General description Fixed displacement internal gear pumps that can be driven by fixed or variable speed prime movers. Available in single, double, triple and quadruple configuration to suit a wide variety of applications. Basic characteristics Displacements 1.7 to 63 cm? per single pump or section Max. pressure 100 bar Max. speed Up to 4000 rev/min Types single and multiple models Features ™ Quietness I Intemal pressure relief valve option Heavy duty bearing option for indirect drives Choice of ISO metric or SAE mounting Choice of clockwise or counter-clockwise rotation G(BSPF) threaded ports Functional symbols Single pump Double pump Triple pump Dene ans) Quiet Internal Gear Pump 2 Quadruple pump equipped with pressure reliet valve (optional) for cover end pump section and extemal tank port Cross section ‘Single pump with relief valve and extemal tank port GPA-H-E-02/96 JSBSE Model code SS eSsS9as SSS © Seals for phosphate ester fluids = \itoy Omit if not required. ® P = 4-hole square mounting flange to ISO 3019/2, ‘Standard Tor frame size A3, so always fil in for AS wio = SAE 2-hole oval mounting flange (ISO 3019/1) Option for frame sizes by code At and A2 only. ® Frame size AA_= Displacement 1.76 cm? ... 4.40 em® jsplacement 6.90 cm™. 17.30 m™ Aa placement 25.50 cm®... 63.60 cm? @,@,® Displacement of single pump ‘or pump section For multiple pumps of only one frame size the dis- placements increase from shaft end to cover end ® ® ® 1= 1.76 cm? 6.90 cm? 25 = 25.50 cm? 2=2.75cm' 10=11.00cm? 40 = 40.80 cm? 4=4.40cm!] 16=17.30cm> 63 = 63.60 cm? ® Mounting flange A= SAE‘A’ size 2-hole oval mounting flange (§SO 3019/1). For frame sizes A1 and A2 only. Omit for 4- hole metric square flanges to ISO 3019/2, for all GPA models. © Front bearing arrangement E = for plain bearing for direct drives F = roller and plain bearings, for indirect drives. (always fill in for frame size A1 SAE "A" SAE 2- hole oval mounting flange (ISO 3019/1) ©® Integral adjustable relief valve (Omit if not required) = 5... 25 bar 5... 60 bar 5... 100 bar H Adjustment range K uM © Relief valve discharge (Omit if no relief valve is specifiea) 1. = External discharge 2 = Intemal discharge i) Design number 30 = Series 30. Subject to change. Installation dimensions unchanged for design numbers 30 to 39, @® Shaft rotation, viewed at drive shaft end for counter-clockwise rotation = for clockwise rotation @ Special features suffix GE330 = Fluid sealing between sections of a multiple pump. Omit if not required. Mode! keys for pump variations by both number and framessizes ‘of pump sections. Thekeystave tobe completedby displacement code(s) and from key Don according to requirements, Single pumps O-G2MN-OA D-G®@A2OA O-GP AOH Double pumps D-G@AI-O-OH @-G®A2-O-OH O-G@A2O—AM1-@& ®-GP A3-@-© 4 @-GP A3-©— A2-8 ®-GP A3-O—A1-@ & Triple pumps: 0-G@M-@ 0-04 ®-G®@ A2-0-©-OA ®-G® A2-© -O—M-O@ 4 D-G®@ A2-O—A1-©@ -@ AH O-GP A3O-©-OA O-GP AO -©—A2-OA @-GP