurements at
600 °C 50 °C Exact temperature measurements on glass surfaces changing emissivities and is less sensitive
Construction of a glass tempering plant via line-scan camera function to atmospheric influences. Thus, the PI 05M
is ideally suited for temperature measure-
ments of molten metals.
The temperature of glass is best measured in the range of spectral
Induction heating
absorption bands. A direct 1 ms analog output allows all
For this purpose, the optris PI 450i/ 640 G7 has an integrated 7.9 μm camera models a readout of a freely
filter which enables an anechoic IR surface temperature measurement. selectable 8x8 pixel region in real-time.
Its compact size makes the optris PI 450i/ 640 G7 particularly suitable The use of these image sensors allows a
for use in confined spaces and for installation in industrial facilities. large dynamic range for temperature
The infrared camera is fully operational at ambient temperatures of measurement so that the previously Measurement of a pouring stream
Glass tube manufacturing up to 70 °C without the need for cooling. With an imaging frequency necessary use of relatively many and
of up to 125 Hz, glass products can be continuously tested, narrowly defined sub-ranges is no longer
even in fast processing. Induction heating required. The PI 1M, PI 08M and PI 05M's
two-dimensional temperature measurement
The line-scan camera function opens up new options compared to the
(line-scan mode) of the PIX Connect usual spot measurement of pyrometers.
software enables the exact tempera-
ture measurement of panes of glass Thanks to the large measurement
during transport on conveyor belts. temperature range of 450 up to 2450 °C,
This is a particularly important quality the optris PI 05M, PI 08M and PI 1M
factor in tempering processes, e.g. in IR camera satisfies practically all demands
ESG and VSG. in the fields of metal production and
Application examples for the glass industry: Application examples for the metal industry:
processing.
Hot-spot measurement in the production of glass bottles www.optris.global/glass www.optris.global/metal Electrical upsetting

8 9
optris Xi infrared cameras – Compact Line Accessories Xi infrared cameras
when temperature matters

Optics calculator: www.optris.global/optics-calculator

EXPANSION OPTIONS

Compact spot finder IR camera

for use in harsh industrial
environments, autonomous
operation possible.

Basic model Xi 80 Xi 400

Type IR IR
Detector FPA, uncooled (34 µm pitch) FPA, uncooled (17 µm pitch)
Optical resolution 80 x 80 pixels 382 x 288 pixels
Spectral range 8 – 14 μm 8 – 14 μm Air purge unit Water cooled housing Shutter
Temperature ranges –20 ... 100 °C –20 ... 100 °C Features: Features: Features:
0 ... 250 °C 0 ... 250 °C
(20) 150 ... 900 °C1) (20) 150 ... 900 °C1) • The air purge attachment can be used in • The rugged water cooled housing allows • In addition Xi cameras can be equipped
combination with the water cooled housing the Xi infrared cameras to be employed with a shutter
Frame rate 50 Hz 80 Hz / 27 Hz
and protects the optics from contamination in hot environments up to 250°C • The shutter protects the optics from
Optics (FOV) 30° (f = 5.1 mm) 29° x 22° (f = 12.7 mm)
• Used in rough and dusty areas to guarantee • Respective heat-resistant cables are also falling parts within a response time
12° (f = 12.7 mm) 18° x 14° (f = 20 mm)
55° (f = 3.1 mm) 53° x 38° (f = 7.7 mm) a reliable temperature measurement available of 100 ms
80° (f = 2.3 mm) 80° x 54° (f = 5.7 mm)
New: Microscope optics – 18° x 14° (f = 20 mm), smallest measuring spot: 90 µm (IFOV)
Focus Manual motor focus Manual motor focus Part number: ACXIAPL + ACXIAPLAB Part number: ACXIW Part number: ACXISCBxx*
Optical resolution (D:S) 190:1 (12° optics) 390:1 (18° optics)
Thermal sensitivity (NETD) 100 mK 80 mK
System accuracy (at TAmb= 23 ±5 °C) ±2 °C or ±2 %, whichever is greater ±2 °C or ±2 %, whichever is greater
PC interfaces USB 2.0 / Ethernet (100 Mbit/s) / PoE USB 2.0 / optional USB to GigE (PoE) interface
Direct in-/outputs / 1x 0/4–20 mA output 1x 0–10 V input
Standard process interface (PIF) 1x input (analog or digital) 1x digital input (max. 24 V)
Optically isolated 1x 0–10 V output
Industrial process interface (PIF) 3x analog output (0/4–20 mA or 0–10 V) or alarm OUT (relay) 2 x 0–10 V input, 1 x digital input (max. 24 V),
3x input (analog or digital), 3x 0/4-20 mA output,
fail-safe (LED and relay), 3 x relay (0–30 V / 400 mA),
stackable up to 3 PIFs; optically isolated fail-safe relay
Cable length (USB) USB: 1 m (standard), 3 m, 5 m, 10 m and 20 m USB: 1 m (standard), 3 m, 5 m, 10 m and 20 m
Ethernet / RS485: 100 m
Ambient temperature (TAmb) 0 °C ... 50 °C 0 °C ... 50 °C
Size / class Ø 36 x 90 mm (M30x1 thread) / IP 67 (NEMA 4) Ø 36 x 100 mm (M30x1 thread) / IP 67 (NEMA 4)
Weight (without mounting bracket) 201 - 210 g (depending on lens) 216 - 220 g (depending on lens)
Outdoor protective housing for Xi series USB server Gigabit 2.0 for Xi 400 Industrial process interface (PIF) for Xi series
Shock / Vibration2) IEC 60068-2 IEC 60068-2
Power supply USB / PoE / 5-30 VDC via USB Features: Features: Features:
Scope of supply (standard) • Xi camera • Xi camera • Environmental rating IP 66 • Fully
 USB 2.0 compatible, • Industrial process interface for Xi 400 with
• USB cable (1 m) • USB cable (1 m) • A
 dditional air purge collar allows con- Data rates: 1.5 / 12 / 480 mbps, 3 analog / alarm outputs, 2 analog inputs,
• Cable for in-/outputs (1 m) with terminal block • Cable for in-/outputs (1 m) with terminal block tinuous operation in dusty and humid USB transfer mode: Isochronous 1 digital input, 3 alarm relays
• Mounting bracket with tripod thread, mounting nut • Mounting bracket with tripod thread, mounting nut
environments • Network connection via Gigabit Ethernet • Industrial process interface for Xi 80 with 3
• Software package optris PIX Connect • Software package optris PIX Connect
• H
 eating element and built-in fan enable for • Full TCP/IP support incl. routing and DNS analog-/alarm outputs, 3 inputs (analog or
• Quick start guide • Quick start guide
a 24/7 operation from -40 °C to 50 °C digital), 3 alarm relays
• Two independent USB ports
• Installation of USB Server Gigabit 2.0 and • 500 V ACRMS isolation voltage between
• S
 upply from PoE or external power camera and process
industrial process interface possible for
Microscope optics for the inspection of assembled circuit boards supply with 24 – 48 V DC
integration into control systems over large • Separate fail-safe relay output
outdoor distances • Galvanic isolation 500 VRMS (network
The new microscope optics for the optris Xi 400 infrared camera allows reliable temperature • Xi hardware including all cable connections
connection)
measurement on tiny objects from 240 µm (MFOV). In combination with a suitable stand, and PIX Connect software are permanently
• Remotely configurable via Web Based observed during operation
this enables professional measurement of printed circuit boards and components in the elec- Management
tronics industry. The measuring distance between camera and object is variable between • Option Xi 80: stackable up to 3 PIFs
• Proven technology from Wiesemann &
90 and 110 mm. Due to the built-in motor focus, the camera can be easily mounted in the Theis
supplied PIX Connect software. For measuring even smaller objects we recommend the PI
640 microscope optics, smallest measuring spot: 28 µm (IFOV).

