Operating Instructions Compact Piston and The standard flange version (CETOP) can be mounted directly on the hydraulic
flange version (CETOP) can be mounted directly on the hydraulic blocks. For pipe
connection mounting blocks with two or four bores are available for wall mounting (ø5.6 mm).
Diaphragm Pressure Switches Series 8000 (see page 4)
4. Set point adjustment
1. Product description
In pressure switches, a displacement of the pressure sensing element occurs with a change in
The pressure switches are specifically designed for monitoring and controlling of operations using pressure. The displacement of the pressure sensing element operates a microswitch.
maximum and minimum pressures. A micro switch triggers an electrical signal when minimum or Any set point adjustment may be performed by the user.
maximum pressure are reached. Upon delivery of the product, the set point is approximately in the middle of the adjustable range.
Application according to instructions For an extra charge, fix set points may be adjusted by our factory. In this event, the point will be
indicated on the type plate or separate plate, i = increasing, d = decreasing.
Pressure switches must only be used for applications specified in the instructions. The set point is adjusted by turning the adjustment screw.
This means that the temperature has to be within the specified ranges, the pressure values and the
electrical rating must not exceed the values specified. - Allow pressure switch to reach the desired switch pressure.
Attention: This device is not designed to be used as the only safety relevant element in pressurized
- Turn adjustment screw clockwise to increase pressure setpoint or counterclockwise to
systems according PED 97/23/EC.
decrease pressure setpoint.
Please note: Please consult the wiring diagram for the contact status at atmospheric
2. Instructions on the use of pressure switches pressure. (see wiring diagram page 4)
General instructions Precise adjustment of set point to actuate on increasing pressure
Pressure peaks and pressure shocks exceeding the maximum operating pressure are inadmissible.
The maximum operating pressure is the upper final value of the adjustable range or, if specified, the 1. Lower system pressure to 0 bar.
pressure indicated as maximum operating pressure. Exceeding the maximum operating pressure 2. Increase pressure slowly and check if micro switch is actuated at desired switch pressure.
affects the performance and the life span of the product and may damage it. Pressure switches 3. If necessary, readjust by turning the adjustment screw
must be mounted as free of vibration as possible. 4. Repeat step 1 - 3 until microswitch operates at desired switch pressure.
Contact protection Precise adjustment of set point to actuate on decreasing pressure
The micro switches used are normally suitable for both direct and alternating current operation. 1. Increase pressure up to a point clearly above the desired switch pressure
Inductive, capacitive and lamp loads may, however, considerably reduce the life expectancy of a (at least, switch pressure plus max. hysteresis; not above max. operating pressure).
micro switch and, under extreme circumstances, even damage the contacts. Depending on the ap- 2. Lower pressure slowly and check if micro switch is actuated at desired switch pressure.
plication spark supression and current limiting is recommended. 3. If necessary, readjust by turning the adjustment screw.
4. Repeat step 1 - 3 until microswitch operates at desired switch pressure.
Application in hazardous locations
The pressure switches Series 8000 with optional EXI are approved for applications in hazardous 5. Maintenance
locations for intrinsically safe circuits. Units designed for intrinsically safe EXI application must be
operated with a switch amplifier (see page 2 fig. 1). They are only for use in an approved intrinsically
safe circuit. The country specific test intervals for monitoring plants should be base on the PED and ATEX
Approval class and identification characteristics according to type label information must be guideline are to be observed. The pressure switch is maintenance free.
observed. The models having a lightalloy (Aluminum) enclosure or part of enclosure must be Checking the set points lies within the discretion of the user.
protected against all impact or friction which can ignite the explosive atmosphere. EC-Design
approved types are marked with a label according to ATEX 95 (page 2).
6. Transport and storage
Operating life time
Severe shock and vibrations, also during transport, should be avoided. Storage should be dry and
The switches are designed for an operating life time of at least 1 million cycles when used under clean.
normal design criteria.