A3-©—A2-© -© & @-GP A3-© -©@ —M-@ & @-GP A3-©—M1-© -@ # ®-GP A3-©—A2-O—A1-O & Quadruple pumps D-G@AI-O©-@©@-@-OA ®-G® A2-© -©-© -OH O-G@A2-O-©-O©—-AM-O@A D-G®@A2-O-O8—M-@-@A ©-G®@AO—M-O-@-OA ®-GP A3-©-©-©-OH ©-GP A3-@ -© -O©—A2-0 # O-GP A3-© -©—A2-O-OH O-GP AS-O—A2-0-O©-O4 O-GP A3-© -© -©—A1-@a D-GP A3-© -©—M-@ -@ H O-GP A-O-M-@-@-@a @-GP A3-@ -© —A2-O—A1-@ & @-GP A3-@ —A2-© -O—A1-@ A @-GP A3-@—A2-O@—A1-@-@ % é model codes have to be completed by -O-©-©-®-30-@-@ GPA-H-E-02/96 JSBOperating data Pressure limits Inlet ports ‘min. continuous —0.25 bar min. intermittent = 0.40 bar maximum + 2.00 bar Outlet ports, maxi.: with antiwear hydraulic oils 100 bar with bumer fuel oils 50 bar with other fluids consult JSB Shaft speed limits, max. speed (rev/min) a Operating pressure Frame size 20 bar 100 bar GPAt 4000 3000) GePya2 3500 3000 GPAS 2300 2000 | + For burner fuel ols max. speed for all sizes A 1800 revimin Shaft speed limits, min. speed (revimin) Oil viscosity Operating pressure Frame size [cSt] cobar80bar 10 bar 145 500 —600~—~—«BOO GPAt 9.0 600 800 75 800 145 <500" 500-600 GP\Aa2 30 500600 78 00 145 <500" <500" 500 GPAs 90 — <500° 500 78 * For specific applications, consult JSB representative Performance data | |with oll at 40 cSt and at 38°C ‘Typical at 1500 rev/min| Bumer fuels to 8S.2869 Class D or equivalent can be pumped but will necessitate lower max pressures and speeds, consult JSB. ‘Add prefix 'F3' to model designation when phosphate ester (alkyl based types not permitted) or chlorinated hydrocarbons are to be used. ‘The extreme operating viscosity is from 1000 to 16 cSt but the recommended running range for hydraulic fluids is from 45 to 30 cSt. However, for burner fuels the range is 5.5 to 1.5 cSt. Noise levels ‘Typical levels when operating at 100 bar with oil at 28 cSt and 65°C. Inlet pressure minus 0.16 bar. Measured in accor- dance with ISO 4412 80 (apa) $8 3 jopas__ iGPA2: apa noise leve 300 7000 —7000 ~3000 speed (vin) Filtration requirements: 25 jim absolute, or finer. Drive recommendations Direction of rotation Clockwise or counter-clockwise (viewed at shaft end). To order see also ‘Model code’ and ‘Installation dimen- sions’ sections. Load and torque limits For direct drives, shafts for all single pumps and common, frame size double pumps are designed to operate at rated pressure. Double and triple pumps must be used within the following limits where: Py P,P, & 0, = Max. pressures [bar] of individual sections (‘eferenced from the shaft end) for the application. Displacements (cm*) of the same sections v, VeMaV, Shaft load” = (p,V,}+ p,YH0,V,}4 9M) Pump Tear 25bar ‘SObar—7Obar 100bar size__Umin kW _Limin_kW_Linin_W_Limin eW_Limin_ KW | Internal coupling load” = ( p,V.)