Further information on page 12. www.optris.global/optris-xi-400-microscope-optics Part number: Xi 80: ACXIPIFCBx*

Part number: ACXIOPH24 Part number: ACPIUSBSGB
Part number: Xi 400: ACPIPIFMACBx*
1) Accuracy effective starting at 150 °C 2) For further details see operator‘s manual

10 11
optris PI infrared cameras - Precision Line when temperature matters

Optics calculator: www.optris.global/optics-calculator

Compact infrared cameras

with high resolution for
fast online applications
and exchangeable lenses,
including line scan function

Basic model PI 400i / PI 450i PI 640 PI 640 Microscope optics PI 450i G7 PI 640 G7
Type IR IR IR IR IR
Detector FPA, uncooled (17 μm pitch) FPA, uncooled (17 µm pitch) FPA, uncooled (17 µm pitch) FPA, uncooled (17 μm pitch) FPA, uncooled (17 μm pitch)
Optical resolution 382 x 288 pixels 640 x 480 pixels VGA 640 x 480 pixels @ 32 Hz 382 x 288 pixels 640 x 480 pixels
640 x 120 pixels @ 125 Hz 640 x 120 pixels @ 125 Hz
Spectral range 8 – 14 μm 8 – 14 μm 8 – 14 μm 7.9 μm 7.9 μm
Temperature ranges –20 ...  100 °C –20 ...  100 °C –20 ... 100 °C 150 ... 900 °C 150 ... 900 °C
0 ...  250 °C, 0 ...  250 °C 0 ... 250 °C 200 ... 1500 °C 200 ... 1500 °C
(20) 150 ...  900 °C1) (20) 150 ...  900 °C1) (20)150 ... 900 °C1)
200 ... 1500 °C (option) 200 ... 1500 °C (option) 200 ... 1500 °C (option)
Frame rate 80 Hz / switchable to 27 Hz 32 Hz / 125 Hz in subframe mode 32 Hz / 125 Hz in subframe mode 80 Hz / switchable to 27 Hz 32 Hz / 125 Hz in subframe mode
(640x120 pixels) (640 x 120 pixels) (640x120 pixels)
Optics (FOV) 29° x 22° / f = 12.7 mm or 33° x 25° / f = 18.7 mm or 12° x 9° (F=1.1) / f= 44 mm 29° x 22° / f = 12.7 mm or 33° x 25° / f = 18.7 mm or
18° x 14° / f = 20 mm or 15° x 11° / f = 41.5 mm or Smallest measuring spot: 28 µm 18° x 14° / f = 20 mm or 15° x 11° / f = 42 mm or
53° x 38° / f = 7.7 mm or 60° x 45° / f = 10.5 mm or 53° x 38° / f = 7.7 mm or 60° x 45° / f = 10.5 mm or
80° x 54° / f = 5.7 mm 90° x 64° / f = 7.7 mm 80° x 54° / f = 5.7 mm   90° x 64° / f = 7.7 mm
Thermal sensitivity PI 400i: 75 mK with 29°, 53°, 80° FOV 75 mK 120 mK 150 mK 130 mK
(NETD) PI 450i: 40 mK with 29°, 53°, 80° FOV 175 mK (with 18 ° FOV) 150 mK (with 15 ° FOV)
optics mentioned above: F = 0.9
PI 400i: 0.1 K with 18° FOV / F = 1.1
PI 450i: 60 mK with 18° FOV / F = 1.1
System accuracy (at TAmb= 23 ±5 °C) ±2 °C or ±2 %, whichever is greater ±2 °C or ±2 %, whichever is greater ±2 °C or ±2 %, whichever is greater ±2 °C or ±2 %, whichever is greater ±2 °C or ±2 %, whichever is greater
Temperature coefficient ±0,05 % / K2) ±0,05 % / K2) ±0,05 % / K2) - -
PC interfaces USB 2.0 / USB 2.0 / USB 2.0 / USB 2.0 / USB 2.0 /
optional USB to GigE (PoE) Interface optional USB to GigE (PoE) Interface optional USB to GigE (PoE) Interface optional USB to GigE (PoE) Interface optional USB to GigE (PoE) Interface
Process Standard 1x 0 – 10 V input, 1x 0 – 10 V input, 1x 0 – 10 V input, 1x 0 – 10 V input, 1x 0 – 10 V input,
interface PIF 1x digital input (max. 24 V), 1x digital input (max. 24 V), 1x digital input (max. 24 V), 1x digital input (max. 24 V), 1x digital input (max. 24 V),
(PIF) 1x 0 – 10 V output 1x 0 – 10 V output 1x 0 – 10 V output 1x 0 – 10 V output 1x 0 – 10 V output

 Industrial 2x 0 – 10 V input, 2x 0 – 10 V input, 2x 0 – 10 V input, 2x 0 – 10 V input, 2x 0 – 10 V input,
PIF 1x digital input (max. 24 V), 1x digital input (max. 24 V), 1x digital input (max. 24 V), 1x digital input (max. 24 V), 1x digital input (max. 24 V),
(optional) 3x 0 /4– 20 mA output, 3x 0 /4– 20 mA output, 3x 0 /4– 20 mA output, 3x 0 /4– 20 mA output, 3 x 0 /4– 20 mA output,
3x relays (0 – 30 V / 400 mA), 3x relays (0 – 30 V / 400 mA), 3x relays (0 – 30 V / 400 mA), 3x relays (0 – 30 V / 400 mA), 3 x relays (0 – 30 V / 400 mA),
1x fail-safe-relay 1x fail-safe-relay 1x fail-safe-relay 1x fail-safe-relay 1x fail-safe-relay
Ambient temperature (TAmb) PI 400i: 0 ... 50 °C / PI 450i: 0 ... 70 °C 0 ... 50 °C 0 ... 50 °C 0 ... 70 °C 0  ... 50 °C
Storage temperature PI 400i: – 40... 70 °C  – 40 ... 70 °C – 40 ... 70 °C – 40 ... 85 °C – 40 ... 70 °C
PI 450i: – 40 ... 85 °C
Relative Humidity 10 – 95 %, non-condensing 10 – 95 %, non-condensing 10 – 95 %, non-condensing 10 – 95 %, non-condensing 10 – 95 %, non-condensing
Size / class 46 x 56 x 68 – 77 mm (depending on lens 46 x 56 x 76 - 100 mm (depending on lens 46 x 56 x 119 - 126 mm (depending on lens 46 x 56 x 68 – 77 mm (depending on lens and 46 x 56 x 76 – 100 mm (depending on lens
and focus position)/ IP 67 (NEMA 4) and focus position)/ IP 67 (NEMA 4) and focus position)/ IP 67 (NEMA 4) focus position)/ IP 67 (NEMA 4) and focus position)/ IP 67 (NEMA 4)
Weight 237 - 251 g, depending on lens 269 - 340 g, depending on lens 370 g, incl. lens 237 - 251 g, depending on lens 269 - 340 g, depending on lens

Shock / Vibration3) IEC 60068-2 IEC 60068-2 IEC 60068-2 IEC 60068-2 IEC 60068-2

Tripod mount 1/4 - 20 UNC 1/4 - 20 UNC 1/4 - 20 UNC 1/4 - 20 UNC 1/4 - 20 UNC

Power supply via USB via USB via USB via USB via USB
Scope of supply (standard) • USB camera with 1 lens • USB camera with 1 lens • USB camera with lens kit (standard lens • USB camera with 1 lens • USB camera with 1 lens
• USB cable (1 m) • USB cable (1 m) [PI 640: O33], microscope lens [MO44]) • USB cable (1 m) • USB cable (1 m)
• Table tripod • Table tripod • Microscope stand • Table tripod • Table tripod
• PIF cable with terminal block (1 m) • PIF cable with terminal block (1 m) • Standard USB cable (1 m) • PIF cable with terminal block (1 m) • PIF cable with terminal block (1 m)
• Manual • Manual • Standard-PIF • Manual • Manual
• Aluminum case (PI 400i) • Rugged outdoor case • Manual • Rugged outdoor case • Rugged outdoor case
• Rugged outdoor case (PI 450i) • Software package optris PIX Connect • Rugged outdoor case • Software package optris PIX Connect • Software package optris PIX Connect
• Software package optris PIX Connect • Software package optris PIX Connect

1) Accuracy effective starting at 150 °C 2) For TAmb 10...50 °C and TObj ≤ 500 °C; otherwise: ± 0,1 K/K or 0,1%/K (whichever is greater) 3) For further details see operator‘s manual

12 13
optris PI infrared cameras - Precision Line optris CoolingJacket when temperature matters

