INDUSTRIALAVON GAS GENERATOR
ILLUSTRATED PARTS CATALOGUE
CHAPTER 1-2
AIR INTAKE AND FRONT BEARING HOUSING
Unless otherwise restricted by the code letters below the
contents of this Chapter are applicable to all Avon
Mk.1535 gas generator variants listed on the title page.
A - Mk.1535-161G/10/11/14/15/17/18/19
Mk.1535-162G, 162G/10
Mk.1535-170G, 170G/10/12
Mk.1535-171G
B - Mk.1535-161G/16, 161G/20,
Mk.1535-170G/11
C - Mk.1535-161G/12/13
Note should be made of any modification status or Repair
Scheme (ARS) limitations shown against a part number.
AIR INTAKE AND FRONT BEARING HOUSING
1535-GAS
1-2
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INDUSTRIALAVON GAS GENERATOR
ILLUSTRATED PARTS CATALOGUE
FIG. PART NUMBER MATERIAL USAGE UNITS
REV. AND DESCRIPTION CODE PER
INDEX ASSY
No.
Intake Assembly-Air, and front
bearing housing
2-1 AG56524A . Casing Assy-Air Intake and front - 1
bearing housing
-2 AG55963 . . Casing-Air Intake and front LAE Ref
bearing housing
- . . Insert-Securing screws -
KB6829 Nominal S/SFM
KB6829P .002" o/s (ARS.3100) S/SFM
KB6829E .004" o/s (ARS.3l00) S/SFM
RK2l536 .0625" o/s (ARS.3549) EAJ
RK2l536P .0645" o/s (ARS.3549) EAJ
RK2l536E .0665" o/s (ARS.3549) EAJ
2-3 IGV Ram thermal phial 4AR
2-4 Master IGV's operating 16AR
levers and shaft bearing
housing
2-5 Main front bearing oil feed 2AR
pipe connection
2-6 Main front bearing oil 2AR
return pipe connection
2-7 Ram pressure front pipe 2AR
connection
2-8 Starter lead clips 2AR
2-9 - . . Insert-securing screws, 2AR
starter lead clips
KB6804 Nominal S/SFM
KB6804P .002" o/s (ARS.3100) S/SFM
KB6804E .004" o/s (ARS.3100) S/SFM
GP2627 .0625" o/s (ARS.3549) EAJ
GP2627P .0645" o/s (ARS.3549) EAJ
GP2627E .0665" o/s (ARS.3549) EAJ
2-10 - . . Stud-Starter lead bushes S/NTV 4AR
retaining plates
BR38042 Nominal
BR38042P .002" o/s (ARS.3000)
BR38042E .004" o/s (ARS.3000)
2-11 - . . Stud-Main front bearing S/NTV 10AR
outer race
KL399 Nominal
KL399P .002" o/s (ARS.3000)
KL399E .004" o/s (ARS.3000)
AIR INTAKE AND FRONT BEARING HOUSING
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INDUSTRIALAVON GAS GENERATOR
ILLUSTRATED PARTS CATALOGUE
FIG. PART NUMBER MATERIAL USAGE UNITS
REV. AND DESCRIPTION CODE PER
INDEX ASSY
No.
2-12 - . . Stud-Main front bearing oil S/N 2AR
jet
KL350 Nominal
KL350P .002" o/s (ARS.3000)
KL350E .004" o/s (ARS.3000)
KL350L .0625" o/s (ARS.3262)
KL350W .0645" o/s (ARS.3262)
KL350M .0665" o/s (ARS.3262)
2-13 - . . Stud-Anti-icing air manifold S/N 41AR
and air intake extension
BA57223 Nominal
BA57233P .002" o/s (ARS.3000)
BA57223E .004" o/s (ARS.3000)
2-14 - . . Stud-Air and oil seals S/NTV l2AR
KL325l Nominal
KL325lP .002" o/s (ARS.3000)
KL325lE .004" o/s (ARS.3000)
2-15 - . . Stud-Starter drive front HR650 21AR
bearing housing
AG5652l Nominal
AG5652lP .002" o/s (ARS.3000)
AG5652lE .004" o/s (ARS.3000)
2-16 - . . Stud-Starter fairing ABJ 6AR
BRl295 Nominal
BR1295P .002" o/s (ARS.3000)
BRl295E .004" o/s (ARS.3000)
BRl295L .0625" o/s (ARS.3l23)
BRl295W .0645" o/s (ARS.3l23)
BRl295M .0665" o/s (ARS.3l23)
2-17 - . . Stud-Support ring and stop ABJ 11AR
ring
BR79709 Nominal
BR79709P .002" o/s (ARS.3000)
BR79709E .004" o/s (ARS.3000)
2-18 BA27299 . . Dowel-Locating air and oil S/MN 3
seals
2-19 BR50752 . . Dowel-Locating, IGV support S/S 4
ring
-20 - . . Bush-IGV's outer location 23AR
bores
BR59880 Nominal (ARS.3660) EAU
BR5988l .005" o/s (ARS.3660) EAU
BR59882 .0l0" o/s (ARS.3660) EAU
BR83l02 .0l5" o/s (ARS.3660) EAU
BR83l03 .020" o/s (ARS.3660) EAU
AGl295l .050" o/s (ARS.3660) EAT
2-21 AGl21l3 . Plug-Blanking, rear, front A/F 2
bearing housing
AIR INTAKE AND FRONT BEARING HOUSING
1-2 1535-GAS
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INDUSTRIALAVON GAS GENERATOR
ILLUSTRATED PARTS CATALOGUE
FIG. PART NUMBER MATERIAL USAGE UNITS
REV. AND DESCRIPTION CODE PER
INDEX ASSY
No.