3. Installation
Pressure and electrical connections must be provided by professional or trained staff following the Tel.: +1(323) 589-6181
general state-of-the-art standards (See wiring diagram on page 4). Installation / removal must Barksdale Control Products Fax: +1(323) 589-3463
only occur with all sources of energy (electrical and hydraulic / pneumatic) disconnected. 3211 Fruitland Avenue e-mail: [email protected]
Los Angeles, CA 90058 www.barksdale.com
Standard model Use in Hazardous Locations
81.. - ... - . Ex ia area
C
Compact pressure switch with CETOP connection flange LK 44 mm
NO
and steel piston for high pressure or Elastomer diaphragm NC
for pressures up to 40 bar, GRD
adjustable switch contact,
housing aluminum, optional in Stainless Steel
Series 8000 pressure switch
optional with ATEX Exia approval for GD
Product Configurator Example: 8 A A 1 - PL1 -B -UL5 Approval data:
Series 8000 Approvals: UL / cULus (CSA)
Options3 IP65 (DIN-plug), IP68 (cable)
- EXI
Intrinsically safe EXia GOST R/K
(not UL)
Process Connections
Cetop connection - GL
Shipboard GL approval Intrinsically safe II 1GD
11 Electrical Connectors (not UL)
flange 40 x 40 EXia IIB T6 (DIN plug) - EXI
Plug DIN 43650 A, - LH Small hysteresis
3 G1/4” male, 40x40 - PL1
IP65 (UR only) EXia IIC T6 (cable) - EXI
300 series stainless
4 G1/4” female, 90° side entry
Plug M12, 4-pol. without
- VA
steel housing GL approval, Type D
A 1/4” NPT female
SPDT Contacts - PL2
female plug, IP67 (UR only)
C 1/8” NPT female 1 Silver Plug M12, 5-pol. without Certificate No: ISSeP03ATEX119X
- PL5 Seals
2 Gold-plated female plug. (UR only)
D 1/4” NPT female, 90° side entry
-B Buna -N
E 7/16 SAE-4 20 UNF - CA3
Cable gland, 27.5” (0.7 m) IP6X T 100 °C
cable, neoprene jacketed, IP68 -V Viton®
- CD12
1/2” NPTM AWG 20 with 24” -E EPDM Ambient Temperature
(60 cm) leads (3 leads + ground)
-N Neoprene Range:
Adjustable Range Piston Switch: -40°F to +176°F (-40°C to +80°C)
Adjustable Ranges Diaphragm Switch: -4°F to +176°F (-20°C to +80°C)
Max. Hysteresis4 Proof Pressure
Notes:
(decreasing pressure) (increasing pressure) (Dead-band) psi (bar) Electrical data for Ui = 28 V
psi (bar) psi (bar)
Ii = 50 mA
1 Model 81XX- at pressure ranges is (A to E) delivered
with 2 spring clips and 2 mounting screws 5 x 60 Diaphragm
intrinsically safe
mm, steel 10.9, galvanized (hex 4). Pressure range (F)
A 5.8 - 82 (0.4 - 5.7) 6.0 - 87 (0.4 - 6.0) 1200 (80)(*) application: Ci = 40 pF
is delivered with 4 mounting screws. 15%
2 Contact rating for silver contact is 3A @ 125 VAC. B 29 - 246 (2.0 - 17) 43 - 290 (3.0 - 20) of max adjustable 1200 (80)(*) Li = 4 µH
C 43 - 600 (3.0 - 41) 58 - 650 (4.0 - 45) range 1200 (80)(*)
3 Consult factory for additional options.
Piston
4 Consult sale drawing for dead-band chart
D 43 - 2320 (3.0 - 160) 73 - 2610 (5.0 - 180) 8700 (600)
15%
5 Not applicable with -EXI and -GL options E 430 - 4300 (30 - 300) 730 - 5075 (50 - 350) of max adjustable 8700 (600)
F 800 - 7550 (55 - 520) 1160 - 8700 (80 - 600) range 13000 (900)
(*)
Proof pressure 2900 psi (200 bar) on request (May shorten the lifetime of the switch).