UNIVERSAL PROTECTIVE HOUSING

Optics calculator: www.optris.global/optics-calculator FOR COOLING UP TO 315 °C
Compact infrared cameras
with high resolution for
fast online applications
and exchangeable lenses,
including line scan function New Universal protection • O
 peration at ambient temperatures • T
 rouble-free, on the spot sensor
of up to 315 °C removal via quick-release chassis
for the optris PI series • A
 ir/Water cooling with integrated air • Integration of additional components
Basic model PI 05M PI 08M PI 1M in harsh industrial purging and optional protective win- like PI NetBox, USB Server Gigabit
dows and Industrial Process Interface (PIF)
Type IR IR IR environments in the extended version
Detector CMOS (15 µm pitch) CMOS (15 µm pitch) CMOS (15 µm pitch) • M
 odular design for easy fitting of
different devices and lenses
Optical resolution 764 x 480 pixels @ 32 Hz 764 x 480 pixels @ 32 Hz
764 x 480 pixels @ 32 Hz
382 x 288 pixels @ 80 Hz (switchable to 382 x 288 pixels @ 80 Hz (switchable to
382 x 288 pixels @ 80 Hz
27 Hz) 27 Hz)
(switchable to 27 Hz)
72 x 56 pixels @ 1 kHz 72 x 56 pixels @ 1 kHz
72 x 56 pixels @ 1 kHz
764 x 8 pixels @ 1 kHz (fast line scan 764 x 8 pixels @ 1 kHz (fast line scan
764 x 8 pixels @ 1 kHz (fast line scan mode)
Technical data CoolingJacket CoolingJacket
mode) mode) Advanced Standard Advanced Extended
Spectral range 500 – 540 nm 780 – 820 nm 0.85 – 1.1 μm Protective rating IP 65 IP 65
Temperature range 900 ... 2450 °C (27 Hz mode) 575 ... 1900 °C (27 Hz mode) 4501) ... 1800 °C (27 Hz mode)
950 ... 2450 °C (32 / 80 Hz mode) 625 ... 1900 °C (32 / 80 Hz mode) 5001) ... 1800 °C (80 Hz and 32 Hz mode) Ambient temperature Up to 315 °C1) Up to 315 °C1)
1100 ... 2450 °C (1 kHz mode) 750 ... 1900 °C (1 kHz mode) 6001) ... 1800 °C (1 kHz mode)
Frame rate Up to 1 kHz / 1 ms real time analog output Up to 1 kHz / 1 ms real time analog output Up to 1 kHz / 1 ms real time analog output Relative Humidity 10 - 95 %, 10 - 95 %,
(0 - 10 V) of 8 x 8 pixels (freely selectable) (0 - 10 V) of 8 x 8 pixels (freely selectable) (0 - 10 V) of 8 x 8 pixels (freely selectable) non-condensing non-condensing
Optics (FOV) FOV @ 764 x 480 px: FOV @ 382 x 288 px: FOV @ 764 x 480 px: FOV @ 382 x 288 px: FOV @ 764 x 480 px: FOV @ 382 x 288 px: Material (Housing) V2A V2A
26° x 16° (f = 25 mm) 13° x 10° (f = 25 mm) 39° x 25° (f = 16 mm) 20° x 15° (f = 16 mm) 39° x 25° (f = 16 mm) 20° x 15° (f = 16 mm)
26° x 16°  (f = 25 mm) 13° x 10° (f = 25 mm) 26° x 16° (f = 25 mm) 13° x 10° (f = 25 mm) Dimensions 271 x 166 x 182 mm 426 x 166 x 182 mm
13° x 8° (f = 50 mm) 7° x 5° (f = 50 mm)
9° x 5° (f = 75 mm) 4° x 3° (f = 75 mm) Weight 5.7 kg 7.8 kg
Thermal sensitivity NETD2) < 2 K (< 1400 °C) < 2 K (< 1000 °C) < 2 K (< 900 °C) Air purge collar G1/4″ internal thread G1/4″ internal thread
< 4 K (< 2100 °C) < 4 K (< 1600 °C) < 4 K (< 1400 °C) G3/8″ external thread G3/8″ external thread
System accuracy For object temperature < 2000 °C: For object temperature < 1500 °C: For object temperature < 1400 °C:
±1 % of reading for 27/32/80 Hz ±1 % of reading for 27/32/80 Hz ±1 % of reading for 27/32/80 Hz Cooling water fittings G1/4″ internal thread G1/4″ internal thread
(at TAmb= 23 ±5 °C)
±1,5 % of reading for 1 kHz ±1,5 % of reading for 1 kHz ±1,5 % of reading for 1 kHz G3/8″ external thread G3/8″ external thread
For object temperature > 2000 °C: For object temperature > 1500 °C: For object temperature < 1600 °C:
Cooling water pressure max. 15 bar (217 psi) max. 15 bar (217 psi)
±2 % of reading for 27/32/80 Hz ±2 % of reading for 27/32/80 Hz ±2 % of reading for 27/32/80 Hz
±2,5 % of reading for 1 kHz ±2,5 % of reading for 1 kHz ±2,5 % of reading for 1 kHz
Scope of supply • CoolingJacket • CoolingJacket Advanced,
PC interfaces USB 2.0 / optional USB to GigE (PoE)  USB 2.0 / optional USB to GigE (PoE) USB 2.0 / optional USB to GigE (PoE)  Advanced,consisting of consisting of housing with
Interface Interface Interface housing with mounting bra- mounting brackets,chassis
Process Standard PIF 1x 0 – 10 V input, 1x 0 – 10 V input, 1x 0 – 10 V input, ckets, chassis and focusing and focusing unit respectively
Interface 1x digital input (max. 24 V), 1x digital input (max. 24 V), 1x digital input (max. 24 V), unit respectively front part2) front part2)
(PIF) 1x 0 – 10 V output 1x 0 – 10 V output 1x 0 – 10 V output
• Installation instructions • Mounting accessories for
Industrial PIF 2x 0 – 10 V inputs, 2x 0 – 10 V inputs, 2x 0 – 10 V inputs, -PI Netbox or USB-Server
(optional) 1x digital input (max. 24 V), 1x digital input (max. 24 V), 1x digital input (max. 24 V), Gigabit 2.0
 3x 0/4-20 mA outputs, 3x 0/4 – 20 mA outputs, 3x 0/4-20 mA outputs, - Industrial PIF
3x relays (0 – 30 V/ 400 mA), 3x relays (0 – 30 V / 400 mA), 3x relays (0 – 30 V / 400 mA),
1x fail-safe relay 1x fail-safe relays 1x fail-safe relays • Installation instruction
Ambient temperature (TAmb) 5 ... 50 °C 5 ... 50 °C 5 ... 50 °C
Storage temperature – 40 ... 70 °C – 40 ... 70 °C – 40 ... 70 °C 1) Cable for up to 250 °C ambient temperature as well as cable cooling for up to 315 °C available.
Relative Humidity 10 – 95 %, non-condensing 10 – 95 %, non-condensing 10 – 95 %, non-condensing 2) Focusing unit and front part are exchangeable and have to be ordered separately.
Size / class 46 x 56 x 88 – 129 mm with protection tube 46 x 56 x 88 – 129 mm with protection tube 46 x 56 x 88 – 129 mm with protection tube
(depending on lens and focus position) / (depending on lens and focus position) / (depending on lens and focus position) /
IP 67 (NEMA 4) IP 67 (NEMA 4) IP 67 (NEMA 4) Dimensions in mm
Weight 245 - 311 g, depending on lens 245 - 311 g, depending on lens 245 - 311 g, depending on lens
Shock / Vibration4) IEC 60068-2 IEC 60068-2 IEC 60068-2
CoolingJacket Advanced – Standard-Version CoolingJacket Advanced – Extended-Version
Tripod mount 1/4- 20 UNC 1/4- 20 UNC 1/4- 20 UNC
Power supply via USB via USB via USB
Scope of supply (standard) • USB camera with 1 lens • USB camera with 1 lens • USB camera with 1 lens
• Lens tube incl. protective window • Lens tube incl. protective window • Lens tube incl. protective window