2-22 1309396 . Pin-Split, retaining blanking - 2
plug
2-23 AGl0720 . Plug-Blanking,front, front A/F 2
bearing housing
2-24 BR38044 . Plate-Locking,blanking plugs S/CNT 2
front bearing housing
ATTACHING PARTS
2-25 KJ4506 . Washer-Spring, grover S/SC 4
2-26 KJ4006 . Nut-Plain S/MC 4
* * *
2-27 BR63888A . Ring Assy-Support and dowels - l
IGV
-28 BR63885A . . Ring Assembly-Support - Ref
-29 BR63886 . . . Ring-Support half A/FLS Ref
-30 BR63887 . . . Ring-Support half A/FLS Ref
2-31 BR50750 . . Dowel-Locating stop ring to S/S 6
support ring
-32 BR722l6A . . Bush Assembly-Front and Rear - lAR
half (ARS.3277)
-33 BR722l4 . . . Bush-Front half (ARS.3277) A/FLS Ref
-34 BR772l5 . . . Bush-Rear half (ARS.3277) A/FLS Ref
-35 GP3871 . . Dowel Pin-Bush Assembly S/CNT 1AR
or (ARS.3277)
GP4327
2-36 BR62907 . Ring-Actuating IGV's A/FLS 1
2-37 BR54588 . Roller-IGV's actuating ring L/PC 11
2-38 BR79705 . Ring-Stop IGV's actuating A/FLS 1
ring
2-39 BR25549 . Bush-Half inner pivot IGV's - 46
2-40 AG56879A . Vane Assembly-Actuator - 4
2-41 AG56878A . Vane Assembly-Follower - 19
2-42 BR50761 . Trunnion L/PC 23
2-43 AG55479A . Bush Assembly-Follower IGV's - 19
ATTACHING PARTS
2-44 AG57388 . Locking-Washer EAF 19
2-45 AG57389 . Tab-Washer EBM
2-46 AG57395 . Bolt-IGV Outer Pivot ABJ 19
* * *
2-47 AG55478A . Bush Assembly-Actuating IGV's - 4
ATTACHING PARTS
2-48 KB7l06 . Washer-Tab S/CNT 11
2-49 KJ43l0 . Nut-Lock S/NTV 11
* * *
AIR INTAKE AND FRONT BEARING HOUSING
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1-2
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INDUSTRIALAVON GAS GENERATOR
ILLUSTRATED PARTS CATALOGUE
FIG. PART NUMBER MATERIAL USAGE UNITS
REV. AND DESCRIPTION CODE PER
INDEX ASSY
No.
2-50 BA26460 . Race-Outer, Main front bearing S/ZNC 1
(For cage and rollers see
Chapter l-5)
ATTACHING PARTS
2-51 KB7l06 . Washer-Tab Stbr 10
2-52 KJ43l0 . Nut-Lock S/MC 10
* * *
2-53 BR73239 . Ring-Sealing, rubber Spec771 1
6.942" i/dia. x .l03" thick,
oil seal housing
2-54 BR79704A . Seals Assembly-Machining, air - l
and oil, main front bearing
(Pre-Mod.4549)
-54A AG58919 . Housing bearing front air and LAH 1
oil seals (Mod.4549)
ATTACHING PARTS
2-55 KB7l06 . Washer-Tab Stbr 12
2-56 KJ43l0 . Nut-Lock S/MC 12
* * *
2-57 BA8l0l3 . Jointing-Main front bearing oil J5 l
jet
2-58 BA27365 . Filter-Main front bearing oil A/F l
jet
2-59 BR25564 . Jet-Oil main front bearing A/FG l
ATTACHING PARTS
2-60 KB7l06 . Washer-Tab Stbr 2
2-61 KJ43l0 . Nut-Lock S/MC 2
* * *
2-62 BR51046 . Ring-Sealing rubber, SE/CH 1
33.547" i/dia x .156" thick,
anti-icing air manifold
1-63 AG10110A . Manifold Assembly-Anti-icing air - 1
ATTACHING PARTS
1-64 BK2924 . Washer-Tab-double Stbr 19
1-65 KJ43l0 . Nut-Lock, manifold and air S/MC 4l
intake extension
* * *
1-66 AGl2449A . Elbow Assembly, Inlet port - l
anti-icing manifold
ATTACHING PARTS
1-67 KB7l06 . Washer-Tab Stbr 6
1-68 KJ43l0 . Nut-Lock S/MC 6
* * *
AIR INTAKE AND FRONT BEARING HOUSING
1-2 1535-GAS
Page 6 May/00
INDUSTRIAL AVON GAS GENERATOR
ILLUSTRATED PARTS CATALOGUE
FIG. PART NUMBER MATERIAL USAGE UNITS
REV. AND DESCRIPTION CODE PER
INDEX ASSY
No.
