CONTENTS PARTS INDEX

MANITOU NORTH AMERICA, INC.

6401 IMPERIAL DRIVE
Waco, TX 76712--6803

NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Mast Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.

8500 SERIES
SCISSOR EXTENSION
2 STAGE MAST
5,000 LB. BASIC CAPACITY

PARTS MANUAL

For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com

CATALOG R399
R04--00
CONTENTS PARTS INDEX

GENERAL INFORMATION

The purpose of this catalog is to provide illustrations for identifying and ordering Mast components/parts.
Because of the multitude of Mast Models and components utilized, the illustrations provide a general descrip-
tion and therefore may not show the exact shape or detail of the components/parts represented.
The Mast parts are identified by an Item Number on the illustration or picture page. Find the Item Number
for the part desired, then locate that Item Number under the ”Items” column following the illustration. The Part
Number will be located directly to the right of the Item Number. Also provided is a part Description, Quantity of
parts required and the mast Model number.
Most important when ordering parts, is providing the correct serial number as assigned to the mast at the
factory. Keep accurate records of all modifications or improvements made to the mast after manufacture. (All
Mast modifications must be authorized by K--D Manitou.) Notify the Parts Dept. of any changes that may affect
your parts order.

When ordering Mast parts or requesting technical information, the following numbers are required:

Mast Model Number:_____________________________________________

Mast Serial Number:______________________________________________

For quick reference it is recommended these numbers be recorded as soon as possible.

The Mast Model Number is stamped on the Identification Plate located on the right side (as viewed
from the driver’s seat) of the Outer Rail, at or above eye level.

MAST MODEL NO. DESCRIPTION

(SAMPLE)
MODEL NO. OF MAST RAILS MODEL NO. OF OPTIONAL EQUIPMENT

K5705 -- K5797 -- K5755 -- K1479

MODEL NO. OF CARRIAGE MODEL NO. OF MOUNTING

To order Mast Parts, contact the K- D MANITOU DEALER in your area or

K- D Manitou, Parts Division, Waco, Texas.

1--800--425--3727
CONTENTS PARTS INDEX

CONTENTS
DESCRIPTION PAGE

RAIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SCISSOR CARRIAGE, SIDE VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SCISSOR CARRIAGE, TOP VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

CARRIAGE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

CHAIN & HOSE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

MAST DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement

PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement

CATALOG R399 -- 1 -- R/04--2000

CONTENTS PARTS INDEX

RAIL SYSTEM

CYLINDER
SUPPORT

3
4 12

11

10
9

7 8

R/04--2000 -- 2 -- CATAOLG R399

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R23820--1 Outer Rail Assembly 1 K8501

2 R23835--1 Inner Rail Assembly 1

3 R206 Shim A/R

4* R1 Roller 12

5 K97639 Snap Ring 2

6 R23768 Wiper 2
7 R23829 Bearing 2
8 R5193 Wiper 2

9 R23927 Cylinder Support 2

10 K34849 Nut, Hex 4
11 K34811 Washer, Lock 4
12 K45803 Bolt, Hex 4

* Also available for replacement of R1 is a 0.015” Over--Sized Roller, order Part No. R442.

CATALOG R399 -- 3 -- R/04--2000

CONTENTS PARTS INDEX

LIFT CYLINDER ASSEMBLY

19
16*
18

17 15*

2 14*

7
13*

12*
4
1
10*
11*
22

8*
5

3
9*
4

23 8*

22
20

21

R/04--2000 -- 4 -- CATALOG R399

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

R23755 Lift Cylinder Assembly 2 K8500

(less Fittings)
1 493531 Barrel Assembly 1 ALL
2 493539 Rod 1
3 493523 Nut, Lock 1
4 493541 Fuse 2

5 493538 Piston 1
6 493521 Spacer 1
7 493537 Head 1
8* -- -- -- -- Ring, Wear 2

9* -- -- -- -- Seal 1
10* -- -- -- -- ”O” Ring 1
11* -- -- -- -- ”O” Ring 1
12* -- -- -- -- Ring, Back--up 1