166
142

166
142
• USB cable (1 m) • USB cable (1 m) • USB cable (1 m)
• Table tripod • Table tripod • Table tripod
• PIF cable with terminal block (1 m) • PIF cable with terminal block (1 m) • PIF cable with terminal block (1 m) ca. 271 ca. 426
• Software package optris PIX Connect • Manual • Manual
• Manual • Software package optris PIX Connect • Software package optris PIX Connect
• Aluminum case • Aluminum case • Aluminum case
• Optional: CoolingJacket, HT cable • Optional: CoolingJacket, HT cable • Optional: CoolingJacket, HT cable

1) Accuracy effective starting at +75 °C with optics (f = 50 mm and f = 75 mm) 2) Specified NETD value applies to all frequencies 3) At an ambient temperature of +25 °C 4) For further details see operator‘s manual

14 15
optris Laminar air purge optris Industrial Process Interface when temperature matters

AIR PURGE FOR RUGGED ENVIRONMENTS WITH FAIL-SAFE MONITORING

Laminar air purge • Protection for rugged environments Camera and • Industrial Process Interface for • Separate fail-safe relay output
PI series and Xi 400 with 3 ana-
for rugged •  ir and water cooling, flexible laminar air stream for protection
A
from dirt and dust
process control log-/alarm outputs, 2 analog inputs,
• The PI / Xi hardware with all cable
connections and the PIX Connect
environments • Easy maintenance due to folding mechanism
for use in industrial 1 digital input, 3 alarm relays
software are permanently monitored

• Focussable from the outside once installed environment • Industrial Process Interface for
Xi 80 with 3 analog-/alarm outputs,
during operation
• Combination of up to 3 PIFs when
• Protection window for mechanical protection integrated 3 inputs (analog or digital),
using the Xi 80
3 alarm relays
• Also available as line scanner version
• 500 V ACRMS isolation voltage
between camera and process

Technical data General specifications

Protective rating IP 65 Protective rating IP65 (NEMA-4)

Ambient Up to 315 °C (with water cooling) Ambient temperature –30 °C ... 85 °C

temperature
Storage temperature –30 °C ... 85 °C
Material Aluminum
Humidity 10 – 95 % (non-condensing)
Dimensions 200 x 189 x 43 mm
(B x H x T) Vibrational stability IEC 60068-2-6 (non-condensing)/ IEC 60068-2-64 (broadband noise)

Weight 1.9 kg Shock stability IEC 60068-2-27 (25 G and 50 G)

Air purge connection NW 7.2 Weight 610 g (with 5 m HT cable)

Cooling water connection G3/8″ external thread Cable lengths 5 m HT cable (standard), optional 10 m and 20 m

Cooling water pressure Max. 8 bar Electrical specifications

Volume flow 40 - 120 l/min Xi 80 PI series and Xi 400

Air pressure 1.1 - 8 bar Power supply 5 – 24 V DC 5 – 24 V DC

Protective window Necessary1) LED display 2 green LEDs for voltage and fail-safe / 2 green LEDs for voltage and fail-safe /
3 red LEDs for status of alarm relays 3 red LEDs for status of alarm relays
Version / Options Also available as line scan option
Isolation 500 V ACRMS between camera and 500 V ACRMS between camera and
1) A protective window (67 x 3 mm) has to be ordered separately. process process
Outputs 3 analog- / alarm outputs / 3 analog- / alarm outputs /
3 alarm relays 3 alarm relays1

Inputs 3 inputs (analog or digital) 2 analog inputs / 1 digital input

Dimensions in mm
Ranges 0/4–20 mA or 0–10 V (for A0 1–3)2), 0/4–20 mA (for AO 1 – 3)2),
0–10 V or 24 V (for inputs 1–3), 0 – 30 V / 400 mA (for alarm relays DO1 – 3),
0–30 V/400 mA (for alarm relays DO 1–3) 0 – 10 V (for AI 1 – 2) / 24 V (for DI)
Laminar air purge: standard model Laminar air purge: line scan model Laminar air purge: connections

Programmable functions
Analog inputs • Emissivity settings • Ambient temperature compensation
• Reference temperature • Uncommitted value • Flag control
• Triggered snapshots, triggered recordings, triggered line scan camera,
triggered event grabber • Reset peak-/valley hold

Digital inputs • Flag control

• Triggered snapshots, triggered recordings, triggered line scan camera,
triggered event grabber • Reset peak-/valley hold

Analog outputs • Main measurement range • Alarm

• Measurement range • Frame synchronisation
• Internal temperature • Fail-safe
•F lag status • External communication
1) Active when AO1, 2 or 3 is / are programmed as alarm output 2) Dependent on supply voltage

16 17
optris PI NetBox optris USB-Server Gigabit 2.0 when temperature matters

MINI PC FOR OPTRIS PI SERIES SIMPLE CABLE EXTENSION

Stand alone • M
 iniature PC as an add-on to the PI
series for stand-alone system of for
• C
 onnections: 2x USB 2.0, 1x USB 3.0,
1x Mini USB 2.0, Micro HDMI, Ethernet Simple cable • F
 ully compatible with USB 2.0, Data • Two independent USB connections
transfer rate 1.5 / 12 / 480 Mbps, USB
solution for cable extension via GigE (Gigabit Ethernet), Micro SDHC / extension for the transfer mode: isochronous
• P
 ower via PoE or external voltage
supply at 24 – 48 V DC
optris PI series • Integrated hardware and software
SDXC card
optris PI series • Network connection via Gigabit Ethernet
• G
 alvanic isolation 500 VRMS
watchdog • Operating system:
• Installation of additional user
Windows 10 Enterprise and Xi 400  or all models in the optris PI series
• F (network connection)
and the Xi 400
software possible • W
 ide supply voltage range (8 – 48 VDC) • R
 emote configuration via web-based
or Power over Ethernet (PoE) • F
 ull TCP/IP support incl. routing and management
• Status LEDs DNS
• C
 an be integrated with CoolingJacket • C
 ertified technology from
• P
 rocessor: Intel Atom® E3940 Wiesemann & Theis
Advanced
Quad Core 1.6 / 1.8 GHz (Turbo),
32 GB SSD, 4 GB RAM

General specifications Technical data

Ambient temperature 0 °C ... 50 °C USB connections 2 x USB A Port

Storage temperature –20 °C ... 75 °C USB speed 480 Mbps

Relative Humidity 10 – 95 %, non-condensing Nework 10/100/1000 BaseT (max. 1000 Mbps)

Material (Housing) Anodized aluminum Power supply Power over Ethernet (PoE) class 3 (6,49 – 12.95 W) or
via screw terminal DC 24 V ... 48 V (+/–10 %)
Size 113 x 57 x 47 mm
Power consumption External power supply (24 V DC) without USB devices: typ. 120 mA
Weight 385 g
External power supply (24 V DC) with 2 USB devices each 2.5 W: typ. 420 mA
Vibration IEC 60068-2-6 (sinusoidal) / IEC 60068-2-64 (broadband noise)
Ambient temperature Storage: – 40 ... 85 °C
Shock IEC 60068-2-27 (25 G and 50 G) In operation, individually assembled: 0 ... 50 °C

Operating system Windows 10 Enterprise Permissible relative

0 – 95 % (non-condensing)
humidity
Electrical specifications
Housing Compact plastic casing for DIN rail mount, 105 x 75 x 22 mm
Voltage supply 8 – 48 V DC or Power over Ethernet (PoE / 1000BASE-T)
Weight 200 g
Power consumption 7.5 W (+ additional 2.5 W for PI camera)
Scope of supply • 1x USB server Gigabit 2.0
Cooling Active via two integrated fans • 24 V DC wall plug transformer
• Ethernetcable (1m)
Module COM Express® mini embedded board
• Quick start guide*
Processor Intel Atom® E3940 Quad Core 1.6 / 1.8 GHz (Turbo) * included on USB-Stick
– Software PIX Connect resp. CompactConnect
Hard drive 32 GB SSD – USB-Redirector
– WuTility Management Tool
RAM 4 GB (DDR2, 533 MHz) – Manual (DE / EN)
Connections 2x USB 2.0, 1x USB 3.0, 1x Mini-USB 2.0, Micro-HDMI,
Protocols
Ethernet (Gigabit Ethernet)
USB protocols USB 1.0 / 1.1 / 2.0 Control / Bulk / Interrupt / Isochronous
Memory card slots Micro SDHC / SDXC card
Protocols for direct TCP/IP: Socket
Additional features 4x Status-LEDs Auxiliary protocols: ARP, DHCP, HTTP, PING Inventory keeping,
network connection
Stand-alone solution with GigE remote access group management

