SM40679
Carter®
Applicable additional manuals:
SM60427 Nozzle
Model 40679 Quick Disconnect SM60129-1 Hose End Regulator
UNDERWING
FBO OPERATIONS
MODELS 64049
Maintenance Manual Carter now offers an underwing
airfield, FBO, use with a new ea
for strainer checking, with or
Quick Disconnect to Mate with break. The underwing nozzle, a
Model 60427 Nozzle utilizes the Carter Unisex Coupli
64049B2
Underwing Nozzle with
Unisex Coupling Inle
and Dust Caps for both
671 W. 17th St., Costa Mesa
BACK
SM40679
TABLE OF CONTENTS
Page
1.0 Introduction ................................................................................ 3
2.0 Equipment Description ................................................................ 3
3.0 Table of Options .......................................................................... 3
4.0 Safety Instructions....................................................................... 3
5.0 Special Tools .............................................................................. 3
6.0 Disassembly................................................................................ 3
7.0 Inspection .................................................................................... 4
8.0 Reassembly ................................................................................ 4
9.0 Test ............................................................................................. 5
10.0 Illustrated Parts Catalog .............................................................. 6
Figure 1 ....................................................................................... 7
EATON Aerospace Group SM40678 July 2013 Page 2
SM40679
Maintenance, Overhaul & Test Instructions
Model 40679 Quick Disconnect
1.0 INTRODUCTION
This manual furnishes detailed instructions are obtained by procuring different "dash"
covering the maintenance and overhaul of numbers of the basic part number 40679. Each
Model 40679 quick disconnect assembly, part of of these variations corresponds to a different
Eaton’s Carter product line. "option" letter on Eaton’s Carter Model 60427
nozzle when procured as a part of the nozzle.
The 40679 quick disconnect is available in Refer to paragraph 3.0 for a detailed
many variations of inlet configurations. These explanation of the various options.
2.0 EQUIPMENT DESCRIPTION
Model 40679 quick disconnect is designed to be disconnecting the nozzle from the hose for
used as a part of Model 60427 nozzle to provide inspection of the strainer utilized therein. The
connection to various sizes and types of hose outlet adapter that mates the nozzle is also the
fittings and to provide a quick means of male half of the swivel.
3.0 TABLE OF OPTIONS
The unit is available with various inlet thread sizes and types as shown below. The corresponding options to the
60427 nozzle are also shown.
Part Number Description Nozzle Option
40679-1 2-½" NPT inlet thread 6H
40679-2 2-½" BSPP inlet thread 6K
40679-3 3" NPT inlet thread 6L
40679-5 2" NPT inlet thread 6P
40679-6 3" BSPP inlet thread 6M
40679-7 2" BSPP inlet thread 6N
41767-60 60-mesh screen B
41767-100 100-mesh screen C
4.0 SAFETY INSTRUCTIONS
The swivel disconnect described herein has two provided to prevent the sleeve from moving into
separate safety systems built into it to assure the open position inadvertently.
that the unit can not be inadvertently
disassembled from the hose. The unit is held NOTE:
together by a "ball and groove" system that is
maintained in place by a locking sleeve. The Do not operate the nozzle with this disconnect
locking sleeve is in turn locked in place by two connected unless the locking Sleeve (12) is in
set screws that protrude through the locking place and the Screws (14) are fully installed and
sleeve into a groove in the disconnect housing. wire locked and the "C" Ring (17) is installed in
The set screws are safety locked by the use of its proper groove.
lockwire. In addition a "C" type ring is also
5.0 SPECIAL TOOLS
A go-no gauge has been developed for use in the locking feature of the unit. The result could
checking the wear limits of the Sleeve (12) in be a serious spill. The gauge, available from the
the area of the contact by the Balls (16). Years nearest Carter distributor, is part number
of use can cause wear that will eventually defeat IF220351.
6.0 DISASSEMBLY
6.1 Remove nozzle/quick disconnect from end of 6.2 Remove Lockwire (13) from Screws (14). Take
hose. Separate the swivel quick disconnect from note of the method of lockwiring for duplication
the nozzle by removing the six Screws (6) and upon reassembly.
Washers (5).