1-69 AGl2448 . . Elbow LAE 1
1-70 l300063 . . Insert-Thread - 6
1-71 KL325l . . Stud ABJ 6
1-72 BR33295A . Plate Assembly-Adapter, master - l
IGV single arm operating
lever bearing housing
-73 BR25607 . . Plate A/FG Ref
1-74 BR33292 . . Pin-Dowel, adapter plate S/MN 1
locating
1-75 BR33294A . Plate Assembly-Adapter, master - l
IGV double arm operating
lever bearing housing
-76 BR25605 . . Plate A/FG Ref
1-77 BR33292 . . Pin-Dowel, adapter plate S/MN l
locking
1-78 BR25608 . Plate-Adapter, master IGV A/FG l
double arm operating lever
bearing housing
1-79 BR33288 . Plate-Retaining IGV's S/S 4
1-80 BA855l0 . Housing-Bearing, master IGV's A/C 3
single and double arm
levers
1-81 BR3329l . Lever-Operating, single arm S/S l
master IGV
1-82 BR33290 . Lever-Operating, double arm S/S 2
master IGV's
1-83 BA32373 . Bearing-Ball, master IGV's - 3
or single and double operating
BA32374 levers
1-84 KBl4l52 . Circlip-'Seeger', external, S/CS 3
master IGV's single and
double arm operating levers
ball bearings
1-85 BA32575 . Ring-Sealing, split, master S/CS 6
IGV's single and double
arm operating levers
1-86 BR32323 . Sleeve-Master IGV's single NZ/PD 3
and double arm operating
levers ball bearings
ATTACHING PARTS
1-87 KB7l06 . Washer-Tab Stbr 12
1-88 KM208 . [Link]. S/NTV l2
* * *
1-89 BR33294A . Plate Assembly-Adapter, master - 1
IGV operating shaft sealing
plate
-90 BR25605 . . Plate LBP Ref
AIR INTAKE AND FRONT BEARING HOUSING
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1-2
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INDUSTRIAL AVON GAS GENERATOR
ILLUSTRATED PARTS CATALOGUE
FIG. PART NUMBER MATERIAL USAGE UNITS
REV. AND DESCRIPTION CODE PER
INDEX ASSY
No.
1-91 BR33292 . . Pin-Dowel,adapter plate S/MN l
locating
1-92 BR59357 . Shaft-Operating, master IGV S/ST l
1-93 BA32575 . Ring-Sealing,split, master S/CS 2
operating shaft
1-94 BR32322 . Plate-Sealing, master IGV BZ/AF l
operating shaft
1-95 BR32329 . Piece-Distance, master IGV N75 1
operating shaft roller
bearing
1-96 GN9030 . Bearing-Roller, master IGV - 1
operating shaft
or
GN10831
1-97 BR32331 . Piece-Distance, master IGV S/CNT 1
operating shaft ball and
roller bearings
1-98 BR32330 . Sleeve-Master, IGV operating S/CNT 1
shaft roller bearing
1-99 BA32373 . Bearing-Ball, master IGV - l
or operating
1-100 BA32374
-101 BA88889 . Housing Assembly-Bearing, master - 1
IGV operating
1-102 BA88890 . . Housing A/C Ref
- . . Insert-Sealing, plate securing S/SFM 2AR
screws
KB6802 Nominal
KB6802P .002" o/s (ARS.3l00)
KB6802E .004" o/s (ARS.3100)
1-103 BA88891 . . Sleeve-Ball Bearing EAF 1
1-104 BR63928 . Lever-operating, cranked, master S/NTV l
IGV
ATTACHING PARTS
1-105 K8835 . Washer-Plain Stbr 1
1-106 BR59356 . Nut-Castellated S/ST 1
1-107 1309395 . Pin-Split Stbr 1
* * *
1-107A AG58309 . Bracket EBM C 1
ATTACHING PARTS
1-107B KB18454 . Bolt-Hex Hd. S/ST C 1
1-107C K11404 . Washer-Spring S/SW C 1
* * *
1-107D AS23015 . Bolt DTD C 1
1-107E 1101304 . Washer S/S C 2
1-107F AS20625 . Nut DTD C 1
AIR INTAKE AND FRONT BEARING HOUSING
1-2 1535-GAS
Page 8 May/00
INDUSTRIALAVON GAS GENERATOR
ILLUSTRATED PARTS CATALOGUE
FIG. PART NUMBER MATERIAL USAGE UNITS
REV. AND DESCRIPTION CODE PER
INDEX ASSY
No.