13* -- -- -- -- Ring, Wear 2

14* -- -- -- -- Seal, Rod 1
15* -- -- -- -- ”O” Ring 1
16* -- -- -- -- Seal, Wiper 1

17 R16823 Shim (A/R)

18 K34813 Washer, Lock 2
19 R3564 Bolt, Hex 2
20 R23954 Washer, Flat 2

21 R13453--19 Snap Ring, External 2

22 K62--8--10 Fitting 2
(Includes ”O” Ring)
23 493535 Kit, Seal 1

* Included in Seal Kit 493535 (Item 23).

CATALOG R399 -- 5 -- R/04--2000

CONTENTS PARTS INDEX

SCISSOR CARRIAGE, SIDE VIEW (See also, TOP VIEW)

16 opposite side
17 opposite side
18 opposite side
5
4
3

6
7
8

10
12
11
9
2

13
14
15

R/04--2000 -- 6 -- CATALOG R399

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R24155 Scissor Pivot Weldment 1 ALL

(less rollers)
2 R23775 Carriage Facebar Assembly 1
3 R23850 Carriage Carrier Assembly 1
4 K45827 Bolt, Hex 2

5 K34692 Nut, Jam 2

6 R4095 Roller (includes bushing) 4
7 R2393 Shim 8
8 R4098 Shaft 4

9 K302256 Cap Screw 8

10 K34806 Washer, Lock 8
11 R23918 Spacer 8
12 R2394 Spacer (A/R)

13 K20348 Bolt, Hex 1

14 K34807 Washer, Lock 1
15 R23754 Stop 1
16 K58722 Bolt, Hex 8

17 K34811 Washer, Lock 8

18 R23704 Block 2

CATALOG R399 -- 7 -- R/04--2000

CONTENTS PARTS INDEX

SCISSOR CARRIAGE, TOP VIEW (See also, SIDE VIEW)

33
29
30

5
2
32
4
4
3
3

29 2

30 31 1
8
9
10
11
12
25
28
22
23 21
24 26 27
13
20 14

19

15

18
16
17

R/04--2000 -- 8 -- CATALOG R399

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R23760 Carriage Cylinder Assembly 1 ALL

2 K66--10--8 Fitting 2
3 R20652 Fuse 2
4 B760--1810 Hose Assembly 2

5 omitted
6 omitted
7 omitted
8 K45522 Bolt, Hex 1

9 K34807 Washer, Lock 1

10 K33799 Nut, Hex 1
11 R23871 Pin 1
12 R4097 Bushing 2

13 R23953 Pin 1
14 K97529 Snap Ring, External 2
15 R23793 Bushing 2
16 R6497 Shim (A/R)

17 R5974 Roller 2
18 R23775 Carriage Facebar Assembly 1
19 R23756 Shaft 1
20 R23798 Bushing 2

21 R23889 Spacer 2
22 K20348 Bolt, Hex 1
23 K34807 Washer, Lock 1
24 R23754 Stop 1

25 K74181 Key 1
26 R23888 Spacer 2
27 R23792 Bushing 2
28 R23751 Shaft 1

29 R206 Shim (A/R)

30* R1 Roller 8
31 R2389 Thrust Washer 2
32 R1811 Screw, Socket Hd 2
33 R23850 Carriage Carrier Assembly 1

* Also available for replacement of R1 is a 0.015” Over--Sized Roller, order Part No. R442.