6.3 Remove Screws (14) and set aside.
6.4 Using a small screw driver or similar pointed
instrument, move the "C" Ring (17) from its
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SM40679
locked position groove (one farthest from the 6.7 Pre-disassembly of Quick Disconnect (10)
inlet thread) to its unlocked position groove (one Inspection - Prior to disassembling Quick
nearest to the inlet thread). On some older units Disconnect (10), perform the following
only one groove may be present. If so, move the inspection procedure:
Ring (17) sufficiently away from its locked
groove to allow the Sleeve (12) to release the • Slide the Sleeve (12) to the locked position
Balls (16). Note that on all units, but the 3" ones, (away from the threaded end of the Housing
the Sleeve (12) can be moved unrestricted (15) and lock it in place with one Screw (14).
toward the inlet thread, except by the Ring (17). • Attempt to insert gauge IF220351 into the open
If the Sleeve is moved too far the Balls (16) will end (opposite to the threaded end). If the gauge
fall out of the Housing (15). slides into the part, the Sleeve (12) is worn out
6.5 With the Sleeve (12) moved toward the inlet and has to be replaced. If the gauge does not
thread, grip both the Quick Disconnect (10) and enter the part, the unit is acceptable for use and
Male Adapter (1) and apply a rotational disassembly can continue as below.
separation force to disassemble. Due to the If the complete Disconnect (10) is to be
presence of an o-ring seal this force may be disassembled, remove the retaining Ring (11) (on
significant enough to warrant the use of a vise the 3" units only), then the Sleeve (12). Remove
on one or the other of the parts. Take care not the 16 Balls (9). On the 2" and 2½" units, remove
to damage the outer surfaces. Once the two the locking Ring (17) from the Housing (15) then
halves have been separated, one may reinsert the Sleeve (12) from the Housing (15). On these
the two locking Screws (14) to temporarily keep units the Ring (11) is replaced by an integral
the Balls (16) in place. shoulder on the Housing (15). Remove Wear
6.6 Older nozzles utilize a Screen (9) that is Ring (18) (newer units only).
retained in position by an O-ring (8). Newer
nozzles utilize a wire Retainer (8A) to retain the
newer Screen (9A). If present, remove O-ring (8)
and discard. To remove Screen (9A), compress
Retainer (8A) and take it out of the unit. The
Screen (9A) can then be removed.
7.0 INSPECTION
It is recommended that the O-rings (2), (4) and up of the part within the Housing (15) making it
(8), if present, be replaced at each repair or impossible to disassemble in the future. If a
overhaul. Inspect all metal parts for dings, sharp edge or burr is present, remove it with
gouges, abrasions, etc. Use 320 grit paper to 320 grid paper to a maximum corner break of
smooth and remove sharp edges. Replace any .020 (.508 mm). Check Wear Ring (18) for wear
part with damage exceeding 15% of local wall or scratches. Replace if damaged. Check the
thickness. Use alodine 1200 to touch up bared Screen (9), if present, for cleanliness and
aluminum. Carefully check the edges of the ball possible damage. Replace if damaged. Flush
race in the Adapter (3) for excessive wear or the Screen (9) in solvent to remove any dirt or
burrs. Excessive burring may result in hanging other foreign objects.
8.0 REASSEMBLY
8.1 Reassemble in reverse order of disassembly commercial quality, can be applied to all o-rings
(Refer to Figure 1), observing the following: and screws for ease of installation.
8.1.1 Make certain all components are clean and free 8.1.2 Install O-ring (2) in groove in Adapter (3), O-ring
from oil, grease, or any other corrosion resistant (8), if present, in groove inside of Adapter (3)
compound on all interior or exterior surfaces. and O-ring (4) onto flanged end of Adapter (3).
Wash all parts with cleaning solvent, Federal
Specification P-D-680, and dry thoroughly with a 8.1.3 When installing the Balls (16), it is suggested
clean, lint-free cloth or compressed air. that petroleum jelly or other light grease be used
in the holes to retain the balls in place prior to
installing the Sleeve (12). After installation of the
WARNING: Sleeve (12) the grease should be completely
Use cleaning solvent in a well-ventilated washed out of the unit.
area. Avoid breathing of fumes and 8.1.4 The Screen (9 or 9A) should be installed with
excessive solvent contact with skin. Keep the point of the cone facing into the Male Half
away from open flame. (1). If the O-ring (8) retained Screen (9) is
utilized, be sure that the Screen (9) is seated
NOTE: A light coat of petrolatum, Federal into the O-ring (8). If the newer Screen (9A) is
Specification VV-P-236 or equivalent
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SM40679
utilized be sure that the Retainer (8A) is well 8.1.6 Install Wear Ring (18), if present (newer units
seated in the groove within the Adapter (3). only).