ATTACHING PARTS
1-108 KJ2804 . Screw-Csk. hd., master IGV N/SLD 2
operating shaft sealing plate
to bearings housing
* * *
ATTACHING PARTS
1-109 KB7l06 . Washer-Tab Stbr 4
1-110 KM2l2 . [Link]. S/NTV 4
* * *
1-111 BA3l898 . Bush-Spherical, master IGV's BZ/PC 6
operating levers connecting
links
1-112 BR256l0 . Link, connecting, master S/ZNH 3
IGV's operating levers
ATTACHING PARTS
1-113 KB7l3l . Washer-Tab Stbr 6
1-114 BR59354 . [Link]. S/NTV 6
1-115 Ul223l4 . Nut-Lock - 6
* * *
1-116 BA334l4 . Bush-Spherical, master IGV BZ/AF l
cranked operating lever to
IGV ram spring coupling
ATTACHING PARTS
1-117 KB7l30 . Washer-Tab Stbr 1
1-118 BR59355 . Pin-Pivot, [Link]. S/N l
1-119 Ul223l4 . Nut-Lock - 1
* * *
ATTACHING PARTS
1-120 D45942 . Washer-Tab, double Stbr 1
1-121 BA95063 . Washer-Tab, triple Stbr 1
1-122 BA44189 . [Link]., heat shield S/N 2
manifold and air intake
extension
* * *
1-123 AGl043l . Plate-Blanking, hot air manifold S/CNT 1
1-124 BR3234 . Plate-Sealing, thermal phial A/FG 1
flange IGV ram
1-125 BR46162 . Ring-Sealing, plate .986" i/dia. SE/CH 1
x .070" thick
1-126 - . Plate-Adapter 1
BR8653 (Pre-Mod.4573) L/SA
AG59208 (Mod.4573) F61
AIR INTAKE AND FRONT BEARING HOUSING
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INDUSTRIAL AVON GAS GENERATOR
ILLUSTRATED PARTS CATALOGUE
FIG. PART NUMBER MATERIAL USAGE UNITS
REV. AND DESCRIPTION CODE PER
INDEX ASSY
No.
ATTACHING PARTS
1-127 K11404 . Washer-Spring, grover S/SW 4
1-128 KM205 . setscrew-Blank plate S/NTV 4
* * *
1-129 AG10593 . Plate-Blanking PI Ram S/CNT A 1
Pressure Tapping
-129A AG58314A . P.I. Probe Assy. - ABC 1
-130 BR46288 . Packing Piece PI ram pressure A/FG 1
tapping
ATTACHING PARTS
1-131 K8833 . Washer-Plain Stbr 2
1-132 K11404 . Washer-Spring S/SW 2
1-133 KM204 . [Link]. S/NTV A 2
-133A KM907 . Set Screw S/NTV ABC 2
* * *
1-134 AG12453 . Cover-Blanking-inlet anti-icing LM8 1
manifold
(Part required only when
anti-icing is not fitted)
ATTACHING PARTS
1-135 K11704 . Washer-Spreader S/S 6
1-136 K11404 . Washer-Spring S/SW 6
1-137 BLT3270 . Bolt - 6
1-137A LW18151 . Information-Plate (Mod.4553) - 1
-137B AG58856A . IGV angle indicator assembly - 1
(Mod.4533 S.O.O.)
TRANSPORTATION PART
1-138 BR32161 . Cover-Air Intake Plastic
* * * *
AIR INTAKE AND FRONT BEARING HOUSING
1-2 1535-GAS
Page 10 May/00
INDUSTRIALAVON GAS GENERATOR
ILLUSTRATED PARTS CATALOGUE
FIG 1 AIR INTAKE AND FRONT BEARING HOUSING
AIR INTAKE AND FRONT BEARING HOUSING
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INDUSTRIALAVON GAS GENERATOR
ILLUSTRATED PARTS CATALOGUE
FIG 2 AIR INTAKE AND FRONT BEARING HOUSING
AIR INTAKE AND FRONT BEARING HOUSING
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