CATALOG R399 -- 9 -- R/04--2000

CONTENTS PARTS INDEX

CARRIAGE CYLINDER ASSEMBLY

16
17

15
14*
2
13*

19

6
1
12*
11*

10*

7*
9*

4
8*

18

R/04--2000 -- 10 -- CATALOG R399

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

R23760 Carriage Cylinder Assembly 1 K8500

(less Bushing, Item 19)
1 493532 Barrel Assembly 1 All
2 493534 Rod 1
3 493527 Grease Zerk 1
4 493533 Nut, Lock 1

5 491977 Piston 1
6 493524 Head 1
7* -- -- -- -- ”O” Ring 1
8* -- -- -- -- Ring, Wear 1

9* -- -- -- -- Seal, Piston 1
10* -- -- -- -- ”O” Ring 1
11* -- -- -- -- Ring, Back--up 1
12* -- -- -- -- Ring, Wear 2

13* -- -- -- -- Rod, Seal 1

14* -- -- -- -- Seal, Wiper 1
15 493528 Set Screw 1
16 493529 Retaining Ring 1

17 493536 Bushing 1
18 R23793 Bushing 1
19 493530 Kit, Seal 1

* Included In Seal Kit 493530 (Item 19).

CATALOG R31\99 -- 11 -- R/04--2000

CONTENTS PARTS INDEX

CHAIN & HOSE ASSEMBLIES

10

11

1
8 12

9 13

7
2
CARRIAGE
CARRIER
ASSEMBLY
14

15

4
15
5
16

R/04--2000 -- 12 -- CATALOG R399

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R34--54B Chain, Rear 2 K8500

2 R34--69B Chain, Front 2
3 R9762 Chain Sheave 4
4 R5183 Washer, Flat 4

5 R5846 Screw, Flat Head 4

6 R9193--3 Chain Anchor 8
7 R227 Nut, Chain Anchor 8
8 K71B2166 Pin, Chain 8

9 K72004 Cotter Pin 16

10 R22916 Sheave, Hose 2
11 R22803 Washer, Flat 2
12 R5846 Screw, Flat Head 2

13 B760--1808 Hose Assembly 2

14 K104--6 Fitting, Hose 2
15 K52--6 Nut, Locking 4
16 K108--6 Fitting, Hose 2

CATALOG R399 -- 13 -- R/04--2000

CONTENTS PARTS INDEX

DECALS

1
1

ROUGH TERRAIN
MAST 48” 2, 3

INDUSTRIAL
MAST 57”

2, 3

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 426641 Decal, ”Fork Safety” 2 ALL

2 426642 Decal, ”Pinch Point” (Small) A/R
3 426643 Decal, ”Pinch Point” (Large) A/R
CONTENTS PARTS INDEX
PARTS INDEX: Part no., Page(s)
CATALOG R399, R/04--2000
491977, 11 493539, 5 K45522, 9 R1811, 9 R23793, 9, 11 R23954, 5
493521, 5 493541, 5 K45803, 3 R206, 3, 9 R23798, 9 R24155, 7
493523, 5 B760---1808, 13 K45827, 7 R20652, 9 R23820---, 3 R34---54B, 13
493524, 11 B760---1810, 9 K52---6, 13 R227, 13 R23829, 3 R34---69B, 13
493527, 11
K104---6, 13 K58722, 7 R22803, 13 R23835---, 3 R3564, 5
493528, 11
K108---6, 13 K62---8---10, 5 R22916, 13 R23850, 7, 9 R4095, 7
493529, 11
K20348, 7, 9 K66---10---8, 9 R23704, 7 R23871, 9 R4097, 9
493530, 11
K302256, 7 K71B2166, 13 R23751, 9 R23888, 9 R4098, 7
493531, 5
K33799, 9 K72004, 13 R23754, 7, 9 R23889, 9 R5183, 13
493532, 11
K34692, 7 K74181, 9 R23755, 5 R2389, 9 R5193, 3
493533, 11
K34806, 7 K97529, 9 R23756, 9 R23918, 7 R5846, 13
493534, 11
493535, 5 K34807, 9 K97639, 3 R23760, 9, 11 R23927, 3 R5974, 9

493536, 11 K34811, 3, 7 R1, 3, 9 R23768, 3 R2393, 7 R6497, 9

493537, 5 K34813, 5 R13453---19, 5 R23775, 7, 9 R2394, 7 R9193---3, 13

493538, 5 K34849, 3 R16823, 5 R23792, 9 R23953, 9 R9762, 13