Connection options
Analog OUT / IN
Digital IN Network / Internet
8 – 48 V DC Control monitor

PI Process HDMI
Interface PC
PIX Connect /
USB Keyboard / Mouse PoE CompactConnect

PIX Connect Network

PC Remote access / setup
GigE
24 – 48 V DC or
Power over Ethernet
Remote access / setup

18 19
optris Outdoor Protective Housing optris IRmobile when temperature matters

UNIVERSAL PROTECTIVE HOUSING FOR IR CAMERAS APP

Tool for all optris infrared cameras

Universal outdoor • Environmental rating IP 66

protection for •  dditional air purge collar allows for a continuous operation
A
in dusty and humid conditions
infrared cameras of •  eating element and built-in fan enable for a 24/7 operation
H • The cameras of the PI series have a direct connection to an android
the optris PI and from -40 °C to 50 °C smartphone or tablet
• IRmobile App downloadable for free from the Google Play Store
Xi series •  ptional Installation of USB Server Gigabit for integration into
O
control systems over large outdoor distances • For connection to the device the IR App Connector is recommended
Xi 80 Part number: ACXI80IACM (Micro-USB) or ACXI80IACC (USB-C)
Specifications Xi 400 Part number: ACPIIACM (Micro-USB) or ACPIIACC (USB-C)
Environmental rating IP 66

Ambient temperature –40 ... 50 °C

Heating PTC heater (automatically starting at T< 15 °C) /

fan for homogeneous temperature distribution IRmobile app features:
Power supply 24 V DC
• Live IR image with automatic hot
Power 70 W and cold spot
Protective window Germanium (Ge), zinc sulfide (ZnS), Borofloat or foil
• Adjustable camera features like
Air purge collar Integrated temperature measuring range,
Air pressure Absolute pressure 1,1 - 8 bar at 20 -100 l/min frame rate and selectable color
palettes
Max. FOV 90° (HFOV)
• Changing the temperature unit:
Integrated additional USB-Server Gigabit 2.0
Industrial Process interface (PIF)
Celsius or Fahrenheit
components
Material Aluminum • Creating snapshots

Weight 2 kg (with wall mount 2,5 kg) • Integrated simulator

Accessories Optional wall mount bracket

Example of fail-safe monitoring of the PI camera with connected PLC Supported for
PIF terminal box for convenient connection of process cables • PI and Xi series and all pyrometers
5 – 24 V DC
• For android devices from version 5.0
[1] SPS
or higher with micro-USB or USB-C
Vcc
[2] R connectors that support USB OTG
FS Low = OK
Digital IN
High = FS
open [1–5]

[3]

PC
[4] PIX Connect
Fail-safe monitoring states
[6] [1] Loss of PIF power supply
[5]
[2] Cable break in fail-safe cable
[3] Interruption of PI-PIF connector cable
[4] PI camera malfunction
Fail-Safe-Status: [5] Loss of PI power supply/
Normal: Relays closed LED on Interruption of USB cable
Alarm: Relays opened LED out [6] Malfunction of PIX Connect software

20 21
optris PIX Connect when temperature matters

SOFTWARE

Comprehensive • No additional costs or licensing restrictions Measuring areas

IR camera software • Modern software with intuitive user interface
• Remote control of camera
It is not just a matter of size, but also depends on the content:
• Display of numerous images in different windows
designing a suitable measurement area
• Compatible with Windows 7, 8 and 10
• Two Software Development Kits for Windows and Linux included The size and shape of measurement area can be freely
• Various language options, incl. translation function designed and moved. For an easy introduction, a large
selection of pre-defined measurement area shapes is
• Temperature display in °C or in °F available.

You can set up as many measurement areas as you like

in the camera's field of view. To do this, it is possible to
Pre-defined layouts make it quick and easy to start with make a distinction between main and ancillary fields.
your applications. And because we know that every
measurement task has its own individual requirements, Various modes can be set in a measurement area, such
we have ensured that it is quite easy to adapt the preset as minimum value, maximum value, or average value, or
Temperature information layout to suit your individual requirements. you can rule out the detection of hot or cold spots.
in main window, as digital
display or as graphic The user interface of the PIX Connect software can also The separate setting of the emissivity for measurement
be adapted to suit your personal workflow: Software areas allows various material surfaces to be monitored
windows can be easily arranged using drag & drop; in the with a single camera.
toolbar you can save shortcuts for functions relevant to
your application – or even remove links which you do not Differences and averaging between different measure-
need. ment areas are easy to calculate with the PIX Connect
software.
Our layouts – Regardless of whether you are working on a desktop PC
as individual as your applications or a tablet, the user interface can be adapted. Saved measurement areas can be displayed as an
image, a digital display or a diagram and can then be
saved for further analysis.

The PIX Connect software makes a wide range of preset

color palettes available. This allows optimal depiction of
thermal contrasts. The pre-defined color palettes can be
individually adapted to be able to cater for the specific
requirements of your respective application.

Associated temperature groups (isotherms) can be

identified by color markers and highlighted. Palette Iron Palette Rainbow Graphic display
of the temperature values
It is also possible to define temperature values in
advance; pixels above, below, or between these values The right color palette
are highlighted in color. for every application Temperature values can be shown along a straight line
as temperature profiles as well as as 3D diagrams.

A temperature/time diagram can be used to analyze

the temperature development over time. Individual
time sections can be lifted out of the diagram and be
analyzed in detail by zooming in and out.

Diagrams defined in this way can be exported from the

software and be saved in Excel for further analysis.
Palette Blue Hi Palette Rainbow Hi Palette Rainbow Medical Palette Gray (Black = Cold)

22 23
optris PIX Connect when temperature matters

FEATURES

Recording and display Merging

Recording video sequences –

for later analysis and documentation The software can be used to save the The merging function
recording from the thermal imaging camera combines several camera angles
as video sequences which can then be
saved for analysis later on. The video se- together in a single picture
quence is recorded for every pixel including
all temperature information. An integrated
screen capture function makes it simple The PIX Connect software gives you the
to retrospectively generate videos in wmv option of grouping together several came-
format. ras within a software instance, i.e. the field
of view of several infrared cameras are
Videos recorded can be processed retros-
merged together to make a single picture.
pectively. For example, individual sections
The fields of vision of three cameras (top) are converted into one single image For processes with several control points in
can be cut out of a recording and can be
via the merging function. (bottom) particular, it is helpful to concentrate the va-
saved as an independent sequence.
rious angles on one screen. Merging several
Saved video recordings are available for cameras also makes it possible to get an
analysis. The sequences can be played all-round view of a 3D object.
back in slow motion or time lapse for this
You can merge several cameras either using
purpose. It is also possible to play back as
a direct USB connection or via Ethernet.
a continuous loop.
While in the first case, every camera needs
to have its own USB port; for the second
option, one Ethernet connection is enough.
The cameras here are each connected to the
Event grabber Ethernet switch on the PC via a USB Server
Gigabit 2.0.

The snapshot option works like a Snapshots –

screenshot; an individual image is all temperature information in one picture
recorded from the live picture. This Alarms
snapshot is a radiometric image (*.tiff),
where all the temperature and measu-
rement area information at the time of
the recording is saved for every pixel.
Defining several alarm values –
allows quick intervention
Saving and exporting the image for
further analysis in Excel is possible
thanks to the option of saving the tem- Temperature-dependent alarms for freely definable mea-
perature matrix in text format, e.g. as surement areas as well as the internal temperature of
comma-separated values (.csv format). the camera can be chosen via the software. Apart from
It is also possible to continue proces- minimum and maximum values, it is also possible to set
sing the image data with standard pro- so-called advance alarms. These will emit a warning when
grams such as Photoshop or Windows the measured temperature approaches the defined mini-
Media Player. mum or maximum value, therefore giving you more options
and time to react.
Sections of the saved image can be
zoomed in to get a closer look. 3D If the measured temperature reaches one of these pre-
display is also possible. viously defined values, then the software will trigger an
alarm. In addition to that, the critical event can be easily
documented as a snapshot or video recording and be used
for analysis later on.