+(P,V,)*( PaV.) GMAT 26 01 25 015 24 03 23 04 21 06 | * according to number of pump sections and max. hy. load GIL? 41 01 40 025 39 05 38 07 36 08 | GPIAI-4 65015 64040 62 07 6009 57 13] Framesize heck | Shalt load Internal coupling load G(P)k26 103025 100 06 97 11 93 14 89 20 —— GIP)AZI0 165 04 161 09 157 18 159 29 148 32 | GIPIAT = 19210" < 0.88x 10" G(P)A2-16 25906 255 15 250 28 245 37 238.51 | GIPIAZ 52x10 5 35x10 GPA-25 364085 352 22 40 30 927 51 313 74 | SPAS ___S 191x10) _s 130x179 _ GPAS-40 604 14 587 3.0 $78 55 569 75 543 108 | If axial loading is envisaged or a quadruple pump is GPA-63 943 22 928 44 912 88 895 120 877 168 | required, consul your JSB representative. Temperature limits For indirect drives use only pumps fitted with the heavy Antiwear hydraulic oil 0to68°C | duty bearing option; see ‘Model code’ section. Water glycol 010. 60°C For phosphate esters consult manufacturer and JSB where limits are outside those for hydraulic oil. Also consult JSB before using bummer fuel oils. Whatever the actual temperature range is, ensure that viscosities stay within the limits specified in the ‘Hydraulic fluids’ section. Hydraulic fluids. | All pumps can be used with antiwear hydraulic oils or | water glycols. (continued right colum above). | GPA-H-E-02/96 JSB ‘Check drive shatt torque limits as for direct drives above and that transverse and axial loads do not exceed the following limits: Maximum Maximum Maximum Frame transverse transverse axial size force moment force GIP) 440N 158Nm — 300N GIP)A 2 820N 41.0Nm —_600N GPAS 1600N __1024Nm __1000NInstallation dimensions nm except where oherwse nda, GPA single pumps and common frame multiple pumps, with and without integral pressure relief valves ‘Outlet port for clockwise rotation models. Inlet port for counter- Clockwise rotation models Single pumps Koy 4x4x20-GPA1 Key 6x6x32-GPA2 Key8x7x50-GPag3 “| — 3 rol tb sl) tel [i on request Circiip 12 x 1.0-GPat Circlip 20 x 1.2 - GPA2 Cirelip 30 x 1.5 - GPAS Inlet port for clockwise rotation models. Outlet port for counter- ‘clockwise rotation models ‘Shaft internal thread, all models GPA Thread = Thread size dopth 1 Ms 12 Ma 18 3 M10 20 Double pumps Port sizes (iniet and outlet the same size) GPA G (BSP) 1/2" GPA2 G (BSP) 1" GPAS G (BSP) 1 1/2" Pumps with adjustable relief valves Relief valve adjuster Rolief valve exhaust pont Cover as shown for clockwise rotation models" GPAt G (BSP) a8" Cover rotated through 180° for counter-clackwise models, GPAe (@SP) a6" * For counter-clockwise rotation the inlet and outlet port GENS (BBE) 1148 locations are interchanged,Single and double pumps Modet aA sc DEF GH Is kK LM NO P @ aR Ss Uv Ww Grata 5 80 e2 8 9 12 135 44 63 10 3 25 7 Sh 25 - 775 985 170455 115 985 Grate 590 2 90 9 12 195 46 63 19 3 95 7 ow a2 10 zo ass 15 ae GPA 858082 80 9 12 135 4 63 10 3 25 7 S& 25 - 895 N05 170 455 115 965 “GFATET SAO TESS 4463 103_O5 7 St 25 GEN 14S W8SS 170455 115 065 GPAI2 85-80 82 80 9 12 135 44 63 10 3 25 7 BH 25 680 1500 1710 170455 115 365 GPALI4 85 80 82 8 GS 12 195 44 63 10 3 25 7 Bt 25 G80 1875 1785 170455 115 965 GPAL22 —& 80 82 BO F 12 195 44 6S 10 3 25 7 BH 2S 725 1545 1755 17.0 455 115 365 GPAL24 