Figure 2: Process block connection assembly
Order Number Process Connection Material
)
1.57
40 (
906-0947 G1/4 IG Stainless Steel
)
0.75
19 ( ø5.6 (0.22) 906-0946 1/4“ NPT IG Stainless Steel
30 (1.1
8)
Standard Straight
)
ø5.6
(0.22) 19 (
0.75 Order Number Process Connection Material
ø5.6
(0.22) 906-0054 CETOP Aluminum
906-0926 G1/4 IG Stainless Steel
19 (0.75) 906-0927 1/4“ NPT IG Stainless Steel
12 (0.48)
30 (1.18
) )
1.57
40 (
90° Side Entry
8)
ø6.2 (1.1
(0.24) 30 Order Number Process Connection Material
40 (1.57)
906-0919 G1/4 IG Aluminum
ø6.2
(0.24)
Torque to tighten the process connection
16
(0.63) to the pressure switch: 35...44 Lbj/inch.
36 (1.42)
Retrofit Connection
For 96100 & X1T
Electrical Ratings Silver contacts 8 . . 1 - Electrical Ratings Gold plated contacts 8 . . 2 -
Silver Inductive Resistive Gold plated Resistive Intrinsically safe
contacts load load contacts load circuits
30 VDC 3.0 A 4.0 A
250 VDC 0.2 A 0.2 A 30 VDC 0.1 A Umax 28 VDC
250 VAC 2.0 A 3.0 A 8 VDC 0.1 A Imax 50 mA
125 VAC 3.0 A 5.0 A 125 VAC 0.1 A
Min. applicable load: 160 mA at 5 V DC Min. applicable load: 1 mA at 5 V DC
Electrical Connections Wiring Code (contact status at atmospheric pressure)
See PL1 below
1/2" NPT DIN 43650 M12 Plug Cable Gland 1/2” NPT Conduit
Plug (PL1) (PL2/5) (CA) w/ Free Leads (CD1)
11 (0.43)
M 12 x 1 Common 1 1 Brown Purple
appr. 19 (0.75)
appr. 33 (1.31)
appr. 22 (0.87)
Normally Closed 2 2 Black Blue
1.22
31
1.69
43
Normally Open 3 4 Gray Red
Ground GRD 3 Green/Yellow Green/Yellow
CA3 PL2 & PL5 CD 1
Standard model (CETOP) Adjustable Ranges and Proof Pressures
Dimensions in mm (inch)
Adjustable Ranges
Max. Hysteresis4 Proof Pressure
CETOP Connection PL 1 (decreasing pressure) (increasing pressure) (Dead-band) psi (bar)
Cable
ø 6...8 psi (bar) psi (bar)
(0.23...0.31)
ø5.5 (0.22) Diaphragm
A 5.8 - 82 (0.4 - 5.7) 6.0 - 87 (0.4 - 6.0) 1200 (80)(*)
15%
(80)(*)
80 (3.15)
B 29 - 246 (2.0 - 17) 43 - 290 (3.0 - 20) of max adjustable 1200
range (80)(*)
31.11 (1.22)
C 43 - 600 (3.0 - 41) 58 - 650 (4.0 - 45) 1200
40 (1.57)
bolt circle
(1.18)
(1.73)
ø30
ø44
Piston
D 43 - 2320 (3.0 - 160) 73 - 2610 (5.0 - 180) 8700 (600)
15%
53 (2.09) E 430 - 4300 (30 - 300) 730 - 5075 (50 - 350) of max adjustable 8700 (600)
hex 5 (0.2) 31.11 (1.22) range
(Allen screw)
F 800 - 7550 (55 - 520) 1160 - 8700 (80 - 600) 13000 (900)
84 (3.31)
(1): Proof pressure 200 bar (2900 psi) on request (May shorten the lifetime of the switch).
4 x ø5,5 (Pitch circle-ø 44) for alternative mounting with screw M 5
x 60 DIN 912 600 (Pressure range up to 600 bar) has to be mounted
with 4 screws. All lower pressure ranges can be mounted with 2
screws in diagonal order.
Sufficient screws as well as the electrical plug PL1 are attached.