24 25
optris PIX Connect Optical data when temperature matters

FEATURES OPTICS

For the The optris PIX Connect software is equipped Precise measuring at HFOV Horizontal expansion of the total measuring field
with a line scan camera function.
measurement of various distances on the object plane

moving objects The line scanner is primarily used for

processes involving moving measurement A choice of lenses allows you to precisely measure objects
VFOV

Vertical expansion of the total measuring field
on the object plane
objects, like rotary kiln measurements or at various distances, from close and standard distances
right up to large distances. The IR cameras of the optris
large quantities on conveyor belts IFOV Size of individual pixels on the object plane
(batch process). PI series allow for changing between several lenses.

Application example: DFOV Diagonal expansion of the total measuring field

With infrared cameras there are various parameters which
rotary kiln in the chemical industry on the object plane
display the relationship between the distance from the
measuring object and the size of the pixel on the object MFOV Recommended, smallest measuring object size
plane. In choosing the correct lens, the following should be
The advantages Only 3 steps to taken into account:
of 3 x 3 pixels or 2 x 2 pixels when using the
PI microscope optics or the Xi 80, respectively
initialize the function
Simple monitoring of processes with limited visual access
Step 1
IR camera Activation of the line scan camera 1.3 mm 0.51 m 5.2 mm 2m IFOV 10.5 mm
function (continuous, self-triggered,
external trigger) and definition of
Heating zone Cooling zone the position of the lines in the
Indirect visualization thermal image. For this the camera 0.5

2.8 m
m
of heat distribution in itself serves as an orientation aid.

m
ovens via camera 2m

4.9
installation at oven exit Step 2
Product

VFOV
Configuration of line scan function, 4m
e.g. number of lines displayed or

OV
set trigger for automatic saving of

DF
images. Measuring field of the infrared camera
Reference pyrometer 4.0 m
optris PI 450i using a 53° x 38° lens V
HFO
Step 3
Definition of individual layouts,e.g.
display of saved images in the
snapshot process.
Increase in the number of Optris calculator
pixels, e.g. from 640 pixels
640 Pixel 800 Pixel to 800 pixels by using • Combines the measuring spot size calculator of the IR pyrometers and the optics calculator of the IR cameras
diagonal screen • The measuring spot size of the respective device is calculated for each distance
measurement

IR cameras Pyrometer
• Based on camera/lens combination and the distance • The spot size calculator determines
Layout example for display of line scan camera
function to the object, the measuring field dimensions and the exact spot size for all sensor/
Lines have FOV of up to 111° for detailed process analysis, pixel size are calculated precisely. optics combinations for any entered
e.g. on wide conveyer belts distance
• Ensures an optimal positioning of the camera
111 ° and the avoidance of measuring errors • For reliable measurements
For further information
Any number of lines and hands-on tutorials
800 Pixel regarding our software
Features Supported for
PIX Connect available
• Calculates for each distance the measuring • All android devices from
Up to 32 Hz data recording* of unlimited lines which in turn version 5.0 or higher
on our – Channel spot size of the respective device
produce a thermal image of any given resolution.
or visit our website:
• Always the current features through
www.optris.global/software-tutorials
regular updates
*Up to 125 Hz data recording when using 90° in subframe mode (640 x 120px)

26 27
Optical data when temperature matters

OPTICS

Xi 80 Distance to measurement object [m] Distance to measurement object [m]

measurement
measurement

Focal length
Focal length
Xi 410

distance*
Minimum
distance*
Minimum

Angle
Angle

[mm]
80 x 80 px [mm] 0.05 0.1 0.2 0.3 0.5 1 2 4 6 10 30 100 384 x 240 px 0.05 0.1 0.2 0.3 0.5 1 2 4 6 10 30 100

F05 5 0.2 m 30° HFOV [m] 0.028 0.056 0.11 0.17 0.28 0.56 1.1 2.2 3.3 5.6 16.7 55.8 F13 13 0.35 m 29° HFOV [m] 0.059 0.112 0.17 0.27 0.53 1.07 2.1 3.2 5.3 15.9 52.9
Standard lens Standard lens 18° VFOV [m] 0.036 0.068 0.10 0.16 0.32 0.64 1.3 1.9 3.2 9.5 31.7
30° VFOV [m] 0.028 0.056 0.11 0.17 0.28 0.56 1.1 2.2 3.3 5.6 16.7 55.8
43° DFOV [m] 0.039 0.079 0.16 0.24 0.39 0.79 1.58 3.15 4.7 7.9 23.7 78.9 35° DFOV [m] 0.069 0.131 0.19 0.32 0.62 1.24 2.5 3.7 6.2 18.5 61.6
7 mrad IFOV [mm] 0.3 0.7 1.4 2.1 3.5 7.0 13.9 27.9 41.8 69.7 209.2 697.1 1.4 mrad IFOV [mm] 0.2 0.3 0.4 0.7 1.4 2.8 5.5 8.3 13.8 41.3 137.7

F13 13 0.3 m 12° HFOV [m] 0.022 0.043 0.065 0.11 0.21 0.43 0.85 1.28 2.1 6.4 21.3 F20 20 0.35 m 18° HFOV [m] 0.069 0.102 0.17 0.33 0.66 1.31 2.0 3.3 9.8 32.6
Telephoto lens 12° VFOV [m] 0.022 0.043 0.065 0.11 0.21 0.43 0.85 1.28 2.1 6.4 21.3 Telephoto lens 12° VFOV [m] 0.043 0.064 0.10 0.21 0.41 0.82 1.2 2.1 6.1 20.5
17° DFOV [m] 0.031 0.061 0.092 0.15 0.30 0.60 1.20 1.81 3.0 9.0 30.1 21° DFOV [m] 0.081 0.120 0.20 0.39 0.78 1.55 2.3 3.9 11.5 38.5
2.7 mrad IFOV [mm] 0.3 0.5 0.8 1.3 2.7 5.3 10.6 16.0 26.6 79.8 266 0.9 mrad IFOV [mm] 0.2 0.3 0.4 0.9 1.7 3.4 5.1 8.5 25.5 84.8

F03 3 0.2 m 55° HFOV [m] 0.057 0.11 0.21 0.32 0.52 1.04 2.1 4.1 6.2 10.4 31.1 103.7 F08 8 0.25 m 53° HFOV [m] 0.100 0.20 0.30 0.49 0.99 2.0 4.0 5.9 9.9 29.7 98.9
Wide angle lens Wide angle lens 31° VFOV [m] 0.057 0.11 0.17 0.28 0.55 1.1 2.2 3.3 5.5 16.5 54.9
55° VFOV [m] 0.057 0.11 0.21 0.32 0.52 1.04 2.1 4.1 6.2 10.4 31.1 103.7
77° DFOV [m] 0.081 0.15 0.30 0.45 0.74 1.47 2.9 5.9 8.8 14.7 44.0 146.6 61° DFOV [m] 0.115 0.23 0.34 0.57 1.13 2.3 4.5 6.8 11.3 33.9 113.1
13 mrad IFOV [mm] 0.7 1.4 2.7 3.9 6.5 13.0 25.9 51.7 77.8 129.7 388.9 1296 2.6 mrad IFOV [mm] 0.3 0.5 0.8 1.3 2.6 5.1 10.3 15.5 25.8 77.2 257.4

F02 2 0.2 m 80° HFOV [m] 0.089 0.17 0.34 0.51 0.85 1.69 3.4 6.7 10.1 16.9 50.7 169.0 F06 6 0.2 m 80° HFOV [m] 0.084 0.16 0.32 0.48 0.81 1.6 3.3 6.5 9.8 16.6 49.9 166.4
Super wide 80° VFOV [m] 0.089 0.17 0.34 0.51 0.85 1.69 3.4 6.7 10.1 16.9 50.7 169.0 Super wide 44° VFOV [m] 0.044 0.08 0.17 0.25 0.41 0.8 1.6 3.2 4.8 8.0 24.1 80.4
angle lens angle lens
113° DFOV [m] 0.126 0.24 0.49 0.72 1.2 2.4 4.8 9.5 14.3 23.9 71.7 239.0 91° DFOV [m] 0.095 0.18 0.36 0.54 0.91 1.8 3.6 7.3 10.9 18.5 55.4 184.8
21 mrad IFOV [mm] 1.1 2.2 4.3 6.4 10.6 21.2 42.2 84.3 126 211 634 2113 4.3 mrad IFOV [mm] 0.2 0.4 0.8 1.3 2.1 4.2 8.5 16.9 25.5 43.4 130.0 433.2