8.1.5 Ascertain that the Lock Ring (17) is installed in 8.1.7 Upon completion of assembly of the unit, the
the groove nearest the threaded end of the Screws should be tightened sufficiently to
Housing (15) until the unit has been prevent the Sleeve (12) from being moved from
reconnected to the Male Half (1). The Ring the locked to the open position. They should
should then be moved to the groove nearest the then be lock wired to each other being sure to
Sleeve (12). keep the Lockwire (13) tight against the Sleeve
(12).
9.0 TEST
9.1 The unit shall be tested as a part of a completed
nozzle as instructed in SM60427.
9.2 Test conditions
9.2.1 Test media shall be Stoddard Solvent (Federal
Specification P-D-680), JP-4 per MIL-J-5624D at
75° + 15° F, Jet A or equivalent.
9.3 Functional Test
As mentioned above the unit should be tested in
accordance with the appropriate instructions in
SM60427.
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SM40679
10.0 ILLUSTRATED PARTS CATALOG
Table 1.0 tabulates the parts and sub-assemblies comprising the 40679-* quick disconnect assembly and 41767-
60 or -100 screen assemblies. The item numbers of the table are keyed to the exploded view of the swivel
assembly diagramed in Figure 1.
* Add the appropriate dash number.
TABLE 1.0
Units Per Nozzle Spares/10
Item Part Number Description Assembly Option Units/Yr
1 43046 Male Half Assembly 1 6 -
2 201201-231 O-ring 1 6 15
3 25079 Adapter 1 6 -
4 201201-151 O-ring 1 6 10
5 5710-63-30 Washer 6 6 -
6 GF16995-49 Screw 6 6 -
7 41767-60 Screen Assy - 60 Mesh -
41767-100 Screen Assy - 100 Mesh -
8 201201-039 O-ring (Note 3) 1 B,C 10
8A 208091 Retainer (Note 3) 1 B,C 1
9 80207-60 Screen (Note 3) 1 B -
9 80207-100 Screen (Note 3) 1 C -
9A 210398-60 Screen (Note 3) 1 B -
210398-100 Screen (Note 3) 1 C -
10 43108-1 Quick Disconnect 2½” NPT 1 H -
43108-2 Quick Disconnect 2½” BSPP 1 K -
43108-3 Quick Disconnect 3” NPT 1 L -
43108-5 Quick Disconnect 2” NPT 1 P -
43108-6 Quick Disconnect 3" BSPP 1 M -
43108-7 Quick Disconnect 2” BSPP 1 N -
43108-9 Quick Disconnect 3” JIS 1 Z -
11 RS-354-S Retaining Ring 1 L, M, Z -
12 25081 Retainer 1 All -
13 GF20995C32 Lockwire A/R All -
14 GF35275-260 Screw, Fillister Hd 2 All -
15 25080 Housing 2½” NPT 1 H -
25807 Housing 2½” BSPP 1 K -
25827-1 Housing 3” NPT 1 L -
28691 Housing 2” NPT 1 P -
28776 Housing 3” BSPP 1 M -
200146 Housing 2” BSPP 1 N -
25827-3 Housing 3” JIS 1 Z -
16 GF19060-4818 Ball 16 All -
17 25083 Lock Ring 1 All -
18 209976-3 Wear Ring 1 All -
Notes:
1. All part numbers beginning with "GF" are interchangeable with those beginning with either "AN" or "MS". If the
"GF" is followed by three numbers it is interchangeable with and "AN" part, otherwise it is interchangeable with
an "MS" part of the same number.
EATON Aerospace Group SM40678 July 2013 Page 6
SM40679
2. The recommended spare parts shown above are the number required to support 10 Units for one year or each
overhaul whichever is sooner. These quantities do not include replacement spares for intermediate
replacement of parts required by abuse or misuse of the equipment. The recommended quantities are based
on the ratio of spare parts sold for each unit during a one year period of time. The actual quantity required will
vary from location to location.
3. Older nozzles utilize Screen (9) and O-ring (8). Newer nozzles use Screen (9A) and Retainer (8A). The newer
parts, when utilized together, are fully interchangeable with the older ones, hence the basic sub-assembly
numbers (41767-60 & 41767-100) have not been changed.
Figure 1
EATON Aerospace Group SM40678 July 2013 Page 7
Eaton
Aerospace Group
Fluid & Electrical Distribution Division
9650 Jeronimo Road
Irvine, California 92618 Copyright © 2013 Eaton
Ph: (949) 452-9500 All rights reserved
E-mail:
[email protected] Form no. SM40679
www.eaton.com/aerospace July 2013