8-80 82 GO GS 12 135 44 63 10 3 25 7 3b 25 725 1620 1830 170455 115 965 PAL. 8 00 82 G0 8S 12 135 44 63 10 3 25 7 3 25 00 1695 1908 170 455 115 965 GPAZ6 125 120 122 120 11 20 225 72 100 14 2 38 9 47 S2 - 1050 1955 21.0700 155.575 GPALIO 125 120 122 120 11 20 225 72 100 14 2 98 9 47 32 - 1125 1490 21.0 700 155.575 GPAZIG 125 120 122 120 11 20 225 72 100 14 2 96 9 AT 32 - 1240 1845 21.0 700 155.575 GPAZ6-6 125 120 122 120 11 20 225 72 100 14 2 96 9 AT 82 BBO 1990 2295 21.0 700 155.575 GPAZG-10 125 120 122 120 11 20 225 72 100 14 2 96 9 AT 32 B80 2005 2910 21.0 700 155 575 GPAZE16 125 120 122 120 11 20 225 72 100 14 2 36 9 AT 32 B80 2120 242.5 21.0 700 155 575 GPAZIO-10 125 120 122 120 11 20 225 72 100 14 2 35 9 47 52 955 2080 2985 210 700 195 575, GPAZI0-16 125 120 122 120 11 20 225 72 100 14 2 36 9 47 32 955 2195 2500 21.0 700 156 575 GPADIG-NG 125 120 122 120 11 20 226 72 100 14 2 35 9 47 52 107.0 251.5 2615 210 700 155 575 GPaa2s 160 150 152 150 14 30 380 - 125 17 3 58 10 69 40 1345 1830 31.5 900 202 725 GPAS40 160 150 182 150 14 30 5R0 - 125 17 3 58 10 69 40 148.0 1965 31.5 900 202 725 GPAI6S 160 150 152 150 14 30 GRO - 125 17 3 58 10 G9 40 - 1675 2160 215 900 202 725 GPAS25-25 160 150 152 150 14 90 320 - 125 17 3 58 10 69 40 1175 2520 9005 215 900 202 725 GPAZ25-40 160 150 152 150 14 30 380 - 125 17 3 58 10 G9 40 1175 2655 9140 315 900 202 725, GPAG2569 160 150 152 150 14 30 320 - 125 17 3 $8 10 69 40 1175 2850 935 315 900 202 725, GPAS40-40 160 150 152 150 14 90 320 - 125 17 3 58 10 69 40 131.0 279.0 27.0 31.5 900 202 725 GPAG-4069 160 150 152 150 14 30 320 - 125 17 3 58 10 69 40 191.0 2985 947.0 315 900 202 725, GPAI6363 160 15D 152 150 14 30 930 - 125 17 3 58 10 69 40 1505 9180 3665 31.5 900 202 725 Triple pumps and quadruple pumps of same frame sizes As for double pumps above but dimensions Q and Q+R are each increased by the following amounts for each additional section, related to the second section Frame size At Aa AS Displacement code 12 4 6 10 16 2 40 63 Enlargement [mm] 68 72.5 80 88 95.5 107 117.5 131.5 150.5 ‘Model a a c GPA double pumps 1 large + 1 small frame combinations GPAZGAIT 175.5 91.0 196.5, - GPAZGAI2 1800 91.0 201.0 Models without relief valves GPAZGAI-S 187.5 91.0 2085 GPAZIO-AI-T 1830 985 204.0 GPAZIO-AL2 1875 985 2085 GPAZHO-AI-4 195.0985 216.0 GPAQIG-AI- 1945 11002158 GPAZIGAI2 1990 110.0 2200 GPAQG-AI4 2065 11002275 GPAG25-AI-1 2065 11402275 GPAS25-A1-2 2110 114.0 232.0 GPAB2EA1-4 2185 1140 239.5 oe GPABAD-At-1 2200 1275 241.0 GPAB-40-A12 2245 12752455 GPAI40-A1-4 292.0 127.5 258.0 GPASS3-AI-1 2995 147.0 2605 GPAIG3-A1-2 2440 147.0 285.0 GPAIS3-AI-4 251514702725 GPAS25-.A26 2925 1195 268.0 } GPAS-25-A2-10 240.0 1195 2705 GPAZZ5-AZ16 2515 1195 282.0 Fi] GPAS-40-A2-6 © 246.0 1330-2785, GPA3-40-A2-10 253.5 193.0 284.0 GPAG-A0-A2-16 2650 1330 295.5 GPAR63-A26 265.5 1525 296.0 2730 «1525 9035 Further dimension: revious rensions as on pr page and above bois eee ine GPA-H-E-02/96 JSB