Distance to measurement object [m] PI 400i / 450i Distance to measurement object [m]
measurement

measurement
Focal length

Focal length
Xi 400 PI 450i G7
distance*
Minimum

distance*
Minimum
Angle

Angle
[mm]

[mm]
382 x 288 px 0.05 0.1 0.2 0.3 0.5 1 2 4 6 10 30 100 382 x 288 px 0.05 0.1 0.2 0.3 0.5 1 2 4 6 10 30 100

F13 13 0.35 m 29° HFOV [m] 0.059 0.111 0.16 0.27 0.53 1.06 2.1 3.2 5.3 15.8 52.5 O29 13 0.35 m 29° HFOV [m] 0.034 0.060 0.11 0.17 0.27 0.53 1.06 2.1 3.2 5.3 15.8 52.5
Standard lens 22° VFOV [m] 0.043 0.082 0.12 0.20 0.39 0.78 1.5 2.3 3.9 11.6 38.5 Standard lens
22° VFOV [m] 0.025 0.044 0.083 0.12 0.20 0.39 0.78 1.5 2.3 3.9 11.6 38.5
37° DFOV [m] 0.073 0.138 0.20 0.34 0.66 1.31 2.6 3.9 6.5 19.5 65.1 37° DFOV [m] 0.043 0.075 0.14 0.21 0.34 0.66 1.31 2.6 3.9 6.5 19.5 65.1
1.5 mrad IFOV [mm] 0.2 0.3 0.4 0.7 1.4 2.8 5.5 8.3 13.8 41.2 137.4 1.4 mrad IFOV [mm] 0.1 0.2 0.3 0.4 0.7 1.4 2.8 5.5 8.3 13.8 41.2 137.4

F20 20 0.35 m 18° HFOV [m] 0.069 0.102 0.17 0.33 0.66 1.30 1.9 3.2 9.7 32.4 O18 20 0.45 m 18° HFOV [m] 0.069 0.102 0.16 0.33 0.66 1.3 2.0 3.3 9.8 32.5
Telephoto lens 14° VFOV [m] 0.051 0.076 0.12 0.25 0.49 0.98 1.5 2.5 7.4 24.6 Telephoto lens
14° VFOV [m] 0.052 0.076 0.13 0.25 0.50 1.0 1.5 2.5 7.4 24.7
23° DFOV [m] 0.086 0.127 0.21 0.41 0.82 1.63 2.4 4.1 12.2 40.7
23° DFOV [m] 0.086 0.127 0.21 0.41 0.83 1.6 2.5 4.1 12.3 40.9
0.9 mrad IFOV [mm] 0.2 0.3 0.4 0.9 1.7 3.4 5.1 8.5 25.4 84.8
0.9 mrad IFOV [mm] 0.2 0.3 0.4 0.86 1.7 3.4 5.1 8.5 25.6 85.2

F08 8 0.25 m 53° HFOV [m] 0.099 0.20 0.30 0.49 0.99 2.0 4.0 5.9 9.9 29.6 98.6 O53 8 0.25 m 53° HFOV [m] 0.059 0.107 0.21 0.31 0.51 1.01 2.0 4.0 6.0 10.0 29.9 99.5
Wide angle lens 38° VFOV [m] 0.071 0.14 0.21 0.34 0.68 1.4 2.7 4.1 6.8 20.4 68.1 Wide angle lens
38° VFOV [m] 0.041 0.076 0.14 0.21 0.35 0.70 1.4 2.8 4.2 6.9 20.8 69.2
65° DFOV [m] 0.122 0.25 0.36 0.60 1.20 2.4 4.8 7.2 12.0 36.0 119.9 65° DFOV [m] 0.072 0.131 0.25 0.37 0.62 1.23 2.4 4.9 7.3 12.1 36.4 121.2
2.6 mrad IFOV [mm] 0.26 0.53 0.78 1.3 2.6 5.2 10.4 15.5 25.9 77.5 258.2 2.7 mrad IFOV [mm] 0.2 0.3 0.5 0.8 1.3 2.6 5.2 10.5 15.7 26.1 78.2 260.5

F06 6 0.2 m 80° HFOV [m] 0.084 0.16 0.32 0.48 0.81 1.6 3.3 6.5 9.8 16.6 49.9 166.4 O80 6 0.2 m 80° HFOV [m] 0.093 0.17 0.33 0.49 0.81 1.6 3.2 6.5 9.8 16.6 49.9 166.4
Super wide Super wide
54° VFOV [m] 0.056 0.11 0.21 0.31 0.51 1.0 2.0 4.1 6.1 10.2 30.6 101.9 54° VFOV [m] 0.059 0.11 0.21 0.31 0.52 1.0 2.0 4.1 6.1 10.2 30.6 101.9
angle lens angle lens
96° DFOV [m] 0.101 0.19 0.38 0.57 0.96 1.9 3.8 7.7 11.6 19.5 58.5 195.1 96° DFOV [m] 0.110 0.21 0.39 0.58 0.96 1.9 3.8 7.7 11.6 19.5 58.5 195.1
4.3 mrad IFOV [mm] 0.2 0.4 0.8 1.3 2.1 4.2 8.5 17.0 25.7 43.6 130.7 435.5 4.2 mrad IFOV [mm] 0.2 0.5 0.9 1.3 2.1 4.2 8.5 17.0 25.7 43.6 130.7 435.5

Table with examples showing which measurement field sizes and pixel sizes will be reached at which distance. For optimal configuration of the camera there are various Table with examples showing which measurement field sizes and pixel sizes will be reached at which distance. For optimal configuration of the camera there are various
lenses available. Wide angle lenses have radial distortion due to the angle of their aperture. The PIX Connect software has an algorithm which corrects this distortion. lenses available. Wide angle lenses have radial distortion due to the angle of their aperture. The PIX Connect software has an algorithm which corrects this distortion.
*Please note: Please use the optics calculator on our website in order to calculate measurement fields with shorter measurement distances: *Please note: Please use the optics calculator on our website in order to calculate measurement fields with shorter measurement distances:
www.optris.global/optics-calculator www.optris.global/optics-calculator
The measurement accuracy of the camera may lie outside of the specifications for distances below the defined minimum measurement distance. The measurement accuracy of the camera may lie outside of the specifications for distances below the defined minimum measurement distance.

28 29
Optical data when temperature matters

OPTICS

PI 640i / Distance to measurement object [m] PI 1M / Distance to measurement object [m]

measurement
measurement

Focal length
Focal length
PI 640i G7 PI 08M1) /

distance*
distance*

Minimum
Minimum
PI 05M1)

Angle
Angle

[mm]
[mm]
640 x 480 px 0.05 0.1 0.2 0.3 0.5 1 2 4 6 10 30 100 764 x 480 px 0.1 0.2 0.3 0.5 1 2 4 6 10 30 100

O33 19 0.2 m 33° HFOV [m] 0.064 0.12 0.18 0.30 0.60 1.20 2.4 3.6 6.0 17.9 59.7 OF16 16 0.2 m 39° HFOV [m] 0.14 0.21 0.36 0.72 1.43 2.87 4.30 7.2 21.5 71.6
Standard lens Wide angle lens 25° VFOV [m] 0.09 0.14 0.23 0.45 0.90 1.80 2.70 4.5 13.5 45.0
25° VFOV [m] 0.047 0.09 0.14 0.23 0.45 0.9 1.8 2.7 4.5 13.4 44.5
42° DFOV [m] 0.079 0.15 0.23 0.38 0.75 1.5 3.0 4.5 7.5 22.4 74.5 46° DFOV [m] 0.17 0.25 0.42 0.85 1.69 3.38 5.08 8.5 25.4 84.6

0.9 mrad IFOV [mm] 0.1 0.2 0.3 0.5 0.9 1.9 3.7 5.6 9.3 28.0 93.3 0.94 mrad IFOV [mm] 0.2 0.3 0.5 0.9 1.9 3.8 5.6 9.4 28.1 93.8

O15 42 0.5 m OF25 25 0.5 m 26° HFOV [m] 0.046 0.09 0.14 0.23 0.46 0.92 1.83 2.75 4.6 13.8 45.8
15° HFOV [m] 0.14 0.27 0.53 1.0 1.6 2.6 7.8 26.2
Telephoto lens Standard lens 16° VFOV [m] 0.029 0.06 0.09 0.14 0.29 0.58 1.15 1.73 2.9 8.6 28.8
11° VFOV [m] 0.10 0.20 0.40 0.8 1.2 2.0 5.9 19.6
30° DFOV [m] 0.054 0.11 0.16 0.27 0.54 1.08 2.17 3.25 5.4 16.2 54.1
19° DFOV [m] 0.17 0.33 0.66 1.3 2.0 3.3 9.8 32.7
0.60 mrad IFOV [mm] 0.1 0.1 0.2 0.3 0.6 1.2 2.4 3.6 6.0 18.0 60.0
0.4 mrad IFOV [mm] 0.2 0.4 0.8 1.6 2.4 4.1 12.3 40.9

O60 11 0.2 m OF50 50 1.5 m 13° HFOV [m] 0.11 0.23 0.46 0.92 1.38 2.3 6.9 22.9
60° HFOV [m] 0.07 0.13 0.24 0.35 0.60 1.2 2.3 4.7 7.0 11.7 34.9 116.4
Wide angle lens Telephoto lens 8° VFOV [m] 0.07 0.14 0.29 0.58 0.86 1.4 4.3 14.4
45° VFOV [m] 0.05 0.09 0.17 0.26 0.42 0.8 1.7 3.3 5.0 8.3 24.9 82.9
15° DFOV [m] 0.14 0.27 0.54 1.08 1.62 2.7 8.1 27.1
75° DFOV [m] 0.09 0.16 0.30 0.44 0.73 1.4 2.9 5.7 8.6 14.3 42.9 142.9
0.30 mrad IFOV [mm] 0.2 0.3 0.6 1.2 1.8 3.0 9.0 30.0
1.9 mrad IFOV [mm] 0.1 0.2 0.4 0.6 0.9 1.8 3.7 7.3 10.9 18.2 54.6 182
OF75 75 2.0 m 9° HFOV [m] 0.15 0.31 0.61 0.92 1.5 4.6 15.3
O90 8 0.2 m 90° HFOV [m] 0.11 0.22 0.42 0.62 1.0 2.0 4.0 8.1 12.1 20.2 60.4 201.4
Super wide Telephoto lens 5° VFOV [m] 0.10 0.19 0.38 0.58 1.0 2.9 9.6
angle lens 64° VFOV [m] 0.07 0.14 0.26 0.39 0.6 1.3 2.5 5.0 7.6 12.6 37.7 125.7
10° DFOV [m] 0.18 0.36 0.72 1.08 1.8 5.4 18.0
110° DFOV [m] 0.14 0.26 0.49 0.73 1.2 2.4 4.8 9.5 14.2 23.8 71.3 237.4
0.20 mrad IFOV [mm] 0.2 0.4 0.8 1.2 2.0 6.0 20.0
3.2 mrad IFOV [mm] 0.2 0.3 0.7 1.0 1.6 3.2 6.3 12.6 18.9 31.5 94.4 315
1)The optris PI 05M is only available with OF25 lens and the optris PI 08M is available with OF16 and OF25 lens.

Microscope Distance to measurement PI 1M / Distance to measurement object [m]

measurement
optics object [m] PI 08M1) /

Focal length
measurement
Focal length

PI 05M1)

distance*
Minimum
distance*
Minimum

PI 640i

Angle
[mm]
Angle
[mm]

382 x 288 px 0.1 0.2 0.3 0.5 1 2 4 6 10 30 100

640 x 480 px 0.08 0.09 0.1
OF16 16 0.2 m 20° HFOV [m] 0.07 0.11 0.18 0.36 0.72 1.43 2.15 3.6 10.7 35.8
MO44 44.2 0.08 m 12° HFOV [m] 0.018 0.021 0.023
Wide angle lens 15° VFOV [m] 0.05 0.08 0.14 0.27 0.54 1.08 1.62 2.7 8.1 27.0
Microscope optics 9° VFOV [m] 0.014 0.016 0.017 25° DFOV [m] 0.09 0.13 0.22 0.45 0.90 1.79 2.69 4.5 13.5 44.9
15° DFOV [m] 0.023 0.026 0.029 0.94 mrad IFOV [mm] 0.2 0.3 0.5 0.9 1.9 3.8 5.6 9.4 28.1 93.8

0.36 mrad IFOV [mm] 0.028 0.032 0.036 OF25 25 0.5 m 13° HFOV [m] 0.023 0.05 0.07 0.11 0.23 0.46 0.92 1.38 2.3 6.9 22.9
Standard lens 10° VFOV [m] 0.017 0.03 0.05 0.09 0.17 0.35 0.69 1.04 1.7 5.2 17.3
16° DFOV [m] 0.029 0.06 0.09 0.14 0.29 0.57 1.15 1.72 2.9 8.6 28.7

Microscope Distance to measurement 0.60 mrad IFOV [mm] 0.1 0.1 0.2 0.3 0.6 1.2 2.4 3.6 6.0 18.0 60.0
optics object [m]
measurement

OF50 50 1.5 m 7° HFOV [m] 0.06 0.11 0.23 0.46 0.69 1.1 3.4 11.5
Focal length

distance*
Minimum

Xi 400 Telephoto lens 5° VFOV [m] 0.04 0.09 0.17 0.35 0.52 0.9 2.6 8.6
Angle
[mm]

8° DFOV [m] 0.07 0.14 0.29 0.57 0.86 1.4 4.3 14.4
382 x 288 px 0.09 0.1 0.11
0.30 mrad IFOV [mm] 0.2 0.3 0.6 1.2 1.8 3.0 9.0 30.0
F20 CF 20 0.09 m 18° HFOV [m] 0.031 0.034 0.037
OF75 75 2.0 m 4° HFOV [m] 0.08 0.15 0.31 0.46 0.8 2.3 7.6
Microscope optics 14° VFOV [m] 0.024 0.026 0.028
Telephoto lens 3° VFOV [m] 0.06 0.12 0.23 0.35 0.6 1.7 5.8
23° DFOV [m] 0.039 0.043 0.047 5° DFOV [m] 0.10 0.19 0.38 0.57 1.0 2.9 9.6
0.9 mrad IFOV [mm] 0.08 0.09 0.10 0.20 mrad IFOV [mm] 0.2 0.4 0.8 1.2 2.0 6.0 20.0

Table with examples showing which measurement field sizes and pixel sizes will be reached at which distance. For optimal configuration of the camera there are various
lenses available. Wide angle lenses have radial distortion due to the angle of their aperture. The PIX Connect software has an algorithm which corrects this distortion.
*Please note: Please use the optics calculator on our website in order to calculate measurement fields with shorter measurement distances:
www.optris.global/optics-calculator
The measurement accuracy of the camera may lie outside of the specifications for distances below the defined minimum measurement distance.
1)The optris PI 05M is only available with OF25 lens and the optris PI 08M is available with OF16 and OF25 lens.

30 31
 APPLICATIONS

Injection molding Infrared technology for fire protection

In order to prevent component Early fire detection with infrared

distortion during injection molding, cameras is an important pro-
the process is monitored by ther- tective measure in industry to
mal imaging cameras detecting prevent irreparable damage to
and adjusting temperature over- industrial plants and buildings.
or undershoots during molded
part measurement. Recommended device:
Xi 400
1) 2)
Recommended device: PI 450i

Component inspection of circuit boards Workpiece control during drop forging

More and more manufacturers In drop forging, the semi-finished

of electronic circuit boards rely products must be at a certain
on non-contact temperature forging temperature before
measurement due to the cons- forming. In order to achieve
tantly increasing performance the optimum production result,
of their components. the surface temperature of the
material is controlled ccordingly.
Recommended devices:
PI 640 microscope optics, Recommended devices:
Xi 400 microscope optics PI 1M, PI 05M

References: 1) GTT Willi Steinko 2) AdobeStock / zlikovec

Specifications are subject to change without notice · Infrared cameras BR-EN2020-09-B

Optris GmbH
Ferdinand-Buisson-Str. 14
13127 Berlin · Germany
Tel.: +49 30 500 197- 0
Fax: +49 30 500 197-10

E-Mail: [email protected]
www.optris.global

when temperature matters